amp mcp interconnection system catalog 1307998-3 ...images.msgapp.com/uploads/95792/data...

Insertion Machines for Single Contacts

AMP MCP Interconnection System Application Tooling and Equipment

Catalog 1307998-3Revised 7-2011

All specifications subject to change. Consult TE Connectivity for latest specifications. 3-107

For more detailed information please visit our websites: www.tooling.te.com • www.tooling.te.com/europe • www.tooling.te.com/china

The P 200 semi-automaticbench machine positions manual loaded PCBs underan installed tool. The tool maybe a solder head, a camera for automatic inspection, or an insertion head for the application of TE Connectivityproducts. Insertion tools for TE Connectivity products arecomposed of an insertion head (upper tooling), an anvil(lower tooling) and a productfeeding mechanism.

For the automatic assembly of printed circuit boards, thebasic P 300 fully-automaticmachine is equipped with aproduct specific insertionhead. A speciality is the rotaryinsertion finger which allowsthe products to be inserted indifferent angles of rotation. A stepper-motor driven XYtable positions the printedcircuit boards under theinsertion head. The controland monitoring of the insertionprocess is carried out by amulti-tasking control unit. There are three possibilities forprogramming the machines:off-line on a connected PC, by entering coordinates on thecontrol panel of the machine

P 200 Semi-AutomaticBench Machine forPCB Processing

P 300 Fully-AutomaticMachine for PCB Processing

or by converting CAD data. A series of options also allowsthe P 300 fully-automatic

machine to be adapted to themost varied manufacturingtasks.

These tools are product specific and the PCB holderinterface is designed according to the customerapplication. A rotary insertion finger allowsthe insertion of pins at different angles. Because of simple

mechanical and electrical interface, other tools can easily be integrated into themachine. The excellentperformance of a multi-taskingcontrol system allows easyprogramming and operation of the machine.

Insertion Machines for Single Contacts





The P 350 is a fully-automaticinsertion machine with theability to handle a large varietyof TE Connectivity terminalsas well as customer specificterminals. A standard P 350machine comes with 3 baseinsertion tools mounted ontoan automatic tool changer.The tool changer can take upto 4 insertion tools/supporttools. These base tools caneasily be equipped withexisting or customer specificconversion kits for a largerange of terminals. All heads are equipped withrotary insertion fingers to allowthe insertion of terminals atdifferent angles without theneed to rotate the board. The PCB transfer belts enablethe machine to be incorpo-rated into an automaticproduction line. A standard Insertion ForceMonitoring system allows forreal-time force monitoring for100% quality assurance foreach press-fit terminal. Itsoperator interface has been

P 350 Fully-AutomaticInsertion Machine for High Volumes

Single PinRepair Station

designed for easy use andprovides the insertion forceand a variety of productiondata to be collected at an open interface. With a maximuminsertion rate of 4.5 cycles per

second we provide a produc-tion capacity which is difficultto match in the market place.The programmable insertion of two 0.63 mm pins per cycle doubles the output.

A loose-piece pin or tab isplaced in the product specificinsertion finger of the arborpress, the PCB is placed onthe support anvil and the pinor tab is manually pressedinto the board.

P50 Manual BenchInsertion Machine

The P50 Insertion machine is a manual operated benchmachine for low volume production, repair work andsample production. It uses a trader slide to position the PCB under thepneumatic insertion head. A regular PCB is used as master to position the indexing pin above the insertion hole.When activating the two hand start, the indexing pinextracts. If a hole is detected,the terminal is inserted intothe board in production.

IDC Machines




The development of thistermination machine was necessary to be able toprocess high cavity-countfemale connectors in IDCtechnology. The new multi-cavity motor-control interfaceconnectors are used in dampareas in cars and must be

MT-E2 F Semi-Automatic Machine

completely water-proof, hencethe use of a family seal overthe insulation displacementcontacts. The pitch of the cavities in thefamily seal corresponds tothat of the connectors withtheir insulation displacementcontacts.

The cavities in the family sealare closed by a membrane. An integrated programm controlled unit pierces the membrane, prior to the IDCtermination.

The IDC workstation produceselectrical connections for harness assemblies specifically intended for theuse within dashboard applications in the automotiveindustry. The proven insulationdisplacement technology ensures a high level of reliability. The software allows the production of different harnessconfigurations featuring up to11connectors. The work-station is compatible with IDCconnectors with a 2.54 mmand a 3.5 mm pitch. It isintended for medium to largevolume production.

