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A01-25162 42nd AIAA/ASME/ASCE/AHS/ASC Structures,Structural Dynamics, and Materials Conference
and ExhibitSeattle, WA 16-19 April 2001 AIAA 2001-1403
HIGHER ORDER ZIG-ZAG PLATE THEORY FOR COUPLEDTHERMO-ELECTRIC-MECHANICAL SMART STRUCTURES
Maenghyo Cho, JinhoSchool of Mechanical and Aerospace Engineering, Seoul National University
San 56-1, Shinlim-dong, Kwanak-ku, Seoul 151-742, Korea
AbstractA higher order zig-zag plate theory is developed to
refine the predictions of the mechanical, thermal, andelectric behaviors fully coupled. Both thedisplacement and temperature fields through thethickness are constructed by superimposing linearzig-zag field to the smooth globally cubic varyingfield. Smooth parabolic distribution through thethickness is assumed in the transverse deflection inorder to consider transverse normal deformation.Linear zig-zag form is adopted in the electric field.The layer-dependent degrees of freedom ofdisplacement and temperature fields are expressed interms of reference primary degrees of freedom byapplying interface continuity conditions as well asbounding surface conditions of transverse shearstresses and transverse heat flux. Thus the proposedtheory is not only accurate but also efficient.Through the numerical examples of coupled anduncoupled analysis, the accuracy and efficiency ofthe present theory are demonstrated. The presenttheory is suitable in the predictions of fully coupledbehaviors of thick smart composite plate undermechanical, thermal, and electric loadings.
l.IntroductionRecently, development of adaptive structures are
paid great attentions due to a potential applicationsto vibration suppression, shape control, noiseattenuation and precision positioning. Complexityand full thermo-electric-mechanical coupling of the
* Assistant Professor, AIAA membert Graduate Research AssistantCopyright © 2001 by the American Institute of Aeronauticsand Astronautics Inc. All rights reserved
adaptive composite structures requires efficient andrefined models to predict mechanical behaviors underthermal environments.
In the early stage of the development of models,classical / first order shear deformation theory hasbeen employed to predict mechanical behavior ofembedded or surface bonded piezo-electric layers[l-3]. However, for the accurate prediction of static anddynamic behavior for general layup configurations ofadaptive laminated structures, classical and first ordershear theory is not adequate. Thus higher ordertheories with smeared displacements and layerwiseelectric potential fields[4, 5] and full layerwisetheories have been developed[6]. The smearedtheory is not enough to describe the deformationbehavior through the thickness because it cannotsatisfy static continuity conditions at the interfacesbetween layers. Layerwise theory can adequatelydescribe the deformation behavior through thethickness but it is not computationally efficientbecause it employs a large number of degrees offreedom which depend upon the number of layers [7].
Most of the plate theories developed until noware based on the plane stress assumption. Theyneglect transverse normal deformation effects. It hasbeen well known that the zig-zag pattern ofdisplacement through the thickness under the planestress assumption provide accurate prediction ofdeformations and stresses under mechanicalloadings[8-ll]. However, in thermo-mechanicalproblem, even in moderate thick plate configurations,the transverse normal deformation effect cannot beneglected since the thermal deformation is equallyimportant compared to those of the in-plane thermaldeformations [12]. In addition, for the complete
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analysis of adaptive composite laminates underthermal environments, full coupling effects betweenthermal-mechanical-electricity should be consideredfor the reliable analysis. Chattopadhyay andcollaborator[ 13] used a finite element model basedon the smeared cubic higher order theory to analyzethe smart structures with the full coupling of thermo-mechanical-electricity. Thus it is still required todevelop accurate and efficient model which canpredict the static and dynamic behaviors of smartstructures under thermo-electric-mechanical coupledsituations.
In the present study, an efficient and accuratehigher order zig-zag theory for smart laminatedplates are developed. To predict reliable deformationbehaviors, transverse normal as well as transverseshear deformations are considered. For the efficientevaluation of the mechanical behaviors, transverseshear stress conditions are pre-imposed in thedisplacement field to reduce total active degrees offreedom.
The temperature field is obtained bysuperimposing linear zig-zag field into the globalsmeared cubic field. The temperature degrees offreedom are suppressed by imposing top and bottomsurface heat flux conditions as well as interface heatflux continuity condition. The formulation includesfull coupling between thermo-mechanical-electricbehaviors. Even though the developed theory is atwo-dimensional plate version, full three-dimensional constitutive equations are used for theaccurate prediction of thermal deformations.
