1 mate trumpf tooling line
Post on 29-May-2015
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Trumpf Style Tooling
Trumpf style tooling
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Tooling for Trumpf Style Punch Presses
• Standard Trumpf Style - Economy– Standard Style– Heavy Duty– LongLife Slitting– Multi Tools
• Mate Quicklock™ - Convenience
• Mate Next™ - High Performance
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Standard System with Urethane
• Complete system• Fully compatible and
interchangeable with OEM supplied parts
• Mate push-on urethane strippers
• Mate advantages offer lower costs per hole
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Standard System Alignment Rings
• S-7 shock resistant tool steel• Stronger design – full round• Hardened to 56/58 Rc• Precision machined and ground
Machined and groundHardened for long lifePrecise length adjustment
Alignment Ring Keys
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Trumpf Style Standard System
• 1/4º back taper standard• .118” (3.0mm) usable grind life• Push-on urethane strippers
available (.118” [3.0mm] max material)
• HSS (M4) punches
• Round and shaped
punches available
Size 0 Punches /Chucks /Strippers
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Punches Size 1-2-3
• HSS (M2) punches• 1/4º back taper standard• .118” (3.0mm) usable
grind life• Can use push-on
urethane strippers• Custom molded urethane
available for size 1 and 2 punches up to 2.323” (59mm) diagonal
• Shear provided to OEM specifications
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• Steel Stripper– Resistant to deformation and breakage– Long tool life– Can be used in either engaged (contact
with the sheet) or disengaged mode (hovering)
Mate Advantage: chamfer in opening
Good for: - thick material
- NEXT punches when shim is used
Standard System Strippers
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• Urethane– Always in contact with the sheet– Quiet and does not mark– Punching close to forms– Can be used on different punches
(when opening too big, may be problem in thin material)
– Note: may not be used for nibbling– Best uses for urethane in Trumpf are:
1) A special shape where the metal stripper is much more expensive and the tool will take relatively few hits over time.2) A tool that must punch after forming operations have taken place. This allows such tools to "punch from form height" with no risk of collision between the metal stripper and the forms on the sheet.
Urethane Strippers
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Standard System Dies
• D-2 tool steel
• 1.5mm usable grind life (500,000 extra hits)
• Constant clearance furnished on shapes
• Key slots and shape cut in one set-up
Standard: non slug free design, for use with machine’s vacuum system
Optional Slug Free (Light) : for thin material, to be used with vacuum system shut off
1010
Standard System Dies
Lean Visual Management for dies size 1 and size 2
Fully compatible with existing Trumpf die inventories
•No die key interference •O-rings manufactured from oil resistant butyl rubber for years of service life •Available in five distinct colors for optimum differentiation (e.g. indication for die clearance, identification of machine, …)
EasyView Dies
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Heavy Duty System
Alignment Ring
HSS (M2) Punch
Stripper
Die Adapter
Heavy Duty S-7 Die
Die Base
Mild Steel over 4.1mm thick
Stainless Steel over 1.6mm thick
Recommended for:
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Heavy Duty System Punches
• HSS (M2) tool steel• 2º total back taper• 40mm reinforcing base for
maximum strength• Rooftop shear for size 2
and 3 punches provides tonnage reduction without compromising strength
• 3.0mm usable grind life
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• S-7 shock resistant tool steel
• Full 1.5mm usable grind life
• Shape and keyways cut in one set-up
• Radius top to prevent marking
• Reinforcing extension for maximum strength
Heavy Duty System Dies
