ami drori siemens israel industry sector ami drori, siemens israel 11/2012 predefine engineering...

Ami Drori

Siemens Israel

Industry sectorAmi Drori, Siemens Israel11/2012

Predefine engineering tools for

optimization plant Automation Systems

Predefine solutions

Advance automation system (APC)

Standard Automation System

The challenge

How to implement automation system?

For example:

How to implement distil column?

Ami Drori, Siemens Israel - 11/2012

Automation System for Process ControlEnergy Management with SIMATIC PCS 7

Full conceptual of a plant withDistil Column


P&I Diagram for Distil ColumnPiping and instrumentation diagram


K1

Reflux Drum

LIC

1

FIC

3

Feed

TIC

1

Destillate Product (light)

LIC

2

FIC

4

Bottom Product (heavy)

Reboiler

Reflux

Condenser

cooling water

FIC

2

TIC

2

heating

Boil-up

F, xF

P-41

M

M

TIC

3

condensate

heating steam

P1

P2

W1

W2

B1

FIC

1

Automation

AdvancedControl

Key Performance

Indicators

Maintenance

Alarm-Manageme

nt

Graphics

Control room

Ami Drori, Siemens Israel June 2011

HMI screen


The distillation column consists of the following main components:1. Distillation column 4. Condenser with reflux (“Reflux”)2. Feed 5. Extraction of the head product (“Light end”) 3. Vaporizer-Temperature control cascade 6. Extraction of the bottom product (“Heavy end”)


TIA - TIA - Totally Integrated AutomationTotally Integrated Automation



Aging &

Storage

MashingLautering

Brew KettlesFermentation

Heat Exchangers

Filling Line

Filtration

Process

Discrete

Hybrid Automation

Production workflow

Plant automationfor all industries

Optimization of all phases your production life cycle

Yeast Propagation

TIA - Horizontal integration

Inbound Logistics

Process

DiscreteOutbound Logistics

Supplier

Customer

Modernizationand upgrade

Productionlife cycle

Design andengineering

Installationand

commissioningOperation Maintenance

Modernizationand upgrade

TIA integrates all the components that you need in a plant or Machine,

from the field level (Process Instruments, Motors, Valves…) through the Control level (PLC), Operation level (SCADA / HMI / DCS)

to the Management level (MES) and the ERP.

Field level

Operation level(SCADA / DCS)

Management level (MES)

Control level

PCS 7WinCCSIMATIC

Manager

SAP ERPEnterprise Resource Planning

TIA - Vertical integration

Field level

Operation level(SCADA / DCS)

Management level (MES)

Control level

PCS 7WinCCSIMATIC

Manager

SAP ERPEnterprise Resource Planning

TIA - Vertical integration

? " ביקשנו כ בסה מה1. ואינטואיטיבי. קל תכנות2. אמינים. + תוכנה חומרה

3. הבקרה. מערכת מרכיבי כל של ואמינה קלה אינטגרציה4. ומשתלמת. בטוחה עתידית השקעה


TIA - TIA - Totally Integrated AutomationTotally Integrated Automation


The Solutions for all your Requirements

End customer/OEM/SI Production transparency Flexible + faster

production innovation Minimize set-up times Reduce downtime Investment protection Reusability Globalization/

International market access

Faster time to market Reduction in costs (TCO) …

Business and economic requirements

System characteristics

Communication

Diagnostics/Maintenance

Engineering

SafetyIntegrated

Security / Traceability

Robustness/Quality

Openness and intl. standards

Scalability and modularity

High availability

Horizontalintegration

Vertical integration

Automation requirements

Resolution Memory

…

Archive Plant Intellig. …

MES

PCS 7 SCADA

Production modeller Historian DB …

Faceplates Archive Batch …

Timers I/Os …

Meas. ranges Meas. methods …

Entire product portfolio

Performance Torque …

TIA

Short time-to-market

Smooth integration of process visualization and automation

TIA Portal

Main emphasis on tasks and users

IntuitiveIntuitiveEnd-to-end engineering

Networks

Totally IntegratedAutomation Portal

Control HMI

Drives Motion …



Totally Integrated Automation PortalOne Engineering tool for: Intuitive – efficient – future proof

Individual engineering systems Separate software packages are limited

because they lack consistency and integration.

We need One Engineering Framework – to achieve full integration and consistency of individual products.

