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KONE 3000S MonoSpace™ /3000S MiniSpace™ Panoramic Scenic Car Installation Instruction

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© 2007 KONE Corporation

All rights reserved.

AM-06.06.023-CHN© 2007KONECorporation Allrightsreserved.(-) 2008-03-10

KONE 3000S MONOSPACE™/3000S MINISPACE™PANORAMIC SCENIC CARInstallation Instruction

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Confidentiality Notice

This proprietary and confidential document is provided to you only for purposes of installingand/or maintaining KONE products and it may not be used or its contents disclosed for anyother purpose without KONE's prior written permission. Neither this document nor its contents

may be copied or disclosed to third parties for any reason. KONE reserves the right toprosecute any breach of this obligation.

Authorization Notice

This publication is for informational purposes only. All persons participating in the installationand/or maintenance of KONE equipment and using these instructions must be qualified to

perform such work, are required to have received equipment specific training as specified by

KONE and must have KONE Corporation's authorization to install and maintain KONE

equipment.

DISCLAIMER OF WARRANTIES AND LIABILITIES

KONE reserves the right at any time to alter the product design, specifications andprocedures reflected in this document. NO STATEMENT CONTAINED IN THIS DOCUMENT

IS TO BE CONSTRUED AS A WARRANTY OR CONDITION, EXPRESS OR IMPLIED, ASTO ANY PRODUCT, SPECIFICATION OR PROCEDURE, ITS MERCHANTABILITY OR

FITNESS FOR ANY PARTICULAR PURPOSE OR QUALITY, OR AS A MODIFICATION ORREPRESENTATION OF THE TERMS OF ANY PURCHASE AGREEMENT.

KONE DISCLAIMS ANY LIABILITY RESULTING FROM OR IN CONNECTION WITH THE

USE OR DISCLOSURE OF INFORMATION IN THIS DOCUMENT. KONE HAS NO

LIABILITY FOR TYPOGRAPHICAL OR OTHER ERRORS OR OMISSIONS CONTAINED INTHIS DOCUMENT OR ANYONE'S INTERPRETATION OF THE INSTRUCTIONS. THE

USER OF THIS DOCUMENT ASSUMES ALL RISKS ASSOCIATED WITH THE USE ORDISCLOSURE OF THIS DOCUMENT.

Trademark Notice

"KONE, MonoSpace, MiniSpace, EcoDisc, TranSys, Alta, KoneXion, KONE ECO3000 and allother product names are trademarks or registered trademarks of KONE Corporation in

various countries."

Copyright Notice Copyright © 2007 KONE Corporation

All rights reserved. No part of the contents of this document may be copied, reproduced or

transmitted in any form or by any means, or translated into another language or format, inwhole or part, without prior written permission of KONE Corporation.

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TABLE OF CONTENTS

1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2 SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3 TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

4 FLOORING THICKNESS RESERVE (SS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

5 UNPACKING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

6 CAR DELIVERY OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

7 INSTALLATION METHOD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7.1 Flow chart of installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

7.2 Sling and car installed as parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107.2.1 Installing the floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

7.2.2 Installing side walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7.2.3 Installing front walls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

7.2.4 Installing the lower canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.2.5 Installing the roof and the upper canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7.2.6 Installing the balustrade . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

7.2.7 Installing windows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

7.2.8 Installing COP and ceiling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

7.2.9 Installing the sill profile . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

8 BALANCING THE CAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 319 APPROVALS AND VERSION HISTORY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

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1 GENERAL

The installation method described in this instruction has been designed to ensure an efficient,

trouble-free installation, whilst maintaining safe working practices.

This is a general instruction which can be used for scenic cars for KONE 3000SMonoSpaceTM and KONE 3000S MiniSpaceTM panoramic scenic elevators with:

KONE 3000S MonoSpaceTM panoramicscenic elevator

KONE 3000S MiniSpaceTM panoramicscenic elevator

• Rated load 1000 kg• Rated speed 1.0 m/s, 1.6 m/s, 1.75 m/s,

2.0 m/s• Maximum travel 50 m (1.0 m/s) and 75

m (≥1.6 m/s)

• Maximum number of floors 24• MX10/20 machine

• V3F18 drive• Sling CF10UP-SCE

• Rated load 1000 kg• Rated speed 1.0 m/s, 1.6 m/s, 1.75 m/s,

2.0 m/s• Maximum travel 75 m (≤1.75 m/s) and

100 m (2.0 m/s)

• Maximum number of floors 38• MX10/20 machine

• V3F25 drive• Sling CF10-SCE (TP)

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2 SAFETY

• The local safety codes and rules must be obeyed at all times.

• Follow the method described in this instruction. Do not take shortcuts. If it is necessary to

deviate from this method, a safe working method and risk analysis detailing all therequired risk reduction measures must be obtained from the supervisor responsible for

your installation.• Personal safety equipment must be used (safety harnesses, safety goggles, rubber

gloves, ear protection, work clothes, helmet, safety shoes, dust mask).