The developed theory does not have layer-dependent degrees of freedom of displacement fieldand temperature field but it has layer-dependentdegrees of freedom for electric potentials in order todescribe arbitrary distributions of electric through thethickness of smart structures.
2. FormulationThe free energy may be written as follows:
where the quantities Cijkl and eijk are the
elastic and the piezoelectric constant, respectively ,and aT is defined as CE /T0
x ̂ Composite Laminates
\
h{
Z i
\\ \
\\ -\\
. a \_''// */"
PiezoelectricActuator
Fig 1. Configuration of the adaptive laminatedcomposite plates
The constitutive equations for fully coupledthermo-mechanical-electric materials are given as,
°ij = a— = CijkiCki ~ eijkEk - k^e(2)
= - —— =kijeij+diEi
(3)
(4)where cr. and Dt are the components of the stress
tensor and electric displacement vector. S denotesentropy. 6 =T-TQis the temperature rise from theinitial temperature T0 . Ei is the components of theelectric field vector. btj is the dielectric permittivity
and ktj and di refer to the thermal-mechanical
and the thermal-piezoelectric coupling constants.Based on linear piezoelectricity, EI can be expressedfrom a scalar potential function 0 as follows:
£,. = -0, (i = l,2,3) (5)
Infinitesimal displacement and strain relationship isused and it is given as,
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2 (6)
The configuration of the smart laminated compositeplate is shown in Figl.
The governing equations are now derived usingthe variational principle, assuming no body force, asfollows:
= ~Jo° Jv (P Ui
8F2
D^.dVdt + J'° | qeS(j)dSdt = 08ne = 8®k +8®C+8F3 (8)
= -J'° f (KtjOjSO^ + S T0Se)dVdt
+ Jo'° lsqt80dSdt = 0
where a.(9)
In Eqn.(9), S is the entropy and S is the derivativeof S with respect to time. The quantity V is thelaminate volume, and the quantity t is the time spanfor the dynamic deformation.
For the efficient modeling without losing theaccuracy, the higher-order zig-zag is proposed. Azig-zag higher order in-plane displacement field isobtained by superimposing zig-zag linear field to theglobally cubic varying field. In order to include thetransverse normal effect which is significant inthermo-mechanical problems, the out-of-planedisplacement field is assumed as globally parabolicform through the thickness.
The starting displacement field can be written asfollows:
*=1 (10)U7>\xa » £) = w(xa) + rl(xa)z+ i"2\xa)Z
where H(z-zk) is a Heaviside unit step function.The general lamination layup configuration and
in-plane displacement field is shown in Fig 2. Byapplying top and bottom surface transverse shearfree conditions, the following two set of equations
are obtained.
7*3(11)
= 0
which reduce to the following equations.
(12)Transverse shear strains can be expressed as,
y«3=-
+ 1,«* + '2.«z (B)
Applying transverse shear stress continuityconditions at the interfaces between layers, thechange of slope S^ can be determined in terms of
the primary variables of the reference plane.5* = (14)
where S« is the change slope at each interfaces.The detailed expression of the coefficients a^9b^
are omitted here for the limited space. To avoid morecomplexity of the displacement field, the transversenormal stress continuity conditions through thethickness are not imposed in the present modeling.
Finally, substitution of Eqs.(12),(13) into Eq.(lO)yields equation (15)
_1_"2/z
(15)
The variables in the final displacement field aredefined only at the reference planes. The primaryvariables are w° ,w,<p a ,7 i , r 2 . Thus the number of
the primary variables does not depend upon thenumber of layers.
Similar to the displacement construction, thetemperature field through the thickness of the plate isobtained by superimposing linear zig-zag field ontothe global cubic smooth field. The starting temperature
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Fig 2. General lamination layup and in-planedisplacement Held configurations.
field can be written as follows:
zt) (16)
The temperature profile is shown in Fig3. In general,the plate may be subjected to thermal loads at bothtop and bottom surfaces. Thus the two thermalboundary conditions on both surfaces are expressedas
-!X'Z=* z~=h (17)Where qt and qb indicate the heat flux applied ontop and bottom surfaces, respectively. K1
33 denotes
the thermal conductivity in the thickness direction inz-th layer. Layer-dependent temperature variables,Osk is determined by the heat flux continuitycondition at each interface between layers.
