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Alltec Corporation 110 Catalyst Drive Canton, North Carolina, USA 28716Tel: +1 828.646.9290 • Fax: +1 828.646.9527 • Web: www.allteccorp.com • Email: [email protected]

ALLTEC® Master Equipment Catalog 2006 All Rights Reserved. No part of this publication may be reproduced, stored in aretrieval system, or transmitted in any form by any means (electronic, mechanical, recording, or otherwise), without theexpress written permission of ALLTEC Corporation. Please note that every effort was taken to maintain accuracy in this

publication; however, ALLTEC Corporation assumes no responsibility for any errors that may occur.

Solution Providers For An Energized World TM

LIGHTNING PROTECTION • GROUNDING • SURGE SUPPRESSION

2006

M a s t e r E q u i p m e n t C a t a l o g

Our mission is to exceed the expectations of our customers, by aspiring to the highestlevel of excellence in our products and services. We will accomplish this by committing

our shared resources and knowledge to achieve superior customer satisfaction.

2 828.646.9290 www.allteccorp.com

INTRODUCTION

Company Overview

ALLTEC Corporation's experience in design, application,and service has led to the development of the mostadvanced surge suppression equipment on the markettoday... it's called the PowerTrip™ series. By making useof our "Optimal Response Circuitry" ™ technology thesedevices are years ahead of any other surge suppressiondevice on the market today.

The PowerTrip™ surge suppressors provide the level ofprotection needed to assure these mission criticalsystems survive and perform as designed. Utilizingleading edge hybrid circuit designs incorporating bothOptimal Response and Optimal Sinewave Trackingcircuit designs, these versatile devices are a criticalcomponent in a comprehensive facility wide protectionsystem.

ALLTEC's engineering department provides a full rangeof technical and consulting services utilized by many ofthe Fortune 500 companies around the world. Ourproven products and solutions have built a reputationthat our competitors cannot come close to. ALLTECCorporation offers complete engineering services oflightning, grounding and power transient relatedprojects.

ALLTEC Corporation is a global leader in thedesign, manufacture, and installation oflightning protection and grounding systems.During our company's fifteen year history, ourfocus has been continuously set oninnovating new technology, improvingproduct quality and customer service.

ALLTEC Corporation offers a comprehensivefacility protection approach to solving themost difficult lightning, grounding and powerquality problems throughout the world.

The foundation of our business is thefoundation of any good lightning protectionor electrical system, and that is grounding.Wehave experienced technicians available to perform onsite testing to determine soil resistance and specificgrounding conditions at your facility. Our state-of-the-artengineering department can design a grounding systemto meet or exceed your ground resistance andperformance specifications. We manufacture theTerraDyne® Electrolytic Grounding System that utilizesan environmentally friendly chemical process for a yearround, stable, low-resistance grounding system. Anotherimportant aspect of the TerraDyne system is ourTerraFill® Low Resistance Grounding Backfill.TerraFill is aproprietary blend of natural earth carbons that yield aresistance level unparalleled to any other groundingbackfill.

ALLTEC Corporation has engineered and manufacturesthe TerraStat® Lightning Dissipation System. TerraStat isan advanced point discharge system that assists inmitigating lightning strikes. Our engineeringdepartment is capable of custom designing TerraStatsystems for any commercial and industrial building,military structures, petrol-chemical facilities, data andtelecommunications centers, broadcast and wirelesstowers, storage tanks or any other structure that requiresprotection from lightning. We also offer installation ofour lightning dissipation systems anywhere in the world.

ALLTEC Corporation is proud to announce the debut oftheir TerraStreamer® ESE system. It is after extensiveresearch and testing that Alltec introduces atechnologically advanced Early Streamer Emitter.TerraStreamer represents a significant step in lightningprotection advancement. Alltec has strived to enclosethis technology within lightweight and unobtrusivehigh-grade stainless steel housing. The TerraStreamermodels have been independently tested by LaboratorioCentral Oficial De Electrotecnia (LCOE) and certified toUNE 21186 & NFC 17102 standards.

• Lightning Protection Institute (LPI)

• National Fire Protection Association (NFPA)

• Institute of Electrical & Electronic Engineers (IEEE)

• Underwriters Labratories Inc. (UL)

www.allteccorp.com 828.646.9290 3

INTRODUCTION

Manufacturing Capabilities & Quality Assurance

Design • Manufacture • Installation

ALLTEC Corporation is a leader in the design, manufacture, and installation of lightning protection and

grounding systems. For over fourteen years, our sights have been set on improving product quality and

customer service. In February 2001, we relocated our corporate office and manufacturing facility to Canton,

North Carolina, just west of Asheville. This new facility is furnished with state-of-the-art manufacturing

equipment, which enables us to produce a broader product line while adhering to strict design tolerances.

We now have the capability to manufacture our complete line of standard lightning protection and

grounding products, with the flexibility to construct almost any custom product our clients may need.

ALLTEC warehouses a full inventory of lightning protection and grounding materials. This allows us to fill all

of your orders and then ship them directly from one central warehouse, in a timely manner. We also keep a

complete inventory of raw materials to manufacture special orders. By eliminating the time required to order

and receive materials, we typically satisfy special orders seven to ten days faster than our competitors.

ALLTEC's full product line is approved and listed by Underwriters Laboratories. We submit to regular

inspections by UL to ensure continuing quality control, and adherence to all current lightning protection

product specifications. Our products meet or exceed all current specifications for the lightning protection

industry.

To further ensure that our products are of the highest quality and newest technology, we operate an internal

Research and Development department to constantly improve our products. Our goal is to develop

innovative solutions to lightning protection problems in today's computerized world. An aggressive research

program utilizing Independent Testing Laboratories for non-biased research on our product testing and

development helps to keep us on the cutting edge of lightning protection technology.

Quality and customer service form the foundation of our business.We have implemented a quality assurance

program to make certain your order is manufactured to exacting specifications, and from only the highest

quality materials. Our program begins with diligent quality control inspections during the manufacturing

process, and continues with step-by-step inspections throughout the entire order filling and shipping

process. This controlled environment ensures that your shipment contains exactly what you ordered, is

packaged correctly, and shipped efficiently to arrive at your doorstep on time.

Ability to ServeALLTEC Corporation has the capability to design, manufacture, and install any lightning protection or

grounding system you may require. Our complete engineering facilities are prepared to assist you with any

special or unusual requirements.

ShipmentsAll TerraDyne® Grounding Systems will be shipped via motor freight, prepaid and added, unless otherwise

noted. All other products will be shipped by either UPS or Fed Ex, or palletized and shipped via motor freight

unless otherwise noted.

Claims & ShortagesPlease be aware that Alltec Corporation assumes no liability for any damage to goods in shipment. All

materials must be inspected upon receipt BEFORE signing for acceptance of shipment. Once you have signed

the bill of lading accepting shipment, you are acknowledging that you have received the shipment in full and

with no damage. Any damages or shortages need to be noted on the bill of lading before signing and

immediately file a claim with the delivering transportation company. It is our policy that any claims for

shortages or errors must be made within 24 hours after receipt of goods. Any error on our part will be taken

care of promptly and at no cost to you the customer. Any shortages found and reported more than 24 hours

after shipment acceptance will not be replaced free of charge.

Prices & TermsA separate price list is available and is updated as required. Our standard terms are net thirty (30) days with

an approved credit application. We accept VISA, MasterCard, and American Express.

International CustomersOur exporting policy is available upon request. This policy may vary slightly, depending upon the receiving

country and its Customs procedures. ALLTEC Corporation offers all of our engineering and design services

worldwide.

Documentation & Wire Transfer FeesALLTEC Corporation charges standard customary fees for obtaining and processing documents for overseas

shipments. Any wire transfer or bank fees are the responsibility of the customer and will be included in the

price quotation supplied before the shipment leaves our warehouse.

