akd waste recycling

AKD Waste Recycling

Presented by Tom Holte/Stan ChiversGreen Bay Packing, Inc.

AKD Environmental Manager/Environmental Supervisor

Green Bay Packaging, AKD338 Hwy 113, Morrilton, AR

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AKD Background Pulp Mill – Digests pine chips and

washes fiber stock.

OCC Plant – Supplies paper machines with recycled fiber from OCC (Old Corrugated Containers).

Powerhouse – Supplies steam for mill operation.

Paper Machines – formation and drying of linerboard sheet.

Shipping – Ensures >1,200 tons of linerboard arrive at customer’s door each day.

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Setting Waste Goals

Goal to reduce waste going to AKD landfill by 25% in 2014

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Monthly Volume to Landfill

Date

Cu.

Yd.

Food Related Waste

Hazardous Wastes

‘Special’ Wastes

Industrial Wastes - recycling

Universal & Petroleum Wastes - recycling

Types of Wastes at AKD:

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Food Related Waste

Grey trash bags collected in grey lugers

Bagged trash sent to compactor

Compacted waste sent to Morrilton Sanitary Landfill

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Hazardous Waste

COD Lab vials

Paint Waste

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‘Special’ Wastes

Ozone Depleting Substances

Asbestos

Parts Washer Solvent

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Industrial Recycling

Metal Cardboard Wood Concrete

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Additional Wastes Recycled Paper Cores Plastic and

Aluminum

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Plastic Tubing

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Industrial Waste and Special Opportunities – >1200 yd3 of lime mud sold

during 2014 outage

80 yd3 refractory brick sold during 2014 outage

Cooling Tower Rebuild.Approximately 340 yd3 plastic fill material to be sent to Green Source Recycling.

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Industrial Wastes – Fiber Rejects SuccessApproximately

2,000 yd3 kept out of landfill over last 3 months.

Demand exceeds supply Used as landfill cover

Sold for solidification

Used in 2ndary papermaking opportunities

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Industrial Wastes – Boiler Ash Project Project years in the

making – patience is required

To be used as a soil amendment

Offer ash to employees

Team up with hauler 1

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Universal Wastes

Electronics Electronics -

Goodwill Industries (win-win)

Ballasts – Sent to Veolia

HID’s and Lamps – LEI

Mercury - rare

Batteries – Call 2 Recycle (free)

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Petroleum WastesUsed oil is bought by

an approved waste transporter/recycling company to be re-refined.

Oil Filter Crusher

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Old Kerosene

Used Oil

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Recycling Challenges….

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OCC has lots of ‘stuff’ in it that becomes waste.

Plastic Rejects

RaggerRope

Fibers and Felts

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Cont…..Recycling Challenges

Annual Outage Getting waste in the

right places Getting permitted

to land apply holding pond fiber solids

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Communication

Proper Labeling

Management Support

Innovation

Employee Support

A Successful Waste Recycling Program needs….

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Communication of Environmental Expectations

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Regular Meetings with Employees to discuss Environmental Matters in Mill

Relevant Presentations

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Communication of Environmental Expectations

Written Guidelines and Procedures

Make information available to Employees via Intranet

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Incentives

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Container Labeling

Color Coding Lugers Written Instructions and Pictograms on Lugers

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Management’s Guidance and Support

Innovative Thinking

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And most important are our AKD Employees and Contractors:

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Questions

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