7807 rev - (village marine product brochure)
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Village Marine Water Desalination &Purification Systems
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For over 30 years, Village MarineTec. has developed innovativewater desalinaton and purifica-tion plants for some of the mostchallenging environments themiddle of the ocean, 800 feetbelow the sea, offshore oilrigs,deserts, and disaster areas.
NASA and FEMA relied on VMT todevelop a self-contained reverseosmosis plant for its disaster reliefprogram. The Navy asked VMTfor water so pure, it could be usedwith the nuclear reactors on itssubmarines. Catalina Islandsought our help to ensure a steadywater supply in drought condi-tions.When Hurricane Katrina hitNew Orleans, the Army countedon us to keep a hospital open.The research required for high-profile government projects hasenabled Village Marine engineersto develop innovative ways toproduce the most reliable ROsystems in the world.
Always ready to respond.Village Marine's entire team isprepared to meet the needs of itscustomers and distributors at anytime. VMT's flexibility quicklytakes ideas from concept toreality and enables the develop-ment of field-proven systems tomeet the requirements of anyapplication, in any environment,around the world.
A legacy of performance.
Village Marine Tec. received theprestigious Aegis ExcellenceAward as the only RO supplier toexcel in quality and delivery, sur-passing U.S. Navy expectations.After the first VMT reverse osmo-sis system was designed andinstalled on the U.S. NavySubmarine USS Dolphin in 1983,the systems had to undergo
rigorous testing before additionalinstallations could be approved.Passing every test, VMT's plantsworked flawlessly, 24 / 7 for 90days straight.
Fresh water for every vessel.Our customers enjoy all of theluxuries of home drinking water,ice, showers, dishwashers, andlaundry onboard. A completerange of reliable, power-efficientwatermakers for sailboats,motorboats and yachts, as well ascustom equipment, is availablefor quick delivery and allows ourcustomers to cruise withconfidence.
Without the noise.Village Marine's experience indesigning RO systems for Navysubmarines has helped us createthe quietest pleasure andcommercial watermakers on themarket. A five-plunger pump, apressure regulation system andother carefully chosen compo-
nents are engineered in as stan-dard in many of the systems toreduce noise and vibration.
The ultimate barrier to impurities.Salts, minerals and organics areno match for Aqua Pro spiralwound membranes, whichremove impurities from seawater,brackish water, fresh water andtap water. Nano and ultrafiltration membranes are alsoavailable. Proven processes are
used in the design, development,testing and manufacturing ofAqua Pro spiral wound mem-branes. This dedicated attentionto detail includes using the high-est grade of polyamide thin-filmcomposite materials for standardand custom membranes to ensuretheir ultimate performance andintegrity. VMT also manufactures
cartridge and string filters to fitstandard and custom filterhousings.
Quality at the source.The superior quality componentsthat go into Village Marine andOffshore Marine Systems ensurethat each one is built to thehighest standards for safety,maintainability and reliability.The highest grades of rawmaterials are precisely machinedand thoroughly tested to exactingcustomer requirements andindustry specifications.By controlling the source andprocesses from the raw materialto the final product, lead timesare reduced to achieve on-timedelivery, every time.
Providing the most innovativeand reliable RO purificationsystems for seawater, brackishwater and tap water, from ener-gy-saving 160 GPD watermakersto high-performance 100,000
GPD system is what hasestablished Village Marine Tec.as a leader in industry.
Meeting the fresh water require-ments of military ships toworking marine vessels to luxuryyachts to seaside properties hasalways been the mission ofVillage Marine Tec. Theirdevelopment of energy-saving160 GPD water makers tohigh-performance 100,000 GPD
systems has established VMT aglobal leader in the innovativeapplication of reverse osmosistechnology.
