abj presentation pp l 271008 saif

AWI 106 Attu. 8 Rev. 1 22 Sep. 2007 Date/ Rev.

ABJ Engineering and Contracting Co Presentation

Fabrication Services and Beyond

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Contents• Introduction• Services• Products• Prominent Clients• Certifications• Our Strength• Quality Assurance• Production Capacity• Growth• Equipment• Facility• Summary of Projects

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Introduction

ABJ Engineering & Contracting Co, an ISO 9001 certified company, specialized in fabricating surface equipment for the Oil & Gas, Petrochemical, Fertilizer, Water Treatment and Desalination Plants etc. and structural fabrication services for public utility sector like Stadiums, Malls and Amusement Parks. ABJ has supplied a variety of equipment and systems to many countries around the world.

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Services

• Process Equipment Fabrication

• Structural Steel Fabrication

• Pipe Fabrication and Cladding

• Corrosion Protection Services

• Process Internal equipment

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Products

• Pressure vessels• Pressure piping • Tanks• Skids• Evaporators • Dehydrators• Structures• Columns• Reactors

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Venders of

Registered Venders of

ARAMCO, Saudi ArabiaSABIC, Saudi ArabiaKOC, KuwaitKNPC, KuwaitPIC, Kuwait,QP, Qatar

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Cliental

• Snamprogetti, Italy• Ticknor, France• Tecnimont, Italy • JGC, Japan• Daelim, S.Korea • Hyundai, S.Korea• SK Eng, S.Korea • GC Eng, S.Korea• Petrofac, UAE • Petreco, UAE• Birdair, USA

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Organization Chart

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Vision

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Mission

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Certification

INTERNATIONAL CERTIFICATION

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ISO Certification

• ISO – 9001: 2000 Certificate of Approval for Quality System

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ASME Certification

• ASME –”PP” Certificate of Authorization for Power Piping

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Certification

• ASME – “U” Certificate of Authorization for Pressure Vessels

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Certification

• ASME – “U2” Certificate of Authorization for Pressure Vessels

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Certification

“PP”Certificate of AuthorizationFor Power Piping

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Certification

ASME – “S”Certificate of AuthorizationFor Power Boilers

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NBIC Certification• NBIC – “R” Certificate of

Authorization for Repair of Pressure Vessels

• NBIC – “NB” Certificate of Authorization for Register Boilers & Vessels

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Our Strength

• Quality Standards• Safety Standards• Manpower: 1,250• Modern Equipment• Resources• Investment Capability

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HEALTH, SAFETY & ENVIRONMENT

HSE

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• Good Tools & Equipments,

• Safety Hand book,

• Safety Training Passport,

• Training programme,

• Pension Scheme,

• Good living conditions

• E-learning

Safety

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• Safety News Letter, • Results communication,• Award Safe Man of Month, • Best near miss, • Corporate Magazine, • HSE bulletins, • Daily pre-job start briefings, • Daily reports to Management.

Safety Awareness

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• ABJ introduced new and more detailed audit check list

• Analysis of every accident,

• Increased Corporate Management involvement

• OHSAS 18001 certified.

Safety Audit

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Quality Assurance & Control

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IMTE Calibration Laboratories

Quality Assurance & Quality Control

Quality Assurance Procedures

Quality Auditing

Quality Control

Calibrating / Testing Laboratories

Welders Training School

Six Sigma

Sulaibiya Testing Lab., Kuwait

Corporate Director

Deputy Managing Director

Quality Assurance & Control

Quality Control Setup

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Current Quality Certification

ASME & National Board’s CertificationsFABRICATION FACILITIES LOCATED at

QMS : Certified ISO 9001:2000

MAB FACILTYSHU FACILITY

ASME “U” STAMP

ASME “PP” STAMP

NBIC “R” STAMP

NBIC “NB” STAMP

ASME “S” STAMP

ASME “U” STAMP

NBIC “U2” STAMP

NBIC “NB” STAMP

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Production Capacity

• Pressure Vessels:500 Tons / Month• Piping:70,000 Inch- Dias / Month• Structural Steel: 500 Tons / Month