IWS 188 IDC Workstation


Lead Makers





The new Precision Controllerprovides an upgrade path foralready installed equipment.By installing the Precision Controller onto a bench terminator or a Komax Gamma 333 PC lead maker,the System III-FA Applicatorcan be used. An integratedLCD screen allows the user toview the information containedon the iButton™ data moduleand the controller also allowsthe operator to accuratelyposition the terminal feed andmake fine adjustments.

From the Precision Controllerkeypad, you can:

■ Make fine feed adjustments

■ Save the feed adjustmentsthat were just made, or cancel them

■ Perform full retraction orextension of the feed finger

■ Perform a complete cycle of the feed finger

Precision Controller

iButton is a trademark of Maxim Integrated Products, Inc.

Accept input

Full feed finger retraction/extension

Complete cycle of feed finger

Screen navigation

Cancel input

Fine adjust feed finger right/left

Lead Makers





The Gamma 255 Lead Makeris a flexible fully-automaticcrimping machine for efficientwire processing. It processescross sections in a range from0.013 mm2 up to 2.5 mm2 in

Gamma 255 Lead Maker Processing of Small Wire Sizes

excellent quality. The entirecross section is processedusing programmable, highlydynamic servo-drives and V stripping blades. As part of its standard equipment, the

machine has a pre-feeder,splice, wire-end and knotdetection, as well as two wirestraightening units.

Gamma 333 PC Lead Maker FlexibleWire Processing

Ultra short conversion times,additional applications and auser-friendly interface withmultiple-language capability.The Gamma 333 PC machinemakes it all possible! With its additional processingstation on side 1, the Gamma 333 PC machine now enables you to crimpboth ends of the wire, to create double crimp connections with three

different contacts, to carry outone-ended seal application,tinning or ink-jet marking. Inaddition, process monitoringis integrated to ensure that

the wire is cut to length andstripped perfectly to specifi-cation and that quality controlis optimized.

Lead Makers





The Alpha 355 and 355 S are four Station Lead Makers. The dual channel cutting headallows for a large range ofwire sizes without blade changes. The drive unit for the cutting head is positionedbeneath the wire line to givethe machine an unclutteredand ergonomic design.

Alpha 355/355 S Lead Makers

All processing stations arereadily accessible through the vertically opening safetycovers. Applicators, terminalreels and other parts for specific applications can bechanged without tools.

Controls are positioned locally,allowing the correspondingmachine functions to be triggered during set-up. All setting and adjustmentprocedures can be controlledfrom the TopWin™ user software in over 20 differentlanguages.

The Alpha 356 fully-automaticcrimping machine has roomfor up to seven processingstations. A wide variety ofconfigurations are possible, infact, almost any combinationof crimping, seal loading,fluxing/ tinning, twisting, fittingwith insulating sleeves andend sleeves for strands aswell as bulk turned contactsand customer-specific processes.The Alpha 356 is designed forusing the broadest selectionof different processing modules, including specialcustomer-specific modules.

Alpha 356 Multi-Functional Fully-AutomaticCrimping Machine

TopWin is a trademark of Komax AG

Lead Makers





Optional Measuring Devices

■ Integrated crimp height measurement ■ Integrated measurement of pull-out force ■ Integrated referencing of wire lengths

The Alpha 358 fully-automaticcrimping machine is designedfor two-sided crimping andseal loading and sets newstandards in the processing of long cables. Cables up to

Alpha 358 Fully-AutomaticCrimping Machine

35 meters (27.34 yards) in length can now be processedat high speed on a machinejust four meters (4.37 yards)long. Coiling and bindingcables directly in the fully-

automatic crimping machinefrees up substantial spaceand offers considerable qualityadvantages.

The Alpha 455 crimping machine is designed especiallyfor just-in-time production.Downtimes become crucialfor companies that producerelatively small productionbatches requiring frequentconversions of the machine.With the Alpha 455 machine,engineers set out to minimizethe time lost on set-up and conversion while guaranteeing high quality standards.

Alpha 455 Fully-AutomaticCrimping Machine

The mci 722R is the productthat guarantees the efficientset-up of the fully-automaticAlpha 455 crimping machine.This innovative new rotarypress table was speciallydeveloped for the Alpha 455

machine and allows the latter to be converted whileproduction is still going on. The tools and terminals for thenext two jobs are set-up whilethe current batch is still beingproduced.

