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© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Presented by:
Session ID: OG-02
Predict Main 4.0: Creating a Digital Twin to integrate the whole Upstream Process
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Leo SoaresDigital Transf. CoordinatorAdvisor in Geophysicsat Repsol Sinopec
November 12th 2019
Thiago OliveiraTechnical Managerat AVEVA
Agenda
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Repsol Sinopec Brasil
Global Strategy of Repsol Group
Digital Twin 360°
P-50 Numbers
General View and Phase 1
Unified Asset Visualization Platform
3D Model Optimization
Results
Summary
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
An energy enterprise focused on E&P Upstream in Brazil
The 4th oil & gas producerin Brazil
The first to implement the Ship-to-Ship operations in Brazil (2016)
One of the firstoil companies in Brazil (1997)
It is part of the Repsol Group present in the whole Oil & gas value chain
REPSOL SINOPEC BRASIL
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
GLOBAL STRATEGY OF REPSOL GROUP
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
GLOBAL STRATEGY OF REPSOL GROUP
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
GLOBAL STRATEGY OF REPSOL GROUP
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Digital Twin – PredictMain4.0 R&D Project
Asset Life Cycle
Operation Life Cycle
AssetPerformance
MonitorAnd
Control
EngineerProcure
Construct
OperateAnd
Optimize
Plan andSchedule
Digital Twin 360°
GENERAL VIEW
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Year 1: Surface Year 2: Subsea Year 3: Well e ReservoirYear 4: Integration with other
Projects
DIGITAL TWIN Creation
Year 2
Create the Subsea Digital Twin
Year 3
Connect Well and Geophysics Data
Ano 4
Connect others R&D Projects to the Digital Twin
Year 1
Create and Optimize the Digital Twin of FPSO + Real time operational data +
Engineering + Maintenance & Inspection
Phase 1 Detailing – YEAR 1
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Phase 1 – Unified Asset Visualization Platform
Digital Twin Creation – Engineering, Operation, Maintenance and Inspection
3D Model Optimization
Unified Asset Visualization Platform Creation
Operation, Maintenance and Inspection Data Integration
Delivery and Assisted
Operation
Monitoring Critical Equipment using Machine Learning Predictive Maintenance
Critical Maintenance and Operation and Safety Procedures Creaton Using AR/VR
Engineering Data Integration
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Unified Asset Visualization Platform Creation
Data Souces Integrator Visualization
3D Model P&ID
2D DrawingsTechnical
Documentation
Engineering Data
Maintenance Plan
Predictive Maintenance
MonitoringMachine Learning
Engi
nee
rin
gM
ain
ten
ance
an
d In
spec
tio
n
Dig
ital
Ass
et U
nif
ied
Pla
tfo
rm
3D Visualization
Drawings and Documents
Augmented Reality
Reports and Dashboards
3D Model Optimization – 4 months of execution
Check and data review
- Extracted Data from original databases
- Issues Verification
- Divided Models Check
Cats&Specs Conversion
- Dimensions
- Detail and Material descriptions
- Material Code from Project
Solving Problems in the Original Data
- Exclusion of Studies Models
- Check on Empty Databases
- Inconsistency Information in the Original Database
3D Model Conversion
- Relationship with the Cats & Specs
- Equipment and Nozzles
- Piping
- Steel and Civil
- Trays
Validation
- Interface with PETROBRAS for adjustments
- Comparison between converted and original models
- Test for Engineering purposes
- Tests for AR/VR Apps
P-50 Numbers
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Models Quantity
• PIPING – 1251
• EQUIPMENT – 336
• STRUCTURE – 454
• RACEWAYS – 165
• VOLUMES (Ustation) – 32
• TOTAL – 2238 Converted Models
Project Numbers
56316
4740 12503
461942
319938
27936
0
50000
100000
150000
200000
250000
300000
350000
400000
450000
500000
SpecComponents
Equipment Piping PipingComponents
Steel Elements Trays
Elements Quantities – P50
New Opportunities for Engineering – P&IDs
- AVEVA Diagrams: I-DE-3010.62-1231-944-DRS-002
P&IDs and 3D Models Integration Automatic Data Comparison
New Opportunities for Engineering – P&IDs
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Inje
ctio
n M
od
ule • Water Injection
• 565 pipelines
• 631 equipment
• Technical Documentation
• Operation and Maintenance Data G
ener
atio
n M
od
ule • Energy Generation
• 585 pipelines
• 5982 equipment
• Technical Documentation
• Operation and Maintenance Data
Co
mp
ress
ion
Mo
du
le • Gas Compression 727 pipelines
• 1250 equipment
• Technical Documentation
• Operation and Maintenance Data
3 Critical Modules
| Copyright © 2017 AVEVA Solutions Limited and its subsidiaries. All rights reserved.
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Maintenance Data from SAP
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Maintenance History from SAP
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Predictive Maintenance Models Creation
• 28 Equipment Models
Identification of Operational Conditions from Data Relationship using operation data – it helps to raise an alarm in advance when the equipment is not in one of the identified conditions
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Integration with AVEVA Prism
Predictive Maintenance
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Integration with AVEVA Prism
Visual Queries using Anticipated Alarms
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
Integration with Real Time Operation Data
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
A True Digital Twin…
P-50 3D Model
P-50 Real Asset
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
…Going Deep
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
…Going Deep: Subsea Terrain
P-50
Summary
• Benefits for Engineering
1. Possibility to integrate laser scanning data
2. Fast engineering data extraction
3. Trustful design review
• Benefits for Operation and Maintenance
1. Predictive Maintenance
2. Improve Performance
3. Descrease operational risks
4. Increase safety
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
• Why AVEVA?
1. Partnership and Guidance
2. Great Technology
3. Focus in Solving Industry Problems
4. Great Integration Capabilities
5. Flexibility
6. Looking Beyond
linkedin.com/company/aveva
@avevagroup
ABOUT AVEVA
AVEVA is a global leader in engineering and industrial software driving digital transformation across the entire asset and operational l ife cycle of capital -intensive industries.
The company’s engineering, planning and operations, asset performance, and monitoring and control solutions deliver proven results to over 16,000 customers across the globe. Its customers are supported by the largest industrial software ecosystem, including 4,200 partners and 5,700 certified developers. AVEVA is headquartered in Cambridge, UK, with over 4,400 employees at 80 locations in over 40 countries.
aveva.com
© 2019 AVEVA Group plc and its subsidiaries. All rights reserved.
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