Aegis Excellence Award
Village Marine Tec.Forward Thinking in Reverse Osmosis Engineering
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Village Marine Overview Inside Front Cover
The Inside Story 2-3
Aqua Pro Pumps 4
Aqua Pro Membranes and Filters 5
Pure Water Series 6-7
Pure Water Vertical Series 8-9
Aegean and Baltic Series 10-11
Caspian Series 11
Squirt and Stowaway Series 12
Aegean Sub-Compact Series 13
Little Wonder Series 14-15
Sea Quencher Series 16
No-Frills Series 17
Sea Water Series 18-19
Military Systems 20-21
Accessories & Options 22-23
Oily Water Separators 24
Parkers Motion & Control Technologies 25
Fuel 26
Oil 27
Crankcase 28
Air Inside Back Cover
Worldwide ManufacturingLocations Outside Back Cover
Table of Contents
1
Cover photo was provided by Nordhavn Yachts,
a division of Pacific Asian Enterprises,
Global Water Technology
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Corrosion resistant,
powder coated,aluminum frame
and mounting
brackets
All 316 Stainless
mounting hardwa
TRUE 316
Stainless Steelhigh pressure
regulator
Eliminates risk
of over pres-
surization
Aqua Pro, Titan Series,
Titanium head,corrosion resistant high
pressure pumps.
Aqua Pro, industrial grade,
pleated pre-filtration
Aqua Pro, magnetic drive,
low pressure pumps
Convenient oil drain
The In
2
Reverse Osmosis System
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Fresh water automatically
diverted to tank
ntegral, closed loop
cleaning system
Master Control Panel
LCD readout, push button
operation, low pressure
protection, high salinity
warning, check system
indicator for diagnosis and
maintenance on a corro-
sion resistant Inconel panel
Water Quality Monitor
LCD readout displays fresh
water quality and sea
water temperature,
adjustable set point, high
salinity alarm, hour meter
on a corrosion resistant
Inconel panel
Glycerin filled, high
and low pressure gauges
Air/Oil separator
Maintenance FREE!
No Filters to Replace
Industrial Strength
reinforced high pressure
hose with Titanium
wetted fittings
316Stainless Steel
Vibration isolation
mounts
Remote Control Panel
Push button operation,
LCD ppm display, audible
high salinity alarm and
warning lights on a
corrosion resistant
Inconel panel
Corrosion
resistant
fresh water
and brine
flow meters
High pressure bypass valves,
316 Stainless Steel
Custom made seawater membranes
Lifetime Guaranteed
Fiberglass pressure vessels
Corrosion resistant, machined nylon
end caps and manifolds
e Story
3
VMT-Squirt 600
Plug and play, Selfcontained model.
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4
Aqua Pro PumpsInnovative engineering
Solid material choices
Magnetic Drive
Dual Voltage
Pump
788-1
Titan Series
High Pressure
Titanium Pump
708-3
Titan Series
High Pressure
Titanium Pump
708-5
Titan Series
High Pressure
Titanium Pump
3P20
Titan Series
High Pressure
Titanium Pump
10P200HD
Titan Series
High Pressure
Titanium Pump
5P50HD
and
5P100HD
Quiet and durable, AquaPro Titan Series Pumps aredependable and specifical-
ly designed for reverseosmosis applications.Specific pump componentsare made of titaniumwhich is impervious tosea water corrosion. Thepositive-displacementpump design uses lessenergy than most pumps.
Key features of the TitanSeries High PressurePumps:
Titanium pump headsensure reliable opera-tion and minimalmaintenance.
Titanium fluid endsand titanium-backednylon valves areimpervious to seawater corrosion.
Heavy-duty industrialdrive end andcorrosion/wear-resist-ant plungers extendservice life in high
pressure applications. The combination
plunger pump andpressure regulationdesign reduces noiseand vibration toprovide quiet, smoothoperation.
TitanSeriesHigh Pressure
Pumps
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5
Aqua Pro Membranes
and FiltersUnmatched design capabilities
Proven manufacturing and
quality processes
Salts, minerals and organics are no match for AquaPro spiral wound membranes. They removeimpurities from sea water, brackish water, fresh waterand tap water. Selecting the highest grade of materi-als and thoroughly testing their performance andintegrity, results in unmatched membrane quality
and efficiency. Flexibility in design and manufactur-ing capabilities allows maximum quality control andquick response to unique, custom fabrication.
