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Company Presentation
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A Project oriented company with vast know-how & practical experience.
Specializes inCustom-EngineeredField-Erected CoolingTowers made of FRP.
YWCT is a manufacturer of Cooling Towers for the industrial sector witha 50 years’ legacy.
Who Are We
To become a leading international cooling towers manufacturer by maximizing value to our customers based on our engineering and projectile capabilities.
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Our Vision
Company’s Facts-Sheet
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• Established in 1966
• More than 2,500 installations
• 7,000 sq/m plant in Ashkelon, Israel
• 65 employees
• 8 Engineers
• 5 CAD 3D stations
• 6 Assembly teams
• CTI member
• ISO 9000:2001
• GOST certified
• Alstom Certified
• SAP ERP
Engineering
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• Experienced engineering team
• Design each project “Fresh”
• Computerized thermal rating and performance tests
• Detailed design in CAD format (2D&3D)
• High response time
• Combination of theoretical aspects and practical know-how
Main Fields of Activity
Filed-erected cooling towers
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Factory-made cooling towers Cooling Towers 'Turn-Key‘ projects
Cooling Systems Modular Cooling Towers Service and Maintenance
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Filed-erected cooling towers
Field Erected Cooling Towers
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• Based on Pultruded FRP profiles:
• Fast and simple erection
• Corrosion Resistance
• Strong yet light weight
• Harsh Weather Proof
• Low maintenance
• Low conductivity
• Custom 3D design
• Comply with CTI’s standards
• Finite Element Analysis
Field Erected Cooling Towers
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• Special solutions:
• Design for existing basin
• Special configurations for hot brackish water
• Complete cell lifting for minimal down time on site
• Building in modules for minimal installation time on site
• Elevated basin for minimal footprint
• Low noise configuration
• Using existing equipment for low budget projects
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Factory-made cooling towers
Factory-Made Cooling Towers
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• Design and Manufacture of various typesof cooling towers:
• counter-flow and cross-flow
• induced-draft and forced-draft
• Construction materials:
• Hand-laid FRP
• Pultruded FRP
• HDG Steel
• Stainless-steel,
• Cooling capacity of up to 1000 TR per cell(6mX6m in foot-print)
• Customized-per-case
Factory-Made Cooling Towers
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• Customized cooling towers ‘Tailor-made’to user’s specific needs:
• Super-low towers for underground parking-lots
• Retrofitted towers to existing on-site basinsor limited space
• Low-noise cooling towers
• Cooling towers for extremely-hot inlet-water
• Cooling towers adjusted to brackish water/sea water
• Cooling towers designed for Sky-scrappers
Skid-Mounted ‘Plug N’ Play’ Cooling Systems
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• An end-to-end solution on a single skid.
• Sub-systems which may be integratedto a cooling system:
• Heat-Exchangers (Plates/Shell & Tubes)
• Filtration Systems
• Pumps
• Water treatment & Automatic bleeding systems
• Control & electricity Panels
• Chillers
• Piping, Valves and required instrumentation
• Designed to fit a standard container
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Cooling Towers 'Turn-Key‘ projects
Cooling Towers 'Turn-Key‘ projects
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• Complete design and delivery:
• Civil work
• Piping
• Electricity and control
• Instrumentation
• On-site management
• Erection and commissioning
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Service and Maintenance
Maintenance & Refurbishment Services
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• Among our services:
• Component replacement (e.g. fill, drift-eliminators)