General Information


INTRODUCTION

Client Reference Summary

AGIP KCO (Kazakhstan)AlcoaAlltelAmerica OnlineAT&T WirelessBaise Mobile Center (China)Bank of AmericaBechtelBellSouth MobilityCellular OneCentral Intelligence AgencyChonggou Power Station (China)Cincinnati Gas & ElectricCingular WirelessComcast CellularCrown Castle-USADominion PowerFederal Aviation AdministrationFedExFlorida Department of TransportationFord Motor Company (Mexico)General DynamicsGeorgia Dept. of TransportationHanson AggregatesHome & Garden TVIndian Air Force (India)Indiana Department of TransportationInland SteelIusacell (Mexico)Kazakhtelecom (Kazakhstan)Kennedy Space CenterLadachong Power Station (China)Lafarge - Jordan Cement Factory (Jordan)Level 3 CommunicationsLockheed/Martin AerospaceLuz Y Fuerza (Mexico)MCI/WorldComMerrill LynchMissouri Department of ConservationMotorolaNextel Communications

National Oceanic & Atmospheric Admin.Nissan Motors (Mexico)Norfolk Southern RailwayNorth Carolina Dept. of TransportationNorthrup GrummanNuclear Fuel ServicesOmnipoint CommunicationsPalmetto LimePemex (Mexico)PetroEcuador (Ecuador)Progress EnergyRaytheonSandia National LaboratoriesSave-A-Lot Food StoresScana UtilitySouth Carolina Air National GuardSprint PCSTelmex (Mexico)T-MobileTongren Daxing Airport (China)Tritel CommunicationsTriton PCSTV Azteca (Mexico)TYCO Electronics Systems (India)United NationsUnited States Air ForceUnited States ArmyUnited States Marine Corp.United States NavyUS Dept. of CorrectionsUS Dept. of DefenseUS Dept. of EnergyUS Dept. of InteriorVelocita WirelessVerizon WirelessVeterans AdministrationVirginia PowerWackenhut/Geo GroupWestinghouseWorld Health Organization (Philippines)Yunnan Dian Dong Power Bureau (China)

Additional references available upon request.


INTRODUCTION

Catalog Index

Section A Technical ServicesServicesDesign Request FormTest FormsSample Designs

Section B TerraStat Dissipation ProductsIntroduction

Dissipation TheoryAvailable Models

Section C TerraStreamer ESE ProductsIntroductionESE TheoryAvailable ModelsMounting SystemsInstallation Instructions

Section D TerraDyne Electrolytic Ground RodsIntroductionAvailable ModelsTerraFill® Grounding BackfillGrounding Test WellsInstallation Instructions

Section E ConductorsClass I & II Lightning Protection ConductorsBonding ConductorsGrounding ConductorsCopper Strap

Section F Air TerminalsClass I & II Copper PointsClass I & II Aluminum PointsMiscellaneous & Concealed PointsChimney Points

Section G Air Terminal BasesAdhesive BasesFlat Surface BasesVertical BasesRidge SaddlesPipe/Railing & Misc. BasesPoint AdaptersTripod Braces


INTRODUCTION

Section H Connectors & FittingsCable SplicersBonding LugsBonding PlatesClampsBonding StrapsConnectors

Section I Fasteners & HardwareCable HoldersCable FastenersNailsAdhesivesScrews, Bolts, Nuts & WashersThreaded RodCable Ties

Section J Grounding ProductsGround RodsGround PlatesFloor ReceptaclesDriving Studs & CouplersGround Rod ClampsSplit BoltsBonding JumpersGround GridsSignal Reference GridsCompression Equipment

Section K Grounding Bars

Introduction

Available Models

Accessories

Section L Exothermic EquipmentIntroduction

Accessories

Molds

Section M PowerTrip TVSS ProductsPrimary AC ProtectorsSecondary AC ProtectorsData & Low Voltage ProtectorsRF Protectors & Coax Protectors


INTRODUCTION

Catalog Index

SECTION A TECHNICAL SERVICES

Services

Design Request Form

Test Forms

Sample Designs

LIGHTNING PROTECTION SYSTEM DESIGN

ALLTEC Corporation offers complete engineering services for conventional lightning protection point-

discharge systems and ESE Systems based on the standards set forth by Underwriters Laboratory, the

National Fire Protection Association, the Lightning Protection Institute, the Institute of Electrical &

Electronic Engineers and the American National Standards Institute. ALLTEC is also an accredited

member of these organizations as well as certified LPI Master Designers and Installers. Our engineering

department uses the above-mentioned standards to design systems for commercial, industrial and

residential structures. Our engineering staff is one of the most experienced in the industry and is

continually striving to further our innovations.

GROUNDING SYSTEM DESIGN

ALLTEC’s highly trained and experienced engineering staff provides customized grounding designs and

specifications for virtually any application. Our design engineers utilize information gathered from pre-

installation testing to create a grounding system that is specific to the site parameters and takes into

account the soil resistivity of the area, the geographical size of the site and the typical local atmospheric

conditions at the facility throughout the year. Taking all of these considerations into account, our design

engineers utilize CDEGS® Grounding Analysis Software to develop a system to meet each client’s

specifications. Our design engineers then use AutoCAD® to draft the construction prints for installation. By

utilizing the pre-installation testing results and the CDEGS® program, our design engineers can model a

grounding system to meet or exceed your grounding resistance specifications in any type of terrain or

atmospheric conditions.

TESTING SERVICES

When designing or repairing a grounding system, whether for an electrical service system or a lightning

protection system, it is important to know the soil conditions and the condition of any existing

grounding systems, before any installations or modifications take place. ALLTEC’s engineers and field

technicians are available to perform complete ground testing services worldwide. Our field

technicians perform 3-point fall of potential tests, 4-point soil resistivity tests, clamp-on resistance

tests of grounding electrodes, as well as site survey reports. All of our field crews are equipped with

the latest testing equipment. Our extensive experience in the ground testing and design field enables

us to define exactly what grounding installations and improvements will work best for your site. This

eliminates trial and error and reduces the overall cost of grounding systems by designing only what

is needed to meet your specifications. ALLTEC can also provide independent third party testing

services when required for pre-construction and post-construction testing.


A-2 828.646.9290 www.allteccorp.com

SITE SURVEYS

When you experience lightning or equipment problems, call on ALLTEC to provide a complete

evaluation of your facility. Our audits encompass a multitude of tests and our comprehensive reports

detail our findings, which include solutions and cost estimates. Our experience in this area has solved

many of the most difficult and costly lightning protection and grounding problems at various facilities

located around the world.

TURNKEY SERVICES

ALLTEC's engineers and technicians are some of the most experienced professionals in the industry. Our

crews can perform installations for all lightning protection, grounding and power quality equipment

including: External Earth Grounding, Internal Equipment Bonding and Grounding, Structural Lightning

Protection Systems for buildings and tall structures, Point Discharge Dissipation Systems and Transient

Voltage Surge Suppression Equipment for AC Power, Telephone, Data, RF, and Video equipment. ALLTEC

Corporation also works closely with other companies specializing in servicing Commercial and Industrial

Power, Communication Towers, Computer and Data Equipment, and Alarm and Security Systems. This

gives us the ability to provide any specialty equipment or services that may be required to perform your

installation all through one supplier and one contact.


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Grounding Design Request Form

Project Name:_________________________________

Project Number:_______________________________

COMPANY CONFIDENTIAL: Engineering Department Headquarters110 Catalyst DriveCanton, NC 28716, USAPhone: +1 828.646.9290Fax: +1 828.646.9527

Date:_________________________Dead line:__________________________Job Number:_______________

Location:__________________________________________________________________________________

Contact:______________________________________________Telephone: (_____)_____________________

Company:_______________________________________________Fax: (_____)________________________

Existing Grounding Information

Ground Resistance Measured? Yes No Results:________________________________________

Meter(s) used to Measure? Yes No Type:_____________________________________________

Size of Ground Rods/Grids?___________________________________________________________________

What is being Grounded? (Building, Equipment, etc.)______________________________________________

Size of Electrical Service Entrance (Volt, Amp)____________________________________________________

Age of Facility / Grounding System ? (Approximate if Unknown)_____________________________________

New Grounding System

Soil Resistivity Tester:________________________________________________________________________

How was the Soil Resistivity Measured?_________________________________________________________

Ground System Purpose:_____________________________________________________________________

Required Resistance:________________________________________________________________________

Lightning Protection (Existing or New):_________________________________________________________

Site Information

What is the Size of the Usable Land Area For Grounding?__________________________________________

List Other Site Considerations:________________________________________________________________

*IMPORTANT*ATTACH SITE DETAIL PLAN

Notes or Comments:



Date of Test:

Client:

Project:

Conditions:

Test Completed By:

Test Method: Four-Point Soil Resistivity

Test Instrument:

Calculation: Soil resistivity (Ohm-cm)= 191.5 x spacing (ft) x reading

Headquarters110 Catalyst DriveCanton, NC 28716, USAPhone: +1 828.646.9290Fax: +1 828.646.9527



Soil Resistivity Field Report

Project Name:_________________________________

Project Number:_______________________________

COMPANY CONFIDENTIAL: Engineering Department

Testing ResultsMeter Settings

Location Depth Tested mA Range Display Calculated Soil Resistivity

1 5 Ohm-cm10 Ohm-cm20 Ohm-cm30 Ohm-cm40 Ohm-cm





Date of Test: _______________________________________________________________________________

Client: ____________________________________________________________________________________

Project: ___________________________________________________________________________________

Conditions: ________________________________________________________________________________

Test Completed By: _________________________________________________________________________

Test Method: Clamp-On

Test Instrument: ____________________________________________________________________________

Comments:




Clamp-On Resistance Field Report

Project Name:_________________________________

Project Number:_______________________________


Testing Results

Description of test location Current Reading Resistance Reading (Ohms)

Test point 1

Test point 2

Test point 3

Test point 4

Test point 5

Test point 6

Date of Test: Weather Conditions:

Project Type:

Soil Conditions:

Test Location:

Test Completed By:

Test Method: Three-Point Fall-of-Potential

Test Instrument:

Graph enough points to accurately determine where the curve plateaus.

