basaltex slc lab 20120426

BASALT FIBER COMPOSITES

SLC LAB – April 26, 2012

Pauline Koslowski

Business Unit Manager Basaltex

• Introduction • Properties • Product range • Applications

• Introduction • Properties • Product range • Applications

4

HOLDING FIN-COL

GROEP MASUREEL VERLIMAS FLOCART NV

BASALTEX

5

ORIGIN : BASALT

• Volcanic magma solidified in open air

• Thermoplastic material

• Worldwide available ( old vulcanos)

HISTORY

1950-1970 : R&D in US and

USSR. Focus on military

applications.

1923 :

first US patent

1991 : break-up of

USSR. Civilian

applications

Up to 2012 : further

optimization of the

technology. High quality

basalt fiber on the market.

7

PRODUCTION PROCESS

From ROCK to FIBER

• 1450°C • No secondary materials : 100% rock • Continuous filaments

PRODUCTION PROCESS

8

Bushing Sizing Winding

• Introduction • Properties • Product range • Applications

KEY PROPERTIES OF BASALT FIBERS

• Unique fire resistance • Wide temperature range • Excellent resistance against acids • Lower CO2 footprint per unit of tensile strength/

E-modulus than E glass fibers ( LCA study at VITO(B) 2011)

• Recycling : advantage in incineration compared with

E glass because of the higher melting point.

KEY PROPERTIES OF BASALT FIBERS

High mechanical performance (ASTM D 3039/D 3039M – 00) Tensile Strength E-Modulus Price (€/kg) Basalt 2418 MPA 85 GPa ±5 E-glass 1800 MPA 72 GPa ±1,80 S-glass 2556 MPA 89 GPa ±15

• Introduction • Properties • Product range • Applications

WIDE RANGE OF PRODUCTS

Standard range + custom made

• Introduction • Properties • Product range • Applications

FIRE PROTECTIVE TEXTILES

• Seats for train, tram, metro • Fire protection for tunnels • Flexible fire proof container

for cargo aerospace

SPORT & LEISURE

MARINE SECTOR

18

Cantiere Alto Adriatico (I)

19 Cantiere Alto Adriatico (I) and Olimpic Sails (I)

PRESSURE VESSEL Vessel 20 l, LPG, 20 bar service pressure

Basalt fiber price 3,25 €/kg

Resin price 3 €/kg

Weight [kg] E-Glass Basaltex Difference % Basalt/Glass

Fiber 1,17 0,91 -0,27 77,3%

Resin 0,39 0,28 -0,11 72,7%

Laminate 1,56 1,19 -0,37 76,2%

Vessel 3,6 3,23 -0,37 89,7%

Laminate Thickness [mm] 2 1,5 -0,55 72,7%

Production Time [s] E-Glass Basaltex Difference %

572 497 -75 86,8%

Costs E-Glass Basaltex Difference %

Fiber 2,11 € 2,95 € 0,84 € 139,6%

Resin 1,29 € 0,93 € -0,35 € 72,7%

3,40 € 3,88 € 0,49 € 114,3%

Production 3,41 € 2,96 € -0,45 € 86,8%

Total 6,81 € 6,84 € 0,04 € 100,5%

MATERIAL (B)

RAILWAY

• BCF mat in fire proof panel for railway & aerospace

• meets the new fire standards

FIRE RESISTANT COMPOSITES

• 100% natural composite

• Basalt fiber biobased thermoset prepregs & composites

• FP7 Collaborative project with Centexbel (B), TWI (UK), NetComposites (UK)

• public transportation, construction, etc

JOINING FORCES

( KNOWLEDGE, EXPERIENCE,…)

(B)

-basalt fibers

-textile products

-coating

Close partnership for development of Basalt PU based

composites for construction industry, automotive, design, etc

(UK) -resin systems : PU based -processing -tooling

WHAT DO YOU NEED TO REMEMBER?

BASALT FIBERS a NATURAL reinforcement fiber exceptional FIRE resistance high STRUCTURAL performance

BASALTEX™ A young innovative company Knowledge, knowhow on basalt fiber solutions wide range of applications

THANK YOU FOR YOUR INTEREST!

Please feel free to contact us :

Basaltex Division – NV Flocart

www.basaltex.com

pkoslowski@flocart.com

25