• Periodically inspections and evaluations
• Long-term maintenance contracts
• Thermal performance analysis and optimization
• Modernization and refurbishment
• Refurbishment of rotating-system’s parts(i.e. fans, speed-reducers)
• Water treatment services in cooperation with YWT, our sister company
• Spare parts part optimization and management
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Modular Cooling Towers
Modular Cooling Towers
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• Designing cooling towers in modules for minimal installation time on site
• Up to a 6mX6m cell
• Basin made of Steel coated with FRP
• Infrastructure made of pultruded FRP or stainless steel
Customers
• Alstom
• Air Products
• Bateman Litwin Engineering
• Baran Engineering
• Carmel Olefins
• Danieli Engineering
• Dead Sea Works
• Elta Electronice Industries
• Haifa Oil Refineries Ltd
• Intel
• Israel Aerospace Industries
• Israel Electric
• Linde
• Motorola Israel Ltd
• M+W Zander
• Nestle
• Paz Ashdod Oil Refineries
• Rotem Amfert Negev
• Siemens
• Soreq Nuclear Research Center
• Teva Pharmaceuticals
• Tower Semiconductors
• Uniliver
• Vishay
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– Plain Vanilla
Challenge Solution
Low Noise requirement
Minimal footprint
Dust and sun on pump station
Easiest Maintenance
Silencing wall,Falling water silencers
Elevated basin
FRP cover for pump station
Cross flow configuration
Alstom Ashalim Power Plant
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Water Flow 12,000 m3/hr
Type Conterflow Induced Draft
Year 2016
Construction Material Pultruded FRP
Cells size 14x14m
Cells No. 6
ScopeDesign, Manufacture,On-site erection, Commissioning
Country Israel
Challenge: Low Noise requirement
Solution: Silencing wall, Falling water silencers
Alstom Ashalim Power Plant
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Water Flow 12,000 m3/hr
Type Conterflow Induced Draft
Year 2016
Construction Material Pultruded FRP
Cells size 14x14m
Cells No. 6
ScopeDesign, Manufacture,On-site erection, Commissioning
Country IsraelChallenge: Low Noise requirement
Solution: Silencing wall, Falling water silencers
Praxair-Maxima Ashdod ASU
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Water Flow 3,000 m3/hr
Type Conterflow Induced Draft
Year 2010
Construction Material Pultruded FRP
Cells size 9x9m
Cells No. 2
ScopeDesign, Manufacture, On-site erection, commissioning, Filtration System
Country Israel
Challenge: Minimal footprint
Solution: Elevated basin
Haifa-Chemicals South
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Water Flow 3,600 m3/hr
Type Crossflow Induced Draft
Year 2014
Construction Material Pultruded FRP
Cells size 11x9m
Cells No. 5
ScopeDesign, Manufacture, On-site Erection, Commissioning
Country Israel
Challenge: Easiest Maintenance
Solution: Crossflow Configuration
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References- Retrofits
Challenge Solution
Minimum Downtime
Low budget
Custom design to fit sizeand shape of basin
Building in modulesLifting a complete cell
Using existing equipment
Fitting a new cooling tower to an existing basin
Donetsk Metallurgical Plant
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Water Flow 3,000 m3/hr
Type Conterflow Induced Draft
Year 2013
Construction Material Pultruded FRP
Cells size 9x9m
Cells No. 2
ScopeDesign, Manufacture,On-site supervision
Country The Ukraine
Challenge: Fitting a new cooling tower to an existing elevated basin
Solution: Custom design to fit size and shape of basin
Donetsk Steel Metallurgical Plant
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Water Flow 2,500 m3/hr
Type Canterflow Induced Draft
Year 2014
Construction Material Pultruded FRP
Cells size 8x8m
Cells No. 2
ScopeDesign, Manufacture,On-site supervision
Country The Ukraine
Challenge: Fitting a new cooling tower to an existing basin
Solution: Custom design to fit size and shape of basin
Rotem Amfert Negev Plant – Plant 30
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Water Flow 8,000 m3/hr
Type Counterflow Forced draft
Year 1996
Construction Material
RCC, Rubber coating,Wood HAST-alloy hardware