Pleated filters are designed for reverse osmosisapplication and offer superior service life to wound orpolyspun cartridges. The cartridge size to flow rateratio is lower than most filters on the market.
A wide range ofin-stock sizes andmicron ranges fitmost standard filterhousings on themarket today.
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6
Pure Water Series400-18,000 GPD (1,514-68,137 LPD)
For Commercial Marine Applications
VMT-PW 400-2000 GPD (1,514-7,571 LPD)
Modular System
VMT-PW 400-2000 GPD
(1,514-7,571 LPD)
Semi-Modular System
VMT-PW 400-2000 GPD (1,514-7,571 LPD)
Horizontal Frame System
The Pure Water (PW) Series is designed to provide installa-tion flexibility, superior performance, and extended servicelife in the most rugged conditions. Typically used in 24 / 7,continuous-duty applications, the PW Series is fully opera-tional from an optional remote control.
Manual
Fresh Water Flush
Included
Standard
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VMT-PW 3000-18000 GPD
(11,356-68,137 LPD)
Horizontal Frame System
Pure Water Series
Standard Features and Benefits include
Monel Mesh Strainer and Dual sediment prefilters. Maintenance-free Air/Oil Separator allows operation while
underway. 3 or 5 Plunger Titanium Pump for low vibration and noise
with unsurpassed corrosion resistance. Lifetimeguarantee on pump head to original owner.
Magnetic Drive Low Pressure Pump provides up to 10 psiof boost pressure to the filtration system. Never requiresseal replacement.
316SS, Glycerine Filled Pressure Gauges. Freshwater Flush System included. Optional automation
of the flush system is available.
Lifetime Guaranteed FRP Pressure Vessels, to originalowner.
Adjustable 316 SS Pressure Regulating Valve allows us infresh, brackish or seawater.
Easy to operate 316 SS High Pressure Bypass Valve controlsthe operating mode from cleaning/rinse to R.O. allowshigh pressure bypass for start-up and low pressureflushing without readjustment of regulating valve.
Automatic Diversion Valve diverts water to discharge ifwater quality drops below acceptable standards.
Digital Water Quality Monitor displays purity of productwater output. Also displays temperature and total hours
for accurate service log. Cleaning Valve for easy cleaning or sterilization of the
system including membranes.
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Pure Water Vertical Series800-4,000 GPD (3,028-15,142 LPD)
For Large Yachts, Commercial Marine
Applications and Seaside Properties
VMT-PWV2000 Vertical Frame System with
front door open for maintenance access.
(7,571 LPD)
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VMT-PWV 3000-4000 GPD
(11,356-15,142 LPD)
Vertical Frame System
With the same high-qual-ity features of the hori-zontal Pure Water Series,the vertical frame PureWater Series offers amore compact foot printfor flexible installationoptions and optimal useof space. All componentsare on a single skid, inone frame, and include amulti-media pre-filterand flush system.
If the requirement is highvolume potable water,delivered on a reliable
basis, in a harsh environ-ment, the Village MarinePure Water Series ineither configuration meets the requirements.
VMT-PWV800-1200
(3,028-7,571 LPD)
Vertical Frame System
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Aegean Series400-1,300 GPD (1,514-4,921 LPD)
For Fishing Vessels and Work Boats
Baltic Series
400 - 1,300 GPD (1,514-4,921 LPD)For Fishing Vessels and Work Boats
The OML-Baltic Series modular design allows for flexibleinstallation where space constraints need taken intoconsideration.