A common user interface concept for all automation

tasks with common services like:configuration, communication, PLC programming,

Visualization and online diagnostics.

Automatic data and project consistency

Powerful libraries across all automation objects

Totally Integrated Automation PortalOne Engineering tool


, ConfigurationOne tool , Networks, Logic, HMI,Drag & Drop

PLC with Profinet communication


Basic Architecture

Terminal Bus

PCS7 Operator System (OS) & Batch

SERVER

Control Network

PCS7 Operator System (OS) & Batch

Clients

Field network

Operating System Server & Batch Server

Automation System (AS) based on SIMATIC S7-xxx

ET 200Distributed I/O

PCS7 Engineering System (ES)

Central Engineering System (ES) for AS / OS / Batch

Industrial Ethernet System bus

AUTOMATION SYSTEM (AS)

PROFIBUS / PROFINET Distributed Peripheral Network

ET 200 distributed racks containing the Input / Ouput Modules

Operating System ClientOS & Batch Client(or Operator Workstation)Ethernet TCP/IP

Terminal bus


Security concept


Industrial Ethernet

CP

Industrial Ethernet

Industrial Ethernet

CP

SINAMICS

ET200S

SIMATIC S7-1200

with CM 1242-5

Engineering

ET 200S

S7-300 withCP 343-1 Lean

SINAMICS

PC-StationHMI

Unknown PC-Station

DCPHTTP

SNMP

S7

Security concept


S7-400

Security Integrated SIMATIC Net Product family

Scalance S V3 Scalance M875 CP 343 Adv.

CP443 Adv. CP 1628

SOFTNET Security Client V4VPN■ VPN Client for establishing a secure

VPN channel from PCs to Security CPs or SCALANCE S

NEW:■ For Windows 7 (64 Bit)■ VPN-channel also possible to

SCALANCE M875 (client-to-client)


HMI screen


HMI with Build in Faceplate

Totalizing time counter

Analog IndicatorMotor

PID controller

Valve One Feedback



Engineering Tools

Integrated Engineering Today‘s Situation Using a Motor as an Example

PCS 7 hardware configuration

PCS 7 software configuration

Single-pole representationCircuit diagram

P&ID

Function chart

Cabinet design3-D model


APC - Advanced Process ControlAvailable tools

high

APC Method

low APC Complexity

GainScheduling Integrated / interfaced

3rd party tools

Embeddedin PCS 7

OverrideControl PID

Tuning

SmithPredictor

OperatorTraining

Simulator

FuzzyControl

Soft Sensor

lean large

MPC

Lead-LagFeed-Forward

ControlControl

PerformanceMonitoring


APC - Advanced Process ControlControl Performance Monitoring


APC Tools embedded in PCS 7 embedded

OS-LAN Ethernet

OS Clients

EngineeringStation ES

Industrial Ethernet / Fast Ethernet

OS-Server(redundant)

APC Engineering Tool Modeling & Test

APC OS Faceplates Operation & Control

APC Runtime Function Blocks Runtime Calculations


APC - Control Performance Monitoring: Realization in SIMATIC PCS 7 AS-Level

PID function block

ConPerMon function block:

„Backpack“ to PID block


APC - Control Performance Monitoring: Realization in SIMATIC PCS 7 OS-Level

OS faceplateof PID controller

Control Performance Index

Control Performance Status

Standard Deviation of Process Variable

Mean value of Control Error Mean value of Manipulated Variable

Estimated Steady State Process Gain


APC - Advanced Process ControlControl Performance Monitoring

Application

impact of online monitoring and support on the performance of control

BenefitsOnline Monitoring (+10%)Good Support

No Monitoring (-25%)Support

No Monitoring (-40%)Poor Support

No Monitoring (-40%)No Support

Time

2-3 yearscommissioning


Totally Integrated AutomationTotally Integrated Automation

Thank you Name : Ami Drori Company: Siemens Sector: Industry Phone: 054-9151528 E-Mail: [email protected]

TIA Portal drag& Drop

Predefine engineeringtools for optimization

plantAutomation Systems


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Industry

ami drori siemens israel industry sector ami drori, siemens israel 11/2012 predefine engineering...

Documents

column ami drori

control room ami drori

upgrade slide

control level plc

hmi screen ami drori

product heavy end ami

operation level scada

simatic pcs