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LongLife™
• Fully compatible with Trumpf OEM holders• Quick and accurate tool insert change • HSS ASP23 Powdered Metal punch inserts• Maximum Recommended Material
– 3.0mm Mild Steel– 2.0mm Stainless Steel
• Punches 5x56 and 5x76.2• Uses standard strippers
LongLife™ Punch Inserts
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LongLife™
• Fully compatible with Trumpf OEM holders• Quick and accurate tool insert change • HSS ASP23 Powdered Metal die inserts• Maximum Recommended Material
– 3.0mm Mild Steel– 2.0mm Stainless Steel
• Die inserts available– 5x56– 5x76.2
• 11 Die clearances– From 0.10 up to 0.60 per 0.05mm
LongLife™ Die Inserts
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Trumpf Fully Guided Assembly
Fully guided assembly with 5 guided surfaces for punching thick material with small punch diameter/diagonal
Prevents Punch Breakage Better Punching Accuracy Better Stripping Longer Tool Life Flatter Piece Parts
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4 Station 6 StationTwo-piece design
One-piecedesign
Die Die
4 station – 16mm range 6 station – 10.5mm range Compatible with Trumpf Multi tools Recommend for maximum 3.2mm material
Trumpf Multitool 4 and 6
Trumpf Style Multi Tools
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Punches
M2 High Speed Steel
One-piece and two-piece design –
Grind life for one-piece = 0.5mm
Grind life for two-piece = 2.0mm
Shimming required by die
1/8° back taper per side
Maxima and nitride available
Orientation controlled by flat on punch
Machines models: TC 190R, TC 200R, TC 500R, TC600R
Dies
A2 HWS hardened to 60 Rc
Shims available for die sharpening
Orientation controlled by notch on dies
1.5mm grind life
Trumpf Style Multi Tools
Trumpf Multitool 4 and 6
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• For TC 2000R and newer models
• Mate provides punch, stripper and die holders
• Mate provides punches and dies
5 station Multi Tool- 16mm maximum diagonal- Individual dies
10 station Multi Tool- 10.5mm maximum diagonal
Trumpf Style Multi Tools
Trumpf Multitool 5 and 10
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Punches
One-piece design
Powdered Metal Steel - 5 and10 station in M4 steel
1/8° back taper per side.
Maxima and nitride available.
0.5mm grind life.
Orientation controlled by flat on punch.
Dies
M2 High Speed Steel
Shims available for die sharpening.
Orientation controlled by notch on dies.
1.5mm grind life.
Machines models: TC 2000R, TC 5000R, TC 6000R
Trumpf Style Multi Tools
Trumpf Multitool 5 and 10
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Mate QuickLock™
Precision Tooling System for Trumpf Style Punch Presses
QuickLock
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• Combines economy of conventional system with convenience of keyed alignment
• Key on punch engages keyway of alignment ring for accurate alignment without a fixture
• M2 punch with S7 alignment ring• Extended size range of urethane strippers• Punch cannot rotate during punching
Mate QuickLock™
Mate QuickLock™ Concept
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• No alignment on Quick Set required – up to 80% less set-up times
• High compatibility with standard line• Small extra cost• Only 1 alignment ring (compatible with std. size 2) –
smaller inventory of alignment rings• Groove for urethane stripper without charge• Punch will not rotate in alignment ring during
operation • Always perfect set-up for grinding (shear)
Mate QuickLock™
Features & Benefits
Mate QuickLock™ Urethane Strippers
• Positive, on-the-die stripping – eliminates sheet rattle and reduce punching noise.
• Two types available – dependent on punch point size :– Push-On Urethane Stripper
up to dia 50.8mm– Screw-On Urethane Stripper
– 2 versions: for shapes up to 10mm width :• For punch length up to 60mm• For punch length up to 76.2mm
Mate QuickLock Push-On Urethane Stripper
Mate QuickLock Screw-On Urethane Stripper, Supplied in pairs. Fixed to the punch shoulder with a retainer and flat
head screw.
