abj presentation pp l 271008 saif
TRANSCRIPT
AWI 106 Attu. 8 Rev. 1 22 Sep. 2007 Date/ Rev.
ABJ Engineering and Contracting Co Presentation
Fabrication Services and Beyond
2AWI 106 Attu. 8 Rev. 1 22 Sep. 2007 Date/ Rev.
Contents• Introduction• Services• Products• Prominent Clients• Certifications• Our Strength• Quality Assurance• Production Capacity• Growth• Equipment• Facility• Summary of Projects
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Introduction
ABJ Engineering & Contracting Co, an ISO 9001 certified company, specialized in fabricating surface equipment for the Oil & Gas, Petrochemical, Fertilizer, Water Treatment and Desalination Plants etc. and structural fabrication services for public utility sector like Stadiums, Malls and Amusement Parks. ABJ has supplied a variety of equipment and systems to many countries around the world.
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Services
• Process Equipment Fabrication
• Structural Steel Fabrication
• Pipe Fabrication and Cladding
• Corrosion Protection Services
• Process Internal equipment
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Products
• Pressure vessels• Pressure piping • Tanks• Skids• Evaporators • Dehydrators• Structures• Columns• Reactors
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Venders of
Registered Venders of
ARAMCO, Saudi ArabiaSABIC, Saudi ArabiaKOC, KuwaitKNPC, KuwaitPIC, Kuwait,QP, Qatar
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Cliental
• Snamprogetti, Italy• Ticknor, France• Tecnimont, Italy • JGC, Japan• Daelim, S.Korea • Hyundai, S.Korea• SK Eng, S.Korea • GC Eng, S.Korea• Petrofac, UAE • Petreco, UAE• Birdair, USA
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Organization Chart
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Vision
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Mission
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Certification
INTERNATIONAL CERTIFICATION
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ISO Certification
• ISO – 9001: 2000 Certificate of Approval for Quality System
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ASME Certification
• ASME –”PP” Certificate of Authorization for Power Piping
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Certification
• ASME – “U” Certificate of Authorization for Pressure Vessels
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Certification
• ASME – “U2” Certificate of Authorization for Pressure Vessels
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Certification
“PP”Certificate of AuthorizationFor Power Piping
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Certification
ASME – “S”Certificate of AuthorizationFor Power Boilers
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NBIC Certification• NBIC – “R” Certificate of
Authorization for Repair of Pressure Vessels
• NBIC – “NB” Certificate of Authorization for Register Boilers & Vessels
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Our Strength
• Quality Standards• Safety Standards• Manpower: 1,250• Modern Equipment• Resources• Investment Capability
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HEALTH, SAFETY & ENVIRONMENT
HSE
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• Good Tools & Equipments,
• Safety Hand book,
• Safety Training Passport,
• Training programme,
• Pension Scheme,
• Good living conditions
• E-learning
Safety
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• Safety News Letter, • Results communication,• Award Safe Man of Month, • Best near miss, • Corporate Magazine, • HSE bulletins, • Daily pre-job start briefings, • Daily reports to Management.
Safety Awareness
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• ABJ introduced new and more detailed audit check list
• Analysis of every accident,
• Increased Corporate Management involvement
• OHSAS 18001 certified.