Osk=Cke3+dk (18)where C*and d*are functions of heat conductionmaterial properties and thickness of the layers. Finaltemperature field is expressed in terms of twoprimary variables 00 and 03 in the reference plane
and prescribed heat fluxes at top and bottom surfaces.Finally, expressions for the temperature field can
be written as follows:
(19)3 +d")(z-zk)H(z-zk)
It must be noted that the higher order temperaturefield defines a non-uniform zig-zag temperaturedistribution in the plate. The function 60 (x,y) and6l (x,y) define the in-plane temperature variations. It
Piezo m ater ial
-*——— Zo
Q.J
Z Z N - I
Fig 3 Temperature field configurations throughthe thickness.
is important to note that although a lineartemperature field can address the in-planetemperature distribution, it cannot satisfy the surfacethermal boundary conditions nor the heat fluxcontinuity conditions at the interfaces between layers.Therefore, temperature variations through thethickness, which produce the most importantbending deformation, cannot be modeled accuratelyby the linear field nor smooth cubic temperature field.The present temperature field can describe accurateand simple distribution through the thickness.
The expressions for the potential function can bewritten as follows
K=l
The descriptions of the electric potential 0 isexpressed as layer-dependent form using linear zig-zag field through the thickness. Even though thelayer-dependent potential field is assumed throughthe thickness, the number of piezo-layers is relativelysmall composed to the total number of layers. Thusthis layer-dependent electric potential field does notincrease the number of degrees of freedomsignificantly. Variational functional based onEqs.(15), (19), and (20) can be constructed forgeneral materials with fully coupled constitutiverelations given in Eqs.(2-4). The equilibriumequations and boundary conditions can be derivedfrom the Hamilton principle. The fully coupledgoverning equations for the proposed deformation,temperature, and electric field are given here.
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Equilibrium equations
(21)
k / -*Hk H\ fc, k •[Qa +^3 J + X / C Ev x
— ~C[b -s — —— ^2AZ
The generalized stress resultants shown in Eq(21) aredefined as follows:[Nap Mafi R% ^] = J*^[l z z2 Z3}fe
_ hMl
al3 J - JQ aa/3 [1 (z - z.) ]H(z- Zi)dz
~
Af, =
.hJo 33 z
f a^zdzJo 33
=~~Rk=i
,~zn
v =
[" Fa° Fjl= \" Da[l z ][H (z - z0) - H (z -°
[TH
3, Numerical ExamplesConstitutive relations which are given in Eqs (2),
(3), and (4) account for the full coupling betweenmechanical, thermal and electric fields. Eqs (5) and(6) are used to replace the strains and the electricfields in eqs (2) and (3) by their expressions in termsof the displacements and electric potentials. Eqn(4)is not used for steady-state problems.
The decoupled theory is obtained by neglectingequations (8) and (9) and the temperature andelectric field terms given in eqn (7). The temperaturechange and the electric field are treated as external
Decoupled theory3.1 Thermo-mechanical-electrical Problems
Mechanical loads, thermal loads, and electric loadsare considered respectively. The extensive reviewcan be found in ref[14] for the mechanical behaviorsof various higher order laminated plate theories.
For the numerical evaluation of the performanceof the proposed model, rectangular plates undersimply supported boundary conditions areconsidered. In the mechanical loading case, doublesinusoidal transverse loading distributions areconsidered. In the thermal loading case, temperature
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is assumed sinusoidal in the reference plane andassumed linear through the thickness. In the electricloading, electric field is assumed as doublysinusoidal in the piezoelectric layer. The materialproperties of the numerical examples are given in thetablel.
In the mechanical loading problem, five-layeredcross-ply laminates and nine-layer cross-ply withpiezo material layer are considered. As shown in theFigs 3.(a)-(c), in the thick laminate configurations( hia = 114 , hi a =1/10 ), the deformations andstresses including transverse shear and normalstresses are predicted very accurately compared toPagano's exact elasticity solutions[15].
Transverse shear and normal stresses areobtained by integrating 3-D local stress equilibriumequations through the thickness of laminates. Sameorder of accuracy of the present theory can also beobtained by the EHOPT (Efficient Higher OrderPlate Theory) with cubic zig-zag in-planedisplacement field[8,9] under the plane stressassumption.
