bajaj production planning and control (ppc)

Presented by -

SIDDHESH BAGWE 06

VARUN ACHARYA 01

NINAD BHILARE10

DHIRAJ CHORGHE 14

KUNAL KADAM 30

DEEPAK KAMBLI34

VINOD KHADPEKAR 40

SANCHIT KINI 44

SANKET MHATRE 52SYBMS (A),

MLDC

HISTORY

Founded in 1926

The man behind Bajaj – JAMNALAL BAJAJ

He valued honesty over profit , action over words, common goods over individual gain.

KAMALNAYAN BAJAJ diversified into various manufacturing activities.

VISION

To attain world class excellence by demonstrating value added products to customers.

MISSION

Focus on value based manufacturing

Continuous improvement

Total improvement if wastes

Pollution free environment

OBJECTIVES

Bajaj ltd is to cater the market needs of transportation by producing two wheelers and three wheelers vehicles

BAL has been producing the catalogue product to challenge market requirements.

GOAL

To catapult Bajaj auto as the country’s largest automobile company

PRODUCT LIFE CYCLE

HAMARA BAJAJ

INSPIRING CONFIDENCE

DISTINCTLY AHEAD

TRANSFORMATION

FINANCE

HR

PURCHASE

PRODUCTION&

OPERATION

MARKETING

FUNCTIONAL

DEPARTMENTS

PURCHASE DEPARTMENT

1.PLACEMENT OF ORDER

2. PURCHASE RECORD & REPORTS

3. FORECASTING & PLANNING

4. SELECTION OF GOOD VENDOR

5. FIXING PRICE ,CHECKING INVOICE

6. INSPECTIONS

PRODUCTION

DEPARTMENT

PLANT LAYOUT

Layout means arrangement of facilities in a particular production unit. Layout refers to internal arrangement of machines, equipments, work centers and other Physical facilities in an orderly manner.Plant layout also includes the arrangement of process and physical facilities within the factory premises.

MANUFACTURING PROCESS

The industrial complex of Bajaj auto is spread over an area of 906 acres in Walunj .The manufacturing process of two wheelers and it’s parts is basically of metal cuttings and metal forming the basic raw materials are steel and aluminum .Surface treatment processes like heat treatment painting and electroplating are carried out in the factory .

Casting & Forging

Misc. Metal Casting

Misc. Nuts & Bolts

Sheet Plates

Buffing & Heat Treatment

Machining Buffing Electroplating

Cutting to Size

Pressing

Wheel BodyAssembly Molding

Minor Assembly

Engine Assembly

Engine Testing

Final Assembly Anti Rust

Solution &

Painting

Cutting is a collection of processes wherein material is brought to a specified geometry by removing excess material using various kinds of tooling to leave a finished part that meets specifications 

METAL CUTTING

Metals can be heat treated to alter the properties of strength, ductility, toughness, hardness or resistance to corrosion. Common heat treatment processes include quenching, and tempering.. Quenching can be used to harden alloy steels. Tempering will cause the dissolved alloying elements to precipitate.

HEAT TREATMENT

Twin-Gun Painting – Developed by Japan and improved by Bajaj's two-wheeler, this Twin-Gun technology is the first of its kind for two-wheeler in the world. Coupled with Rotating Painting Process,Rotating Painting Process – Complements the automated Twin-Gun robotic arm to achieve uniform paint finishing with minimal paint wastage.

PAINT SHOP

Electroplating is a common surface-treatment technique. It involves bonding a thin layer of another metal.It is used to reduce corrosion as well as to improve the product's aesthetic appearance.

ELECTROPLATING

MATERIAL HANDLING

Material handling includes moving. Packing and storing all the materials used by the production unit.

Material is received by various ways of transport, it moves into plant and thereafter to store room. When material is needed it is moved along to path of assembly.

Plant Layout and Material handling are closely related.

DESIGN

The company designs the product according to the customer needs.

The product design with Forms and Functions Form design deals with product shape and appearance Functional design deals with how it works

The design of packing is also very important to anything to the customer.

Newest Models

Discover 125 ST Pulsar 200 NS

PRODUCT PLANNING AND CONTROL(PPC)

PPC includes planning that is to be done in office and control on the planned activities that are to be done on production centers, that are called as shop floors.

Production planning is concerned with the determination, acquisition and arrangement of all facilities necessary for future production activity.

INSPECTION

Inspection is an integral aspect of quality control. It helps in maintaining and raising the quality of products.

Inspection judges he production against the established standards.

It is recommended that inspection is to be done at every level of production.

WAREHOUSING

Warehousing includes storage which is an unavoidable activity.

It increases the value of material by simply carrying.

It also plays a very important role in supplying the product according to the market demand . It creates time utility.

We at Bajaj Auto continue to firmly believe in providing the customer "VALUE FOR MONEY, FOR YEARS" through our products and services. This we shall maintain and improve. Quality improvement and customer satisfaction shall be the responsibility of every employee 

QUALITY POLICY