Safety Audit
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Quality Assurance & Control
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IMTE Calibration Laboratories
Quality Assurance & Quality Control
Quality Assurance Procedures
Quality Auditing
Quality Control
Calibrating / Testing Laboratories
Welders Training School
Six Sigma
Sulaibiya Testing Lab., Kuwait
Corporate Director
Deputy Managing Director
Quality Assurance & Control
Quality Control Setup
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Current Quality Certification
ASME & National Board’s CertificationsFABRICATION FACILITIES LOCATED at
QMS : Certified ISO 9001:2000
MAB FACILTYSHU FACILITY
ASME “U” STAMP
ASME “PP” STAMP
NBIC “R” STAMP
NBIC “NB” STAMP
ASME “S” STAMP
ASME “U” STAMP
NBIC “U2” STAMP
NBIC “NB” STAMP
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Production Capacity
• Pressure Vessels:500 Tons / Month• Piping:70,000 Inch- Dias / Month• Structural Steel: 500 Tons / Month
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Infrastructure - WorksMena Abdulla Facility
OverviewMan power Strength: 1200 nos.Total Work Shop Area:60,000 Sq.mTotal Covered Area:150,000 Sq.m
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Infrastructure - WorksMena Abdulla Facility Layout
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Infrastructure - Works
OverviewMan power Strength: 800 nos.Total Work Shop Area:26,000 Sq. MtrTotal Covered Area:8000 Sq.Mtr
Shuaiba Facility
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MACHINARY & EQUIPMENTSAT A GLANCE
Infrastructure
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Infrastructure – Design & Eng
Software Used
• COMPRESS• NOZZLE PRO• PVELITE • STAAD PRO• STRUCAD• STRUCTURAL DESKTOP• AUTOCAD • EX STEEL
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Equipment
Rolling Machine (Up to 100mm) - 03 No.PWHT Furnace (6m x 6m x 32m) - 01 Nos.Automatic Welding Machine - 14 Nos. Bore cladding machine - 2 Nos.CNC Cutting Machine150 mm thick –03 Nos.Welding Machine - 260 Nos.Overhead Crane 20 ton - 1No.Overhead Crane 10 ton - 7No.Overhead Crane 05 ton -5 Nos.Overhead Crane 30 ton - 4 Nos.Yard Crane 10 ton - 3 Nos.Bevelling Machine - 450 mm dia - 2 Nos.
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Equipment
CNC Vertical Drilling Machine - 02 NosCNC Hole Punching Machine - 01 Nos.Plasma Cutting Machine 20/50 mm -03 Nos.Shearing Machine 16 mm thick - 01 Nos.Press Brake - 01 Nos.SAW Machine - 09Nos.FCAW Machine - 05 Nos.Radial Drilling Machine - 02 NosProfile Bending Machine 150 mm - 02Nos.Hydraulic Press - 03 Nos.Circular Saw Machine. - 01 Nos.Pipe Flame cutting machine 60”Dia– 04 Nos.Lathe Machine - 04 Nos.
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Equipment
Post Weld - Heat Treatment - Diesel Furnace 32 x 6 x 6 MtrTemp – 800º C
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Infrastructure - Works
OverviewMan power Strength: 1250 nos.Total Work Shop Area:150,000 Sq. MtrTotal Covered Area : 26,000 Sq.Mtr
Mena Abdulla Facility
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100 MM THK x 3.0 MTRS. - WEIGHT-140 TON
Equipment
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PWHT Furnace : Size : 31.2 m Long x 6m Wide x 6m Height
Equipment
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PWHT Furnace – Inside View showing Insulation
Equipment
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Nozzle Bore Cladding Machine – Automatic / Vertical (Range: from 2” to 24” NB Nozzles)
Equipment
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Nozzle Bore Cladding Machine – Welding in Progress using Inconel 625 Filler wire with GMAW Process
Equipment
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6 M x 6 M LONG COLUMN & BOOM SAW MACHINE
9 Nos. - Column & Booms SAW Machines.
5 Nos. - Column & Boom FCAW Machines.
(Maximum Number of Boom and Columns in the Region)
Equipment
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PRESS BRAKE MACHINE
Equipment
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HYDRAULIC POWER PRESS (400 TON )
Equipment
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NEW LATHE MACHINE (24” x 3M LONG)
Equipment
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MULTI HEAD CNC FLAME CUTTING MACHINE WITH SIGMA NESTING SOFTWARE - (4.5 M WIDE x 18.0 M LONG x 250 MM THK.
