ammunition counting

Upload: samir-singh

Post on 06-Apr-2018

243 views

Category:

Documents


0 download

TRANSCRIPT

  • 8/2/2019 ammunition counting

    1/59

    Intro

    A rounds counter for a gun is disclosed. The rounds

    counter is mounted on the mount in a remote locationfrom the weapon itself, such as to a pedestal supportinga gimbal rotating the weapon mount in azimuth, inside anelevation drive housing, or to other structure.

    The mounting location is selected to be one where shockloads are relatively high, as compared to other locationson the mount.

    The rounds counter includes a sensor which sensesshock due to the firing of the weapon, such as anaccelerometer or strain gauge. The sensor could also bean acoustic transducer.

    Analog and digital circuitry for processing the sensor

    signal and to count the firing of the gun is also disclosed.The rounds counter is particularly useful as a common,single rounds counter unit for a weapon mount isadapted to receive and fire a variety of weapons, such asremotely operated weapon mounts mounted to militaryvehicles.

    Objectives:1. Gunnery apparatus comprising, in combination:aremotely operated weapon adapted to receive and fire atleast one type of weapon; anda rounds counter

  • 8/2/2019 ammunition counting

    2/59

    comprising:a) a sensor for sensing shock imparted to theweapon mount from the firing of the weapon andgenerating a sensor signal, wherein the sensor is

    mounted to the weapon mount in a location remote fromthe weapon, andb) electronic circuitry receiving thesensor signal and generating a count of each firing of theweapon.

    2. The apparatus of claim 1, wherein sensor comprisesat least one accelerometer.

    3. The apparatus of claim 1, wherein the sensorcomprises a strain gauge.

    4. The apparatus of claim 1, wherein the electroniccircuitry receives a trigger signal from a triggerassociated with the weapon, and the circuitry furthercomprises a logic element receiving as input the triggersignal and digital signal obtained from the sensor signal,the logic element producing an output signal.

    5. The apparatus of claim 1, wherein the electronicscircuitry further comprises an analog electronics modulecomprising:a) a first amplifier receiving a signal from thesensor and outputting a voltage signal,b) a rectifier

    rectifying the voltage signal output of the first amplifier,c)a filter coupled to the output of the first amplifierstretching the voltage signal to facilitate detection ofshort duration signals from the sensor, andd) a secondamplifier coupled to the filter providing amplification of

  • 8/2/2019 ammunition counting

    3/59

    the voltage output of the first amplifier.

    6. The apparatus of claim 1, wherein the electronics

    circuitry further comprises a digital electronics modulecomprising:a) an analog to digital converter (ADC)receiving an analog voltage signal from an analogelectronics module processing the sensor signal andhaving a digital output signal;b) a logic gate having asinputs the output of the ADC and a trigger signal from atrigger associated with the weapon; andc) a digital signal

    processor module including a processor element and amemory storing software instructions for registering acount of weapon firing using the digital output signal, thetrigger signal, and the output of the logic gate.

    7. The apparatus of claim 1, wherein the mountcomprises a remotely operated weapon station adaptedto receive and fire at least two weapons and wherein therounds counter provides a common round counter for theat least two weapons.

    8. The apparatus of claim 7, wherein the mount furthercomprises a pedestal, a gimbal supported by thepedestal, and a weapon cradle for receiving the weapon,and wherein the rounds counter sensor is mounted to the

    pedestal.

    9. The apparatus of claim 7, wherein the mount furthercomprises a pedestal, a gimbal supported by thepedestal, and a weapon cradle for receiving the weapon,

  • 8/2/2019 ammunition counting

    4/59

    and wherein the rounds counter sensor is mounted tostructure within the pedestal.

    10. The apparatus of claim 7, wherein the mount furthercomprises a pedestal, a gimbal supported by thepedestal, and a weapon cradle for receiving the weaponcoupled to the gimbal, and an elevation drive forelevating the weapon cradle, and wherein the roundscounter sensor is mounted to one of a) the elevationdrive, b) the weapon cradle, c) the pedestal, or d)

    structure within the pedestal.

    11. A rounds counter for a weapon mount, comprisinga)a sensor for sensing shock imparted to the weaponmount from the firing of a weapon held by the weaponmount and generating a sensor signal, wherein thesensor is mounted to the weapon mount in a locationremote from the weapon, andb) electronic circuitryreceiving the sensor signal and generating a count ofeach firing of the weapon, wherein the electronic circuitryincludes1) analog front end circuitry coupled to thesensor and generating an output analog signal;2) digitalcircuitry including an analog to digital converter receivingthe output analog signal and generating a digital roundscounter signal and an input receiving a digital trigger

    signal from a trigger associated with the weapon mount,and3) a memory storing program instructions, theinstructions comprising instructions fori) detectingactivation of the trigger from the digital trigger signal;ii)detecting a low digital rounds counter signal;iii) detecting

  • 8/2/2019 ammunition counting

    5/59

    a high digital rounds counter signal; andiv) generating acount after detecting items i), ii) and iii).

    12. The rounds counter of claim 11, wherein the analogfront end module comprises:a) a first amplifier receivinga signal from the sensor and outputting a voltagesignal,b) a rectifier rectifying the voltage signal output ofthe first amplifier,c) a filter coupled to the output of thefirst amplifier stretching the voltage signal to facilitatedetection of short duration signals from the sensor, andd)

    a second amplifier coupled to the providing amplificationof the voltage output of the first amplifier.

    13. The rounds counter of claim 11, wherein the sensorcomprises an accelerometer.

    14. The rounds counter of claim 11, wherein the sensorcomprises a strain gauge.

    15. The rounds counter of claim 13, wherein theaccelerometer is constructed of a ceramic peskovitematerial.

    16. The round counter of claim 13, wherein the firstamplifier is a charge amplifier.

    17. The rounds counter of claim 14, wherein the firstamplifier is a voltage amplifier/

    18. A method for counting rounds fired by a weapon

  • 8/2/2019 ammunition counting

    6/59

    carried by a weapon mount, comprising the stepsof:mounting a shock-sensing sensor to the weaponmount in a location remote from the weapon;generating

    a signal by the sensor upon firing of the weapon due toshock imparted to the weapon mount;processing thesignal with electronic circuitry and responsivelygenerating a count of the firing of the weapon.

    19. The method of claim 18, wherein the weapon mountis adapted to receive and fire at least two different

    weapons, wherein the rounds counter provides countsfor the weapon mount for the firing of the at least twodifferent weapons.

    20. The method for manufacturing a remotely operatedweapon mount adapted to receive and fire at least oneweapon, comprising the steps of:a) determining at leastone location on the weapon mount remote from theweapon where shock loads due to the firing of theweapon are high relative to adjacent locations on theweapon mount remote from the weapon;b) mounting arounds counter at the location determined in step a), therounds counter comprising a sensor of shocks impartedto the weapon mount due to firing of the weapon.

    21. The method of claim 20, wherein location determinedin step a) is experimentally determined from a physicalembodiment of the weapon mount.

    22. The method of claim 20, wherein the location

  • 8/2/2019 ammunition counting

    7/59

    determined in step a) is determined at least in part fromfinite element analysis of the weapon mount andsimulation of shock loads due to firing of the weapon.

    23. The method of claim 21, wherein the locationdetermined in step a) is determined at least in part bymounting an accelerometer to the weapon mount andimparting shocks to the weapon mount.

    24. The method of claim 20, wherein the weapon mount

    further comprises a pedestal, a gimbal supported by thepedestal, and a weapon cradle coupled to the gimbal,and wherein the location comprises a location on orwithin the pedestal.