Cells size 10mx5.6m
Cells No. 10
ScopeDesign, Manufacture,On-site erection, Commissioning
Country Israel
Challenge: Fluoric Acid in the water
Solution: Forced Draft configuration, Wood structure,super duplex HW
Rotem Amfert Negev Plant – Plant 30
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Water Flow
Type Counterflow Forced draft
Year 2015
Construction Material
RCC, Rubber coating,Wood HAST-alloy hardware
Cells size 10mx5.6m
Cells No. 10
ScopeReplacing internal infrastructure
Country Israel
Challenge: Minimal downtime
Solution: Lifting complete cell
DSCL Sugar Refinery – 100 Mw power Plant
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Water Flow 6,000 m3/hrType Conterflow Induced Draft Year 2015
Construction Material Pultruded FRP
Cells size 11x12mCells No. 3
Scope
Design Manufacture,on-site erection, Reassembly of rotating system, Commissioning
Country India
Challenge: Existing basin, filthy water, low budget
Solution: Custom design, hybrid fill, using existing revolving systems
Ben-Gurion International Airport
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Water Flow 3,000 m3/hr
Type Conterflow Induced Draft
Year 2000
Construction Material Pultruded FRP
Cells size 9x9m
Cells No. 2
ScopeDesign, Manufacture,On-site erection, Commissioning
Country Israel
Challenge: Minimal installation time
Solution: Building in modules
Air Products
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Water Flow 1,400 m3/hr
Type Canterflow Induced Draft
Year 2016
Construction Material SS316
Cells size 6x6m
Cells No. 3
Scope Design, Manufacture, Erection
Country Israel
Challenge: Minimal installation time
Solution: Building in modules
Tower Semiconductor – FAB 2
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Water Flow 5,000 m3/hr
Type Conterflow Induced Draft
Year 2001
Construction Material Pultruded FRP
Cells size 5.5x5.5m
Cells No. 5
Scope Design, Manufacture,On-site erection
Country Israel
Challenge: Minimal installation time
Solution: Building in modules
References– Medium Size CT with basin
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Challenge Solution
Designing FRP +Steel enforced basinfor medium size CT
No option forconcrete workon site
Nesher Power Plant
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Water Flow 1,300 m3/hrType Conterflow Induced Draft Year 2013
Construction Material SS316
Cells size 6x6mCells No. 2
ScopeDesign, Manufacture,On-site erection, Commissioning
Country Israel
Challenge: Minimal installation time, no concrete on site
Solution: Building in modules , FRP reinforced basin
Adama Chemical Plant
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Water Flow 1,300 m3/hr
Type Conterflow Induced Draft
Year 2015
Construction Material SS316
Cells size 6x6m
Cells No. 2
ScopeDesign, Manufacture,On-site erection, Commissioning
Country Israel
Challenge: No concrete on site
Solution: FRP reinforced basin
Sarona Sky Scraper
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Water Flow 3,300 m3/hr
Type Conterflow Induced Draft
Year 2016
Construction Material Pultruded FRP
Cells size 6x6m
Cells No. 6
ScopeDesign, Manufacture,On-site erection, Commissioning
Country Israel
Challenge: Minimal installation time, no concrete on site
Solution: Building in modules, FRP reinforced basin
References– Hardest Conditions
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Challenge Solution
Very hot water
Dirty water
Hot & Dirty water
Sky scarpers
Using materials whichmeet design conditions
Hybrid fill
Filless CT based on open channeldistribution system (pig tale)
Cross flow configuration
Crystal Union Alcohol Refinery
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Water Flow 450 m3/hr
Type Conter Flow Induced Draft
Year 2013
Construction Material SS316
Cells size 2.2x2.2m
Cells No. 2X3
ScopeDesign, Manufacture,On-site supervision
Country France
Challenge: Hot water
Solution: SS structure, PP fill
Zaporizhye Steel Metallurgical Plant
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Water Flow 4,000 m3/hr
Type Conter Flow Induced Draft
Year 2016
Construction Material Pultruded FRP
Cells size 10.5x12m
Cells No. 3