WITH 9 TORCHES)
Equipment
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CNC CIRCULAR BANDSAW M/C (400 MM x 1.5 MTR CAPACITY)
Equipment
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CNC HOLE PUNCHING MACHINE
Equipment
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RADIAL DRILLING MACHINE ( 2 NOS)
Equipment
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BAND SAW CUTTING MACHINE-Up to 400 x 400 mm size (2 Nos.)
Equipment
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PLATE SHEARING MACHINE ( Up to 16.0 mm Thick.)
Equipment
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Projects
SUMMARY OF PROJECTS
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Recent Projects SUMMARY OF PROJECTS
Job No. CLIENT PROJECT OWNER SCOPE OF WORKCONTRACT VALUE
in K.D
PERIOD
2120Flour / World
Service Intalia/ Kharafi National
Ethylene Glycol ProjectEquate
Petrochemical Company
Pre Fabrication of piping & pipe Support Work 819,115 2007
2124 - 2 NATCO-UK Korchagin IFP - 1STG
Engineering LLC
Design,Supply and Fabrication of Pressure
Vessels ( 11 Nos )690,463 2007
2128 Cameron Petreco
PNZ Eozene EOR Project – Evaporative Water
Treatment Facilities , Al Wafra, PNZ, Kuwait
Joint Operations -
Saudi Arabian Chevron Inc./
Kuwait Gulf Oil Company (PNZEOR Project)
Design, Fabrication & supply of Pressure Vessels
(4 Nos) Tank (1 No) & SKIDS
550,930 2007
2129 S.K.E.C JPME
Aromatics Complex Project
Kuwait ParaxylineProduction Company
Fabrication of Columns (8 Nos)
& Pressure Vessels (3 Nos)
596,460 2007
2130 NatcoSaudi Kayan Olefins
Plant Al Jubail, Kingdom of Saudi Arabia
KBRFabrication & Supply of
Pressure Vessels ( 8 Nos) & SKIDS 3 Nos
621,225 2007
2131 TECNIMONT, SpA.
Aromatics Complex Project
Kuwait ParaxylineProduction Company
Design, Fabrication & Supply of Carbon steel
Coloumns136,150 2007
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Recent Projects
Job No. CLIENT PROJECT OWNER SCOPE OF WORKCONTRACT VALUE
in K.DPERIOD
2132 S.K.E.C
Building New Gathering Centre GC-24 at Sabriyah
Field NorhtKuwait,CONTRACT No.
32757
Kuwait Oil Company (K.O.C)
Design, Supply & Fabrication Pressure Vessels 740,000 2007
2133 BIRDAIRNELSON MANDELA BAY
Multi Purpose Stadium for South Africa
Nelson Mandela Bay Metropolitan
Municipality
Supply & Fabrication of Roof Structure & Misc. Items 2,600,000 2007
2134 BIRDAIR Green Point Stadium, Cape Town. South Africa
City of Cape Town. South
Africa
Supply & Fabrication of Roof Structure & Misc. Items 1,600,000 2007
2135 Kharafi National
Phase 1 – Airfield and Infrastructure in Central
Utility Complex – 1 (CARGO) for Dubai World
Central Project.
Kharafi NationalSupply & Fabrication of
Structural steel support for Jabel Ali Airport
227,888 2008
2136 Joint Operations Kharafi National
Large Scale Pilot (LSP) Steam Flood Project, Al
Wafra, PNZ, Kuwait
Kuwait Gulf Oil Co./ Saudi
Arabian Chevron Inc
Supply & Fabricationof Skid Packages, Structral, Piping
& Tanks1,124,437
2008 (On
Going)
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Recent Projects
Job No. CLIENT PROJECT OWNER SCOPE OF WORKCONTRACT
VALUE in K.D
PERIOD
2139 Siemens Water Technologies
Membrane Biological Reactor Module
Fabrication Kuwait
Paraxylene
Production Co.(KSC)
Supply & Fabrication of Skid Packages, &
Tanks315010 2008 (On
Going)
2140The Kuwait
Styrene Co (K.S.C.C)
EBSM (OL2K)Supply & Fabrication of
Pressure Vessel & Hoppers
119,519 2008 (On Going)
2141 Fisia ItalimpantiEvoporator, Tank,
Vessels, Piping, Structure,
Ministry of Water &
Electricity
Supply & Fabrication of various equipment 8,227,808 2008 (On
Going)
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PROJECT PHOTOSAT A GLANCE
Projects
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Projects
Piping Erection on Skids
Dox Unit Skid with pressure vessels Skid A & B – Piping & valve assembly
Pipe rack structure erection on Skids
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Projects
Skid Fabrication at a glance
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Projects
Skid Fabrication at a glance
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Projects
Separator for Technimont
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Projects
Crude oil Desalter
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Projects
Separator Vessels for KOC.