    25. A remotely operated weapon system comprising:aweapon mount adapted to receive and fire more thanone type of weapon, the weapon mount comprising apedestal, a gimbal supported by the pedestal, and aweapon cradle coupled to the gimbal,a sighting systemcoupled to the weapon mount;operator controls for theweapon mount located remote from the weapon mount;anda rounds counter providing a common roundscounter for all of the types of weapons received and firedby the weapon mount, the rounds counter mounted to

    the mount in location remote from the weapon, therounds counter comprising a sensor for sensing shocksimparted to the mount due to firing of the weapon.

    26. The system of claim 25, wherein sensor comprises at

  • 8/2/2019 ammunition counting

    8/59

    least one accelerometer.

    27. The system of claim 25, wherein the sensor

    comprises a strain gauge.

    28. The system of claim 25, wherein the electroniccircuitry receives a trigger signal from a triggerassociated with the weapon mount, and the circuitryfurther comprises a logic element receiving as input thetrigger signal and digital signal obtained from the sensor

    signal, the logic element producing an output signal.

    29. The system of claim 25, wherein the rounds counterfurther comprises an analog circuitry modulecomprising:a) a first amplifier receiving a signal from thesensor and outputting a voltage signal,b) a rectifierrectifying the voltage signal output of the first amplifier,c)a filter coupled to the output of the first amplifierstretching the voltage signal to facilitate detection ofshort duration signals from the sensor, andd) a secondamplifier coupled to the filter circuitry providingamplification of the voltage output of the first amplifier.

    30. The system of claim 29 where the first amplifier is acharge amplifier.

    31. The system of claim 29 where the first amplifier is avoltage amplifier.

    32. The system of claim 25, wherein the rounds counter

  • 8/2/2019 ammunition counting

    9/59

    further comprises a digital electronics modulecomprising:a) an analog to digital converter ADCreceiving an analog voltage signal from a front end

    analog electronics module receiving the sensor signaland having a digital output signal;b) a logic gate havingas inputs the output of the ADC and a trigger signal froma trigger associated with the weapon; andc) a digitalsignal processor module including a processor elementand a memory storing software instructions forregistering a count of weapon firing using the digital

    output signal, the trigger signal, and the output of thelogic gate.

    33. The system of claim 25, wherein the mount furthercomprises an elevation drive for elevating the weaponcradle, and wherein the rounds counter sensor ismounted to one of a) the elevation drive, b) the weaponcradle, c) the pedestal, or d) structure within thepedestal.

    34. Gunnery apparatus comprising, in combination:aremotely operated weapon mount adapted to receiveand fire at least one type of weapon; anda roundscounter comprising:a) an acoustic transducer sensor forsensing acoustic pressure produced from a firing of the

    weapon and generating a sensor signal, wherein thesensor is mounted to the weapon mount in a locationremote from the weapon, andb) electronic circuitryreceiving the sensor signal and generating a count ofeach firing of the weapon.

  • 8/2/2019 ammunition counting

    10/59

  • 8/2/2019 ammunition counting

    11/59

    counter for all of the types of weapons received and firedby the weapon mount, the rounds counter mounted tothe mount in location remote from the weapon, the

    rounds counter comprising an acoustic sensor forsensing acoustic pressure produced from a firing of theweapon.

    Description:

    STATEMENT REGARDING FEDERALLY SPONSORED RESEARCH OR

    DEVELOPMENT

    [0001]Not applicable.

    BACKGROUND OF THE INVENTION

    [0002]A. Field of the Invention

    [0003]This invention relates generally to the field of

    weapon systems and more particularly to a counter

    counting the number of rounds fired by a gun. The

    rounds counter is positioned remote from the gun. The

    rounds counter is particularly useful for gun mounts

    adapted to receive and fire a variety of different guns.

    [0004]B. Description of Related Art

    [0005]A remotely operated weapon station, such as the

  • 8/2/2019 ammunition counting

    12/59

    RAVEN stabilized remote weapons station produced

    by Recon Optical, Inc. is described in U.S. Pat. No.

    6,769,347, the content of which is incorporated by

    reference herein. Other prior art of interest in the area ofremotely operated weapon systems includes U.S. Pat.

    No. 5,949,015, the content of which is incorporated by

    reference herein.

    [0006]These patents are directed to a weapon station

    that provides the capability to mount, remotely aim, andremotely fire a suite of crew served weapons. The

    weapon station is usually operated from inside an

    armored vehicle to which the weapon station is attached,

    and may also provide a capability for manual, local

    operation of the gun, e.g., in the event of a power failure.

    The weapon station is capable of mounting on a varietyof vehicles, such as trucks, armored personnel carriers,

    high mobility multi-purpose vehicles commonly known as

    HUMVEEs, and military and police watercraft. The

    weapon station is powered by the host vehicle system

    power. The weapon mount may optionally be stabilized

    to remove vehicle motion from the weapon aimpoint. The

    weapon station consists of a mount having azimuth and

    elevation drives, weapon interface, viewing and sighting

    unit, remote control and display unit, and electronics

    support unit with fire control processor. Some weapon

  • 8/2/2019 ammunition counting

    13/59

    stations such as the Recon Optical RAVEN may offer

    additional features including optional weapon cradles,

    weapon remote firing capability, weapon remote

    charging capability, and an ammunition/magazine feedsystem.

    [0007]Remote weapon stations rely on associated

    ammunition containers mounted on or near the weapon

    mount to supply the weapon used with rounds of

    ammunition. Since the weapon station is operatedremotely from a control and display unit, the

    gunner/operator is not located near the weapon or the

    associated ammunition container. Therefore, the amount

    of ammunition remaining in the container after weapon

    firing sequences is not directly observable by the

    gunner/operator.

    [0008]A means of having the system count the number

    of rounds fired and more importantly, the number of

    rounds remaining in the ammunition container, is

    important to the gunner-operator and a key performance

    parameter of a remote weapon station. Ammunition

    rounds counting mechanisms currently used in

    association with remote weapon stations typically allow

    the operator to enter the number of rounds loaded into

    the ammunition container, are able to count down from

  • 8/2/2019 ammunition counting

    14/59

    the total number of rounds loaded/entered, and display

    the number of rounds remaining for weapon firing.

    [0009]Prior art references related to devices fordetecting the firing of rounds from a gun in include the

    following references: Yerazunis et al., U.S. Pat. No.

    7,158,167; Johnson et al., U.S. Pat. Nos. 7,143,644 and

    7,100,437; Wright, Sr. et al., U.S. Pat. No. 5,799,432;

    Brinkley et al., U.S. Pat. No. 5,566,486; Brennan, U.S.

    Pat. No. 5,033,217; Hartcock, U.S. Pat. No. 5,303,495and Sayre, U.S. Pat. No. 5,406,730. These references

    disclose the use of a variety of different technologies to

    detect the firing of a round, including recoil and sound

    transducers, proximity sensors, Hall-effect sensors and

    accelerometers. The sensor is typically mounted to the

    barrel of the gun (as in the Johnson et al. '644 patent) orelsewhere on the gun itself, e.g., in the handgrip.

    [0010]With weapon mounts that are configured to fire a

    variety of different guns, one prior art approach to rounds

    counting is to provide each gun with its own rounds

    counters, the rounds counter mounted to the gun as in

    the above prior art. Some rounds counting mechanisms

    of the present art employ a slide switch which is

    activated by the action of the weapon bolt or round

    activating/loading/ejecting mechanism to record the

  • 8/2/2019 ammunition counting

    15/59

    weapon firing event by switch closure. Other rounds

    counters utilize an inductive proximity sensor that senses

    the presence of a metal brought within 2 mm of the

    active surface of the sensor, such as the movement of aweapon bolt or round activating/loading ejecting

    mechanism into the vicinity of the proximity of the

    sensor. Therefore, the location of the proximity sensor

    may be different for each weapon type used. For

    example, the M2 50 cal. machine gun locates the

    proximity sensor so the weapon bolt passes its activesurface as it recoils. This implementation results in two

    events recorded for each shot fired. Other smaller caliber

    machine guns place the sensor near the feed port to

    again sense the bolt action. This can result in two or four

    events per cycle. A Mk19 grenade machine gun places

    the sensor in the feed mechanism to sense the front ofthe projectile, resulting in 1 event per round. In all the

    above cases, the rounds counting sensing mechanisms

    are located on the weapon or at the location of the

    weapon.