ScopeDesign, Manufacture,On-site supervision
Country The Ukraine
Challenge: Extrimly hot dirty water
Solution: Custom design to fit size and shape of basin
Zaporizhye Steel Metallurgical Plant
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Water Flow 5,000 m3/hr
Type Conter Flow Induced Draft
Year 2015
Construction Material Pultruded FRP
Cells size 11x11m
Cells No. 3
ScopeDesign, Manufacture,On-site supervision
Country The Ukraine
Challenge: Fitting a new cooling tower to an existing basin, dirty water
Solution: Custom design to fit size and shape of basin, Hybrid fill
Shalom Tower – Residential Penthouse
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Water Flow 2,000 m3/hr
Type Cross Flow Induced Draft
Year 2007
Construction Material Pultruded FRP
Cells size 4x6m
Cells No. 5
ScopeDesign, Manufacture,On-site erection
Country Israel
Challenge: Fitting a new cooling tower to an existing basin, Sky Scraper, Low noise requirement
Solution: Custom design to fit size and shape of basin, Hybrid fill
Moshe Aviv Tower
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Water Flow 1,880 m3/hr
Type Counterflow, Induced Draft
Year 2000
Construction Material Pultruded FRP
Cells size 4x3.6m
Cells No. 8
ScopeDesign, Manufacture,On-site Installation, Commissioning
Country Israel
Challenge: Sky Scraper, Helicopter port
Solution: Custom design
Etco Nigeria
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Water Flow 2,000 m3/hr
Type Counterflow, Induced Draft
Year 2014
Construction Material Pultruded FRP
Cells size 3x3m
Cells No. 12
ScopeDesign, Manufacture,On-site supervision, Commissioning
Country Nigeria
Challenge: Operating Sky Scraper, no
Solution: Custom design to fit size and shape of basin
References– Turn Key
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Challenge Solution
Complex Integration on sit
Turn key project
Containerized PlugN Play systems
Controlling all aspectsof the cooling block
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Turn key Cooling Towers Projects
Rotem Amfert Negev – White Acid Plant
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Water Flow 7,200 m3/hr
Type Counter flow Induced Draft
Year 2014
Construction Material
Pultruded FRP
Cells size 11x10m
Cells No. 5
Scope
Design, Manufacture, On-site erection, Civil Engineering, Pumps Filtration system, Water treatment system, Electrical & instrumentation, piping.
Country Israel
Challenge: Controlling all aspects of the cooling block
Solution: Turn key project
Israeli Aerospace Industries – Wind Tunnel Compressor
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Water Flow 900 m3/hr
Type Cross flow Induced Draft
Year 2014Construction Material
FRP, 316 stainless steel
Cells size 6x6m
Cells No. 3
Scope
Design, Manufacture, Retrofit of new towers, Pumps, Filtration system, Electrical & instrumentation, piping, Control cabinet, commissioning
Country Israel
Challenge: Controlling all aspects of the cooling block
Solution: Turn key project
Israeli Rail Way Company – Fast Lane Route Tunnels to Jerusalem
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Water Flow 600 m3/hrType Counterflow Induced Draft Year 2012Construction Material HDG Steel
Cells size 2x3mCells No. 8
Scope
Design, Manufacturing, Civil engineering design, on-site installation, Pumps, Filtration system, Electrical & instrumentation, Piping, Control cabinet, 130 TR Chiller, Water treatment systems
Country Israel
Challenge: Controlling all aspects of the cooling block, Complex Integration on site
Solution: Turn key project
Telemenia – Bobo Diesel Generators Power Plants
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Water Flow 386 m3/hr (x4 systems)Type Counterflow Induced Draft Year 2014Construction Material FRP 316 stainless steel
Cells size 2x3mCells No. 20
Scope
Design, Manufacturing, on-site installation, Pumps, Filtration system, Electrical & instrumentation, Piping, Control cabinets, Heat exchangers, Water treatment systems, commissioning
Country Burkina Paso
Challenge: Complex Integration on site
Solution: Containerized Plug N Play systems
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