automated welding solutions welding solutions 50 years of experience in high value-added welding...

THE ART OF WELDING

Automated welding solutions

C o l d W i r e , H o t W i r e - T I G – P l a s m a

Bespoke turnkey packages

“We have always made it our business to ensure we are totally proficient in welding processes. Automation, a field in which Polysoude has been active for over 50 years, is the next logical step.”

Our approach For over 50 years, Polysoude has provided its customers with the benefit of its expertise in automated welding with TIG Cold Wire, TIG Hot Wire and PLASMA methods.

This long track record has enabled us to develop and enhance a range of “generic and modular tools” which we use for all mechanical and electronic parameters which have to be considered.

It is the welding process that determines the characteristics of the “tool” for each application, thus ensuring optimum implementation. Regardless of whether you need an orbital installation (the electrode travels around the workpiece) or an automated installation (the electrode is fixed and the workpiece is rotated), Polysoude will offer you the best advice.

Key terms Every industry has different criteria when it comes to welding.

Some prefer manufacturing throughput, full traceability of welding parameters and data integration through their network. This is generally the case for the assembly of high value-added small and medium size workpieces.

Other applications, on the other hand, such as “narrow gap” welding of heavy wall thicknesses, (in power plant construction, for example), require the equipment to be reliable at all times and a total understanding of the welding process in difficult environmental conditions. The slightest defect on any unique high-cost workpiece can have major consequences.

Advantages Digital control enables continuous

perfect management of heat input and

weld penetration

We have high performance power

sources covering an extensive range of

welding current forms and characteristics

We control the trajectory of the welding

torch relative to the seam to be welded

with the outmost precision

TIG or PLASMA: we know how to select

the most appropriate process for your

application

Wel

ding

Pro

cess

es Hot or Cold Wire TIGQuality "par excellence". Average weld speed: 80 - 150 mm/min. Higher speeds are possible, depending on the application. Butt welding up to a thickness of about 3 mm without filler wire. Use of Cold or Hot Wire in the case of thicker walled tube with end preparations, whether “standard” or “narrow gap”, up to a depth of 400 mm. With Hot Wire, as in the case of weld cladding, deposits exceed 1.5 kg/hour and can rise to 4.0 kg/hour.

Automated welding solutions50 years of experience in high value-added welding

“We have always made it our business to ensure we are totally proficient in welding processes. Automation, a field in which Polysoude has been active for over 50 years, is the next logical step.”

Our approach For over 50 years, Polysoude has provided its customers with the benefit of its expertise in automated welding with TIG Cold Wire, TIG Hot Wire and PLASMA methods.

This long track record has enabled us to develop and enhance a range of “generic and modular tools” which we use for all mechanical and electronic parameters which have to be considered.

It is the welding process that determines the characteristics of the “tool” for each application, thus ensuring optimum implementation. Regardless of whether you need an orbital installation (the electrode travels around the workpiece) or an automated installation (the electrode is fixed and the workpiece is rotated), Polysoude will offer you the best advice.

Key terms Every industry has different criteria when it comes to welding.

Some prefer manufacturing throughput, full traceability of welding parameters and data integration through their network. This is generally the case for the assembly of high value-added small and medium size workpieces.

Other applications, on the other hand, such as “narrow gap” welding of heavy wall thicknesses, (in power plant construction, for example), require the equipment to be reliable at all times and a total understanding of the welding process in difficult environmental conditions. The slightest defect on any unique high-cost workpiece can have major consequences.

Advantages Digital control enables continuous

perfect management of heat input and

weld penetration

We have high performance power

sources covering an extensive range of

welding current forms and characteristics

We control the trajectory of the welding

torch relative to the seam to be welded

with the outmost precision

TIG or PLASMA: we know how to select

the most appropriate process for your

application

Wel

ding

Pro

cess

es Hot or Cold Wire TIGQuality "par excellence". Average weld speed: 80 - 150 mm/min. Higher speeds are possible, depending on the application. Butt welding up to a thickness of about 3 mm without filler wire. Use of Cold or Hot Wire in the case of thicker walled tube with end preparations, whether “standard” or “narrow gap”, up to a depth of 400 mm. With Hot Wire, as in the case of weld cladding, deposits exceed 1.5 kg/hour and can rise to 4.0 kg/hour.