    [0011]The difference in output signals resulting from the

    use of a proximity sensor with various weapons requires

    additional hardware and or software to be incorporated

    within the weapon system. Clearly, this is a

    disadvantage. For example, in one prior art gun, the

  • 8/2/2019 ammunition counting

    16/59

    proximity sensing scheme is made viable by using

    software to read the output of the proximity sensor 4000

    times per second while the weapon trigger is active. The

    software therefore further qualifies the output by allowingonly one count per given time period due to the multiple

    events per round. With other weapons, a completely

    different rounds counter arrangement is required. In

    order to accommodate all the possible rounds counters

    arrangements, each of which tends to be unique to a

    particular gun, more complex processing software andhardware is required. When additional gun capabilities

    are added to the gun mount, still further complexities

    arise. In short, the present situation is unsatisfactory in at

    least the following respects: 1) There is a high cost due

    to many parts needed to produce separate assemblies

    for each different weapon which is to be mounted to themount (four in several current systems). 2) There is a

    need to measure and adjust each switch in order to

    count the rounds correctly. The adjustment could need to

    be checked and re-adjusted over the life of the unit. A

    separate adjustment tool is needed for each rounds

    counter. 3) Four different rounds counter assemblies are

    required to accommodate the four different weapons. 4)

    Multiple cables are needed to route data from each

    rounds counter assembly, mounted at the weapon, to the

    electronics unit for the weapon mount.

  • 8/2/2019 ammunition counting

    17/59

    [0012]This invention provides for a common, single

    rounds counter arrangement that provides a count of the

    number of rounds that are fired by any gun that may bemounted to the weapon mount. The rounds counter

    achieves this goal because it is not physically attached to

    or part of the gun per se, or its ammunition feed supply,

    as in the prior art, but rather is mounted in a remote

    location, thereby overcoming the above-described

    problems and complexities. It has the at least thefollowing advantages: 1) It is much cheaper to produce.

    2) No adjustments are needed, and it does not need

    mechanical adjustment tools. 3) It is easily mounted in

    the weapon mount (e.g., in the pedestal of the mount)

    and not to each specific weapon. It is therefore gun

    mount specific, instead of weapon specific. 4) It has nomoving parts, and has much less chance of problems in

    the field than current devices. 5) The design is reliable,

    and at least from a mechanical aspect, a more reliable

    way of rounds counting.

    SUMMARY OF THE INVENTION

    [0013]In a first aspect, the invention provides for gunnery

    apparatus comprising, in combination a remotely

    operated weapon mount adapted to receive and fire at

  • 8/2/2019 ammunition counting

    18/59

    least one type of weapon and a rounds counter. The

    rounds counter includes a sensor for sensing shock

    imparted to the weapon mount from the firing of the

    weapon and generating a sensor signal. The sensor ismounted to the weapon mount in a location remote from

    the weapon. The apparatus further includes electronic

    circuitry receiving the sensor signal and generating a

    count of each firing of the weapon.

    [0014]In one embodiment, the sensor takes the form ofleast one accelerometer. In other configurations, the

    sensor may take the form of a strain gauge. The term

    "strain gauge" is intended to encompass any known

    device for detecting and measuring stress or strain

    imparted to a material.

    [0015]In one possible configuration, the electronic

    circuitry receives a trigger signal from a trigger

    associated with the weapon. The electronic circuitry

    further comprises a logic element (e.g., AND gate)

    receiving as input the trigger signal and digital signal

    obtained from the sensor signal. The logic element

    produces an output signal which is used by software

    operating in the electronic circuitry to detect a firing of

    the weapon and register a count.

  • 8/2/2019 ammunition counting

    19/59

    [0016]In another possible configuration, the electronics

    circuitry includes an analog circuit module. This module

    in part functions as a modified peak detector and

    includes a) a first amplifier receiving a signal (e.g.,charge or voltage) from the sensor and outputting a

    voltage signal, b) a rectifier rectifying the voltage signal

    output of the first amplifier, c) a filter coupled to the

    output of the first amplifier to peak detect and hold

    (stretch) the voltage signal to facilitate detection of short

    duration sensor signals by the processing electronicscircuitry, and d) a second amplifier coupled to the filter

    buffering the filter output and providing amplification of

    the voltage output of the first amplifier.

    [0017]In another embodiment, the electronics circuitry

    includes a digital electronics module including a) ananalog to digital converter (ADC) receiving an analog

    voltage signal from the analog electronics module, the

    ADC having a digital output signal; b) a logic gate having

    as inputs the output of the ADC and a trigger signal from

    a trigger associated with the weapon; and c) a digital

    signal processor module. The digital signal processor

    module including a processor element and a memory

    storing software instructions for registering a count of

    weapon firing using the digital output signal from the

    ADC, the trigger signal, and the output of the logic gate.

  • 8/2/2019 ammunition counting

    20/59

    [0018]The weapon mount for use with the rounds

    counter can take a variety of forms. In one configuration,

    the mount is part of a remotely operated weapon stationwhich is adaptable to receive and fire at least two

    different weapons (or even four or more different types of

    weapons). The rounds counter of the present invention

    provides a common rounds counter for all the weapons

    for use with the weapon station.

    [0019]The mounting location of the rounds counter

    sensor to the mount can vary. In one embodiment, the

    mount includes a pedestal, a gimbal supported by the

    pedestal, and a weapon cradle for receiving the weapon.

    The rounds counter sensor is mounted to the pedestal or

    to structure within the pedestal. In other embodiments,the rounds counter sensor is mounted to an elevation

    drive used for elevation of the weapon.

    [0020]In another aspect of the invention, a rounds

    counter for a weapon mount is provided. The rounds

    counter includes a) a sensor for sensing shock imparted

    to the weapon mount from the firing of a weapon held by

    the weapon mount and generating a sensor signal,

    wherein the sensor is mounted to the weapon mount in a

    location remote from the weapon, and b) electronic

  • 8/2/2019 ammunition counting

    21/59

    circuitry receiving the sensor signal and generating a

    count of each firing of the weapon. The electronic

    circuitry includes 1) analog circuitry coupled to the

    sensor and generating an output analog signal; 2) digitalcircuitry including an analog to digital converter receiving

    the output analog signal and generating a digital rounds

    counter signal, the digital circuitry including an input

    receiving a digital trigger signal from a trigger associated

    with the weapon mount, and 3) a memory storing

    program instructions. The instructions includeinstructions for i) detecting activation of the trigger from

    the digital trigger signal; ii) detecting a "low" digital

    rounds counter signal; iii) detecting a "high" digital

    rounds counter signal; and iv) generating a count after

    detecting items i), ii) and iii).

    [0021]In still another aspect of the invention, a method

    for counting rounds fired by a weapon carried by a

    weapon mount is disclosed. The method comprising the

    steps of: mounting a shock-sensing sensor to the

    weapon mount in a location remote from the weapon;

    generating a signal by the sensor upon firing of the

    weapon due to shock imparted to the weapon mount;

    and processing the signal with electronic circuitry and

    responsively generating a count of the firing of the

    weapon. In one embodiment of the method, the weapon

  • 8/2/2019 ammunition counting

    22/59

    mount is adapted to receive and fire at least two different

    weapons and the rounds counter of the present invention

    provides a common rounds counter for the weapon

    mount for the firing of all the different weapons.