• You must never work beneath a suspended load no matter how short the time period is.• Always use the hoist in accordance with you local regulations.

• Isolate the working area to keep outside persons away. Use additional safety fences orguarding.

• Use fall protection systems whenever there is risk of injury from falling. Refer to AM-01.03.001.

• During the installation the car top balustrade height must be 1100 mm in all cases.

WARNING

Do not jump on the car roof!

Do not step on the wall panels!

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3 TOOLS

Table 1:

TOOL SPECIFICATION

Lifting chain,

shackles, liftingeyes

Check the car

weight anddimensions

Sveting pad 2 pcs

Drilling machine Drill bit cassette(1.5-12 mm)

Spanners U end

and ring end

13, 17, 19, 24

mm

Allen key 4, 6 mm

Rachet 1/2’’ and1/4’’

Sockets 13, 17,19, 24 mm

Tape measure L 3.0/5.0 m

Screw drivers Flat head

Phillips head

Hammers Steel and rubber

Spirit level 2 pcs, L~500 mm

Pliers Site cutter, Rope

cutter,Long nose

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ACCESSORIES DELIVERED

4 FLOORING THICKNESS RESERVE (SS)

NOTE! Use only the bolts and nuts delivered with

the car.

• Rapid nut 0969 (for wall fixings)

• VERBUS-RIPP M6 x 20 bolt and M6 nut (for

fixings generally)

• KFR 4.2 x 13 (for roof skirting fixings etc.)

• Round washer 6.4 x 30 (for sill fixing)

• M6 x 16 (for toe guard fixing)

• M6 X 30 (for sill profile fixing)

• T-bolt M6 x30 (for balustrade fixings)

• T-bolt M6 x 45 (for balustrade fixings)

• Normal (3M-471 black) and two-sided tape

(3M-4930)

FlooringGlue (not for metal floor coatings)Option (1 mm fire plate e.g. in fireman’s elevator)Plywood (9 mm), standard if elevator type is G(goods passenger), option if elevator type is P(passenger) or B (bed passenger)

SS(max.)= 30 mm

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5 UNPACKING

6 CAR DELIVERY OPTIONS

• After unpacking, store parts indoors and protect them. Ifthe parts are left outside, arrange appropriate protectionagainst weather.

• Pay extra attention to the handling of the glass parts.

• Always use gloves when handling glass or steel panelparts.

NOTE! Never handle or lift glass parts so that there is metal

and glass against each other.

Car delivery as parts with sling.

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7 INSTALLATION METHOD

7.1 Flow chart of installation

The following chart describes the procedure for installing the scenic car.

Sling and car installed as parts

Floor

Side walls

Front walls

Lower canopy

Roof and upper canopy

Balustrade

Windows

COP and ceiling

Sill profile

Balancing of the car

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7.2 Sling and car installed as parts

7.2.1 Installing the floor

Step Action Note

1 Check that the car sling platform beams

are horizontal.• If necessary, use adjusting shims

between the isolation beam and thelower beam.

2 Remove the bolts with square washers

from the car sling.

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3 Lift the car floor into the sling using

lifting loops or C-profiles.• There are two lifting holes on one

side of the car floor.

4 Check dimension X.• For AMDC1C door, X is 105 mm.

• The plumb line is at the landing doorsill.

• The sill gap is 25 mm.

Step Action Note

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5 Re-install the bolts with square washers

onto the car sling.• Tighten the bolts to final tightness.

Step Action Note

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6 Check that the floor is horizontal on all

planes.• If necessary, use adjusting shims

between the isolation beam and the

lower beam.

Step Action Note

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7.2.2 Installing side walls

NOTE! Before installing car wall panels, lift the car roof into the shaft.

Follow the procedure below to lift the car roof into the shaft.

Step Action Note

1 Install the lifting eyes into the C-profilesof the car roof.

• Place the lifting eyes so that the car

roof will stay horizontal when liftedup.

2 Tighten the lifting eyes.

3 Hoist the car roof into the shaft.

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Install side wall panels according to the following procedure.

Step Action Note

1 Fix wall panels to the floor, and putbolts into every fixing hole.

• Wulock bolt M6 x 20 and Wulock nutM6; or

• Bolt M6 x 20, nut M6, washer M6,

and spring washer M6.

2 Fix wall D with bolts and tighten thesebolts to final tightness.

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3 Follow the same procedure to install

wall B.

Step Action Note

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7.2.3 Installing front walls

Step Action Note

1 Remove plastic protection.

2 Remove grease and dust from the front

wall.

3 Fix the self-adhesive bases for thecable ties,

4 Fix the front walls with bolts.• Hand tighten the bolts.

NOTE! Fix the front wall bolts and the

transom panel bolts beside the

joint. Otherwise the door

operator will damage these

parts.

