bergen engines roadshow poland 2013
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Bergen Engines ASRolls-Royce Reciprocating Power Systems
J.K.Johnsen 2013
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Index
Company & Structure Product Specifics
Market Segmentation & Typical Applications
Financial support
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Company & Structure Product Specifics
Market Segmentation & Typical Applications
Financial support
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2012 key figures (ex. Engine Holding Gmbh):
Underlying revenue 12.209 billion
Underlying profit of 1.429 billion Order book of 60.1 billion
Rolls-Royce Group
~40,000 employees
Operating from 50+ countries
Rolls-Royce plc
Civil Aerospace Defence Aerospace Marine Energy (Engine Holding Gmbh)
http://images.google.no/imgres?imgurl=http://www.rolls-royce.com/media/gallery/energy/lrg_rb211ertisa.jpg&imgrefurl=http://www.rolls-royce.com/media/gallery/energy/lrg_rb211ertisa.htm&h=935&w=1200&sz=420&tbnid=xQlkhJZufU0J:&tbnh=116&tbnw=149&start=2&prev=/imag -
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Joint venture
A world leading reciprocating engine, solutions and serviceventure for the global power market and propulsion markets
Engine Holding Gmbh
Bergen Engines AS
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Bergen Engines
Our origins and centre
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Bergen Engines
At a glance
Land
And at SeaSea
Medium speed diesel & gas engines
6300 engines sold world wide
4000 + engines in operation
1400 kW to 9600 kW
Leading gas engine performance
Applications
Marine
Power generation
Oil & Gas
Power plant design and implementation
Service led business model
Project related business
Inter-dependence between Land and sea
Product, systems and aftermarket
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Bergen Engines
Our history
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Bergen Engines
Factory
Total developed area 32.000 sq.m
Manufacturing plant size 21.500 sq.m
Office facilities 8.000 sq.mTestbeds for full scale testing
Dedicated docking facility for sea transportation
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Bergen Assembly Line
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Bergen Testbed
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Bergen Engines
Our locations
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Company & Structure Product Specifics
Market Segmentation & Typical Applications
Financial support
Bergen Engines
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C25:33 engine (2002-)
1840 - 3000 kW
250 x 330 mm
900- 1000 rpm
46% electrical efficiency
MDO, HFO
Propulsion and Genset applications
Inline: 6-8-9
1400 - 2500 kW
260 x 330 mm
900 - 1000 rpm
46% electrical efficiency
Natural Gas LNG
Propulsion and Genset applications
Inline: 6-(8)-9
B32:40 engine (2001-)
2765 - 8000 kW
320 x 400 mm
720 - 750 rpm
45% electrical efficiency
MDO, HFO
Propulsion and Genset applications
Inline: 6-8-9
V type: 12-16
B35:40 engine (2003-)
2625 - 9600 kW
350 x 400 mm
720 - 750 rpm
48% electrical efficiency
Natural Gas, LNG
Propulsion and Gen.set applications
In line type: (8)9
V type : 12-16-20
C26:33 engine (2010-)
Bergen Engines
Our product range
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Power Range Gas Engines
0 1 2 3 4 5 6 7 8 9 10
C26:33L6
C26:33L9
B35:40L9
B35:40V12
B35:40V16
B35:40V20
Engine type
7207
50rpm
(MWe)
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Liquid Fuel Engines Power Range
1 2 3 4 5 6 7
C25:33L6
C25:33L8
C25:33L9
B35:40L6
B35:40L8
B35:40L9
B35:40V12
B35:40V16
M We
Th E B l
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The Energy BalanceSHANKEY DIAGRAM
100%45 - 48%
Exhaust Energy28%
Electric
Energy
Natural Gas
1 Nm3 gas = 10 kW
1,5%
2,5%
Radiation
Lube Oil 6%
Cooling Water
8% Charge Air Cooling7-9%
Overview Operating cost
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Overview - Operating cost
Capital cost (5%)
Operation and
maintennance cost (15%)
Fuel cost (70%)
Consumables (10%)
Bergen Gas Engine Operating principle
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Bergen Gas Engine - Operating principle
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Lean-Burn in Practice
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Lean Burn Concept & Advantages
Engine performance trends as function of the air excess ratio
Detonation
region
CO, HC
NOx
1.0 2.01.81.61.41.2 2.2
Thermal efficiency
Knock limit
Misfiring limit
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Optimum response at allengine loads
High performance bellowsat each cylinder forindividual and stress freeexpansion at all loads.
Easily removableinsulation panels forinspection andmaintenance.
Variable nozzle ring.
BergenEngines:ABB turbocharger.