Lead Makers




The Alpha 477 machine allowsthe processing of a widevariety of wire combinationsfrom a double crimp up tothree different contacts, two different seals and twodifferent wire sections.

Alpha 477 Lead MakerDouble CrimpConnections with Two Different Wires

The arrangement of six processing stations plus adouble gripper unit make forhighly diverse processing possibilities. As a result, theAlpha 477 machine can growand expand to meet yourfuture needs.

Individual wires with crosssection of 0.22 mm2 up to 4 mm2 can be processed. The maximum total crosssections of a double crimpcan be as large as 6 mm2.

The Alpha 488 machine wasdesigned for the economicalprocessing of twisted pairs,consistently combining as itdoes state of the art tech-nology with proven systemelements like TopWin™ user-interface, the mci 712 or mci 722 crimp module.

Alpha 488 Lead MakerProcessing of TwistedPairs

The Alpha 488 machine creates fully processed twisted pairs from endlesswire. This automatic twisting



machine can accommodatewires with cross sections of 2 x 0.22 mm2 to 2 x 2.5 mm2.Four stations on side 1 and

two on side 2 make for flexible processing possibilitiessuch as double-ended sealapplication and crimping.

Lead Makers





The Zeta 633 and 633 L arehighly flexible fully-automaticcrimping machines for just-intime production. The flexiblemachine concept creates analmost unlimited number ofpossibilities for handling smalljobs or wire sequences. The operator is able to reducethe required material change-overs and interruptions in production to a minimum.

Zeta 633/633 L Fully-Automatic Crimping Machine

The Zeta 633 crimping machine is ready to accom-modate five crimping pressesand the 633L-Version can handle up to eight, for evenmore flexibility. Both Zetas can be used as stand alonemachines with a bundler, as a basic machine for the blockloader Zeta 651, Zeta 655and Zeta 656 as well as formachines with an extension.

Lead Makers





The Zeta 651 is the economical solution for theproduction of harnesses with single sided insertion in housings with one or tworows. This machine is especially characterized by a high degree of automationand the reliable insertion process.

Zeta 651 Single EndBlock Loader

The machine is used in combination with the flexibleZeta 633 base machine. By pre-centering the contacts,a reliable and precise insertionis guaranteed. By means ofcentering grippers, the contactcan be centered and optionallyrotated. The housings are feeded automatically and can

be refilled without any processinterruption. An integratedforce sensor performs forcemonitoring throughout theentire insertion process andenables a high insertionquality. Operation of the Zeta651 is via the slide console of the Zeta 633 with the usersoftware TopWin™.


Lead Makers






The Zeta 655/656 LeadMaker is the flexible solutionfor single and double-sidedhousing insertion. This machine is characterized by a high degree of automationand a reliable insertion process. The precise forcesensor monitors the entireinsertion process to guaranteeseamless, integrated processmonitoring as regards

Zeta 655 / 656 Lead Maker DoubleEnd Block Loader

collisions, loading force and contact locking. The innovative quick change pallet systemcan replace the harness specific insertion applicationand convert to anotherharness. The Zeta 655/Zeta 656 operates via theslide console of the Zeta 633using TopWin™ software. The software automaticallycalculates the order of loading

within a wire harness to makethe set-up of new harnessesas simple as possible.The fully-automatic Zeta 656manufactures harnessesfeaturing conductor crosssections of 0.13 mm2 andminiaturized housings with apitch of 1.25 mm, doing soreliably and at high speeds.

Applicators





Atlantic-Style SF Mechanical

Atlantic-Style SF Servo

Pacific-Style Side-Feed Mechanical Applicator

We standardized our applicator offerings to provide globaldesign consistency and tooffer you the ultimate flexibilitywith choices in feeding options.

Ocean Series of Applicators

The Ocean Applicators aredesigned so that all feedoptions are interchangeablewith the common base appli-cator. Our pneumatic andmechanical feed options havebeen completely re-designed.

They offer finer and moreprecise terminal positioningalong with quicker adjustabilitywhile being much more userfriendly. The interchangeabilityalso makes it possible to up-grade to System III technology.