OML-Aegean Series
OML-Baltic Series
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Fresh water is the last thingfishermen hauling in theircatch or offshore workersperforming their dutiesshould have to worry about atany time. Reliable reverse
osmosis systems onboardcommercial marine vesselsaren't a luxury, they are anecessity to provide drink-ing water, showers, laundry and also supply the neededwater to process the catchand keep equipment operat-ing smoothly for weeks andmonths at a time.
The Offshore Marine Aegean,Baltic and Caspian Series aredesigned to withstand thepunishment of the big rollers.
Keeping fresh water in theirtanks, keeps the workingmariners from distractionsand allows them to focus onthe task at hand.
Ruggedly built for a long-service life in severe condi-tions, standard features andbenefits of the Aegean, Balticand Caspian Series include
Aqua Pro corrosion-resist-ant titanium pump heads
Heavy duty pressure ves-sels, hardware and fasten-
ers to prevent leaks, wearand tear.
Pumps and motors are
shock-mounted to isolateand minimize vibrationtransfer to a ship's hull.
With the crew's safety inmind at all times, the
OML systems have built-in safeguards like low-voltage protection to keepmotors from overheating.
Water-diversion valvesprevent tanks from salt-ing.
Under and over safetyswitches prevent cata-
strophic system failure.
All pressure hoses have a4:1 safety factor.
The Caspian Series has all ofthe features and benefitsof the Aegean Series andBaltic Series plus
J Designed for use inwaters where particulate
levels are higher thannormal; for example, afishing vessel operating inwaters with a high level ofplankton.
J The integrated multime-dia filtration system iscleanable withoutconsumable elements.
J The electronics package
is in a NEMA enclosure toassure a moisture-freeenvironment.
J The Caspian system isvirtually maintenance free,saving time and money onreplacing pre-filter car-tridges.
Caspian Series400 - 1,300 GPD (1,514-4,921 LPD)
For Fishing Vessels and Work Boats
OML-Caspian Series
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Standard Features and Benefits include
5 micron sediment prefilter. Maintenance-free Air/Oil Separator allows operation while
underway. 3 Plunger Titanium Pump for low vibration and noise with
unsurpassed corrosion resistance. Lifetime guarantee onpump head to original owner.
Magnetic Drive Low Pressure Pump provides up to 10 psi ofboost pressure to the filtration system. Never requires sealreplacement.Continued on page 13
12
VMT-Stowaway Semi-Modular
Squirt and Stowaway Series400-800 GPD (1,514-3,028 LPD)
For Power Boat Applications
VMT-Squirt Horizontal Frame
Frame mountedsystem for quick andeasy installation. Canbe operated andmonitored from theincluded remotecontrol.
Completemodular systemfor maximuminstallationflexibility. Fullyoperational fromthe includedremote control.
Compact size withseparate boost pump andfilter allows installationflexibility above or belowwaterline. Fullyoperational from theincluded remote control.
VMT-Squirt Modular
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The OML AegeanSub-Compact Series hasunique features andbenefits which make it anindustry best sellerinclude:
Exclusive frameddesign.
Enclosed controlpanel for protectedelectronics withmanual freshwater flush, allowing for shut down
without chemical preservatives for up to three weeks.
Custom Titan series high-pressure, positive displacementpump with a titanium head. ( 2.3 GPM )
This compact package is available in 400 to 800 GPD,(110/220 volt system).
Easy to install in the most compact of engine rooms orIazarette.
Glycerine Filled Pressure Gauges Freshwater Flush System included. Optional automatic flush
system is available. Lifetime Guaranteed FRP Pressure Vessels, to original owner. Adjustable 316 SS Pressure Regulating Valve allows use in
fresh, brackish or seawater.
Easy to operate 316 SS High Pressure Bypass Valve controlsthe operating mode from cleaning/rinse to Reverse Osmosis.
Allows high pressure bypass for start-up and low pressureflushing without readjustment of regulating valve.
Automatic Diversion Valve channels the water to discharge ifwater quality drops below acceptable standards.
Digital Water Quality Monitor displays purity of productwater output. Also displays temperature and total hours foraccurate service log.