Testing Layout:

Testing Results

Res

isti

vity

Distance From Ground Grid




Three Point Fall of Potential Ground Resistance Field Report

Project Name:_________________________________

Project Number:_______________________________


Distance TestFrom Grid Data

Distance From Ground GridNotes:

SECTION B TERRASTAT DISSIPATION PRODUCTS

Introduction

Dissipation Theory

Available Models

Point Discharge Terminals

Dissipation TheoryHow it works

TerraStat ®ALLTEC Corporation offers a complete line of Lightning Dissipation Terminals, which utilize the Point DischargePrinciple to mitigate direct lightning strikes. The following pages display our line of TerraStat® DissipationTerminals, that were designed to protect anything from the tallest broadcast towers to the smallest scadasystem.

ALLTEC TerraStat Terminals are the latest design in dissipation products. These terminals help to prevent directlightning strikes by dissipating static electrical charge into the atmosphere through the process of ionization.This process reduces overall facility charge concentrations, lowering probabilities for the formation of streamers.Since streamers complete the actual path of the lightning strike,the likelihood of a direct lightning strike to yourstructure is significantly reduced. As a storm cloud builds, static electrical charges in its lower portion induceopposite charges on earth and its structures. When the induced charge accumulates, streamers may form andinvite direct strikes.

TerraStat Dissipation Terminals incorporate small electrodes that break down into corona long before streamerscan form, thereby lowering accumulated charge on the structure and postponing streamer generation. Non-protected objects take over the streamer generation role. Their likelihood of being struck is high, compared tothe TerraStat-protected site. Many of our TerraStat Dissipation Terminals are designed to be included in UL 96AMaster Label lightning protection systems. We offer a standard Vertical Dissipation Terminal (TS-100) for use inmost building applications. For structures or equipment with a high susceptibility to lightning strikes, our TS-400 Series have four times the protection of our standard vertical dissipation terminal.

ALLTEC Corporation also manufactures a complete line of TerraStat Dissipation Terminals (TS-500 & TS-510)designed specifically for broadcast and communications towers, high mast lighting, and other high riskstructures. Whatever your requirements, we have a product to fit the application. For special applications, wehave the capabilities to design, manufacture and install a custom system to fit your needs.


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Lightning is an electrical discharge, at enormous voltage, that attempts to equalize charge imbalances createdby a thunderstorm. Whether that imbalance occurs between two clouds, two different areas in the same cloud,or a cloud and the opposite charges induced on the earth, a point discharge system works by reducing thatimbalance.

While scientists still have much to learn about thunderstorms and how they work, electrical charges inthunderstorms are generally thought to be created by combinations of thermal, mechanical and chemicalinteractions. In basic electrical theory, any charge imbalance is called static electricity. Electrostatics, defined asthe field of physics dealing with phenomena due to attractions or repulsions of charges, is exemplified by athunderstorm buildup and resulting lightning strike.Lightning is Nature's electrical recombination of separatedelectrical charges. An electrical charge in the cloud and an induced, opposite charge on the ground, will beattracted to each other. Once this attraction (voltage) becomes strong enough to overcome the insulatingqualities of the atmosphere, lightning follows.(See Fig.1)


www.allteccorp.com 828.646.9290 B-3

Point discharge theory states that a sharp, conductive point will dissipate (ionize) static electrical charge,transferring it to the atmosphere. The sharp-pointed lightning rod is a good example of this principle.TerraStat's multitude of sharp points dissipate a significant amount of induced ground charge, increasing asthe charge builds. As a result, lightning is more likely to be attracted to structures with higher chargeconcentrations, and features capable of sending out streamers. In the improbable event a strike does persistin spite of charge reduction,TerraStat products act as connection points for the strike, carrying its damagingenergy to ground.

Earth objects dissipate induced ground charge naturally. A properly designed dissipation system enhancesthis natural phenomenon, altering enough induced charge to forestall any part of the protected structurefrom generating streamers capable of attracting a lightning strike. (See Fig.2)

FIGURE 1 Opposite charge build-up on structure under a thunderstorm.

FIGURE 2 Ground charge dissipated into atmosphere with TerraStat Dissipators.

TerraStat TS-500 Tower Model DissipatorCharge Streamer

Step Leader

Charge Build-up

The TerraStat TS-50 Series Dissipator is designed to offer cost effective point discharge dissipation to smallstructures where only a low level of dissipation is required. For example, traffic control boxes, water wellpumps, metering equipment boxes, satellite dishes, etc. The TS-50 can be threaded into a base plate orattached directly to metal objects with screws or bolts. All TS-50 Series Dissipators are constructed of highquality stainless steel.

TerraStat®TS-50

TS-50-T

TS-50-L



3.1 oz (87.9 g)

4.1 oz (116.2 g)

Standard 1/2” 13 Threads (Other thread sizesavailable upon request.)

2.0” Spiral Wound Dissipation Brush with .010 Diameter X 3.75” Length Dissipation Wire

2.0” Spiral WoundDissipation Brush with .010 Diameter X 3.75”Length Dissipation Wire

1/4” MountingHoles 1” oncenter

The TerraStat TS-50-AD Dissipator is designed to provide protection to Antennas, Pipe Mounts, and othersimilar structures. The TS-50-AD Antenna Dissipator is constructed completely of Stainless Steel and can beattached to Galvanized Steel, Bronze, Copper, Aluminum Pipes or Antenna Caps. The TS-50-AD is fullyadjustable and will fit any size pipe or antenna cap from 1-1/2” up to 3-1/2” in diameter. The TS-50-ADAntenna Dissipator is mounted directly above and aligned with the antenna so it will not interfere with thesignal. WT 7.0 oz (198.4 g)

NOTE: The TS-50-AD Antenna Dissipator is designed to be attached only to grounded objects. It should be mounteddirectly to antenna mount support pipes or only to DC Grounded antennas with grounded metal caps. DO NOT attachthe TS-50-AD directly to fiberglass antennas.


TerraStat®TS-50-AD Antenna Dissipator


2.0” Spiral Wound DissipationBrush with .010 Diameter X 3.75”

Length Dissipation Wire

Fully adjustable stainless steelmounting assembly.Fits 1-1/2” to 3-1/2” Pipes.

Designed to replace the traditional air terminal in conventional lightning protection systems. The TS-100converts a standard lightning rod system into a Lightning Dissipation System, which mitigates the chancesof a direct lightning strike to any building or structure on which it is installed. The TS-100 assembly isconstructed of high quality stainless steel. The stem section is available in various materials and sizes to becompatible with all standard lightning protection system components.

Other sizes available upon request.ALL threads are machined to 1/2" standard.


TerraStat®TS-100


4.5” Spiral Wound Dissipation Brush with .010Diameter X 3.75” Length Dissipation Wire

Standard ModelsTS-100-C-12-12 WT 1.0 lbs (0.4 kg)TS-100-C-18-12 WT 1.5 lbs (0.6 kg)TS-100-C-24-12 WT 2.0 lbs (0.9 kg)

TS-100-S-18-58 WT 1.5 lbs (0.6 kg)TS-100-S-24-58 WT 2.5 lbs (1.1 kg)

TS-100-A-12-12 WT 0.5 lbs (0.2 kg)TS-100-A-18-12 WT 0.5 lbs (0.2 kg)TS-100-A-24-12 WT 1.0 lbs (0.4 kg)TS-100-A-12-58 WT 1.0 lbs (0.4 kg)TS-100-A-18-58 WT 1.0 lbs (0.4 kg)TS-100-A-24-58 WT 1.0 lbs (0.4 kg)

TS-100 Numbering System

To order, simply follow the three steps below to specify the type and sizeof the unit. The example below, shows how to order the TS-100.

