akd waste recycling

23
AKD Waste Recycling Presented by Tom Holte/Stan Chivers Green Bay Packing, Inc. AKD Environmental Manager/Environmental Supervisor Green Bay Packaging, AKD 338 Hwy 113, Morrilton, AR 1

Upload: jolene-norton

Post on 30-Dec-2015

47 views

Category:

Documents


0 download

DESCRIPTION

AKD Waste Recycling. Presented by Tom Holte/Stan Chivers Green Bay Packing, Inc. AKD Environmental Manager/Environmental Supervisor Green Bay Packaging, AKD 338 Hwy 113, Morrilton, AR. 1. AKD Background. Pulp Mill – Digests pine chips and washes fiber stock. - PowerPoint PPT Presentation

TRANSCRIPT

Page 1: AKD Waste Recycling

AKD Waste Recycling

Presented by Tom Holte/Stan ChiversGreen Bay Packing, Inc.

AKD Environmental Manager/Environmental Supervisor

Green Bay Packaging, AKD338 Hwy 113, Morrilton, AR

1

Page 2: AKD Waste Recycling

AKD Background Pulp Mill – Digests pine chips and

washes fiber stock.

OCC Plant – Supplies paper machines with recycled fiber from OCC (Old Corrugated Containers).

Powerhouse – Supplies steam for mill operation.

Paper Machines – formation and drying of linerboard sheet.

Shipping – Ensures >1,200 tons of linerboard arrive at customer’s door each day.

2

Page 3: AKD Waste Recycling

3

Setting Waste Goals

Goal to reduce waste going to AKD landfill by 25% in 2014

0 2 4 6 8 10 120

2

4

6

8

10

12

Monthly Volume to Landfill

Date

Cu.

Yd.

Page 4: AKD Waste Recycling

Food Related Waste

Hazardous Wastes

‘Special’ Wastes

Industrial Wastes - recycling

Universal & Petroleum Wastes - recycling

Types of Wastes at AKD:

4

Page 5: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Food Related Waste

Grey trash bags collected in grey lugers

Bagged trash sent to compactor

Compacted waste sent to Morrilton Sanitary Landfill

5

Page 6: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Hazardous Waste

COD Lab vials

Paint Waste

6

Page 7: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

‘Special’ Wastes

Ozone Depleting Substances

Asbestos

Parts Washer Solvent

7

Page 8: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Industrial Recycling

Metal Cardboard Wood Concrete

8

Page 9: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Additional Wastes Recycled Paper Cores Plastic and

Aluminum

Office Paper9

Plastic Tubing

Page 10: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Industrial Waste and Special Opportunities – >1200 yd3 of lime mud sold

during 2014 outage

80 yd3 refractory brick sold during 2014 outage

Cooling Tower Rebuild.Approximately 340 yd3 plastic fill material to be sent to Green Source Recycling.

10

Page 11: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Industrial Wastes – Fiber Rejects SuccessApproximately

2,000 yd3 kept out of landfill over last 3 months.

Demand exceeds supply Used as landfill cover

Sold for solidification

Used in 2ndary papermaking opportunities

11

Page 12: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Industrial Wastes – Boiler Ash Project Project years in the

making – patience is required

To be used as a soil amendment

Offer ash to employees

Team up with hauler 1

2

Page 13: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Universal Wastes

Electronics Electronics -

Goodwill Industries (win-win)

Ballasts – Sent to Veolia

HID’s and Lamps – LEI

Mercury - rare

Batteries – Call 2 Recycle (free)

13

Page 14: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Petroleum WastesUsed oil is bought by

an approved waste transporter/recycling company to be re-refined.

Oil Filter Crusher

14

Old Kerosene

Used Oil

Page 15: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Recycling Challenges….

15

OCC has lots of ‘stuff’ in it that becomes waste.

Plastic Rejects

RaggerRope

Fibers and Felts

Page 16: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Cont…..Recycling Challenges

Annual Outage Getting waste in the

right places Getting permitted

to land apply holding pond fiber solids

16

Page 17: AKD Waste Recycling

Communication

Proper Labeling

Management Support

Innovation

Employee Support

A Successful Waste Recycling Program needs….

17

Page 18: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Communication of Environmental Expectations

18

Regular Meetings with Employees to discuss Environmental Matters in Mill

Relevant Presentations

Page 19: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Communication of Environmental Expectations

Written Guidelines and Procedures

Make information available to Employees via Intranet

19

Incentives

Page 20: AKD Waste Recycling

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Click to edit the outline text format

Second Outline Level Third Outline

Level Fourth

Outline Level Fifth

Outline Level

Sixth Outline Level

Seventh Outline Level

Eighth Outline Level

Ninth Outline LevelClick to edit Master text styles

◦ Second level Third level

Fourth level Fifth level

Container Labeling

Color Coding Lugers Written Instructions and Pictograms on Lugers

20

Page 21: AKD Waste Recycling

Management’s Guidance and Support

Innovative Thinking

21

Page 22: AKD Waste Recycling

And most important are our AKD Employees and Contractors:

22

Page 23: AKD Waste Recycling

Questions

23