■ One applicator platform — modular family design

● Two styles with three feed options: Mechanical, Pneumatic and Servo

■ Same wire crimper, insulation crimper and anvilused on both applicator styles

■ Open architecture allows for design flexibility

■ Featuring a re-designed ram to housing interface for improved alignment and crimp consistency

■ Finer incremental crimp height adjustment

■ Improved and simpler adjustments on all feed units

■ Simple and tool-less wire and insulation crimpheight adjustments

● Fine Wire crimp height adjustment Range = 0–1.5 mm Total Increments = 0.01 mm

● Insulation Adjustment

● Insulation step sizes are selected based on terminal application requirements

■ Feed Types – Improved and simpler adjustments on all feed units

● Mechanical – Micro-Feed Adjustments for forward and back strokes

● Pneumatic – Incremental Adjustments ■ 0.04 mm forward terminal position ■ 0.08 mm back stroke adjustment

● Servo – Push button terminal adjustments in 0.03 mm increments

Range (mm) Step Size (mm)

3.30 0.19

1.70 0.10

0.85 0.05

Why a new Applicator Design?

Advantages of the Ocean Applicators

Atlantic-Style SF Pneumatic

Applicators





Applicator Wear Parts

To ensure the support of ourinstalled Applicator base, wehave established a stockingprogramm for wear parts.

The application of nickel plated stainless steel terminalshas always been a problemwith regard to the uptime ofthe crimp tooling. We havedeveloped crimpers andanvils, using special base

materials and surface treatments in the crimp area.These have enabled us tosignificantly increased the tool life and thus reduce theapplied cost of these products.

If you are experiencing specific wear problems in your production, please contact your TE ConnectivityService representative.

Applicator Wear Parts Stocking Programm

Subsequently, all crimpers andanvils for your applicator arenormally available ex stock,ensuring the shortest possiblelead times.

Wear Tooling to Apply Stainless Steel Contacts

Applicators





iButton is a trademark of Maxim Integrated Products, Inc.

Flexible and efficient termina-tion of single and double wireapplications, self-adjustmentof the feeder and optimumquality of wire termination arethe main features of our newapplicator – the System IIIApplicator. All crimp-related data, whichare specific for the applicatorand the terminal to becrimped, are contained in aniButton™, being part of theapplicator. The main feature of the System III concept is a separate electrical feeder – which is communicating withthe applicator iButton on onehand and the terminator andleadmaker on the other hand – and an automaticalinteraction between applicator and terminator. Once the applicator ismounted onto the press andas soon as the electrical

System III Applicator with Feeder

feeder (being permanentlyconnected to the terminator)is locked onto the applicator,the applicator iButton data areread out and transmitted tothe terminator via the feeder.

Then the terminator automatic-ally adjusts its crimp heightand the feeder its feeding parameters – according to theterminal wire combination tobe crimped.

Applicator for Large Wire Sizes

A pneumatically driven feedwhich is efficient and precisely adjustable, as well as a specially robust crimping unit,

produce reliable connectionswhich are extremely stableover the long term.

For processing of large contacts, eg. for battery terminals, we offer heavy andsolidly built tools, which areextremely precise in repetitivework for end-feed and side-feed contacts with large crosssections.

Crimping Presses and Accessories





Defective Crimp Cutter (DCC) and Carrier Scrap Chopper (CSC)

When the CQM detects a bad crimp, the DCC unit will cut off the defectiveterminal. The wire will be cut close to the terminal.

■ All DCC units are equipped with a Carrier Scrap Chopper (CSC).

■ The DCC and/or CSC units can be easily hinged out of the way to alloweasy access to change applicators.

■ DCC provides more consistent wire placement accuracy capability due to the use of the grip jaws, compared to hand placing the wire in a terminator.

■ DCC provides a scrap collection bin. It works with AWG 32-12 side-feed and end-feed HDM Style Applicators.

AMP 3K/40 and AMP 5K/40 Terminators

Based on the field proven Model “G” Terminator, the AMP 3K/40 and AMP 5K/40 Terminators are the latest in a series of machinesfor wire termination using reeled terminals.

The AMP 3K/40 Terminator provides 13 kN (3,000 lb) crimp force and is capable of crimping approx. 2.5 mm2 (14 AWG) wire size.

The AMP 5K/40 Terminator provides 22 kN (5,000 lb) crimp forceand is capable of crimping approx. 6.0 mm2 (10 AWG) wire size.

As value oriented Terminators, the AMP 3K/40 and AMP 5K/40 are designed for customers that require the increased output and quality of a semi-automatic machine at a competitive price.