Cleaning Valve for easy cleaning or sterilization of the sys-tem including membranes.
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Aegean Sub-Compact Series400-800 GPD (1,514-3,028 LPD)
For Power Boat Applications
OML-Aegean Sub-Compact
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Little Wonder Series160-200 GPD (606-757 LPD)
For Sail Boat Applications
The Little Wonder (LW) is the watermaker of choice for theexperienced sailor. The Little Wonder comes equipped with acorrosion resistant, single piston, belt driven, low RPM high-pressure pump. Result is the most reliable, field serviceable,quiet, efficient and economical source of fresh water avail-able in the industry. Available in self contained frame, semi-modular or completely modular configurations with wateroutput ranging from 160 to 200 GPD.
Little Wonder fully-contained water makers are the com-pact, efficient fresh water source for cruising sailors.
The modular Little Wonder watermakers are designed forcruising sail boats where space is limited and reliability isrequired.
VMT-LW Horizontal Frame System
VMT-LWM Modular
with Pump/Motor
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The Little Wonder vertical systems are in compact
frame for easy installation and simple operation.Operating on DC power, they are ideal for sail boats oras back up watermakers on larger yacht.
Standard Features and Benefits include
Raw Water Boost Pump provides extra feed pressure. Village Marine Tecs Exclusive Titanium High Pressure
Pump is impervious to the corrosive sea waterenvironment and designed for maximum efficiency,producing more water with less battery power. The
Titanium manifold is guaranteed for life. Adjustable 316 SS Pressure Regulating Valve providesconstant pressure. No fluctuating pressure and lownoise.
Product Flowmeter to monitor gallons per hour ofproduct water being produced.
Glycerine Filled High Pressure Gauge to assure accu-rate reading of pressure from high pressure pump.
Easy to operate High Pressure Bypass Valve controlsthe operating mode from cleaning/rinse to reverseosmosis.
Supplied with Cleaning and Preservative Chemicals to
keep your system in prime working condition, plus aSpare Pre-filter Cartridge.
12V, Permanent Magnet Motor has significant reservecapacity for long life (on DC powered units).
Special Hi-Rejection Aqua Pro Membrane(s). Manual Fresh Water Flush. Product Sample Valve. Cleaning Valve.
VMT-LW-Vertical Frame System
Pre-Filter
Low Pressure
Boost Pump
Manual Fresh
Water Filter
Standard Features:
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16
The Offshore Marine Sea Quencher (SQ) Series offersdurable, high value desalination systems. Driven by AC or
DC power, the Sea Quencher models use low electrical con-sumption in relation to their water production. The SQSeries is a best value for the investment and are in opera-tion around the world.
Sea Quencher Series160-200 GPD (606-757 LPD)
For Power and Sail Boat Applications
OML-SQ 200 Semi-Modular
(757 LPD)
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No-Frills Series450-2,000 GPD (1,703-7,571 LPD)
For Sail Boats and Motor Boats
Applications
The No Frills Series offers all of the best of Village Marineengineered components while operating independently ofany electrical connections or requirements. Driven by ACor engine power, the modular configuration comes withan Aqua Pro membranes and titanium pump and fittings.Integral to the No Frills Series are a stainless steel pressureregulator and connectors and lifetime-guaranteedpressure vessels.
VMT-No Frills 450 Modular (1,703 LPD)
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Sea Water Series24,000 - 93,000 GPD
(90,850-352,043 LPD)
For Offshore Rigs, Work Camps,
Seaside Properties and Cruise Ships
The Sea Water Series reverse osmosis desalination systemsare designed to provide potable water in demanding envi-ronments. Its rugged, efficient design allows highthrough-put of water with minimum electric power use.The Sea Water Series systems are quiet because themounting of the motors and Aqua Pro pumps isolates and
minimizes vibration transfer to the vessel's hull or the ROsystem enclosure.