The thermal loading cases are given in figures4.(a)-(d). The results of thick case (hi a = 1/4hi a = 1/10) with material properties in table 1 arecompared to the exact thermo-elasticitysolutions[12,17]. The transverse shear stress hascomplicated zig-zag pattern through the thicknessand it agrees very well to the exact elasticity solutionprovided by Noor et al[16]. It should be mentionedthat this accuracy cannot be guaranteed by applyingEHOPT with the plane stress assumption inmoderately thick range (h/a>l/2Q). The inclusionof transverse normal stress and strain effects in thepresent theory makes accurate the prediction oflaminates under thermal loading.
In the thermo-mechanical examples, theaccuracy and efficiency of the present theory havebeen demonstrated. The number of primary variablesof the present theory does not depend upon thenumber of layers. It has only two more primaryvariables compared to those of the previous EHOPTbecause it includes transverse normal deformation
effect through the thickness of laminates. Theelectric loading cases are given in Fig 5.(a)-(c).Composite laminates with surface bondedpiezoelectric actuators, subjected to externallyapplied electric field loads, are considered. As shownin Fig 5, the present theory accurately predictstransverse shear stresses as well as in-plane stresses.Fig 6 depicts deflection under mechanical, thermal,and electric loading, respectively. In mechanicalloading case, deflection through the thickness isalmost constant. In thermal and electric loading cases,the deflections change considerably through thethickness of plates. It is observed that transversenormal effect is significant in the thermal andelectric loading cases.
[90/0/90/0/0/90/0/90/Piezo]
z/h0.00 —
1.00E+0h/a=1/10
z/h
Figure 3 (a) Out-of plane displacement wunder mechanical loading
[0/90/0/90/0]
i0.00a
I0.40
I0.80
Figure 3(b) In-plane stress O^ h/a=l/4
under mechanical loading
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z/h0.00 —
[0/90/0/90/0]
z/h0.00 —
I0.00
I -0.80 -0.10
cr
[0/90/0]
Figure 3(c) Out-of-plane stress G ̂ h/a=l/4
under mechanical loading
Figure 4(c) Out-of-plane stress G^ h/a=l/4
under thermal loading
0.80 —
0.40 —
z/h0.00 —
-0.40 —
-0.80 —
-1
0.80 —
[90/0/90/0/0/90/0/90/Piezo]
0.40 —
- - present ' Z/h0.00 —
, - ' -0.40 —
—— • —— i —— - —— i —— • —— i —— • —— i -°-8° H00 -0.80 -0.60 -0.40 -0.20 -12C
[90/0/90/0/0/90/0/90]
-=r̂ H^——— exact ')- - present ^/
"̂̂' I ' I ' I ' I
.00 -80.00 -40.00 0.00 40. CW/Wmax h/a=1/10
Figure 4(a) Out-of plane displacement wunder thermal loading
[0/90/0]
z/h
Figure 4(d) Out-of-plane stress G ̂ h/a= 1/4
under thermal loading
[90/0/90/0/0/90/0/90/P iezo]
z/h0.00 —
-2000.00 -1000.00 0.00 1000.00 2000.00
Figure 4(b) In-plane stress G^ h/a=l/4
under thermal loading
— — I | I | I | i | I
-1.00 -0.98 -0.96 -0.94 -0.92 -0.90
Figure 5 (a) Out-of plane-displacement wunder electric loading
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z/h0.00 —
[90/0/90/0/0/90/0/90/Piezo]
present
exact
' I ' I ' I ' I ' I-0.80 -0.40 0.00 0.40 0.80 1.20
Figure 5(b) In-plane stress CF^ h/a=l/10
under electric loading
[90/0/90/0/0/90/0/90/Piezo]
z/h
exactpresent
I ' I0.00 0.40
crzx/a2,I
1.20
Figure 5(c) Out-of-plane stress (J^ h/a=l/10
under electric loading
[90/0/90/0/0/90/0/90/Piezo]
Z/h0.00 —
0.20 0.40 0.60 0.80——I
1.00
Figure 6 Out-of plane-displacement w h/a=l/10
0.36 —
0 0.32 —
O
0)•o
Nor
mal
ized
cen
tral
po
p0
£
00
1 1
1 1
1
[O/O/90/0/0/90/O/Piezo]
. *o o oo
o0
O coupled
O
_ l , I , I , I , I0.00 20.00 40.00 60.00 80.00 100.00
a/h
Fig 7. Deflection top reference surface of coupled
and uncoupled theories.