TS-100-C 12 12(1) Type (2) Length (3) Diameter

1. Type: C = CopperA = AluminumS = Stainless Steel

2. Length: Measured in inches

3. Diameter: 12=1/2"...58=5/8"

LISTEDAIR TERMINAL 46UN


The TerraStat TS-120 Point Discharge Unit is designed to provide protection to side mounted dishes andantennas on towers. The TS-120 mitigates the chances of a direct lightning strike to the side of any tower orstructure on which it is installed.The TS-120 is available with mounting hardware to fit any tower application.WT 3.5 lbs (1.6 kg)

TerraStat®TS-120


4.5 Spiral Wound Dissipation Brush with .010Diameter X 3.75” Length Dissipation Wire.

Constructed of high quality stainless steel.

1/4” X 1-1/2” SS offset Mounting Bracket with roundmember hardware standard. State dia when ordering.

Using the same features as the TS-100, the TS-400 provides a higher level of dissipation. It is constructedcompletely of Stainless Steel and utilizes four dissipation brushes attached to a single elevation conductorfor higher dissipation on a single mount. The TS-400 is ideally suited for protecting high mast light poles,security cameras, scada antenna systems, and smaller monopoles and towers used for communications.Custom mounting hardware is available for special applications. Also available in aluminum for applicationswhere weight is a concern.

Stainless Steel WT 5.0 lbs (2.3 kg)Aluminum WT 2.5 lbs (1.1 kg)


TerraStat®TS-400


4.5” Spiral Wound Dissipation Brush with .010Diameter X 3.75” Length Dissipation Wire

Standard 1/2” X .75 Threaded Shaft End ForStandard Air Terminal Mounting Base

5/8” X 18” Elevation Conductor


Elevation Conductors areavailable in various lengths.

TS-400-24 WT 5.5 lbs (2.4 kg)

TS-400-36 WT 6.5 lbs (2.9 kg)

TS-400-48 WT 7.5 lbs (3.5 kg)

TS-400-60 WT 8.5 lbs (3.8 kg)

TS-400-72 WT 9.5 lbs (4.3 kg)

Other lengths & mounting hardware available upon request.ALL threads are machined to 1/2" standard. See page B-9.


TerraStat®Mounting Hardware


5/8” Round Stainless Steel Offset Elevation Conductor

TS-BKT-110 5/8" X 48" with bonding slots WT 4.5 lbs (2.0 kg)

TS-BKT-111 5/8" X 48" with mounting plates WT 5.0 lbs (2.3 kg)

1/4” X 1-1/2” Stainless Steel Flat Offset Elevation Conductor

TS-BKT-115 48" Flat offset WT 6.0 lbs (2.7 kg)

TS-BKT-116 72" Flat offset WT 8.5 lbs (2.8 kg)

1/4” X 1-1/2” Stainless Steel Flat Straight Elevation Conductor

TS-BKT-120 24" WT 2.75 lbs (1.25 kg)

TS-BKT-124 48" WT 5.5 lbs (2.5 kg)

TS-BKT-126 72" WT 8.25 lbs (3.74 kg)

ALLTEC Corporation’s latest development in dissipation products utilizes the Point Discharge Principal for themitigation of direct lightning strikes to communications and broadcast towers and other tall structures. TheTS-500 is constructed completely of 300 series stainless steel for durability. The lightweight, low wind loaddesign of the TS-500 facilitates a simple installation without requiring a large amount of valuable real estatefor mounting. The TS-500 can be installed on any type of tower or monopole.WT 8.0 lbs (3.6 kg)

Custom mounting hardware available for round member legs or angle legs.


TerraStat®TS-500


5” Diameter Spiral WoundDissipation Brush with .010Diameter Stainless SteelDissipation Wire.

Cast Bronze Bonding Lug

36” X 1.5” X .25”Mounting Frame

10” Stand Off Brace

The TerraStat TS-510 is the horizontal version of the TerraStat TS-500 and is designed to be mountedhorizontally across the tops of large face section towers, on platforms and antenna arms.The TS-510 can alsobe used to protect water tanks, storage tanks, commercial cranes and other structures that have large areasof horizontal exposed steel. WT 9 lbs (4.1 kg)


TerraStat®TS-510


5” Diameter Spiral WoundDissipation Brush with .010Diameter Stainless SteelDissipation Wire.

36” X 1.5” X .25”Mounting Frame

SS Angle Adapters for Mountingto Angle Iron and I-Beam steelup to 7/8” thick.

10” Stand Off Brace

SECTION C TERRASTREAMER ESE PRODUCTS

Introduction

ESE Function

ESE Models

ESE Accessories

TerraStreamer®Introduction

ALLTEC Corporation is proud to offer our new line of Early Streamer Emitter terminals for structural lightning

protection. The TerraStreamer ESE utilizes advanced electronics to provide structural lightning protection to

facilities that would otherwise be difficult or cost prohibitive to protect by conventional means.

TerraStreamer ESE terminals are the preferred protection method for mega-structures such as distribution

warehouses, industrial plants, amusement parks, shopping malls, sports arenas, and other large area

structures. Laboratory testing of triggering times have verified a protection radius of up to 109 meters from

a single terminal.

The TerraStreamer ESE terminal is designed and constructed with the latest advanced electronics circuitry

encased in a lightweight and unobtrusive stainless steel housing for durability and long service life. The

TerraStreamer models have been independently tested by Laboratorio Central Oficial De Electrotecnia

(LCOE) and certified to UNE 21186 and NFC 17102 standards.

Continuing our goal of professional customer service, ALLTEC Corporation offers design assistance for

architects and engineers or for commercial or municipal end users.

ESE Function - How They Work

The theory of function for ESE terminals is to create an upward propagating streamer earlier than

conventional air terminals or other objects on the earth, thereby offering larger zones of protection. The

TerraStreamer does this by collecting and storing ground charge during the building phase of a

thunderstorm.

Once a thunderstorm begins developing downward step leaders, the ambient electric field intensity in the

area of the ESE terminal begins building. When this electric field intensity reaches a preset level, it triggers

the terminal to release the stored ground charge, forming an upward streamer, microseconds earlier than

other objects in the immediate area.

This development of an upward streamer earlier in time and space ensures that the TerraStreamer ESE

terminal will be the target of the developing lightning strike. The selection of the TerraStreamer model,

placement, and mounting height above the protected area all factor into formulas calculating the

dimensions of the protected area.


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E A R L Y S T R E A M E R E M I T T E R T E R M I N A L S


Models

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TerraStreamer® E A R L Y S T R E A M E R E M I T T E R T E R M I N A L S

Triggering Time Test Results

The triggering time T (µs) is defined as the gain at the

sparkover instant obtained with a TSE terminal

compared with a simple rod terminal exposed to

the same conditions.

The triggering time instance gain T is

associated with a triggering time distance

gain L.

L = V. . T where:

L (m) : gain in lead distance of the

sparkover distance.

V (m/µs) : the average speed of the

downward tracer (1.23 m/µs).T (µs) : gain in sparkover time of the

upward leader.

TSE-25 TSE-40 TSE-60

Triggering Time Test ResultsAdvance

Time

33 µs

47 µs

60 µs

Gain inLead Distance

40.6 m

57.8 m

72.6 m

Model

TSE-25

TSE-40

TSE-60

Two Ye a rL i m i t e d

Wa r ra n t y

All figures derived from L.C.E.O testing as perUNE21186 specifications under strict labroratoryconditions, associated to results.




Upward Streamer

RpH

TerraStreamer

The standard protection radius Rp of the TerraStreamer is linked,according to NFC17-102 1995 standard. As shown above, the protectionlevels I, II, or III (as calculated in Annex B of NFC17-102) and to the heightof the TerraStreamer above the structure to be protected (H, defined byNFC17-102 as a minimum 2m).