The VMT-SW32 Model is installed ona single skid with two complete, inde-pendent RO systems. The two trainscan run together or can be operated
on a duty/stand by basis. Top qualitycomponents, manufactured by VillageMarine, provide maximum corrosion
resistance. Straight-forward, easy tounderstand controls, result in reliableoperation.
Aqua Pro Pump
5 Plunger
Titanium Head
VMT-SW32 Skid Mount
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Prefilter Skid
High Pressure Pump
Optional Media Prefiltration
OML- SW66 Modular
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The Leader in MIL-SPEC
Reverse Osmosis Desalination Systems
For over 30 years VMT has been the leading supplier of RODesalination Equipment to the US Navy and US CoastGuard. We are proud that our steadfast commitment tothe design, engineering and manufacture of the worldsmost advanced RO equipment has helped improve thequality of life while underway for the men and womenwho serve. From Potable Water for drinking and showersto High-Purity Permeate for Reactor-Grade applications,Village Marine is your choice for Fresh Water from the sea.
Our in-house design, manufacturing and testingcapabilities coupled with our synergistic family ofcompanies are unequalled in the industry and uniquelyposition VMT to provide the toughest most reliableMIL-SPEC RO equipment.
US Navy Installations Arleigh Burke (DDG 51) Class Spruance (DD 963) Class Ticonderoga (CG 47) Class Tarawa (LHA 1) Class Los Angeles (SSN 688) Class Ohio (SSN 726) Class
Avenger (MCM1) Class Osprey (MHC51) Class Freedom (LCS1) Class Virginia (SSN774) Class
US Coast Guard Installations WAGB-11 Polar Sea WLB 225 Class WMEC 270 Class WPB 87 Class WMEC 210 Class WPB 110 Class
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Design, Manufacturing &
Technical Support
Design Engineering Standards MIL-STD-901 (Shock) MIL-STD-167 (Vibration) MIL-STD-461 (EMI)
Quality Assurance MIL-I-45208A T9074-AS-GIB-010/271 Dye Penetrant Magnetic Particle Ultrasonic
Fabrication and Weld Standards NAVESEA S9074-AH-GIB-010/22 NAVESEA S9074-AR-GIB-010/278 NAVESEA S9074-AQ-GIB-101/248
Materials and Processes SMAW/GMAW/GTAW NiCu 400 Titanium Hastelloy C276 CuNi (70/30 90/10)
A36 Carbon Steel Alumium 300 Series SS
Technical Support
Technical Assistance Team of factorytrained personnel tosupport US Navy and USCG Fleet
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Operate and monitor all of the majorfunctions of your watermaker from thecomfort of a bridge or salon. No moretrips to the engine room to turn valvesor push buttons. The Village MarineRemote Control uses a true pressureregulator that can actually start and stopthe system.
Village Marine Tec.manufactures andstocks 100% ofconsumables andspare parts at everylocation. Protectyour investment andwarranty by usingonly authorized
spares. Order by phone, fax, email or simply walking in toone of our six factory store locations.
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Cyclone Separator Systems - Madefrom durable, non-corrosive materi-als, Cyclone Separator Systems aremaintenance free and designed for
operation in silty waters.Designed for stand-alone oper-ation or in combination withmedia filtration, the CS systemsinclude boost pump, controls,
gauges and valving on a powder-coated skid. A CS system will lengthen
maintenance intervals and reduce overall
operation costs by minimizing cartridge filter and mem-brane replacement. With no moving parts to wear out, aCyclone Separator system will virtually last forever.
Cyclone Separation System
Accessories & Options
Spares and Consumables
Remote Control Panel
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Dock Side Reverse Osmosis
UV Sterilizersmade of 316SSkill bacteria andviruses at 99.9%effectiveness.Install on theoutlet of the fresh
water tank for total protection or in line with the water-maker. An inexpensive option which provides an addi-tional peace of mind.