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Infrastructure - WorksMena Abdulla Facility

OverviewMan power Strength: 1200 nos.Total Work Shop Area:60,000 Sq.mTotal Covered Area:150,000 Sq.m

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Infrastructure - WorksMena Abdulla Facility Layout

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Infrastructure - Works

OverviewMan power Strength: 800 nos.Total Work Shop Area:26,000 Sq. MtrTotal Covered Area:8000 Sq.Mtr

Shuaiba Facility

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MACHINARY & EQUIPMENTSAT A GLANCE

Infrastructure

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Infrastructure – Design & Eng

Software Used

• COMPRESS• NOZZLE PRO• PVELITE • STAAD PRO• STRUCAD• STRUCTURAL DESKTOP• AUTOCAD • EX STEEL

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Equipment

Rolling Machine (Up to 100mm) - 03 No.PWHT Furnace (6m x 6m x 32m) - 01 Nos.Automatic Welding Machine - 14 Nos. Bore cladding machine - 2 Nos.CNC Cutting Machine150 mm thick –03 Nos.Welding Machine - 260 Nos.Overhead Crane 20 ton - 1No.Overhead Crane 10 ton - 7No.Overhead Crane 05 ton -5 Nos.Overhead Crane 30 ton - 4 Nos.Yard Crane 10 ton - 3 Nos.Bevelling Machine - 450 mm dia - 2 Nos.

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Equipment

CNC Vertical Drilling Machine - 02 NosCNC Hole Punching Machine - 01 Nos.Plasma Cutting Machine 20/50 mm -03 Nos.Shearing Machine 16 mm thick - 01 Nos.Press Brake - 01 Nos.SAW Machine - 09Nos.FCAW Machine - 05 Nos.Radial Drilling Machine - 02 NosProfile Bending Machine 150 mm - 02Nos.Hydraulic Press - 03 Nos.Circular Saw Machine. - 01 Nos.Pipe Flame cutting machine 60”Dia– 04 Nos.Lathe Machine - 04 Nos.

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Equipment

Post Weld - Heat Treatment - Diesel Furnace 32 x 6 x 6 MtrTemp – 800º C

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Infrastructure - Works

OverviewMan power Strength: 1250 nos.Total Work Shop Area:150,000 Sq. MtrTotal Covered Area : 26,000 Sq.Mtr

Mena Abdulla Facility

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100 MM THK x 3.0 MTRS. - WEIGHT-140 TON

Equipment

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PWHT Furnace : Size : 31.2 m Long x 6m Wide x 6m Height

Equipment

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PWHT Furnace – Inside View showing Insulation

Equipment

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Nozzle Bore Cladding Machine – Automatic / Vertical (Range: from 2” to 24” NB Nozzles)

Equipment

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Nozzle Bore Cladding Machine – Welding in Progress using Inconel 625 Filler wire with GMAW Process

Equipment

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6 M x 6 M LONG COLUMN & BOOM SAW MACHINE

9 Nos. - Column & Booms SAW Machines.

5 Nos. - Column & Boom FCAW Machines.

(Maximum Number of Boom and Columns in the Region)

Equipment

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PRESS BRAKE MACHINE

Equipment

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HYDRAULIC POWER PRESS (400 TON )

Equipment

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NEW LATHE MACHINE (24” x 3M LONG)

Equipment

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MULTI HEAD CNC FLAME CUTTING MACHINE WITH SIGMA NESTING SOFTWARE - (4.5 M WIDE x 18.0 M LONG x 250 MM THK.

WITH 9 TORCHES)

Equipment

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CNC CIRCULAR BANDSAW M/C (400 MM x 1.5 MTR CAPACITY)

Equipment

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CNC HOLE PUNCHING MACHINE

Equipment

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RADIAL DRILLING MACHINE ( 2 NOS)

Equipment

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BAND SAW CUTTING MACHINE-Up to 400 x 400 mm size (2 Nos.)