1 0 0

1 0 0

1 0 0

2 5

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5 Mount the transom panel between the

front walls using bolts.• Hand tighten the bolts.

6 If the final floor coating is installed,check the clearance between final floor

coating and the transom panel.

• The dimension should be HH+4.(HH=Clear height of the door

opening)7 If the final floor coating is not installed,

check the clearance between the floorand the transom panel.

• The dimension should be HH+4+SS

(max. HH+34). (HH=Clear height ofthe door opening; SS=Flooringthickness reserve)

8 Check that the cross dimension

difference is smaller than 2 mm.

Step Action Note

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9 Tighten all the bolts to final tightness.

NOTE! For side opening door, fix the

extension piece(s) to the front

walls with self-drilling screws.

Step Action Note

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7.2.4 Installing the lower canopy

Step Action Note

Install the lower canopy, using therachet and bolts:


• Bolt M6 x 20, nut M6, washer M6,and spring washer M6.

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7.2.5 Installing the roof and the upper canopy

NOTE! Before installing the roof, make sure that the handrail can be taken into the car

through the door opening area. If the door opening area is not big enough, lift

handrail into the car before car roof installation.

Step Action Note

1 Hoist the roof onto the top edge of thewall panels.

2 Fasten the roof to the wall panels using

bolts.


• Bolt M6 x 20, nut M6, washer M6,


CAUTION! Use safety harness if there

is any risk of falling when you

are working from the car roof.

Refer to section titled Safety.

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3 Check that the walls are plumb.

Step Action Note

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4 Install the upper canopy, using the

rachet and the same bolts as used forlower canopy.

For more information on installing thelower canopy, refer to section titled

Installing the lower canopy.

Step Action Note

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7.2.6 Installing the balustrade

NOTE! For scaffold-less installation using Tirak: during the installation, the balustrade

height must always be 1100 mm in all cases. After removing the Tirak, the balustrade

must be adjusted according to the layout drawing/EN81-1 or changed to the final

balustrade model with fixed height.

Step Action Note

1 Check the position of all the equipment

for the C-profiles according to the

layout drawing.

2 Mount the required number of T-boltsinto position in the C-profiles.

3 Fasten each balustrade support to the

roof using T-bolts.

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7.2.7 Installing windows

Windows can be installed from inside.

CAUTION

Sharp glass edges may damage your fingers. Make sure that there is always rubbersealing between the glass and the frame. Avoid skin contact with the silicon. Always wear

rubber gloves when handling silicon.

Step Action Note1 Install windows into slots of the rib.

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2 When installing windows from inside,

tighten all screws.

3 Install the window into the frame.

• Check that the sealing covers thewhole window.

4 Install fixing plates with screws.

5 Fix the lower skirting plate.

6 When all windows are installed andfixed, install cover plates on both sides

of the rib between windows.

7 Fill the gap with silicon.

Step Action Note

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7.2.8 Installing COP and ceiling

8 Spread the silicon with fingers.

• Wear rubber gloves.• Use water or soap water to make

the spreading easier.

• If possible, one fitter should stand

outside the car and the other fitterinside the car. (USE SAFETY

HARNESSES.)• Spread the silicon on both sides at

the same time so that the air willcome out.

Step Action Note

1 Install the COP to car wall.• Fix screws from outside of the car.

Step Action Note

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2 Install the ceiling.

• Fix screws from inside of the caronto the car roof.

Step Action Note

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7.2.9 Installing the sill profile

Step Action Note

1 Fix the sill front part to the sill back partusing bolts.

• Hand tighten the bolts.• Wulock bolt M6x20 and Wulock nut

M6; or • Bolt M6x20, nut M6, washer M6,


2 Put (M6x30) bolts into the profile slot.

3 Place the profile on the sill front part.

• Make sure that the profile is fixed tothe sill front part according to thelayout drawing.

• Tighten the bolts to final tightness.

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4 Check that the sill profile is level.

• If necessary, adjust the sill.

5 Check that the long support profiles of

the toe guard are vertical.• If necessary, adjust the sill.

6 Check that the clearance between thelanding sill and the car sill is consistent

with the layout drawing.

Step Action Note

C L E A R A N C E

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8 BALANCING THE CAR

Follow the procedure below to balance the car.

Step Action Note

1 Fit the balancing weights to profiles

under the car floor.

2 After hanging all weights, install holders(1) to hold the weights together.

• Adjust screws (2) and tighten nuts(3).

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9 APPROVALS AND VERSION HISTORY

Compiled by: Technical Editor / Bison Ruan

Checked by: Project Manager / Qian Guo Rong

Approved by: Technical Field Support Manager / Paul Hendry

Issue Date Description of Change Ref CR Approved by

- 2008-03-10 First issue

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