    [0022]The method may further include the steps of

    receiving a trigger signal indicating activation of a trigger

    associated with the mounted weapon and using the

    trigger signal in conjunction with the signal generated by

    the sensor to generate a count of the firing of theweapon.

    [0023]In still another aspect, a method for manufacturing

    a remotely operated weapon mount adapted to receive

    and fire at least one weapon is disclosed. The method

    includes the steps of a) determining at least one locationon the weapon mount remote from the weapon where

    shock loads due to the firing of the weapon are high

    relative to adjacent locations on the weapon mount; and

    b) mounting a rounds counter at the location determined

    in step a), the rounds counter comprising a sensor of

    shocks imparted to the weapon mount due to firing of the

    weapon.

    [0024]The location determined in step a) can be

    experimentally determined from a physical embodiment

  • 8/2/2019 ammunition counting

    23/59

    of the weapon mount, such as for example by mounting

    an accelerometer to the weapon mount and imparting

    shocks to the weapon mount, e.g., from firing of the

    weapon or simulating the firing using other means. Inother embodiments, the location determined in step a) is

    determined from a finite element analysis of the weapon

    mount (e.g., using a computer model of the weapon

    mount) and simulation of shock loads due to firing of the

    weapon. The location can also be identified from both

    physical testing and finite element analysis.

    [0025]In a further aspect of the invention, a remotely

    operated weapon system is disclosed. The weapon

    system includes a weapon mount adapted to receive and

    fire more than one type of weapon. The weapon mount

    includes a pedestal, a gimbal supported by the pedestal,and a weapon cradle coupled to the gimbal. The system

    further includes a sighting system coupled to the weapon

    mount, operator controls for the weapon mount located

    remote from the weapon mount, and a rounds counter

    providing a common rounds counter for all of the types of

    weapons received and fired by the weapon mount. The

    rounds counter is mounted to the mount in location

    remote from the weapon. The rounds counter takes the

    form of a sensor, such as an accelerometer, for sensing

    shocks imparted to the mount due to firing of the

  • 8/2/2019 ammunition counting

    24/59

    weapon.

    [0026]These and other aspects of the inventive

    ammunition container will be explained in greater detailin the following description and with reference to the

    appended drawing figures.

    BRIEF DESCRIPTION OF THE DRAWINGS

    [0027]Exemplary embodiments are illustrated inreferenced figures of the drawings. It is intended that the

    embodiments and figures disclosed herein are to be

    considered illustrative rather than restrictive.

    [0028]FIG. 1 is a perspective view of a gun mount

    having a rounds counter module which is mounted

    remote from the gun itself, in this case to the pedestal for

    the mount. The rounds counter module includes a shock-

    sensing sensor such as an accelerometer, group of

    accelerometers, a strain or stress gauge, or an acoustic

    shock wave sensor.

    [0029]FIG. 1A is a detailed view of the rounds countermodule of FIG. 1.

    [0030]FIG. 2 is a block diagram of the electronics which

  • 8/2/2019 ammunition counting

    25/59

    are used for processing the signal produced by the

    sensor in the rounds counter module of FIG. 1.

    [0031]FIG. 3 is a circuit diagram of the analogelectronics module of FIG. 2.

    [0032]FIG. 4 is a state diagram showing the software

    operation of the rounds counter process implemented in

    the digital electronics module of FIG. 2.

    DETAILED DESCRIPTION

    [0033]The illustrated embodiment of a rounds counter

    was developed for a specific type of weapon mount,

    namely the stabilized, remotely-operated weapon mount

    of the assignee Recon Optical, Inc. This weapon mount

    allows different guns to be affixed to the mount so as to

    fire a variety of weapons, including 0.50 caliber rounds,

    40 mm grenades, and 5.56 and 7.62 mm machine gun

    rounds. The principles of the invention are applicable to

    other types of weapon mounts, including, of course,

    functionally similar and competitive mounts to the

    mounts of the Assignee, and other types of rounds. Theexplanation of the preferred embodiment provided

    herein, and the application to a stabilized, remotely

    operated weapon mount, and to particular caliber and

  • 8/2/2019 ammunition counting

    26/59

    type of rounds is offered by way of example and not

    limitation. The rounds counter can be of course used for

    other types of mounts and other types and calibers of

    rounds, and to mounts which are adapted to receive onlyone type of gun and fire one type of round, mounts

    adapted to receive two or more guns, and to non-

    stabilized mounts. All questions concerning scope of the

    invention are to be answered by reference to the

    appended claims.

    [0034]FIG. 1 is a perspective view of a remotely

    operated gun mount system 10 consisting of a weapon

    mount 12, a weapon cradle 13 for holding a weapon and

    the weapon (gun) 14. The mount 12 is designed to hold

    and fire a variety of different guns 14, such as a gun for

    firing 0.50 caliber rounds, a gun for firing 40 mmgrenades, a gun for firing 5.56 mm machine gun rounds,

    and a gun for firing 7.62 mm machine gun rounds. The

    mount 12 further includes other details which are not

    particularly important, including an azimuth gimbal 16 for

    rotating the weapon mount 12 in azimuth, an elevation

    drive 17 for rotating the weapon mount 12 in elevation, a

    weapon charger 18, a sighting system (not shown), hand

    controls 20 for operating the weapon in a local mode,

    and a main pedestal 22 supporting the azimuth gimbal

    16 and housing the azimuth drive components (not

  • 8/2/2019 ammunition counting

    27/59

    shown). The weapon mount system 10 includes a

    remote operator unit including display of imagery

    captured by the sighting system and a target reticle or

    aim point of the gun 14, and weapon firing controls,which are not shown in FIG. 1. In the example of the

    mount of FIG. 1 attached to a military vehicle, the remote

    operator unit is placed within the interior of the vehicle to

    protect the operator from enemy fire.

    [0035]The weapon mount system 10 also includes arounds counter module 30 which is mounted remote from

    the gun 14 per se, and in this embodiment is mounted to

    the pedestal 22. The rounds counter 30 operates by

    detecting shocks (accelerations) imparted to the mount

    12 when the gun 14 is fired, as will be explained below.

    The rounds counter module 30 could alternativelyoperate by detecting strain or stress on the pedestal 22

    due to gun firing using a strain gauge. Alternatively, the

    rounds counter module 30 could use an acoustic

    transducer sensor that operates to detect acoustic

    pressure from the sound wave emitted when the weapon

    is fired. Acoustic shock waves can be translated to

    motion in the pedestal by modal resonance and therefore

    contribute to the shock signal sensed by an

    accelerometer sensor (52 in FIG. 2) in the rounds

    counter module 30.

  • 8/2/2019 ammunition counting

    28/59

    [0036]The mounting location for the rounds counter

    module 30 is a matter of choice and may vary depending

    on the design of the mount, its materials, manufacturingmethodology (casting versus welded components) and

    shock characteristics when the gun is fired. The location

    to mount the module 30 is preferably chosen to have all

    of the following characteristics: a) shock values (i.e.,

    accelerations) due to weapon firing are high; (b) the

    location presents a relative ease for mounting the roundscounter module 30; (c) the mounting location provides

    protection from the environment, such as dust, rain and

    enemy fire; and (d) the location does not interfere with

    the weapon functionality or operation, changing of guns,

    reloading of the ammunition container, or other

    operational details. The rounds counter module 30 couldbe located in other locations on the mount 12 depending

    on available space and other considerations, such as

    within the housing of elevation drive 17.

    [0037]The location where shock values are high (and

    thus a potential location for mounting of the module 30)

    can be determined experimentally, e.g., by mounting an

    accelerometer to the pedestal (or elsewhere on the

    mount), imparting a shock load to the mount by firing the

    weapon (or by other means to simulate firing), and

  • 8/2/2019 ammunition counting

    29/59

    measuring accelerations at different locations.