Equipment

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PLATE SHEARING MACHINE ( Up to 16.0 mm Thick.)

Equipment

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Projects

SUMMARY OF PROJECTS

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Recent Projects SUMMARY OF PROJECTS

Job No. CLIENT PROJECT OWNER SCOPE OF WORKCONTRACT VALUE

in K.D

PERIOD

2120Flour / World

Service Intalia/ Kharafi National

Ethylene Glycol ProjectEquate

Petrochemical Company

Pre Fabrication of piping & pipe Support Work 819,115 2007

2124 - 2 NATCO-UK Korchagin IFP - 1STG

Engineering LLC

Design,Supply and Fabrication of Pressure

Vessels ( 11 Nos )690,463 2007

2128 Cameron Petreco

PNZ Eozene EOR Project – Evaporative Water

Treatment Facilities , Al Wafra, PNZ, Kuwait

Joint Operations -

Saudi Arabian Chevron Inc./

Kuwait Gulf Oil Company (PNZEOR Project)

Design, Fabrication & supply of Pressure Vessels

(4 Nos) Tank (1 No) & SKIDS

550,930 2007

2129 S.K.E.C JPME

Aromatics Complex Project

Kuwait ParaxylineProduction Company

Fabrication of Columns (8 Nos)

& Pressure Vessels (3 Nos)

596,460 2007

2130 NatcoSaudi Kayan Olefins

Plant Al Jubail, Kingdom of Saudi Arabia

KBRFabrication & Supply of

Pressure Vessels ( 8 Nos) & SKIDS 3 Nos

621,225 2007

2131 TECNIMONT, SpA.

Aromatics Complex Project

Kuwait ParaxylineProduction Company

Design, Fabrication & Supply of Carbon steel

Coloumns136,150 2007

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Recent Projects

Job No. CLIENT PROJECT OWNER SCOPE OF WORKCONTRACT VALUE

in K.DPERIOD

2132 S.K.E.C

Building New Gathering Centre GC-24 at Sabriyah

Field NorhtKuwait,CONTRACT No.

32757

Kuwait Oil Company (K.O.C)

Design, Supply & Fabrication Pressure Vessels 740,000 2007

2133 BIRDAIRNELSON MANDELA BAY

Multi Purpose Stadium for South Africa

Nelson Mandela Bay Metropolitan

Municipality

Supply & Fabrication of Roof Structure & Misc. Items 2,600,000 2007

2134 BIRDAIR Green Point Stadium, Cape Town. South Africa

City of Cape Town. South

Africa

Supply & Fabrication of Roof Structure & Misc. Items 1,600,000 2007

2135 Kharafi National

Phase 1 – Airfield and Infrastructure in Central

Utility Complex – 1 (CARGO) for Dubai World

Central Project.

Kharafi NationalSupply & Fabrication of

Structural steel support for Jabel Ali Airport

227,888 2008

2136 Joint Operations Kharafi National

Large Scale Pilot (LSP) Steam Flood Project, Al

Wafra, PNZ, Kuwait

Kuwait Gulf Oil Co./ Saudi

Arabian Chevron Inc

Supply & Fabricationof Skid Packages, Structral, Piping

& Tanks1,124,437

2008 (On

Going)

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Recent Projects

Job No. CLIENT PROJECT OWNER SCOPE OF WORKCONTRACT

VALUE in K.D

PERIOD

2139 Siemens Water Technologies

Membrane Biological Reactor Module

Fabrication Kuwait

Paraxylene

Production Co.(KSC)

Supply & Fabrication of Skid Packages, &

Tanks315010 2008 (On

Going)

2140The Kuwait

Styrene Co (K.S.C.C)