Mate QuickLock™
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-Insert Tooling System for Trumpf Presses
-Holder combines shank and alignment ring
-Two Sizes – Size 40 and Size 76
- Fully compatible with 2-4-1 and MultiUse
Mate NEXT™
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Holder ‘size 40’ with integrated alignment ring: - Quick setting of inserts without alignment system - Captive drawbolt - Collar for urethane
Inserts (up to 40.0mm diam/diag): - M4 up to 30 / M2 above 30 - Fully compatible with 2-4-1 and MultiUse
Push-on Urethane Stripper: - On-the-die stripping - 4 sizes of opening
Steel stripper can be used too
Precision Shim for 3mm extra grind
Mate NEXT™
Mate NEXT™ Size 40
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Holder ‘size 76’ with integrated alignment ring: : - Quick setting of inserts without alignment system - Captive drawbolt
Inserts (40.01 – 76.2mm diam/diag): - M2 tool steel - Fully compatible with 2-4-1 and MultiUse
No urethane stripper, steel stripper to be used
Precision Shim for 3mm extra grind
Mate NEXT™ Size 76
Mate NEXT™
©2004 Mate Precision Tooling 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone:763.421.0230 Fax: 763.421.0285 Web: mate.com ©2004 Mate Precision Tooling 1295 Lund Boulevard, Anoka, Minnesota 55303 USA. Phone:763.421.0230 Fax: 763.421.0285 Web: mate.com
Dimensions in Inches(millimeters) Dimensions in Inches(millimeters)
Technical Data Ideal for punching mild steel up to 0.134(3.40) and stainless
steel up to 0.098(2.00) thick. Recommended maximum tonnage—22Tons (20Tonnes)
3.031(77.00) Overall Length Compatibility Punches available to suit machines that require a 2.913
(74.00) overall punch length (TC240/260 and newer) and machines that require a 3.031(77.00) overall punch length (example TC2000 and newer).
Torque Settings (Pre-set torque wrench recommended) 6mm NEXT Holder Draw Bolt—288 in-lbs (33Nm) 6mm Alignment Ring Bolt—132 in-lbs (15Nm)
Punch Chuck Set Screw—240 in-lbs (27Nm)
Mate NEXT™ Insert Tooling System for Trumpf Style Presses The NEXT™ Insert Tooling System holders, with integral precision alignment features and captive draw bolt, accept interchangeable punch inserts for faster and more accurate machine set-ups. Size 40 0.031(0.80) to 1.575(40.00) Size 76 1.576(40.01) to 3.000(76.20)
M4 HSS from 0.031(0.80) to 1.181(30.00) M2 HSS from 1.182(30.01) to 3.000(76.20) High speed steel (HSS) NEXT punch inserts provide superior abrasion resistance to extend the interval between regrinds.
Precision ground punch shim returns the NEXT punch assembly to the original length after 0.118(3.00) has been removed during routine grinding.
Round D0D20_
Rectangle D0D21_
Oval D0D22_
Square D0D23_
Shims MST2
Size 2 Dies
Round D0D10_
Rectangle D0D11_
Oval D0D12_
Square D0D13_
Shims MST1
Size 1 Dies
Diagonal Shape Part Number
Punch Point Diagonal
1.576—2.205 (40.01—56.00)
Oval PBTF2A
Square PBTF3A
Punch Point Diagonal
2.206—2.598 (56.01—66.00)
Oval PBTG2A
Square PBTG3A
Punch Point Diagonal
2.599—3.000 (66.01—76.20)
Oval PBTH2A
Square PBTH3A
Round PBTF0A
Rectangle PBTF1A
Round PBTG0A
Rectangle PBTG1A
Round PBTH0A
Rectangle PBTH1A
Push-on urethane stripper for Size 40 punch insert holders provide positive on-the-die stripping without sheet marking. Ideal when punching soft or decorative materials.
High wear resistant steel die for exceptional tool life. Optional Slug Free® die geometry available.
Mate NEXT™ Insert System Delivers Value! The High Speed Steel punch inserts deliver exceptional edge wear resistance. The M4 HSS Insert in sizes up to 0.031-1.181(0.80-30.00) delivers the longest possible interval between regrinds. In addition, by installing the shim after 0.118(3.00) has been removed from the punch during regrinding, the punch assembly is returned to its original length instead of being replaced. The result is that a single punch insert would last the same as multiple standard punches. The chart below demonstrates the real value delivered by the NEXT™ Insert Tooling System from Mate.