    Alternatively, the location where shock values are high

    could be determined using a computer and finite element

    analysis of a computer model of the mount 12 andsimulation of shock loads to the model resulting from a

    simulated firing of the gun. The location can also be

    determined by combining both a finite element analysis

    of the mount 12 and physical testing of a mount 12.

    [0038]The rounds counter module 30 in the embodimentof FIG. 1 includes at least one accelerometer (52, FIG. 2)

    detecting accelerations. The accelerometer orientation in

    the embodiment of FIG. 1 is oriented in the vertical

    direction, since the embodiment shown happened to

    exhibit high accelerations in the vertical direction. Other

    configurations for the accelerometer are also possible,including two or three mutually orthogonal

    accelerometers (e.g., a tri-axial accelerometer) and a two

    or three-phase rectification circuit for combining the

    output of a two or tri-axial accelerometer.

    [0039]The illustrated embodiment of the rounds counter

    module 30 also includes some pre-processing analog

    circuitry which functions as a modified peak detector

    including a first amplifier configured as a charge

    amplifier, a rectifier, a filter (RC filter in the illustrated

  • 8/2/2019 ammunition counting

    30/59

    embodiment), and a second amplifier configured as an

    amplifier/buffer which provides an analog (voltage)

    output signal. The analog acceleration output signal

    output of the rounds counter module 30 is provided to adigital electronics module including an analog to digital

    converter and digital signal processor. The digital

    electronics module is located within the pedestal 22 for

    the mount 10, but could of course be elsewhere. The

    analog and digital electronics modules will be explained

    in further detail below in conjunction with FIGS. 2 and 3.Other arrangements for the distribution of electronics for

    the rounds counter are of course possible and the

    invention is not limited to any particular arrangement or

    distribution of electronic circuits, whether digital or

    analog.

    [0040]With reference to the detailed view of FIG. 1A, the

    rounds counter module 30 is secured to the pedestal

    with suitable fasteners 34. The accelerometer sensor 52

    in the rounds counter module 30 therefore operates and

    is remotely located from the weapon or gun 14. A

    ballistics protective cover plate (not shown) is placed

    over the rounds counter module 30 to protect the rounds

    counter from the environment.

    [0041]The illustrated embodiment of the rounds counter

  • 8/2/2019 ammunition counting

    31/59

    module 30 includes an accelerometer sensor that is

    placed at an optimal location on the weapon mount

    pedestal 22 to sense the motion generated by the

    discharge of the weapon. This feature results in animprovement over the prior art, since the module 30 is

    now mounted internal to the weapon mount and

    therefore requires no external cable to convey signal

    from the weapon location (cradle 13 for the weapon 14)

    to the pedestal 22. Additionally, the present invention is

    an improvement over the prior art since it utilizes thesame rounds counter module 30 for all weapon types

    which may be mounted to the mount 12. In other words,

    the rounds counter module 30 is common for all guns 14

    mounted to the mount 10. This solves the problem

    contained in the prior art which requires different sensor

    modules having different mechanical interfaces for eachtype of weapon.

    [0042]The rounds counter module 30 utilizes an

    accelerometer (or alternatively a strain/stress sensing

    device or acoustic sensor) as the device which is

    activated by the shock wave resulting from the weapon

    being fired to count the number of times the weapon fires

    and therefore the number of ammunition rounds

    expended. Finite element analysis of the mount 12

    structure in conjunction with dynamic measurements

  • 8/2/2019 ammunition counting

    32/59

    made while firing the weapon will serve to identify one or

    more high stress points, which are optimal places for

    mounting the rounds counter module 30. In the

    embodiment of FIG. 1, a high stress point on the top ofthe pedestal 22 cube near the front attachment point of

    the arms 35 was identified. Since the shock level at this

    point was of very short duration and far in excess of any

    environment-produced accelerations, other than the

    powder in the round exploding, it was reasoned that

    sensing of shock load at this point with an accelerometeror other strain/stress sensing device could effectively

    count recoils from the weapon, and therefore count

    rounds. Since this type of sensing device would be

    internal to the pedestal 22, it works for all weapons and

    requires no adjustment, therefore solving the several

    problems with the proximity sensor design.

    [0043]System Block Diagram

    [0044]A block diagram of the rounds counter of the

    preferred embodiment is shown in FIG. 2. The rounds

    counter includes the components of the rounds counter

    module 30, which includes an analog electronics module

    50. The analog electronics module 50 includes the

    accelerometer 52, which produces a charge output

    signal proportional to shocks that are measured by the

  • 8/2/2019 ammunition counting

    33/59

    device, a modified peak signal detector comprising a

    charge amplifier 54 for amplifying the charge signal from

    the accelerometer 52 and converting the charge to

    voltage, a rectifier 56 rectifying the voltage signal outputof the charge amplifier, a filter 57 in conjunction with the

    rectifier reducing the bandwidth, detecting and holding

    the peak signal voltage value and allowing it to decay

    slowly (essentially stretching the voltage signal time-

    wise) to facilitate detection of short duration sensor

    signals by the processing electronics circuitry, and anamplifier/buffer 58 coupled to the circuitry providing

    buffering to filter 57 and amplification of the voltage

    output of the charge amplifier 54.

    [0045]The analog accelerometer output signal from the

    amplifier/buffer 58 is supplied to a digital electronicsmodule 60. This module 60 includes an analog to digital

    converter 62 converting the analog signal to a digital

    signal and a digital signal processor (DSP) card 64

    including an AND gate 66, counter 68, DSP

    microprocessor 72, memory 74 storing software

    instructions and a clock (not shown). There are two

    inputs to the DSP card 64, the digital output from the

    ADC 62 and a digital trigger signal produced by the

    weapon mount trigger 70. The signal produced by the

    trigger 70 indicates whether or not the gunner operating

  • 8/2/2019 ammunition counting

    34/59

    the weapon station is currently pulling the trigger firing

    the gun mounted to the mount. The inputs to the AND

    gate 66 are the trigger signal and the digital signal from

    the ADC 62 as shown in FIG. 2.

    [0046]The circuitry of FIG. 2 will be of the same general

    design regardless of the type of shock sensor, however

    the amplifier 54 may be configured as a different type of

    amplifier, such as a voltage amplifier, depending on the

    sensor output signal. For example, charge amplifier 54may become a voltage amplifier when using a strain

    gauge as the shock sensor.

    [0047]Analog Electronics Module 50

    [0048]The analog electronics module 50 of FIG. 2 of thepreferred embodiment will now be described in more

    detail in conjunction with FIGS. 2 and 3. The

    accelerometer 52 is designed to be a low-cost, off the

    shelf component. The illustrated embodiment of the

    accelerometer is constructed with "PZT" (Lead zirconate

    titanate (Pb[ZrxTi1-x]O.sub.3)), which is a ceramic

    perovskite material. Since the shock impulse imparted to

    the sensor is of a short duration, the AC signal produced

    by the sensor is a short pulse. Since a longer signal

    pulse duration is desired to facilitate the digital signal

  • 8/2/2019 ammunition counting

    35/59

    processing task (and avoid the need to sample the signal

    at an excessively fast rate), the accelerometer output is

    amplified, rectified, filtered, and scaled to give

    approximately a 5 millisecond unipolar pulse of 0.1volts/g.

    [0049]Amplifier 54, rectifier 56, RC filter 57, and

    amplifier/buffer 58 function as a modified peak signal

    detector which captures and holds the peak value of the

    short duration sensor impulse signals and allows thesignal value to decay slowly according to the RC filter

    time constant value such that the subsequent digital

    signal processing electronics can accurately detect and

    count the events captured by the sensor.

