2013.07.04 - collation of pendulum assembly certification ... · 2013.07.04 - collation of pendulum...

Bundesanstalt für StraßenwesenBundesanstalt für Straßenwesen(Federal Highway Research Institute)

Collation of

FlexPLI

Pendulum Certification Test Results

Revision 1 - disclosing Information on Master Legs and Pass/Fail Ratio -

Bundesanstalt für Straßenwesen(Federal Highway Research Institute)

- disclosing Information on Master Legs and Pass/Fail Ratio -

7th Meeting of Informal Group GTR9 Phase 2July 3rd, 2013

Oliver ZanderBundesanstalt für Straßenwesen

GTR9-7-16r1

Dataset

• 12 impactors

� 1 prototype (leg 4)� 11 serial production legs

leg1: Master Leg SN01leg 2: Master Leg SN03leg 3: Master Leg E-Leg

• 9 test labs

Oliver Zander Slide No. 2July 3rd, 2013

• 9 test labs

• 119 tests

� 3 tests w/ prototype� 116 tests w/ serial production legs

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Results Overview - Pendulum Tests T1

Oliver Zander Slide No. 3July 3rd, 2013

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Results Tibia 1 - Pendulum Tests

Oliver Zander Slide No. 4July 3rd, 2013

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Results Tibia 1 - Pendulum Tests

Oliver Zander Slide No. 5July 3rd, 2013

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Results Tibia 1 - Pendulum Tests

Oliver Zander Slide No. 6July 3rd, 2013

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Results Overview - Pendulum Tests T2

Oliver Zander Slide No. 7July 3rd, 2013

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Results Tibia 2 - Pendulum Tests

Oliver Zander Slide No. 8July 3rd, 2013

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Results Tibia 2 - Pendulum Tests

Oliver Zander Slide No. 9July 3rd, 2013

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Results Tibia 2 - Pendulum Tests

Oliver Zander Slide No. 10July 3rd, 2013

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Results Overview - Pendulum Tests T3

Oliver Zander Slide No. 11July 3rd, 2013

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Results Tibia 3 - Pendulum Tests

Oliver Zander Slide No. 12July 3rd, 2013

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Results Tibia 3 - Pendulum Tests

Oliver Zander Slide No. 13July 3rd, 2013

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Results Tibia 3 - Pendulum Tests

Oliver Zander Slide No. 14July 3rd, 2013

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Results Overview - Pendulum Tests T4

Oliver Zander Slide No. 15July 3rd, 2013

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Results Tibia 4 - Pendulum Tests

Oliver Zander Slide No. 16July 3rd, 2013

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Results Tibia 4 - Pendulum Tests

Oliver Zander Slide No. 17July 3rd, 2013

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Results Tibia 4 - Pendulum Tests

Oliver Zander Slide No. 18July 3rd, 2013

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Results Overview - Pendulum Tests ACL

Oliver Zander Slide No. 19July 3rd, 2013

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Results ACL - Pendulum Tests

Oliver Zander Slide No. 20July 3rd, 2013

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Results ACL - Pendulum Tests

Oliver Zander Slide No. 21July 3rd, 2013

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Results ACL - Pendulum Tests

Oliver Zander Slide No. 22July 3rd, 2013

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Results Overview - Pendulum Tests PCL

Oliver Zander Slide No. 23July 3rd, 2013

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Results PCL - Pendulum Tests

Oliver Zander Slide No. 24July 3rd, 2013

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Results PCL - Pendulum Tests

Oliver Zander Slide No. 25July 3rd, 2013

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Results PCL - Pendulum Tests

Oliver Zander Slide No. 26July 3rd, 2013

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Results Overview - Pendulum Tests MCL

Oliver Zander Slide No. 27July 3rd, 2013

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Results MCL - Pendulum Tests

Oliver Zander Slide No. 28July 3rd, 2013

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Results MCL - Pendulum Tests

Oliver Zander Slide No. 29July 3rd, 2013

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Results MCL - Pendulum Tests

Oliver Zander Slide No. 30July 3rd, 2013

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Mean Values - Pendulum Tests

Oliver Zander Slide No. 31July 3rd, 2013

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Mean Values - Pendulum Tests

Oliver Zander Slide No. 32July 3rd, 2013

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Summary

• Tibia 1: 5 * not met – 114 * met

� Serial production legs: 5 * not met

(defect in tibia 1 detected)

• Tibia 2: 1 * not met – 118 * met

� Serial production legs: 1 * not met

• Tibia 3: all met

• Tibia 4: all met

Summary:

• 105 tests passed pendulum requirements

� 102 w/ serial production legs

� 3 w / prototypes

• 14 tests failed pendulum requirements

(due to one or more segments not

meeting the corresponding corridor)

Oliver Zander Slide No. 33July 3rd, 2013

• Tibia 4: all met

• ACL: all met

• PCL: 9 * not met – 110 * met

� Serial production legs: 9 * not met

• MCL: all met

� 14 w/ serial production legs

� 0 w/ prototypes

• Pass / fail ratio

� 88 % for all legforms

� 88 % for serial production legs

� 100 % for prototypes

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