TerraStreamer Protection Radius

Protection AreasH (m)

2

4

6

8

10

2

4

6

8

10

2

4

6

8

10

TSE 40Rp

23

46

58

59

59

30

60

76

77

77

34

68

84

85

87

TSE 25Rp

14

30

37

38

39

20

40

52

53

55

24

46

59

61

62

TSE 60Rp

31

63

79

79

79

39

78

97

98

99

46

85

107

108

109

Level I

Level II

Level III

A Certificate of Protection Radius andFulfillment of standards UNE 21186 and NFC17102 for each model and level.

Certificate of Withstood Current

Certificate of Gain in Triggering Time

A variety of installation hardware is availablefor easy installation.

Suitable for use with lightning protectioncable or copper tape.

Competitively Priced

Complete Design Services Available

Available in three models for all applications.

High grade stainless steel one piece construction.

Suitable for most environments including corrosiveatmospheres.

Lightweight and low wind loading.

Tested and certified to internationally accepted standards.

Reliable performance in all weather conditions.

Two Year Warranty

Benefits and Features of TerraStreamer ESE Systems


www.allteccorp.com 828.646.9290 C-5


Terminal Adapters

Flat Wall Corner Bracket TSE-FW-BKT

Masts

Standard Duty Masts1.5" x .120" Wall SS Tube1 Meter Length TSEM-1.5-1 2 Meter Length TSEM-1.5-2 3 Meter Length TSEM-1.5-3 6 Meter Length TSEM-1.5-6 Mast Section Coupler TSEM-1.5-C

Heavy Duty Masts2" x .188" Wall SS Tube1 Meter Length TSEM-2-1 2 Meter Length TSEM-2-23 Meter Length TSEM-2-3 6 Meter Length TSEM-2-6 Mast Section Coupler TSEM-2-C

Standard Terminal Adapters1.50” I.D Brass TSE-ADP-1.5-B1.50” I.D Stainless Steel TSE-ADP-1.5-SS

Heavy Duty Terminal Adapters2.00” I.D Brass TSE-ADP-2-B2.00” I.D Stainless Steel TSE-ADP-2-SS

Mounting Hardware

Mounting Brackets

Universal Wall Mount Bracket TSE-WM-BKT



Mounting Hardware

Pipe Mount Bracket - Vertical

Non Penetrating Ballast Mount Base

Tripod Roof Base

TSE-PMV-BKTFits Pipes up to 4” O.D.

TSE-PMH-BKTFits Pipes up to 4” O.D.

TSE-FM-BASE18”L X 18”W X 24”H

TSE-NP-BASE36”L X 36”W X 48”H

TSE-TRI-BASE3’ High

Accepts mast up to 1.75” O.D.

Fastening Kit

Guy Cable Kit TSE-GUY-KITKit contains 150’ of cable, 3 turnbuckles, andattachment points for securing a 6 meter mast.

Roof Top Mount Flat Base

Pipe Mount Bracket - Horizontal


SECTION D TERRADYNE ELECTROLYTIC GROUND RODS

Introduction

Available Models

TerraFill Grounding Backfill

Grounding Test Wells

TerraDyne®Why Install a TerraDyne Electrolytic Grounding System?One of the most important investments a facility makes is in sensitive electronic equipment. As this equipmentbecomes more sophisticated and electrically susceptible,the need for an exceptionally low-resistance groundingsystem becomes more crucial. It is in response to this requirement that ALLTEC Corporation has developed theTerraDyne Electrolytic Grounding System.

What is a TEGS?TEGS is a multipurpose grounding system. It was designed to provide long term protection from lightning,electrical transients, static discharges, electro-magnetic interference and other electrical hazards. The systemmay be used for virtually any application where the protection of machinery, electronics and personnel isimportant.

TEGS was designed for use in any type of soil condition. Some of the many applications where it is commonlyused include cellular, radio and television broadcasting sites, computer facilities, power substations,communication centers, medical facilities and industrial sites.

Protecting your expensive equipment is essential. TEGS enhances the performance of your electronics, stabilizessignal references and reduces the risk of injuries. The end result is a stable grounding system that providesundisturbed long-term performance while maintaining cost efficiency.

Principles of OperationThe TEGS effectively utilizes a hydroscopic process to acquire moisture from the atmosphere. The moistureand the nontoxic chemicals inside the electrode react and create an electrolytic solution. This electrolyticsolution leaches into the surrounding soil through ports that have been positioned in the electrode. Thisprocess improves the soil conductivity and dramatically reduces electrical resistance between the electrodeand earth.

TerraDyne also takes advantage of another benefit. The hole bored for the installation is back-filled withTerraFill®, which also assists in substantially lowering the earth’s resistance by creating a direct, lowresistance, electrical connection between the electrode and the earth. The use of TerraFill will reduceimpedance by increasing the effective contact area of the electrode to the soil. TerraFill is an easily appliedproduct manufactured from environmentally safe and stable natural materials. Each kit includes TerraFill asthe backfill material.

TerraDyne InnovationsThrough extensive research and development of the electrolytic chemical grounding concept, our engineershave designed the TEGS to enhance the overall performance of any grounding application.The TEGS may beutilized on any project with complete confidence that it will meet or exceed any existing groundingspecification.

TerraDyne Electrolytic Grounding Systems are guaranteed for thirty years, with an expected life of 50 years.The systems are available in vertical or horizontal models. Vertical electrodes are usually installed using anauger. Horizontal electrodes are installed in trenches and utilized where the soil is rocky or excavationconditions are poor. The electrodes vary in length from 8 to 300 feet. Custom lengths, accessories and designoptions are available.


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TerraDyne®

Vertical Model


Electrolytic Grounding System

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Vent Ports

ExothermicConnection

Copper Conductor

Leach PortsElectrolytic “Routes”

TerraFill Backfill

Protective Test Well

Vented Cover

MODEL# DESCRIPTIONTG-08S 8’ Vertical ShaftTG-10S 10’ Vertical ShaftTG-12S 12’ Vertical ShaftTG-15S 15’ Vertical ShaftTG-20S 20’ Vertical ShaftTG-30S 30’ Vertical ShaftTG-40S 40’ Vertical Shaft

Note: All Shafts are made of2” I.D. type “K” Copper Tube.

All TerraDyne models are available in a modular construction for easy export shipping.

LISTED GROUNDING

EQUIPMENT 50VF

Vent Ports

20’ 0” UpperElectrode Section

ExothermicConnection

Copper Conductor

Electrolytic “Routes”


Vented Cover

MODEL# DESCRIPTIONTG-100S 100’ Vertical ShaftTG-200S 200’ Vertical ShaftTG-300S 300’ Vertical Shaft

Copper Coupler

20’ Body SectionsQuantities Varywith Electrode Size

TerraFill Deep SeriesBack Fill TF-50DS

20’-0” LowerElectrode Section

Leach Ports


TerraDyne®

Deep Series ModelElectrolytic Grounding System


TerraFill “Deep Series” (TF-50DS) is used to backfill around the TerraDyne Deep Series electrodes duringinstallation. TF-50DS is a natural volcanic clay that has been engineered to maintain electrical and ionicconductivity, which enhances the performance of the grounding system. It is mixed with water 16 gal (60.5L) per bag and pumped or poured around the electrode during installation.

TF-50-DS Deep Series Benefits:• Designed Specifically for Deep Grounding Applications• Enhanced and Stable Grounding Performance• NSF Approved and Certified (National Sanitation Fill Association)

The TerraDyne Deep Series Electrolytic Grounding System is a cost effective alternative to water well groundsand other expensive grounding systems used where real estate is limited.

LISTED GROUNDING

EQUIPMENT 50VF



TerraDyne®

Horizontal ModelElectrolytic Grounding System


Vent Ports

36”Vertical Riser

TerraFill Backfill

Electrolytic “Routes”Note: Leach Ports are

located at the Lowest Radiiof the Horizontal Shaft


Vented Cover

Copper Conductor

Exothermic Connection

MODEL# DESCRIPTIONTG-10L 10’ Horizontal ShaftTG-12L 12’ Horizontal ShaftTG-15L 15’ Horizontal ShaftTG-20L 20’ Horizontal Shaft

Note: All Shafts are made of2” I.D. type “K” Copper Tube.