    [0050]The operation of the analog signal processing andinterface circuit will now be described in further

    particulars in conjunction with FIG. 3. The accelerometer

    52 outputs a charge proportional to the accelerations

    applied to it. This charge signal is converted to a voltage

    signal by the first amplifier 54 (U2A), which is then

    rectified by a diode 56 (D2) which is placed within the

    feedback loop of amplifier 54 to avoid the diode voltage

    drop. Diode 56 produces an output signal in response to

    positive going voltage signals corresponding to

    unidirectional shock impulses from the accelerometer

  • 8/2/2019 ammunition counting

    36/59

    sensor 52. The signal voltage from amplifier 54 and

    diode rectifier 56 charges a capacitor C3 of the RC filter

    57, consisting of capacitor C3 and resistor R4, to the

    peak value of the signal voltage. C3 and R4 function asan analog RC circuit which responds to the positive

    going impulse signals from accelerometer 52 by reducing

    bandwidth, capturing and holding the peak signal

    voltage, and allowing the signal voltage to then slowly

    decay according the time constant determined by the

    product of R4 and C3. This result is that the shock-induced impulse signals from the sensor 52 are

    "stretched" and therefore can be accurately captured by

    the digital electronics module 60 without the need for

    high frequency clocking/sampling of the short duration

    sensor signal.

    [0051]The stretched signal is then buffered and amplified

    by amplifier 58 (U2B) and sent to the analog-to-digital

    converter (ADC) 62 (FIG. 2) where the signal is digitized

    and sent to the Digital Signal Processor card 64 for

    processing and counting

    [0052]The diodes D1 and D3 provide input protection in

    the event that the accelerometer 52 is subjected to high

    g-forces (i.e. dropped). C1 and C2 are the gain setting

    capacitors. The charge sensitivity of the accelerometer is

  • 8/2/2019 ammunition counting

    37/59

    5 pC/g20%, where g is the gravitational constant 9.8

    m/sec2. This value is divided by the combination of C1

    and C2 (48 pF) for a response of 104 mV/g. D2 performs

    the half-wave rectification and is kept in amplifier 54'sfeedback loop to prevent a diode drop in the signal. As

    explained above, C3 and R4 capture the short duration,

    peak sensor signal value and allow it to slowly decay

    (stretch) according to the time constant determined by

    the product of R4 times C3. The value of the RC time

    constant is set with consideration of the input signalcycle time and ADC (analog to digital converter) sample

    time. The utilization of the modified peak detector circuit

    with RC filter allows the sample time of the ADC to be

    reduced since the signal time has been stretched

    therefore improving ADC capture accuracy and

    facilitating accurate processing by the subsequent signalprocessing software. Amplifier 58 provides buffering of

    the RC filter circuitry to maintain integrity of the RC time

    constant and also provides for additional gain to be

    applied to the signal before it enters the ADC. The

    illustrated configuration uses a gain of three to create a

    total response of 312 mV/g.

    [0053]Also shown at the bottom of in FIG. 3 is the power

    supply circuit 53 supplying reference + and - voltages

    and VCC and VEE in the analog circuit 50.

  • 8/2/2019 ammunition counting

    38/59

    [0054]Digital Electronics Module 60

    [0055]The digital electronics module 60 of FIG. 2includes the analog to digital converter (ADC) 62

    receiving an analog accelerometer voltage signal from

    the analog electronics module 50 and producing a digital

    output signal. The module 60 also includes a logic gate

    (AND) 66 having as inputs the output of the ADC 62 and

    a trigger signal from the trigger 70 associated with theweapon and a digital signal processor 64 processing the

    output signal of the logic gate 66 as will be discussed

    below and registering counts for weapon firings in a

    counter 68.

    [0056]The processor 72 in the DSP card 64 processesthe signal from the analog to digital converter 62 to

    determine if the weapon has been fired. However, the

    weapon discharge will not be recorded by the DSP 64

    based counter unless the signal is detected in

    conjunction with the weapon trigger being activated. This

    is accomplished by an "AND" function performed in the

    logic gate 66 of FIG. 2. The weapon station control

    operator enters the number of rounds in the ammunition

    box ready for the weapon to fire. If no number is entered,

    the rounds counter counts a negative number from zero.

  • 8/2/2019 ammunition counting

    39/59

    The weapon station identifies the type of weapon

    installed on the mount and uses that information to set

    the weapon cycle time in the software processing. The

    rounds counter therefore will not register a subsequentdischarge event until the weapon is ready to fire again.

    The software digital signal processing also contains a

    function that thresholds the voltage received from the

    digitized analog accelerometer signal. The "AND"

    function, weapon cycle time windowing, and thresholding

    functions all serve to prevent false rounds counting.

    [0057]Software Operation

    [0058]The software operation of the rounds counter will

    be explained in conjunction with a state diagram

    illustrated in FIG. 4. The state diagram of FIG. 4 showstwo separate software processes:

    [0059]1) a first process 100 which reads the output of

    the ADC 62 at a rate of 2000 times per second to obtain

    the output of the rounds counter module 30, after

    digitization (digital value represented by signal "accRC",

    see FIG. 2); and

    [0060]2) a process 102 by which the DSP

    microprocessor 72 in the DSP card 64 uses the

  • 8/2/2019 ammunition counting

    40/59

    accelerometer signal accRC, the trigger signal from the

    trigger 70, time, and voltage thresholds to register

    rounds firing (a count), count, and change the value in

    the counter 68 of FIG. 2.

    [0061]The process 102 transitions from the states shown

    in the FIG. 4 depending on occurrence of certain events.

    The process 102 starts at a start state 104. The process

    changes from the start state 104 to the state 108 upon

    detection of a trigger pull signal 106. This is obtainedfrom the trigger 70 of FIG. 2. When a trigger pull is

    detected, at state 108 the microprocessor looks for a low

    value on the output of the ADC 62 (accRC is low). When

    the accRC signal is less than a threshold V1 for greater

    than 1 millisecond, the process changes to state 112. At

    state 112, the DSP microprocessor looks for a highsignal on the output of the ADC 62 (accRC is high),

    indicating high shock associated with firing of a round.

    When signal accRC goes high and is greater than a

    threshold V2, the process transitions to state 116. A

    timer is set to 0 and begins to measure the time elapsed

    since accRC went above the threshold V2. At state 116,

    the DSP microprocessor looks for a low signal on the

    output of the ADC 62 (accRC goes below the threshold

    V1). When accRC goes below the threshold V1 for a

    time greater than 1 millisecond, a count is registered at

  • 8/2/2019 ammunition counting

    41/59

    state 120. The process goes back to state 108 once the

    timer has exceeded a weapon cycle time value T, which

    will vary depending on the gun that is mounted to the

    mount. Thresholds V1 and V2 may also be gun-dependent.

    [0062]If the gunner continues to pull the trigger and fire

    additional rounds, the transitions between states 108,

    112, 116 and 120 will continue and additional counts will

    be registered in the counter. If, however, the gunnerreleases the trigger, the release of the trigger will be

    detected at state 112, and the process will revert back to

    the start state 104 as indicated by arrow 126. A delay

    period for "spindown" (cessation of firing rounds after

    release of trigger) is also required before the process

    goes back to state 104, with the spindown delay periodbeing unique to different guns which are mounted to the

    mount. If, at state 112, the trigger is released, delay for

    spin down has elapsed and no high signal was detected,

    the process proceeds to state 104. If at state 112, the

    trigger is released but the signal accRC went high above

    the threshold V2 (due to a firing of at least one round),

    then the transition to states 116, 120 and 108 will occur

    and a count will be registered.

    [0063]From the foregoing, it will be appreciated that we

  • 8/2/2019 ammunition counting

    42/59

    have disclosed method for counting rounds fired by a

    weapon 14 carried by a weapon mount 12, comprising

    the steps of:

    [0064]mounting a shock-sensing sensor 52 (within the

    rounds counter module 30) to the weapon mount 12 in a

    location remote from the weapon (e.g., as shown in FIG.