A wide range of optional equipment is available to meet your specific application requirements.

Stripping Module

The stripping module is compatible with AMP 3K/40 and 5K/40 terminators. A quick and flexible working process is supported by good accessibility to module adjustment and wire positioning. The stripping module was designed to produce good quality even used in the most harsh circumstances.

Following features characterize the stripping module

■ Pre-selection Crimp only / Strip only / Strip and Crimp

■ Jog Mode

■ Pneumatic removal of insulation scraps






The pneumatically and electric-ally driven SC15 crimpingmachine is a particularly efficient and operator friendlycrimping machine with outstanding repetitive precision, which satisfies thehighest requirements. It canbe adjusted to the specificrequirements of any givencontact/cable connection.

SC15 Stripper Crimper If you

■ want to strip a cable composed of many wires down to only 13 mm,

■ would like to then insulate these single wires at 2 mm to 6 mm and thereby

■ cover a wire size area of from 0.09 mm2 to 4 mm2 then with the Stripper Crimper SC15 machine you have made the right decision.

Further features are:

■ Automatic bare wire recognition

■ Crimp force monitoring

■ Remote diagnoses via serial interfacespecific requirements of any given contact/cable connection.






Crimp Quality Monitor II (CQM II)

Simply put, crimp heightmeasurement is the best non-destructive way to ensure thequality of a crimped terminal.A proper crimp height ensuresthe mechanical and electricalproperties of the crimp meeting the stringent application specifications designed by the terminal engineer.

Crimp Height is one of fivedifferent process analysis methods featured in the newTE Crimp Quality Monitor II(CQM II). The CQM II uses fivedifferent analysis methods toprovide flexibility and ensurequality crimps are producedand faulty crimps are detected.

New easy to use, intuitivemenus along with enhancedmonitoring and graphing leadthe improved feature set ofthe CQM II.

Another major enhancementis the ability to use CQM II on non-TE terminators. This new unit can standardizeand provide TE Crimp Qualitymonitoring across your production area by beingversatile, precise and convenient.

■ Real-time monitoring ofevery crimp

■ Effective for monitoring the crimp of open barrel,uninsulated contacts andterminals.

■ Calculation of actual crimp height and real-timegraphic display

■ Touch screen graphicaluser interface

■ Multiple language support ■ Power: 100–240 VAC,

50/60 Hz, 1.5 Amps (max) ■ Engineered and

manufactured using processe independently certified to internationally recognized quality standards

■ Dimensions Host Module: 170 mm (6.7″) Width x 126 mm (5.0″) Deepth x 158 mm (2.3″) Height

Data Acquisition Module: 172.5 mm (6.7″) Width x 101 mm (4.0″) Deepth x 48.4 mm (1.9″) Height

Production Crimp Height Basic Analysis Monitoring

Fast Fourier Transform Crimp Height Entry






The BT 752 crimping machinedelivers three processes in asingle device: stripping, sealloading and crimping.

BT 752 Stripping,Sealing and CrimpingMachine

Reliability and top productionperformance coupled with the user friendly TopTouchinterface are the features thatmake this semi-automatic

device such a compelling product. The BT 752 crimpingmachine is an economical alternative to fully-automaticmachines.

The BT 711 machine is a crimp module for the mostdemanding applications.

The module produces 20 kN,enough force to crimp wiresup to 6 mm2 in size, and is dimensioned to be compatible with all standardcommercial crimping tools.

Options

■ SC-11 Stripper ■ Bad Terminal Cutter

Accessory

■ CFA Calibration Unit

BT 711 Crimp Module






The BT 722 Bench Top Pressis used for the manual crimp-ing of contacts. The BT 722 Press is operated from a touch screen. The new TopTouch user inter-face allows jobs to be set-upquickly and easily. Even during production set-up, themachine operator is promptedto conduct quality measure-ments. Following the input ofthe calculated values in theuser interface, the crimp heightis automatically corrected.

BT 722 Bench Top Press

This prevents errors arisingfrom the manual setting of thecrimp height. Only one crimp is needed forreferencing the integrated crimp force monitoring. Thisreduces waste material consumption and minimizesset-up time. The quality valuesmeasured during productionare saved and can thereforealways be called up later. This ensures traceable qualityat all times.