Extend micron filter life and reducemaintenance cost by adding a com-mercial media filter. Designed forcommercial operation but practical
for private operation. The media filteruses a back-washable, reusablemedia, which effectively removes par-ticulate matters down to 10 microns,as well as, soluble Iron. System comescomplete with boost pump, controlbox, pressure gauges and valves foreasy installation and operation.
Fill your tanks with fresh drinkingwater from any dock with
VMTs Dockside Reverse
Osmosis system.Manufactured with 316SS
pressure vessels, ultra lowpressure high-flow membranes,
corrosion resistant flow meters,316SS pressure regulating valve,
316SS mounting hardware andplumbing, and powder coated
mounting brackets. Makes up to 3,000GPD with 100 PSI inlet pressure.
Ultra Violet Sterilizer
Commercial Media Filtration Systems
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Oily Water SeparatorSimple To Operate
Easy Maintenance
Oily Water Separators
USCG Approval
Information available
upon request.
VMT Oily Water Separators meet the IMO resolutionMEPC.60(33) and MARPOL 73/78 standards of 15 ppm lim-its for discharge from the machinery bilge spaces of ships.Heavy-duty construction, non-corrosive materials, fail-safemonitoring, permanent oil attractant media, quiet operationand smooth flow result in an easy to use, high quality,affordable solution to your oil separation needs.
The Village Marine Oily Water Separators (OWS) combinesimplicity and reliability to produce a fully automatic sys-
tem that operates continuously with virtually no mainte-nance.
The VMT OWS utilizes permanent media - which is selfcleaning through the flushing cycle - in a unique, two-passdesign to produce effluent with exceptionally low oil levels.
The OWS Series is available in 2.2 gpm, 4.4 gpm, 8.8 gpmand 11 gpm flow rates.
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Fuel Dispensing
The new FBO-10-MA andFBO-14-MA filter asembliesare designed to meet thetoughest hydrocarbonrefueling conditions andprovide easy filter change-outs. The FBO assemblycan flow from 25 GPM (95LPM) to 75 GPM (230 LPM)depending on the model, thefilter installed, and the fuelbeing filtered.
fuel
High-Capacity RVFS Series
RVFS Series ilter vessels oer aversatile, economical alternativeto competitor's vessels. Industryapplications include removingliquid and solid contaminants romdiesel uel, gasoline, kerosene,
aviation gas, jet uel, and otherlubricating or hydraulic oils. RVFSvessels utilize proven ilter designtechnology and can be used ascoalescers, pre-ilters, monitorsor separators by changing internalcomponents or low direction, or byselecting optional ilter cartridgeswhen ordering. For additionalinformation, request brochurenumber 7648.
High-grade aluminum components and powder coat paints mean
corrosion is never a worry.
A durable mountingbracket doubles
resistance tovibration atigue.
Polymer bowlwithstands impact andtemperature extremes.
AquablocII media sheds
water and keeps engineswaterproo, rustproo, anddirtproo.
75900MAXFor additional information,
request brochure number 7780.
Marine Turbine Series
For additional information,
request brochure number 7694.
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oil
DOC19 and DOC Plus, Patented
Maintenance Systems
DOC19 and DOC Plus patentedmaintenance systems automaticallychange oil while the engine isrunning. The DOC19 systematicallyremoves small amounts o oil romthe engine, blends it into the return
uel line, and burns it as uelin asimple, eicient closed loop systemto keep your vehicle out o themaintenance shop and on the job.
The DOC Plus incorporates Racor'sproven gravity-based Never Lo oilreplenishing system to continuouslyreplace the oil withdrawn rom theengine and burned by the action othe DOC or the ultimate in hands-o oil maintenance. Reduceddowntime or engine maintenancemeans quick payback.
Never Lo
Oil Replenishing Systems
Never Lo Oil Replenishing Systems,automatic or manual, provide aconstant supply o resh, clean oil to
the engine.
System continuously monitorsengine oil and automaticallymaintains it at a pre-adjustedlevel. The system requires noelectrical connections and is easyto install.