    1 and described above); generating a signal by the

    sensor upon firing of the weapon due to shock imparted

    to the weapon mount (see FIG. 2);

    [0065]processing the signal with electronic circuitry (FIG.

    2) and responsively generating a count of the firing of the

    weapon.

    [0066]In preferred embodiments the weapon mount 12 isadapted to receive and fire at least two different

    weapons. The rounds counter 30 provides counts for the

    weapon mount 12 for the firing of the at least two

    different weapons. The method may further comprise the

    steps of receiving a trigger signal indicating activation of

    a trigger associated with the weapon (see FIGS. 2 and 4)

    and using the trigger signal in conjunction with the signal

    generated by the sensor to generate a count of the firing

    of the weapon 14.

  • 8/2/2019 ammunition counting

    43/59

    [0067]It will also be appreciated that a method for

    manufacturing a remotely operated weapon mount 12

    adapted to receive and fire at least one weapon 14 is

    disclosed, comprising the steps of: a) determining atleast one location on the weapon mount where shock

    loads due to the firing of the weapon are high relative to

    adjacent locations on the weapon mount (either

    experimentally, using a computer model of the mount

    and finite element analysis, or both); and b) mounting a

    rounds counter at the location determined in step a) (seeFIGS. 1 and 1A), the rounds counter 30 comprising a

    sensor 52 of shocks due to firing of the weapon 14.

    [0068]As noted in FIG. 1, in some embodiments the

    weapon mount will further include a pedestal 22, a

    gimbal 16 supported by the pedestal, and a weaponcradle 13 coupled to the gimbal 16, and wherein the

    location for mounting the rounds counter modules is a

    location on or within the pedestal 22.

    [0069]From the foregoing, it will further be appreciated

    that a remotely operated weapon system has been

    disclosed including a weapon mount 12 (FIG. 1) adapted

    to receive and fire more than one type of weapon, the

    weapon mount including a pedestal 22, a gimbal 16

    supported by the pedestal, and a weapon cradle 13

  • 8/2/2019 ammunition counting

    44/59

    coupled to the gimbal, a sighting system (not shown)

    coupled to the weapon mount 12, operator controls for

    the weapon mount located remote from the weapon

    mount (not shown but known in the art, see the above-cited patents); and a rounds counter module 30 (FIGS. 1

    and 1A) providing a common rounds counter for all of the

    types of weapons received and fired by the weapon

    mount, the rounds counter including a sensor component

    mounted to the mount in location remote from the

    weapon (see FIG. 1), the sensor component sensingshocks imparted to the mount due to firing of the

    weapon.

    [0070]The rounds counter count (in counter 68) in the

    digital electronics module 60 is supplied to the remote

    operator unit. The display at the remote operator unit willordinarily display the number of rounds remaining in the

    ammunition container, by counting down from the

    number of rounds which were loaded into the container.

    [0071]While a number of exemplary aspects and

    embodiments have been discussed above, those of skill

    in the art will recognize that modifications, permutations,

    additions and sub-combinations thereof are also within

    the scope of the disclosure. It is therefore intended that

    the following appended claims and claims hereafter

  • 8/2/2019 ammunition counting

    45/59

    introduced are interpreted to include all such

    modifications, permutations, additions and sub-

    combinations as are within their true spirit and scope.

    Read more:

    http://www.faqs.org/patents/app/20080289485#ixzz1peJ

    bXtyz

    http://www.faqs.org/patents/app/20080289485#ixzz1peJbXtyzhttp://www.faqs.org/patents/app/20080289485#ixzz1peJbXtyzhttp://www.faqs.org/patents/app/20080289485#ixzz1peJbXtyzhttp://www.faqs.org/patents/app/20080289485#ixzz1peJbXtyzhttp://www.faqs.org/patents/app/20080289485#ixzz1peJbXtyz
  • 8/2/2019 ammunition counting

    46/59

    Future belongs to intelligent logistics

    Publish Date: 19 August 2011

    Brig A S Nagra

    [email protected]

    mailto:[email protected]:[email protected]:[email protected]
  • 8/2/2019 ammunition counting

    47/59

    >

    There cannot be a revolution in military affairs without therefirst being a revolution in military logistics (RML). The visionof RML that has emerged is of a truly revolutionary logisticssystem that marries the power of information with modern

    transportation and electronic commerce systems. The heartof the vision is the change to distribution-based logistics. Tomanage this new, dynamic approach to logistics, the Armyneeds to evolve a seamless logistics system that ties allparts of the logistics community into one network of shared

  • 8/2/2019 ammunition counting

    48/59

    situational awareness and unified action. These changes inturn will help Army modernise its equipment, not only tocontinue dominating the battlefields of future but also to be

    more deployable, supportable and efficient. Organisationswill evolve and new organisations will be created that will betailored to managing distribution-based logistics. The resultwill be a power-projection and sustainment capability unlikeanything the world has seen to date a Revolution inMilitary Logistics.

    RML spans three domains: technology application andacquisition agility, force projection and force sustainment.More importantly, it also integrates these three domains toproduce a truly revolutionary result. The critical enabler forall these actions is GIS which provides an infrastructure thatcan ensure a fl ow of spatial information from battle spacesensors to the warfighter across challenging networkenvironments. GIS plays a major role in improving efficiency

    and effectiveness in logistics processes, thus providingcompetitive advantage to both users and providers oflogistics services. Logistics is inherently concerned withgeographical information from board level decisions aboutthe location of manufacturing and warehousing tooperational level decisions about the best route fortransportation.

    Focussed LogisticsFocused Logistics largely enabled by GIS technologies relieson precision logistics management. This precisionmanagement will rely in turn on modern information

  • 8/2/2019 ammunition counting

    49/59

    systems and the networks that connect them. The demandsof fast-paced information age warfare, combined with therealities of the emerging global, informationbased economy,

    make it essential that this RML seamless logistics systemachieves unprecedented level of interconnectivity andinteroperability that extends well beyond the Army-ownedtactical and administrative portions of the information chain.By necessity, it encompasses joint, combined andcommercial systems.

    But the seamless logistics system is much more than a newinformation system - its really a new way of doing business.It has a crucial role in making focused logistics anddistribution-based logistics a reality. The key processes ofthe seamless logistics system are:-

    Readiness management This requires skilled logisticians totrack and fuse the plans of warfighters and the prognosticfeeds from systems in the field to forecast the status ofunits and judge whether they can support the mission.

    Logistics interventions They are packages of material,labour, equipment and skills that produce a specificimprovement in readiness for a specific unit. They arebundled and linked to a specific readiness improvement goal

    to allow efficient use and reuse of both supplies andplatforms in the distributionbased logistics network.

    Distribution management This uses the seamless logisticssystem to task the distribution system to move assets to the

  • 8/2/2019 ammunition counting

    50/59

    point of need.

    Asset management This uses the seamless logistics system

    to match available assets with needs, identify total shortfallof assets and then interact with government and industrysuppliers to acquire additional assets.

    All aspects of the acquisition cycle need to be supported -from determination of requirements to purchase andpayment. This is why the seamless logistics system needs to

    be a seamless window to commercial electronic commerce.The key change marking the RML, distribution-basedlogistics, involves much more than the increased use oftransportation in the supply chain or incrementalimprovements in the chains velocity. Distributionbasedlogistics represents a whole new way of doing business. Thekey is inventory in motion which can be tracked in real-timeon GIS platform. The distribution pipeline effectivelybecomes the RML warehouse.

  • 8/2/2019 ammunition counting

    51/59

    Nature of Future WarfareUnlike conventional warfare, future battles are going to be

    brief and asymmetric in nature. Following are the salientfeatures of future operations: -

    Occur at short notice, would be of short duration andwould be fought at high tempo and intensity.