The programmable DigiStripper(option) is an ideal accessoryto the BT 722 Bench TopPress. This can be set-upwithout any mechanicaladjustment. Thanks to thefunctions zero cut and pullback, as well as the pre-programmable cutting depth,the perfect stripping isensured.

In order to help you to ensurethat our applicators are placedcorrectly in the presses werecommend this press gauge.It is possible to have a misalignment between thecenter of the applicator andthe terminator due to the waythey mount in the terminator. If this happens, a side load isapplied to the applicator

Gauge for Presses

which can lead to pre-maturewear and/or quality problemswith the crimped terminals. The use of the gauge is simple: You install the pressgauge into the press like anapplicator. Then you unlockthe gauge head, on which ismounted a gauge ring. A spring in the gauge is nowpressing the gauge head

upwards. The gauge ring should now fit easily into thepress head. If this is not thecase the applicator ram wouldnot be in a centred positionand the mounting plate of thepress has to be adjusted. The special design of thepress gauge base plate allowsfree access to the press mounting plate fixing screws.






Both machine versions permitthe cost effective manufac-turing of crimp connectionswith a high production efficiency. The CRIMPMATIC970 machines are cabable of processing wires of up toapprox. 16 mm2 (AWG 5),depending on the terminalstock thickness.

■ Compact, space-savingdesign

■ Compatible with MQCApplicators

■ Step mode during set-up

CRIMPMATIC 970 and971 Crimp Presses forReeled or Loose-PieceTerminals

The CRIMPMATIC 971 machine is capable of processing wires of up to approx. 50 mm2

(AWG 0), depending on theterminal stock thickness. Themachines can be equippedwith a quick change device for power crimp tools. MQC Applicators with a lowerdead center of 135.78 mmcan be mounted by means of an adapter plate. Thesemachines can be utilized asmanual work stations and can be integrated into fully-automatic processing lines.

The terminator as shown is a manual work station CRIMPMATIC 971. The unit can be supplied with or with-out crimp process monitoring,or it maybe retrofitted later.

Options are available uponrequest

■ Crimp force monitoring ■ Paper spooler ■ Adapter plate for MQC

Applicator

Applicators

■ Especially designed for larger wire sizes

■ Pneumatic feed ■ Can be used with both

crimp presses CRIMPMATIC 970 andCRIMPMATIC 971






This pneumatic crimping machine features a newlydeveloped safety mechanism,and is designed to crimpconnections up to 50.0 mm2

depending on the terminaldesign. By means of a fitted safetyvalve, crimping is not releasedwhere the size of the openingbetween the impact surfacesof the dies exceeds 5.9 mm.

AT-SC Pneumatic SafetyCrimping Press

Consequently, there is noneed to specify any safetycovers to protect the operator. The use of a safety doublefoot pedal simplifies the

operation while increasingproductivity. This also allowsthe hands to remain free toinsert the contacts and conductors.

This pneumatic crimping machine was designed forcrimping insulated and non-insulated terminals from0.14 mm2 to 120.0 mm2

depending on the terminal.

AT-55 Universal PneumaticCrimping Press

With the additional of an optional cutting unit, the AT-55 crimping machine isable to cut ribbon cable up to a width of 30.0 mm as well as copper conductors up tomax. 28.0 mm diameter .

This series is equipped with abattery cycle counter. Safetyguards allow crimp terminalsup to a diameter of 25.0 mm.Larger terminals can be applied upon request.






The AT-66 hydraulic crimpingmachine features an extremelycompact design resulting inlow space requirement. Thehydraulic power is provided by a separate hydraulic unitwith main switch, power distribution and pump.

AT-66 Hydraulic Crimping Machine

Our latest development offers possibilities for various applications with a crimp forceof 150 kN and an open operating space of 100.0 mmin height. Typical applications are thecrimping of terminals andconnectors. This machine can be easily used for wire

sizes from 0.14 mm2 up to300.0 mm2. A key operatedswitch protects the basic andoperation data. It permits adapting and safe-guarding the particular procedure for the application.The fitted memory moduleallows 250 different programsto be stored.






Extremely fast stripping andcrimping of wires down to a wire cross section of 0.012 mm2, minimum striplengths and a most compactoverall design are the specialfeatures of StripCrimp PP3machine, which is controlledand powered pneumatically.

To ensure the required precision, the PP3 machine incorporates a toggle press,

StripCrimp PP3Stripping and Crimping Machine

allows adjustable wire zero-cutting and can be equippedwith an optional crimp forcemonitoring system in orderthat optimum crimp quality isassured.