Automated welding solutions50 years of experience in high value-added welding

Remote Control Pendant

Narrow Gap Welding Systemwith four Welding TorchesStraight Tube Welder

LongitudinalSeam Welder

Column & Boom /Positioner

Digital Weld Controller

Data Acquisition and Control of the Welding Parameters

POW - Online/Offline Programmingin Windows® environment

Automated Welding

Welding Processes

Welding Torches

Robotised Welding

Control and monitoring

Welding Processes

Welding Torches

TIGCold Wire, Hot Wire

TIGNarrow Gap

Polysoude Power Sources

Polysoude power sources, with digital

weld controller, enable all the welding

parameters for each weld to be stored.

Passive and active monitoring of actual

values throughout the welding cycle is

also possible.

This is the core of the installation: the

welding torch is fully managed by the

multi-axis power source, which controls

all the peripherals: column & boom,

turntable, motorised linear slide, wire

feeders, etc.

Your turnkey installationPolysoude’s turnkey solutions are ready to go.

They comprise of: Technical advice, Engineering and manufacture of equipment, Development of welding procedures, Other associated services.

A Polysoude project manager will support you throughout your project, from drawing up the specification, through the tender stage and right up to the start of production.

Soft plasma or keyhole with or without filler wire Average weld speed: 500 - 800 mm/min. Excellent results for thicknesses of between 0.5 - 8 mm. Higher thicknesses are possible, depending on the application. No need to change electrode during the production cycle. No risk of non-ignition due to the presence of the pilot arc. The Soft plasma is a variant for thicknesses of less than 3.5 mm combining the benefits of the TIG and Plasma process.

Adapting to all your applications !

Guidance and technical support A welding application specialist in your area will advise you on the welding process and appropriate equipment for your application.

Commissioning / TrainingA complete training program will enable you to start using the equipment immediately and in the best way possible.

Maintenance / RepairMaintenance and repair operations can be carried out at the Polysoude plant as well as on site by our service network.

Rental serviceIncrease the flexibility of your production! A large range of equipment is available for rental from our hire fleet.

POLYSOUDE : Related services

Your partners worldwideARGENTINAPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

AUSTRALIA POLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

AUSTRIAPOLYSOUDE AUSTRIA GmbH

+43 (0) 3613 200 36austria@polysoude.at

BELGIUMPOLYSOUDE BENELUX

+31 (0) 653 84 23 36k.meurs@polysoude.com

POLYSOUDE BENELUX(SERVICE)

+31 (0) 653 38 85 58h.milder@polysoude.com

BRAZILAJADE COMÉRCIO INSTALAÇÕESE SERVIÇOS Ltda.

+55 (0) 11 4524 3898fernando@ajade.com.br

BULGARIAKARWELD EOOD

+359 (0) 29 73 32 15Karweld@bg400.bg

CANADAMAG Tool – West EDMONTON - ALBERTA

+1 800 661 9983magtool@magtool.com

MAG Tool - EastTORONTO - ONTARIO

+1 905 699 - 5016ray@magtool.com

CHINAPOLYSOUDE SHANGHAI CO. Ltd

+86 (0) 21 64 09 78 26jm.pan@polysoude.com.cn

CROATIAEUROARC D.O.O.

+385 (0) 1 2 40 60 77euroarc@euroarc.hr

CZECH REPUBLICPOLYSOUDE CZ

+420 602 60 28 55m.matousek@polysoude.cz

DENMARKHALL & CO. INDUSTRI

+45 (0) 39 56 06 76 p.lorenzen@polysoude.com

EGYPTPOLYSOUDE UK

+44 (0) 1942 820 935info@polysoude.com

ESTONIAPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

FINLANDSUOMEN TEKNOHAUS OY

+358 (0) 927 47 2 10info@teknohaus.fi

FRANCEPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

GERMANYPOLYSOUDE DEUTSCHLAND GmbHDUSSLINGEN

+49 (0) 7072 60076 0info@polysoude.de

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+44 (0) 1942 820 935info@polysoude.com

GREECEPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

HUNGARYPOLYWELD Kft.