EBSM (OL2K)Supply & Fabrication of

Pressure Vessel & Hoppers

119,519 2008 (On Going)

2141 Fisia ItalimpantiEvoporator, Tank,

Vessels, Piping, Structure,

Ministry of Water &

Electricity

Supply & Fabrication of various equipment 8,227,808 2008 (On

Going)

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PROJECT PHOTOSAT A GLANCE

Projects

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Projects

Piping Erection on Skids

Dox Unit Skid with pressure vessels Skid A & B – Piping & valve assembly

Pipe rack structure erection on Skids

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Projects

Skid Fabrication at a glance

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Projects

Skid Fabrication at a glance

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Projects

Separator for Technimont

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Projects

Crude oil Desalter

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Projects

Separator Vessels for KOC.

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Projects

Wet Seprator for Axsia Howmmer

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Projects

Stripper for SK Engineering Co

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Projects

Urea & Ammonia Plant – For Petrochemical Industries Company

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Projects

Lift Gas Distributing System for KOC / SAMPROGETTI

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Projects

Ardiya Waste Water Pumping Unit

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Projects

Sulabiya Waste Treatment & Reclamation Plant – RO & UF Piping

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Projects

Replacement of North Kuwait Crude Oil Export System

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Projects

ESDV Buffer Vessels

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Projects

HP Gas Separator KO Drum

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Projects

MEA Solution Regenerator Vessel

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Projects

Surge Vessels (18 Nos.) Water Treatment Plant

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Projects

Column for Technimont

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Stadium Projects

Sheikh Jabber Al Ahmad International Stadium, Kuwait

Scope of Work.Compression Ring:1700 tons.Flying Mast : 180 tons.Cat Walk Structure:250 tons.Total Man hour : 212,342 mhr.

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Stadium Projects

Structural work at Green Point Stadium, South Africa.

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Stadium Projects,

Structural work at NM Stadium, Cape Town.

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Stadium Projects

Graphical inside view of Al Jaber Al Ahmed Stadium

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Stadium Projects

Overall view of Jaber Al Ahmed Stadium, Kuwait after erection of Compression Ring Beams

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Stadium Projects

Panoramic view of Stadium before and during erection of Compression Ring Elements

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Stadium Projects

Panoramic view of Jaber Al Ahmed Stadium, Kuwait during erection of Compression Ring Beams

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Stadium Projects

Panoramic view of Stadium after completion of Compression Ring Beam Erection

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Stadium Project

Aerial view of Jaber Al Ahmed Stadium, Kuwait after erection of Compression Ring Beams

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Erection of last Compression Ring Element

Stadium Projects

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Stadium Projects

Fixing of fabric

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Stadium Project

Erection under process

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Stadium Projects

Compression Ring Element after Erection

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Stadium Projects

Compression Ring Element after Painting

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Stadium Projects

Trail Assembly of Girder

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Stadium Projects

Trail Assembly of Girder

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Trail Assembly of Compression Ring

Stadium Projects

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DESALTER VESSELS Stage: NDT in Progress after PWHT

Trail Assembly of Compression Ring

Stadium Projects

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Stadium Projects

Trail Assembly of Compression Ring

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Fabrication of Side Chord

Stadium Projects

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Fabrication of End Girder

Stadium Projects

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Fabrication of Connecting Plates

Stadium Projects

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LOCATION MAP IN KUWAIT

Location Map

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Location Map

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FOR ALL QUERIES PLEASE CONTACT

Queries

SAIF MOHAMMEDBusiness Development Manager

ABJ Engineering & Contracting CompanyP.O. Box – 10331, Shuaiba – 65454,

KuwaitTel: +965 -22259522 EXT. 6529

Fax: +965-22259523 Mob: +965-97251958E-Mail: saif.mohammed@kharafinational.com

Website: http://www.abjengineering.com

100AWI 106 Attu. 8 Rev. 1 22 Sep. 2007 Date/ Rev.

Thank You

“Thank you for your time and patience”.