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Projects
Wet Seprator for Axsia Howmmer
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Projects
Stripper for SK Engineering Co
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Projects
Urea & Ammonia Plant – For Petrochemical Industries Company
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Projects
Lift Gas Distributing System for KOC / SAMPROGETTI
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Projects
Ardiya Waste Water Pumping Unit
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Projects
Sulabiya Waste Treatment & Reclamation Plant – RO & UF Piping
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Projects
Replacement of North Kuwait Crude Oil Export System
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Projects
ESDV Buffer Vessels
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Projects
HP Gas Separator KO Drum
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Projects
MEA Solution Regenerator Vessel
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Projects
Surge Vessels (18 Nos.) Water Treatment Plant
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Projects
Column for Technimont
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Stadium Projects
Sheikh Jabber Al Ahmad International Stadium, Kuwait
Scope of Work.Compression Ring:1700 tons.Flying Mast : 180 tons.Cat Walk Structure:250 tons.Total Man hour : 212,342 mhr.
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Stadium Projects
Structural work at Green Point Stadium, South Africa.
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Stadium Projects,
Structural work at NM Stadium, Cape Town.
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Stadium Projects
Graphical inside view of Al Jaber Al Ahmed Stadium
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Stadium Projects
Overall view of Jaber Al Ahmed Stadium, Kuwait after erection of Compression Ring Beams
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Stadium Projects
Panoramic view of Stadium before and during erection of Compression Ring Elements
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Stadium Projects
Panoramic view of Jaber Al Ahmed Stadium, Kuwait during erection of Compression Ring Beams
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Stadium Projects
Panoramic view of Stadium after completion of Compression Ring Beam Erection
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Stadium Project
Aerial view of Jaber Al Ahmed Stadium, Kuwait after erection of Compression Ring Beams
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Erection of last Compression Ring Element
Stadium Projects
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Stadium Projects
Fixing of fabric
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Stadium Project
Erection under process
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Stadium Projects
Compression Ring Element after Erection
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Stadium Projects
Compression Ring Element after Painting
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Stadium Projects
Trail Assembly of Girder
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Stadium Projects
Trail Assembly of Girder
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Trail Assembly of Compression Ring
Stadium Projects
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DESALTER VESSELS Stage: NDT in Progress after PWHT
Trail Assembly of Compression Ring
Stadium Projects
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Stadium Projects
Trail Assembly of Compression Ring
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Fabrication of Side Chord
Stadium Projects
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Fabrication of End Girder
Stadium Projects
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Fabrication of Connecting Plates
Stadium Projects
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LOCATION MAP IN KUWAIT
Location Map
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Location Map
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FOR ALL QUERIES PLEASE CONTACT
Queries
SAIF MOHAMMEDBusiness Development Manager
ABJ Engineering & Contracting CompanyP.O. Box – 10331, Shuaiba – 65454,
KuwaitTel: +965 -22259522 EXT. 6529
Fax: +965-22259523 Mob: +965-97251958E-Mail: [email protected]
Website: http://www.abjengineering.com
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Thank You
“Thank you for your time and patience”.