+36 (0) 20 29 88 708polyweld@polyweld.hu

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+91 (0) 20 40 03 59 31ab.kulkarni@polysoude.in

INDONESIAPOLYSOUDE SINGAPORE OFFICE

+65 0734 8452Jmpan@singnet.com.sg

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+33 (0) 2 40 68 11 00info@polysoude.com

ITALYPOLYSOUDE ITALIA SRL

+39 (0) 2 93 79 90 94info@polysoude.it

JAPANGMT CO Ltd - KAWASAKI

+81 (0) 44 222 6751gmt@e-gmt.co.jp

GMT CO Ltd - OSAKA +81 (0) 798 35 6751

gmt.kansai@e-gmt.co.jp

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+44 (0) 1942 820 935info@polysoude.com

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+33 (0) 2 40 68 11 00info@polysoude.com

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+33 (0) 2 40 68 11 00info@polysoude.com

MALAYSIAPOLYSOUDE SINGAPORE OFFICE

+65 0734 8452Jmpan@singnet.com.sg

NETHERLANDSPOLYSOUDE BENELUX

+31 (0) 653 84 23 36k.meurs@polysoude.com

POLYSOUDE BENELUX(SERVICE)

+31 (0) 653 38 85 58h.milder@polysoude.com

NEW ZEALANDPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

NORWAYTEMA NORGE AS

+47 (0) 51 69 25 00tema@tema-norge.no

PAKISTANPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

PHILIPPINESPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

POLANDUNIDAWELD - BEDZIN

+48 (0) 32 267 05 54dariusz.szota@unidaweld.pl

PORTUGALPOLYSOUDE IBERIA OFFICE

+34 609 154 683la.deandres@polysoude.com

ROMANIADEBISUD CONCEPT S.R.L.

+40 (0) 255 21 57 85office@debisud.ro

RUSSIA + C.I.S.POLYSOUDE RUSSIA

+7 495 564 86 81info@polysoude.ru

SAUDI ARABIAALRUQEE INDUSTRIAL MARKETING Co. Ltd

+966 (0) 3857 638311Manager.Khaldoun@alruqee.com

SINGAPOREPOLYSOUDE SINGAPORE OFFICE

+65 0734 8452Jmpan@singnet.com.sg

SLOVAKIAPOLYSOUDE CZ

+420 602 60 28 55m.matousek@polysoude.cz

SOUTH AFRICAPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

SOUTH KOREACHEMIKO CO Ltd

+82 (0) 2 567 5336chemiko@chemiko.net

SPAINPOLYSOUDE IBERIA OFFICE

+34 609 154 683la.deandres@polysoude.com

SWEDENHALL & CO. INDUSTRI

+45 (0) 39 56 06 76 p.lorenzen@polysoude.com

SWITZERLANDPOLYSOUDE (SWITZERLAND) Inc.

+41 (0) 43 243 50 80contact@polysoude.ch

TAIWAN R.O.C.FIRST ELITE ENT. CO. Ltd

+886 (0) 287 97 88 99auto.pipe@msa.hinet.net

THAILANDPOLYSOUDE S.A.S.

+33 (0) 2 40 68 11 00info@polysoude.com

TURKEYEGE MAKINE

+90 (0) 212 237 36 00onurakin@egemakina.com.tr

UNITED ARAB EMIRATESSALWO TRADING Ltd.

+971 (0) 48 81 05 91salwo@emirates.net.ae

UKRAINEPOLYSOUDE RUSSIA

+7 (0) 495 564 86 81polysoude@co.ru

UNITED STATESASTRO ARC POLYSOUDE Inc.

+1 661 702 01 41sales@astroarc.com

VENEZUELAENRIVA C.A.

+58 (0) 412 34 82 602 enriva@gmail.com

VIETNAMANH DUONG IT Ltd

+84 22 159 532an@anhduongco.com

Polysoude S.A.S. Z.I. du Bois Briand • 2 rue Paul Beaupère

F - 44316 NANTES Cedex 3Tél. : +33 (0) 2 40 68 11 00 • Fax : + 33 (0) 2 40 68 11 88

www.polysoude.com • e-mail : info@polysoude.comTHE ART OF WELDING

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