LISTED GROUNDING

EQUIPMENT 50VF



TerraDyne®

Top Section View


Electrolytic Grounding System

Vertical Rod

Lower Section View

Test Well CoverSealed Cap

ProtectiveTest Well

Exothermic Weld

Grounding Conductor

Vertical ElectrodeShaft/Riser Type “K”

Copper Tube

Vertical ElectrodeShaft/Riser Type “K”

Copper Tube

Leach Ports

Sealed Cap




ElectrolyticSalt Solution


4 VentilationPort Holes

Ventilation Port



TerraDyne®

Lower Section ViewHorizontal Rod

Horizontal Electrode ShaftType “K” Copper Tube


Sealed Cap

Leach Ports

TerraFill GroundingBackfill


Short 90° Elbow

EARTH

EARTH

ELECTROLYTIC EFFECT OF COMPOUNDS

TerraFill provides a simple method tosubstantially lower the earth resistance ofgrounding systems. When used inconjunction with copper groundingequipment, TerraFill will lower the contactresistance to earth by up to forty percent.

TerraFill is an easily applied product whichproduces lower steady state and stablegrounding impedance. TerraFill produces alower surge impedance resulting in fastertransient dissipation. TerraFill ismanufactured from environmentally safe andstable natural materials. TerraFill has anexcellent shelf life and long term storage hasno effects on performance.

TerraFill creates a positive, low resistance,electrical connection between the groundingsystem and the earth. It is manufactured to becompatible with copper grounding systemsand standard field application methods. It canbe used in connection with grounding gridsto minimize step and touch potentials. In highresistivity soils, TerraFill can be used toproduce acceptable grounding resistancewith reasonable size.

The versatility and ease of applying TerraFill tolower ground resistance of groundingequipment allows for a variety of earthingdesigns to be used which would otherwisenot be economical or practical. TerraFillrequires only minimal instruction forapplication. No special tools or equipment arerequired for application, making installationsimple and economical.

Effective:- Reduces resistance to earth- Maintains constant resistance

for the life of the system- Performs in all soil conditions

even during dry periods

Permanent:- Will not dissolve or decay with time- Freezing increases its resistivity

less than 10 percent- Requires no maintenance- Does not depend on the continuous

presence of water to maintain its conductivity

Environmentally Friendly:- Does not adversely affect soil- Will not contaminate ground water- Meets all EPA requirements for landfill- Material Safety Data Sheet (MSDS)

available on request

Easy To Use:- Comes in 50.0 lb (22.7 kg) bags- One person installation- No mixing required- Self compacting

Low-Resistivity Grounding Backfill

TerraFill ®SECTION D TERRADYNE ELECTROLYTIC GROUND RODS


100

1000

TerraFill Bentonite

>1

>300

10

1



910 TB

ASSEMBLY INCLUDESTest Well Cover & Body Total Weight = 4.5 lbs (2.0 kg)(Available in Black or Green)

STATIC VERTICAL LOAD RATINGBody with HDPE Cover = 350 PSI

3,100 - 5,500 PSI

160,000 - 210,000 PSI

5-15 ft. lbs./in

165° to 180° F

Minimum .955

Excellent

Nil

Note: For use in non-vehicular traffic installations ONLY.

Poly Plastic Test Well

PROPERTIES OFUNFOAMED RESIN

ASTM TESTMETHOD

HDPE

Tensile Strength

Flexural Modulus

Notched Izod Impact Strength

Deflection Temperature

Density

Chemical Resistance

Water Absorption

D-638

D-790

D-256

D-648

D-792

--------

--------

FL8T

ASSEMBLY INCLUDESCover & BodyTotal Weight = 9 lbs (4.1 kg)(Available in Black or Green)

Fibrelyte is a proven polyester pre-mix withcalcium carbonate and polyester resinsinterlaced with fiberglass and ultra violetinhibitors. Fibrelyte is a durable, state and utilityapproved, noncombustible material.

• Super lightweight means easier installation

and servicing.

• Stronger than precast concrete. Exceeds WUC

3.6 recommendations for 10,000 lb. wheel

loading.

• Durable and inert-resistant to heat, cold, and

chemicals.

• Won’t crack or break during handling, which

eliminates loss due to breakage.

SPECIFICATIONSFlexural Strength: 6,000 PSITensile Strength: 6,000 PSICompressive Strength: 20,000 PSI



Fiberlyte Test Well



ASSEMBLY INCLUDESCover & BodyTotal Weight: 66 lbs (29.9 kg)

Precast concrete body that is reinforcedwith non-settling shoulders to maintaingrade and facilitate back filling with acast iron receptacle for cover. ConcreteCompressive Strength = 4500 PSI.

1-RT

Concrete Test Well with Cast Iron Cover

SECTION E CONDUCTORS

Class I & II Lightning Protection Conductors

Bonding Conductors

Grounding Conductors

Copper Strap

Strike Counter


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Lightning Protection Conductor

32S32 Strand 17 Gauge Class I Copper CableApproximate weight per 1,000 feet 215 pounds (97.5 kg/304.8 m).Diameter 15/32"; No. 2 size; 65,600 circular mils.

32L32 Strand 17 Gauge Class I Lead Coated Copper CableApproximate weight per 1,000 feet 250 pounds (113.4 kg/304.8 m).Diameter 15/32; No. 2 size; 65,600 circular mils.Lead coated copper conductor cable is used on chimneys and other locations where resistance to corrosion is necessary.

2214 Strand 17 Gauge Miniature Copper CableApproximate weight per 1,000 feet 90 pounds (40.8 kg/304.8 m).Diameter 1/4"; No.6 size; 28,500 circular mils.

4028 Strand .066 Gauge Class II Copper CableApproximate weight per 1,000 feet 375 pounds (170.1 kg/304.8 m).Diameter 1/2"; No. 1/0 size; 122,000 circular mils.

40L28 Strand .066 Gauge Class II Lead Coated Copper CableApproximate weight per 1,000 feet 405 pounds (183.7 kg/304.8 m).Diameter 1/2"; No. 1/0 size; 122,000 circular mils.Lead coated copper conductor cable is used on chimneys and other locations where resistance to corrosion is necessary.

A2828 Strand 14 Gauge Class I Aluminum CableApproximate weight per 1,000 feet 130 pounds (58.9 kg/304.8 m).Diameter 5/8"; No.1/0 size; 115,080 circular mils.

A3037 Strand .0756 gauge Class II Aluminum CableApproximate weight per 1,000 feet 200 pounds (90.7 kg/304.8 m).Diameter 9/16"; No.4/0 size; 211,600 circular mils.

AG410 Strand 14 Gauge Miniature Aluminum CableApproximate weight per 1,000 feet 39 pounds. (17.7 kg/304.8m)Diameter 5/16"; Size No. 4; 43,000 circular mils.

Grounding Conductors

STRANDED - Soft Drawn Copper

SOLID - Soft Drawn Copper


Catalog # Size Strands CM Area Lbs./Mft.

8–7 No. 8 AWG 7 16,510 516–7 No. 6 AWG 7 26,240 816–7–T No. 6 AWG 7 26,240 814–7 No. 4 AWG 7 41,740 1292–7 No. 2 AWG 7 66,360 205 2–7–T No. 2 AWG 7 66,360 2051/0–7 1/0 AWG 7 105,600 3261/0–19 1/0 AWG 19 105,600 3261/0–19–T 1/0 AWG 19 105,600 3262/0–7 2/0 AWG 7 133,100 4112/0–19 2/0 AWG 19 133,100 4112/0–19–T 2/0 AWG 19 133,100 4113/0–7 3/0 AWG 7 167,800 5183/0–19 3/0 AWG 19 167,800 5183/0–19–T 3/0 AWG 19 167,800 5184/0–7 4/0 AWG 7 211,600 6534/0–19 4/0 AWG 19 211,600 6534/0–19–T 4/0 AWG 19 211,600 653250 MCM 250 MCM 37 250,000 772300 MCM 300 MCM 37 300,000 927350 MCM 350 MCM 37 350,000 1081400 MCM 400 MCM 37 400,000 1235500 MCM 500 MCM 37 500,000 1544750 MCM 750 MCM 61 750,000 23161000 MCM 1000 MCM 61 1,000,000 3088

Catalog # Size Strands CM Area Lbs./Mft.