    Non-linear operations.

    Deeper and wider combat zones with greater

    integration of land, naval and air forces. Improved accuracy, lethality and stand-off capability of

    weapons leading to greater destructive capability.

    Ascendancy of Network-Centric Warfare & Information

  • 8/2/2019 ammunition counting

    52/59

    Warfare.

    Challenges in Military LogisticsLogistics govern the fundamental relationship between

    strategy, military capability, scope and timing of operations.The composition, balance and deployment of forces, alongwith the rate of build up, maintenance and regeneration ofcombat power, are all determined by strategic, logistics andtechnical considerations. The governing tenet of logisticsphilosophy is that the logistics support system must beresponsive to the operational needs of the commander and

    must, therefore, be meticulously planned to functionefficiently and effectively during all phases of battle. Thechallenges involved for the logistics support system are:-

    Prior to commencement of operations

    Ascertaining the dependability state of equipments atall levels and thus be able to render advise on MissionReliability.

    Availability of spares and other relevant assets in real-time.

    Delineating processes for quick mobilisation of assets toany location.

    Initiates process to re-direct assets in case combat

    forces are required to change their location.

    Provision of effective engineering support to combatforces during their move from peace location to thearea of operation. The challenge is further compoundedby the fact that multiple modes of transportation would

  • 8/2/2019 ammunition counting

    53/59

    have to be employed for this activity.

    Be able to optimally utilise the scarce engineeringsupport resources available in the geographical region

    rather than depend on the integral assets.In Tactical battle area

    To be able to track in real-time the geographic locationof engineering support elements vis--vis weaponsystems needing attention.

    Be able to remotely assess the requirement of the

    spares and skills needed and accordingly deployoptimally equipped team(s) to undertake repairs.

    Be able to identify the best route to be taken by therepair elements to reach the location in the shortesttime keeping in view the imperatives of terrain,weather, battlefield milieu and various other factors.

    Be able to deploy, redeploy and switch engineeringsupport elements in consonance with plans of thecommanders.

    Be able to move replenishment vehicles (land or air) tothe mobile repair groups for rebuilding their capabilityby providing them spares and other resources needed,in the earliest time frame possible.

    Be able to render professional advice to the repairelements by remotely located experts.

    Optimally utilise all available resources available in ageographical area.

  • 8/2/2019 ammunition counting

    54/59

    Be able to mobilise resources in anticipation ofcasualties based on the appreciation of thecommanders.

    It is thus evident that a very powerful Decision SupportSystem (DSS) is imperative for ensuring effective logistics tothe combat forces during battlefield. GIS can be veryefficiently utilised to address the identified challenges duringboth the phases discussed above.

    GIS application in management of logisticsNetwork Centric Operations (NCO) involve more than warfighting: NCO connects war fighting to strategic intelligence,real-time situational awareness, and no-timeleft threatreaction. The horizontal nature of NCO requires a

  • 8/2/2019 ammunition counting

    55/59

    serviceoriented architecture approach that provides secure,seamless interoperability between all military andintelligence domains. As an infrastructure of geospatial

    tools, GIS simultaneously supports war fighting missionssuch as command and control, business missions such aslogistics planning and security, and geospatial intelligencemissions such as sensor performance and target evaluation.With specific reference to logistics, GIS enables themovement of supplies, equipments and troops to the placeswhere they are needed and at the right time. By using GIS

    to determine routes for convoys, forces are able to establishalternative routes in case of mishaps or traffic jams on themost direct route. Using both GPS and GIS, the movementof certain sensitive elements such as nuclear warheads canbe tracked at every step and they can be kept away fromhot spots or populated areas. GIS finds applications in thefollowing areas of logistics:

    Administration and infrastructure

    Being a spatial decisionsupport tool, GIS is used as a tool for strategic planning.

    Human resource (HR) management - Flexible workforcemanagement based on projects/products.

    Product/ technology development - Examination of effects of

    spatialisation in process/ product.

    Fleet management - Route planning, tracking of fl eet,positioning of maintenance and repair departmentsredeployment etc.

  • 8/2/2019 ammunition counting

    56/59

    Asset management - Optimisation of warehouse usage.

    One of the primary tasks in logistic management of defenceforces is the maintenance of all its equipments inoperational worthy condition at all times. There is adedicated branch/ division looking after this particularaspect.

    Application of GIS in military logistics

    The manpower and material resources (both movable andimmovable) are spread over the entire geographicaldistance of the country, with the possibility of frequentmovements dictated by the operational situation. All thisnecessitates some kind of an application which combinesthe HR functionality with the inventory management. Thedeliverables from any Enterprise Resource Planning (ERP)solution would definitely become more knowledgeable ifthey were to be enabled spatially. There is thus, a need ofleveraging the spatial reference to all the nonspatial data,so as to increase its value manifold. The other advantagesaccruing out of such a venture are:-

    Greater visualisation capability- A visual display of locationalong with asset data greatly enhances the strategic utility

    of the asset by offering visibility of engineering supportresources and proximity details at the same time. Thiswould provide efficient decision support system.

    Enriching the spatial context - Locational information offers

  • 8/2/2019 ammunition counting

    57/59

    more meaning to the asset related to nonspatial data bygiving it a relevant context. This context often helps one toarrive at a logical conclusion of identifying a trend, for

    example, detecting large number of asset failures in anyorganisation which would in all probability have beenmissed out in the absence of spatial context.

    Re-deployment of resources - Spatial enabling also helps inhaving a deeper knowledge about the asset locations, thushelping in dynamic shifting of work or material resources

    from a location where the utility is lesser to another wherethey are urgently required to provide intimate engineeringsupport to combat elements.

    Enhancing prediction accuracy- Analysing and visualisingspatially enabled patterns can help in identification of trendsand a more accurate prediction of events/ wastage patternsin future. It would assist in mobilising resources inanticipation of casualties based on the appreciation ofcommander.

    Location of assets for maintenance- In large military bases,the task of locating assets for corrective and preventivemaintenance is a big challenge. Spatially enabled assets canbe displayed on a map along with their map coordinates

    suitably colour coded to indicate condition, last maintenancedetails etc.

    Fleet Management SystemFleet management software is used to supervise, manage,

  • 8/2/2019 ammunition counting

    58/59

    locate schedule and maintain vehicle fl eets. Comprehensivemaintenance and logistics systems may feature a modulararchitecture with integrated applications for activities such

    as asset management, planning and forecasting,configuration management and defect analysis. Assetmanagement involves tasks such as the definition ofindividual assets, cost analysis and valuation and calculatingdepreciation. Maintenance requirements describe scheduledmaintenance activities such as time and lifecycle basedchecks.

    Road space management systemRoad space management system refers to a computerisedsystem which caters to all information of the physicalaspects of a road/ track and its capabilities. A GIS-basedsystem will help in providing a spatially knowledgeableanalysis of various routes available between a source and adestination, the shortest path between them and the timetaken to traverse on a particular road based on its conditionand the traffic. The classification of roads, bridges etc. onthem could also be incorporated to carry out acomprehensive road network analysis.

    ConclusionGeospatial plays a pivotal role in military operations. The

    concept of command, control, communication andcoordination in military operations is largely dependent onthe availability of accurate spatial information to arrive atquick decisions for operational orders.

  • 8/2/2019 ammunition counting

    59/59

    In the present digital era, GIS applications in military forceshave revolutionised the way the forces operate andfunction. Military forces use geospatial technology in a

    variety of applications including cartography, intelligence,battlefield management, terrain analysis, remote sensing,monitoring of possible terrorist activity as well as logisticsmanagement.

    Usage of GIS as a tool for logistics management is still in anascent stage in India. However with the fast changing

    technology and the Armys march towards network centricwarfare paradigm, the day is not far when every automationendeavor of the armed forces will be spatially enabled.