Coupled theory3.2 Heat Flux Problems
The thermo-piezoelectric-mechanical couplingeffects are investigated for cross-ply graphite/epoxylaminates. The plate is subject to a thermal load. Aheat flux of lOOOW/w2 is applied. The dimensionsof plate are a=b=l.The composite plate includes top surface with
bonded piezo actuator. The results indicate that thecoupling effects play an important role in smartcomposite applications under thermal load. Thedeflection predicted by the uncoupled theory isalways larger, compared to the coupled theory by theamount of 10-20%.
In Fig 7, the transverse deflections of coupled anduncoupled models are given. The material propertiesfor this case is given in table 2. In the thick range,the nondimensional deflections are decreased but thediscrepancy from the thin limit case is marginal. Theuncoupled model overestimates the deflections about13% compared to those of the coupled one.
4. ConclusionA higher order zig-zag theory is developed to
enhance the prediction of fully-coupled mechanical,thermal, and electric responses of smart compositeplates.
By imposing transverse shear stress free condition
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of top and bottom surfaces and interface continuityconditions between layers, layer-dependentdisplacement variables can be eliminated. In thesimilar way, by imposing top and bottom surfaceheat flux boundary conditions and interface heat fluxcontinuity conditions between layers, temperatureunknowns reduced to the temperature degrees offreedom of reference surface. Thus the final form ofdisplacement and temperature fields have onlyreference primary variables. Thus only layer-dependent degrees of freedom comes from theelectric potential degrees of freedom. However, theformulation still keeps the efficiency since thenumber of the piezoelectric layers are not so large inthe practical applications.
Through the numerical examples of uncoupledresponses, it is observed that the transverse normaldeformation effect is not negligible in the situationsthat electric and thermal loads are applied. Thepresent theory demonstrated its performance inpredicting deformations and interlaminar stressesbecause it includes the effect of transverse normaldeformation. Coupled and uncoupled analyses underthermal loads indicate that uncoupled analysis mayoverestimate the deflections compared to those of thecoupled analysis. The deviation of the results ofuncoupled analysis from those of coupled case is upto 20 %. Thus fully coupled analysis should beperformed in the case of thermal environments.
The present theory should be implemented in thefinite element framework for the practical thicksmart composite plate problem with generalgeometry, boundary, and loading conditions.
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[2] Ha, S.K. and Keilers, C. and Chang, F "Finite element
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pp772-780.
[3] Lee, C. K. "Theory of Laminated Piezoelectric Plates for the
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[4] Mitchell, J. A. and Reddy, J. N., "A Refined Hybrid Plate
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[5] Victor M. Franco Correia, and Maria A. Aguiar Gomes, and
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structures." Comput. Methods Appl. Mech. Engrg. Vol 185,
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American Institute of Aeronautics and Astronautics
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Table 1 Material properties usedin decoupled numerical examples
Material property[0/90/0/90/0] [0/90/0]
EL=25xl06
ET=lxl06
GLT=0.5xl06
Grr=0.2xl06
VLT=0.25
=lXlO'8
Table 2. Material properties usedin numerical example of coupled case
Material property[Piezo/O/90/0/0/90/O/Piezo]
Material propertyGraphite-epoxy layer
____E1=63xl09
E3=E2=63xl09
G12=24.6xl09
G13= G23=24.6xl09
v 12=0.28Vi3=V 23=0.28
a11=oc22=0.9xlO~6
a33=0.9xlO'6
d3i=150x!0'12
d32=150x!0-12
d33=-336.8xlO'12
d24==-513xlO-12
di5=-513xlO-12
Kn=2.lK22=2.l
EL=144.23xl09
ET=9.65xl09
GLT=3.45xl09
Grr=4.14xl09
vLT=0.3
aLL=25.2xlO'
Kn =4.48K22=3.2lK33=3.2l
Material property[90/0/90/0/0/90/0/90/Piezo]
PZT-5Alayer
Material propertyGraphite-epoxy layer
E!=61xl09
E3=E2=53.2xl09
G12=22.6xl09
G13=G23=21.1xl09
v 12=0.35v13=v 23=0.38au=a22=1.5xlO"6
a33=2.0x!0'6
d31=-171xlO-12
d32=-171xlO-12
d33=374xlO'12
d24==584x!0-12
EL=181xl09
Er=10.3xl09
GLT=7.17xl09
Grr=2.87xl09
VLT=0.28Vrr=0.33aTT=22.5xlO-6
aLL=0.02xlO'6
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