2 No. 2 AWG 0.257 66,360 2012–T No. 2 AWG 0.257 66,360 2014 No. 4 AWG 0.204 41,470 1264–T No. 4 AWG 0.204 41,470 1266 No. 6 AWG 0.162 26,240 806–T No. 6 AWG 0.162 26,240 808 No. 8 AWG 0.128 16,510 5010 No. 10 AWG 0.101 10,380 31.412 No. 12 AWG 0.081 6,530 19.814 No. 14 AWG 0.064 4,110 12.4

www.allteccorp.com 828.646.9290 E-3


All Copper Strap is sold in 100’ rolls

Flat Copper Strap Conductors

Part # Width Thick GA. Length Weight/Roll

CS1016 5/8” . .064” 14 100’ 15.4 (6.9 kg)CS1018 5/8” .125” 8 100’ 30.2 (13.7 kg)CS1114 1” .032” 20 100’ 12.4 (5.6 kg)CS1116 1” .064” 14 100’ 24.8 (11.2 kg)CS1118 1” .125” 8 100’ 48.3 (21.9 kg)CS1212 2” .016” 26 100’ 12.4 (5.6 kg)CS1214 2” .032” 20 100’ 24.8 (11.2 kg)CS1216 2” .064” 14 100’ 49.6 (22.5 kg)CS1412 4” .016” 26 100’ 24.8 (11.2 kg)CS1414 4” .032” 20 100’ 49.6 (22.5 kg)CS1612 6” .016” 26 100’ 37.1 (16.8 kg)

E-4 828.646.9290 www.allteccorp.com

Other custom sizes available by special order.

Lightning Strike Counter

ASC-6XCounter displays the number of lightning strikes that have hit a system. The counter is for use on towerlegs or other down conductors such as cables. It connects to two points on the conductor, spaced at least8 feet apart, using #14 or larger wire (not included). Features include weather proof enclosure, internalprotection, and six digit readout. Mounts to any flat surface.The Strike Counter ASC-6X is for outdoor use.WT 4.0 oz (113.4 g)

SECTION F AIR TERMINALS

Class I & II Copper Points

Class I & IIAluminum Points

Miscellaneous & Concealed Points

Chimney Points

Air Terminals

1012 3/8" X 12" Solid Copper Point WT 6.8 oz (192.7 g)




1036 3/8" X 36" Solid Copper Point WT 1.31lbs (0.59 kg)

1048 3/8" X 48" Solid Copper Point WT 1.71lbs (0.77 kg)


1116 1/2" X 16" Solid Copper Point WT 1.02 lbs (0.46 kg)

1118 1/2" X 18" Solid Copper Point WT 1.08 lbs (0.48 kg )










1112A 1/2" X 12" Solid Aluminum Point WT 3.6 oz (102.1 g)










1236A 5/8" X 36" Solid Aluminum Point WT 1.03 lbs ( 0.46 kg)

1248A 5/8" X 48" Solid Aluminum Point WT 1.37 lbs (0.63 kg)

1218S 5/8" X 18" Solid Stainless Steel Point WT 1.50 lbs (0.68 kg)





F-2 828.646.9290 www.allteccorp.com

Note: Please add suffixletter ‘B’ to Catalognumber for Blunt Tips;add suffix letter ‘T’ toCatalog number for TinPlating.


All Air Terminals in this section meet or exceed the material specifications and requirements of UnderwritersLaboratories, Inc., (UL®) and the Lightning Protection Institute, (LPI). All 5/8" Air Terminals are machined to1/2" Threads – Standard.

All 5/8" Air Terminalsare machined to 1/2"Threads – Standard


www.allteccorp.com 828.646.9290 F-3

Note: Please call for other sizes to conform to your application needs.

Concealed Air Terminal Assembly

153212" Nickel-plated bronze point, with 3/8" x 12" solid copperstem and bronze mechanical cable connector.WT 15.9 oz (450.8 g)

153812" Nickel-plated bronze point with 3/8" x 18" solid copperstem and bronze mechanical cable connector.WT 1.21 lbs (0.55 kg)



1542A12" Polished aluminum point with 1/2" x 12" solid aluminumstem and mechanical cable connector.WT 7.3 oz (206.9 g)

1548A12" Polished aluminum point with 1/2" x 18" solid aluminumstem and mechanical cable connector.WT 9.3 oz (263.6 g)

Miniature Tree Points

1602 4" bronze tree point for miniature cable to protect trees.WT 5.5 oz (155.9 g)

1604 4" bronze tree point for standardcable to protect trees.WT 5.8 oz (164.4 g)

1604T The 4" nickel plated, bronze tree point to protect trees.WT 5.9 oz (167.2 g)


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Mechanical Base Chimney Point

Allows conductor fitting from both vertical and horizontal directions.

1710 3/8" X 3'-0" Tinned-copper WT 1.25 lbs (0.57 kg)






1740A 1/2" X 3'-0" Aluminum WT 0.75 lbs (0.34 kg)



1712 Flue Tile Clamp for 3/8” Cu Air Terminal WT 3.0 oz (85.0 g)

1712A Flue Tile Clamp for 1/2” Alum Air Terminal WT 2.0 oz (56.7 g)

SECTION G AIR TERMINAL BASES

Adhesive Bases

Flat Surface Bases

Vertical Bases

Ridge Saddles

Pipe/Railing & Misc. Bases

Point Adapters

Tripod Braces


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Air Terminal Base

Adhesive Air Terminal BaseUsed for mounting on membrane or built-up roofs.Mounted with adhesive or plastic roofing cement.The cast base has a mechanical conductor connector.

2003 Cast bronze base with 3/8" I.D. threads WT 13.9 oz (394.1 g)


2007 Cast bronze base with 5/8" O.D. threads WT 15.8 oz (447.9 g)

2005A Cast aluminum base with 1/2" I.D. threads WT 4.7 oz (133.2 g)

2007A Cast aluminum base with 5/8" O.D. threads WT 4.8 oz (136.1 g)

Universal Surface BaseUsed for mounting on a flat surface or against the inside of vertical walls. Can be mounted with adhesive or fasteners.




Offset Parapet Air Terminal BaseUsed for vertical mounting against the inside parapet wall.Base has a 1-1/2" offset to clear coping on parapet wall.

2033 Offset cast bronze base with 3/8" I.D. threads WT 13 oz (368.5 g)

2035 Offset cast bronze base with 1/2" I.D. threads WT 12.8 oz (362.9 g)

2037 Offset cast bronze base with 5/8" O.D. threads WT 13.1 oz (371.4 g)

2035A Offset cast aluminum base with 1/2" I.D. threads WT 4.3 oz (121.9 g)

2037A Offset cast aluminum base with 5/8" O.D. threads WT 4.1 oz (116.2 g)

Standard Ridge BaseAllows for easy fitting along a roof ridge. The standard base has a 5/8" O.D.thread for air terminal fastening and mechanical conductor connector.

2100 Standard Copper Ridge Base WT 11.7 oz (331.7 g)

2100A Standard Aluminum Ridge Base WT 5.9 oz (167.39 g)

Heavy Duty Ridge BaseAllows for easy fitting along a roof ridge. The ridge base has a 5/8" O.D.thread for air terminal fastening and mechanical conductor connector.

2110 Heavy Duty Cast Bronze Ridge Base WT 1.31 lbs (0.59 kg)

2110A Heavy Duty Cast Aluminum Ridge Base WT 6.0 oz (170.1 g)

Adjustable Ridge BaseA swivel neck allows mounting on any roof pitch while keeping the air terminal level.The base has a mechanical conductor connector.

2126 Cast Bronze Ridge Base – 3/8" I.D. thread and 5/8" O.D. threads WT 1.14 lbs (0.52 kg)

2126A Aluminum Ridge Base – 5/8" O.D. threads WT 6.5 oz (184.3 g)

Horizontal Air Terminal Conductor BaseApplicable where placing air terminals on grounded or pre-bonded horizontal metal surfaces. The base has an 8 sq. in. contact surface and four holes for fastening.


2206 Cast bronze base with 5/8" O.D. threads WT 8.1 oz (229.6 g)

2205A Aluminum base with 1/2" I.D. threads WT 2.3 oz (65.2 g)

2206A Aluminum base with 5/8" O.D. threads WT 2.3 oz (65.2 g)

Vertical Air Terminal Conductor Base Applicable where placing air terminals on grounded or pre-bonded vertical metal surfaces. The base has a 4 sq. in. contact surface and four holes for fastening.


2215A Aluminum base with 1/2" I.D. threads WT 1.4 oz (39.7 g)


www.allteccorp.com 828.646.9290 G-3

Horizontal Pipe Air Terminal BaseMay be used with or without conductor run.

2223 2" Cast bronze pipe base with 3/8" I.D. threads WT 12.4 oz (351.5 g)

2225 2" Cast bronze pipe base with 1/2" I.D. threads WT 1.19 lbs (0.54 kg)

2227 2" Cast bronze pipe base with 5/8" O.D. threads WT 12.4 oz (351.5 g)

2225A 2" Cast aluminum pipe base with 1/2" I.D. threads WT 4.4 oz (124.7 g)

2227A 2" Cast bronze pipe base with 5/8" O.D. threads WT 4.5 oz (127.6 g)

Vertical Air Terminal BaseBase has a mechanical conductor connector that allows both vertical and horizontal cable runs.