Pressurized Remote Fill OilReplenishing System allowsan operator to add oil to theengine by simply depressing a
valve button until the desiredamount o oil has been added.The amount o oil needed isdetermined by routine dipstickchecking. The site gauge iscalibrated at two-quart intervalsor easy makeup.
the DOC19, the Never Lo OilReplenishing System provides aconstant supply o resh oil tothe engine.
LFS 800 Series
Bypass Oil Filtration
Now, engine ownershave the opportunity tocombine the Racor Full-Flow Lubrication FiltrationSystem with a highly efficient,environmentally safe BypassOil Filtration System.
Extends the miles betweenoil changes
Saves maintenance costsand downtime
Keeps oil cleaner longer,reducing oil consumptionand disposal
Extends engine lie and
"re-build" intervalsKeeps engines betterlubricated which meansreduced wear
Removes damaging water
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For additional information on
all Racor oil filtration products,
request brochure number 7460.
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crankcase
Pop-up style indicator alerts o bypass
condition and need or ilter change.
Unique crankcase pressure regulator
with integral bypass valve mini mize svari ation i n crankcase pressure.Excessive variation in crankcasepressure can damage seals, cause losso oil, and other problems.
Choose let or right-hand inlet. Available
with or withoutbypass indicator.
High-eiciency oilseparation to 0.3 micron.
Stainless steel latches ortool-less element change.
Replaceable high-perormance ilter withdepth-loading, micro-glassiber coalescing media.
Extended ilter serviceinterval rom the Vaporblocelement.
Steel housing with epoxypowder coating.
Drain check valve allows collected oilto return to crankcase. This eliminates
requent draining and signiicantlyreduces oil consumption.
Continuous operating temperaturerange: -40F to +240F (-40C to 116C).
Closed Crankcase Ventilation (CCV) Systems
The outlet of a CCV system is returned to the engine intake system for
re-combustion instead of polluting the environment. There are several
models available to handle crankcase flow rates from 1 to 50 CFM.
CV Systems
In an open system, thecrankcase breather isconnected to the CrankcaseVentilation (CV ) ilterassembly. The CV outlet isopen to atmosphere. This
coniguration is simple toinstall and is an eectiveoil mist removal systemor applications whichallow crankcase venting toatmosphere.
The only routinemaintenance requiredor the CV system is ilterreplacement. Typical servicelie o the high-perormanceilter in diesel applications is
750 hours.CV units are designed tohandle various crankcase
For additional information,
request brochure number 7790.
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air
Marine Air Filter/Silencers
Replacement FiltersRacor oers directreplacements or theintake air ilter operationo competitive air ilters/silencers. Also available isthe replacement ilter or thevacuum limiter air separator.
The ilter media or allreplacement ilters is anoil-impregnated cottongauze and is sandwichedbetween pleated, epoxy-coated aluminum wire-meshpolyurethane sealed suraces.This product is cleanable andmust be oiled beore using.
Air Filter Cleaning K it
For washing and re-oilingRacor cleanable air flterspartnumberAF M82006.
remove contaminants introducedinto the air rom both outside andinside the vessel. Sand, salt, carpetibers and other contaminants aretrapped in the oil-impregnatedVaporbloc ilter media. Turbonoise is reduced by the uniquedesign o the housing. An integralhose connection on the housingroutes the clean blow-by rom theCCV back into the engine.
operator o a bypass conditionand need or CCV Vaporblocilter change
with an integral venturi port orCCV connection
or easy connection o existing aircleaner to CCV assembly
rom ouling.
How the System Works
The engine crankcase breatheris connected to the inlet o theRacor CCV assembly. The CCVoutlet is connected to the enginescombustion air inlet via an airintake connector where ilteredblow-by gas is recycled through thecombustion process. Oil collected
in the CCV sump is returned to thecrankcase through a hose and adrain check valve.
Reduce Emissions, Clean Up Engine Rooms and Engines
For additional information,
request brochure number 7539.
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