0-A Punch
Round PADA0A
Rectangle PADA1A
Oval PADA2A
Square PADA3A
0-A Chuck
VINTS010
0-B Chuck
VINTS020
Alignment Ring
VANTE
Size 40 Shim
MATE00364
Size 76 Shim
MATE00365
Size 76 Holder (includes shim and 6mm wrench)
MATE00372
0-A Stripper
TP0A00US
0-B Stripper
TP0B00US
Size 40 Holder (includes shim and 6mm wrench)
MATE00371
High strength steel stripper for reliable operation.
Maximum Die Opening 1.181+0.079 (30.00 +2.00)
Maximum Die Opening 3.000+0.032 (76.20 +0.80)
0.984(25.00) MATE00374
1.181(30.00) MATE00375
1.378(35.00) MATE00376
1.575(40.00) MATE00377
Push-On Urethane Stripper
Round SRD20A
Rectangle SRD21A
Oval SRD22A
Square SRD23A
Strippers for TC500 and Newer
Number of Standard Punches
Too
ling
Co
st
Standard System
NEXT Insert System
NEXT Insert System
Cost Savings
Diagonal Shape Part Number
Punch Point Diagonal
0.031—1.181 (0.80—30.00)
Round PBTD0A
Rectangle PBTD1A
Oval PBTD2A
Square PBTD3A
Punch Point Diagonal
1.182—1.575 (30.01—40.00)
Oval PBTE2A
Square PBTE3A
Round PBTE0A
Rectangle PBTE1A
40.01-76.20mm 1.576-3.000
Size 76
0.80-40.00mm 0.031-1.575
Size 40
0.80-6.00mm 0.031-0.236
Size 0-A
6.01-10.50mm 0.237-0.413
Size 0-B
Size 0-A and Size 0-B
Size 40
Size 76
Maxima® Coating
Available
0-B Punch
Round PADB0A
Rectangle PADB1A
Oval PADB2A
Square PADB3A
M4 HSS
0.031-1.181
(0.80-30.00)
Round SKD20A
Rectangle SKD21A
Oval SKD22A
Square SKD23A
Strippers for TC240/260
Point Size 0.031-1.181(0.80-30.00) Standard overall length 2.913(74.00) without shear, when assembled with holder.
Optional assembled overall length of 3.031(77.00) with or without shear available. Point Size 1.182-1.575(30.01-40.00) Standard overall length 3.031(77.00) including whisper shear, when assembled with holder.
Optional assembled overall length of 3.031(77.00) without shear or 2.913(74.00) without shear available.
Standard overall length 3.031(77.00) including whisper shear, when assembled with holder. Optional assembled overall length 3.031(77.00) without shear or 2.913(74.00) without shear available.
Part Number Part Number ** Replacement draw bolt for NEXT Precision Holder SHC12191
*** 6mm Hex wrench for NEXT Precision Holder MIS98976
**** Snap ring to retain draw bolt into NEXT Precision Holder SRI00001
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Mate NEXT™
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Slitting solutions• Standard rectangles
Note: - 5x30 (as size 1)- 5x76.2 (as size 2)
• Shake & break - not too popular with Trumpf machines:
-part chute on machine-automatic part removal system
• EuroStyle Slitting tool :
only for machines older than TC500R
Slitting
• LongLife - 2 different upper holders- M4 blades
- 5x56 rect / obr / shake&break - - 5x76.2 rect / obr / shake&brake-Steel stripper
• Special ‘guided’ slitting tool with close-to-form steel stripper
• QL Slitting with close-to-form urethane stripper and precise alignment
Slitting
Slitting solutions
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Set-up Information
Forming tools Trumpf
Extrusion for Tapping
Louver
Accurate Information
• Material Type & Thickness• Accurate Dimensions• Spacing• Other helpful information
– Is there flexibility?– Etc…
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