User-friendly design, fine adjust of stripping and crimping parameters and easy-to-handle wear part change are key features of the PP3 machine as well as

a small footprint and compactsize allowing it to be used inmany working areas.

We offer a PP3 solution forend-feed and side-feed terminals, de-reeling from rightto left or from left to right.

Efficient after sales supportincludes a ready availability ofwear parts.

The CoaxStrip 5300 machineis a semi-automatic, program-able multi-step stripping unitfor coaxial, triaxial, multi-conductor cable and singleconductor wire.

CoaxStrip 5300Programmable CoaxialCable StrippingMachine

This benchtop unit can easilyprocess coaxial and triaxialcables up to 7 mm (0.276")outer diameter and stripslengths up to 30 mm (1.18").






The AVG 0160 is a strippingand twisting machine for wires with insulation such as PVC,Teflon™, Silicon, Fiberglass,Rubber etc. The machine cancover a wire size range from0.03 mm2 up to 6 mm2 withan adjustable stripping lengthfrom 0.5 mm up to 29 mm.The machine utilizes rotarystripping blades for a smooth,360° cutting of the insulation.

AT-ST Cable Strip and Twist Machine

Teflon is a trademark of E.I. DuPont de Nemours and Co.

The JacketStrip 8400 stripping machine enables automaticjacket stripping of round cables up to 26 mm in dia-meter and a stripping lengthof 200 mm. After the cablejacket has been cut, the piece of insulation is removedusing a strong electric motor(full/partial or window strip can be selected). Pneumatically

JacketStrip 8400Jacket StrippingMachine

operated clamping jawsguarantee optimal cableretention during the stripping process. Wasteinsulation material isautomatically ejected. All functions of themachine are electronic-ally monitored anddiagnosed by means of a LCD display.

This pneumatically driven stripping machine comes standard with V-blades, theoptimum solution for anyordinary stripping of strandedwire with no blade changeovernecessary. Through the use of special blades, the range ofapplications can be expandedto include flat ribbon cable,

UniStrip 2500 Stripping Machine

double-stranded wire, thin multistranded wire or demanding (though, delicate, thin) isolations. The adjustable way-backprevents the conductorfrom being damaged during the stripping process.

The blades are madeout of a special toolsteel for longevity. Optionally available is a spring kit for tightertwisting of the strandssuitable for additionaltinning operation.

The pneumatically operatedstripping machine UniStrip2015 excels with a compactdesign, fast cycle times andinfinite settings for conductordiameters, stripping and pull-off lengths. The UniStrip 2015stripping machine primarilyprocesses stranded wires and single wires. Due to theminimal distance between the acrylic safety cover and

UniStrip 2015/2100Stripping Machines

the stripping blades, thismachine can perform stripping on extreme shortcables. The UniStrip 2100 is an electrically drivenstripping machine. Ease ofoperation, fast cycle times, a powerful yet silent motordrive as well as a vast cable processing range are the main features of this machine.







The Kappa family strippers areideal for cutting individual andspecial wires to length andstripping them. They can stripin sections, allowing them tostrip even extremely longlength in perfect quality. The machines cover an extraordinarily broad range of cross sections.

Kappa Cut and StripFamily

Kappa 310, 320, 321, 330and 350 strippers support avariety of processing optionssuch as wire marking withhot-stamp or ink jet markers.Hot stamp marking can evenbe done on the Kappa 310stripper, the entry-level model.

New Kappa Generation:

■ Dynamic, flexible cuttingand stripping unit

■ New intelligent sensors ■ New electronic and software■ Optional TopWin™

connection

Resistance Welding Equipment





TE Connectivity offers semi- and fully-automatic modulesfor resistance compact welding of terminals. Thisresistance welding processallows us to achieve minimumtransitional resistance betweenconductor and contact, higher current capacity andlong-term stability of the wiretermination.

Resistance WeldingModule

In this process, the bundle ofstrands in the conductor iscondensed into a block byside-mounted ceramic plates.After this the strand bundle iswelded to the contact by theintroduction of a powerfulcurrent via an electrode.

Typical features of the resistance welding unit offeredby TE Connectivity are a veryshort cycle time, a long electrode life time, a fully-automatical parameter settingprocess and the recording ofall process relevant data.

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