Power Barge
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Power Barge
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Company & Structure
Product Specifics
Market Segmentation & Typical Applications
Financial support
BEAS Energy Systems Global presence
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Denmark
Benelux ItalySpain &Portugal
(Sudan)
IndiaBangladesh
Brazil
USA
Turkey
Russia
Pakistan
Australia
UK
Norway
BEAS Energy SystemsGlobal presence
Indonesia
PolandRomania
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Installed Base
Industry clients
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Industry clients
Energy intensive industry
Heat and Power for own consumption
Energy cost reduction
Secure energy supply
Important markets
Italy
Spain
Netherlands
India
Bangladesh
Viscofan, Spain
Garden Silk, India2 x KVGS18G3 + 1 x B35:40V16AG
4 x KVGS18G + 4 x B35:40V20AG
Micron Technologies, Italy9 x KVGS18G
EXHAUST
INLET120 C
EXHAUST
OUTLETStandard system 2
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LOC CAC HTCAC LT
595 Kw 565 Kw455 Kw
65oC
110 m3/h
47,6oC
52,2oC
Total heat: 4234 kW
Total efficiency: 84,9%
DUMPINGCOOLER
1050 Kw44oC
730 Kw83,2oC
JWC
1295 Kw
93 m3/h
90oC78oC
Exhaust HTExhaust LT276 m3/h
WATER
INLET
73oC
WATER
OUTLET
85oC
INLET
415oC120oC
OUTLET
75oC
2550 Kw389 Kw
Standard system 2
Industrial applications
District heating
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District heating
Water borne domestic heating
Efficient utilisation of energy
Sale of electricity increases revenue Important markets
Denmark
Italy
Eastern Europe
Bjerringbro, Denmark4 x KVGS-18G
Trring, Denmark
1 x B35:40V12AG
Verona, Italy9 x KVGS-12G3
EXHAUST
INLETStandard system 4
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| LOCCAC
595 Kw1020 Kw
65oC
55,9oC
Total heat: 5414 kW
Total efficiency: 95,6%
JWC
730 Kw
90oC
Exhaust HT
Exhaust LT
111 m3/h
WATER
INLET43oC
WATER
OUTLET
85,9oC
415oC120oC
EXHAUST
OUTLET60oC
2550 Kw
519 Kw
Standard system 4
District heating
120 KwGENERATORCOOLER
51,8oC 60,5oC66,1oC
Greenhouse industry - Netherlands
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Greenhouse industry Netherlands
Exhaust inlet
28300 k /h 415 CGreenhouse application
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LOC CAC HT JWC
Condenser
CAC LT
Exhaust HT
SCR595 Kw 580 Kw 730 Kw
2551 Kw562 Kw
445 Kw
LT water return
108 m3/h 45oC
LT water supply
53oC
65oC 90oC
HT water suppl
95oC
HT water return
96 m3
/h 55o
C
28300 kg/h 415oCExhaust outlet
to greenhouse
48,5oC
120oC
60,3o
C 65,5o
C
72,1oC
Total heat: 5463 kW
Total efficiency: 91,4%
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Genset installation in greenhouse
Airportstrigeneration plant
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p g p
Fiumicini airportRome, Italy. 3xB35:40-V20AG, total 25 MWe
Ataturk airport, Istanbul, Turkey. 3xKVGS-18G4.2, total 10,8 MWe
Production of electricity, heat and chilling.
High availabillity and reliabillity is required. 8000+ running hours per year.
Island mode capabillity.
Trigeneration 7075 Kw
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LOC CAC HTCAC LT
595 Kw 565 Kw455 Kw
65oC
110 m3/h
47,6oC
52,2oC
Total heat: 4234 kW
Total efficiency: 84,9%
DUMPINGCOOLER/RECOVERY
1050 Kw44oC
730 Kw83,2oC
JWC
1295 Kw
750 m3
90oC
Exhaust HT
EXHAUST
INLET
415oC
EXHAUST
OUTLET
105oC
2680 Kw
Chiller
3100 Kw
7oC
12oC
Cooling
tower
I d d t P P d
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Independent Power Producers
Electric power production
Sale to grid or large industries
De-centralised power plants
HV grid capacity constraints
Poor developed and/or isolated HV grids
Proximity to consumers improve profitability
Important markets Italy
Spain
India
Bangladesh
Brazil Indonesia
Rdalen, NorwayBKK Kollsnes, Norway
Utiliti & IPP
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Utilities & IPPsScope: Integrated station design Power island equipment Extensive BoP Detailed engineering including:
Structural fabrication drawings Pipe schedules & isometrics Cable schedules & block termination
diagrams Long term spares contracts
Utilities & IPPs
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Oil & G I d t
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Oil & Gas Industry
Marine Terminal, Sudan4 x B32:40L9
Electric or direct power for O&G-production
Process plant power
Oil pipeline pump stations
Gas pipeline compressor stations
Secure power supply
Typical markets
South-America
Sudan
Nigeria
India
Oil India Pipeline, IndiaMarine Terminal, Sudan
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Company & Structure
Product Specifics
Market Segmentation & Typical Applications
Financial support
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Financial Support
Equipment finance schemesEksportkredittwww.eksportkreditt.no/
OECD Terms
Finances up to 85% of RR contract
value
Offers fixed interest loans2 years building time, up to 12 years
payback time
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Financial Support
Credit insuranceGIEKwww.giek.no
Up to 90% of project risk
Other CAs
Commercial banks
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Financial Support
Rolls-Royce will assist the
customer in obtaining financial
support when necessary.
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Trusted to deliver excellence
Thank you for your kind attention
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