Heavy Duty Terminal Base A heavy duty base for vertical mounting with multiple applications. The straight base has two stainless steel set screws for clamping conductor concentric to the air terminal.






Adjustable Air Terminal AdapterThe adjustable air terminal adapter adjusts at 180 degree range.Also available in tin plated.

2401 3/8" I.D. top to 3/8" I.D. cast bronze swivel WT 5.1 oz (144.6 g)


2404 3/8" I.D. top to 5/8" O.D. cast bronze swivel WT 5.2 oz 147.4 g)

2405 1/2" I.D. top to 5/8" O.D. cast bronze swivel WT 5.3 oz (150.2 g)

2406 5/8" I.D. top to 5/8" O.D. cast bronze swivel WT 5.3 oz 150.2 g)


2408 3/8" I.D. top to 5/8" I.D. cast bronze swivel WT 5.2 oz (147.4 g)2403A 1/2" I.D. top to 1/2" I.D. cast aluminum swivel WT 2.6 oz (73.7)

2405A 1/2" I.D. top to 5/8" O.D. cast aluminum swivel WT 3.1 oz (87.9 g)

2406A 5/8" I.D. top to 5/8" O.D. cast aluminum swivel WT 1.9 oz (53.9 g)

2407A 1/2" I.D. top to 5/8" I.D. cast aluminum swivel WT 1.9 oz (53.9 g)

Note: Please call ALLTEC Corporation for orders requiring different configurations and sizes.

Air Terminal Adapter2411 Cast bronze adapter for 3/8" air terminal with 3/8" I.D. threads WT 2.4 oz (68.0 g)

2412 Cast bronze adapter for 3/8" air terminal with 1/2" I.D. threads WT 2.2 oz (62.4 g)



2414A Cast aluminum adapter for 1/2" air terminal with 1/2" I.D. threads WT 2.2 oz (62.4 g)

2415 Cast bronze adapter for 1/2" air terminal with 5/8" I.D. threads WT 2.4 oz (68.0 g)2415A Cast aluminum adapter for 1/2" air terminal with 5/8" I.D. threads WT 1.0 oz (28.3 g)

Concealed Air Terminal Adapter2423 Cast bronze adapter for 3/8" I.D. thread at top and 3/8" I.D.

thread at the bottom WT 2.2 oz (62.4 g)

2424 Cast bronze adapter for 1/2" I.D. thread at top and 3/8" I.D.thread at the bottom WT 2.4 oz (68.0 g)

2425 Cast bronze adapter for 5/8" O.D. thread at top and 1/2" I.D.thread at the bottom WT 2.2 oz 62.4 g)

2425A Cast aluminum adapter for 5/8" O.D. thread at top and 1/2" I.D.thread at the bottom WT 1.0 oz (28.3 g)

Threaded Couplings2433 Cast bronze coupler with 3/8" I.D. threads WT 1.3 oz (368.5 g)

2435 Cast bronze coupler with 1/2" I.D. threads WT 1.5 oz (42.5 g)

2435A Cast aluminum coupler with 1/2" I.D. threads WT 1.0 oz (28.3 g)

2437 Cast bronze coupler with 5/8" I.D. threads WT 3.5 oz (99.2 g)

2437A Cast aluminum coupler with 5/8" I.D. threads WT1.0 oz (28.2 g)


www.allteccorp.com 828.646.9290 G-5

Air Terminal Brace

Tripod Air Terminal BraceThis mechanical fastened brace is used where conditions require additional support for long air terminals. The tripod brace is made of 1/4" special tempered copper or aluminum rod.

2518 18" Copper Tripod WT 1.00 lbs (0.45 kg)




2618A 18" Aluminum Tripod WT 1.00 lbs (0.45 kg)




Adhesive Tripod Air Terminal BraceThe adhesive fastened brace is used where conditions require additional support for long air terminals without roof penetration.The tripod brace is made of 1/4" special tempered copper or aluminum rod.











SECTION H CONNECTORS & FITTINGS

Cable Splicers

Bonding Lugs

Bonding Plates

Clamps

Bonding Straps

Connectors

Connectors & Fittings

Mechanical Straight Cable SplicerUsed for splicing straight run class II cable through 2/0 conductor sizes.

3001 Cast bronze straight splicer WT 9.1 oz (257.9 g)

3001A Cast aluminum straight splicer WT 6.3 oz (178.6 g)

Straight Cable SplicerUses finger clamp fastening for straight run conductor.

3011 Cast bronze straight splicer

for standard size conductor WT 3.0 oz (85.0 g)

3012 Cast bronze straight splicer for miniature size conductor WT 1.0 oz (28.3 g)

3011A Cast aluminum straight splicer for standard size conductor WT 1.7 oz (48.2 g)

3012A Cast aluminum straight splicer for miniature size conductor WT 1.0 oz (28.3 g)

Miniature Straight Cable SplicerTwo set screws are used for mechanical clamping of miniature conductor and up to #2 solid wire.

3021 Cast bronze miniature straight splicer WT 1.9 oz (53.8 g)

3021A Cast aluminum miniature straight splicer WT 1.0 oz (28.3 g)

Parallel Cable SplicerA finger clamp fastening is used for bonding terminating cable to continuing run conductors of standard sizes.

3031 Cast bronze parallel splicer WT 2.3 oz (65.2 g)

3031A Cast aluminum parallel splicer WT 1.3 oz (36.8 g)


H-2 828.646.9290 www.allteccorp.com

Two Bolt Mechanical Conductor SplicerTwo bolt mechanical clamping with 2 inches of contact for any combination of miniature or full size conductor and wire.

3061 Cast bronze parallel conductor splicer WT 8.0 oz (226.8 g)

3061A Cast aluminum parallel conductor splicer WT 4.0 oz (113.4 g)

One Bolt Mechanical Conductor SplicerUses a single bolt mechanical clamping with 1 inch of contact for any combination of miniature or full size conductor and wire.

3071 Cast bronze parallel conductor splicer WT 4.0 oz (113.4 g)

3071A Cast aluminum parallel conductor splicer WT 2.0 oz (56.7 g)

Flat Parallel Conductor SplicerUses a single bolt mechanical clamping with 1-1/2 inches of contact for any combination of standard or full size conductor.

3081 Cast bronze parallel cable splicer WT 7.0 oz (198.4 g)

3081A Cast aluminum parallel cable splicer WT 3.0 oz (85.0 g)

Secondary Bonding Cast Parallel Splicer3091 Cast bronze parallel cable splicer

with 4" square bonding surface WT 9.0 oz (225.1 g)

3091A Cast aluminum parallel cable splicerwith 4" square bonding surface WT 4.0 oz (113.4 g)

Bonding PlateHas an 8 sq. in. contact area for primary bonding and mechanical clamp cable connector that can be rotated at 90 degrees.

3101 Cast bronze bonding plate WT 12.0 oz (340.2 g)

3101A Cast aluminum bonding plate WT 4.0 oz (113.4 g)

Terminal Bonding LugHas an 4 sq. in. contact area for secondary bonding and mechanical conductor connector that can berotated 90 degrees.

3111 Cast bronze bonding lug for 1/2" bolt WT 8.0 oz (226.8 g)

3111A Cast aluminum bonding lug for 1/2" bolt WT 3.0 oz (85.0 g)


www.allteccorp.com 828.646.9290 H-3

Terminal Bonding LugUses a finger clamp cable connector for standard conductor.

3151 Cast bronze bonding lug with 2 bolt holes WT 3.5 oz (99.2 g)

3152 Cast bronze bonding lug with 1 bolt hole WT 3.0 oz (85.0 g)

3151A Cast aluminum bonding lug with 2 bolt holes WT 1.0 oz (28.3 g)

3152A Cast aluminum bonding lug with 1 bolt hole WT 1.0 oz (28.3 g)

Small Terminal Bonding LugSmall bonding lug with 1/4" bolt hole uses two set screws for mechanical clamping of miniature cable and wire.

3161 Cast bronze small terminal bonding lug WT 3.6 oz (102.1 g)

3161A Cast aluminum small terminal bonding lug WT 1.5 oz (45.5 g)

Straight Connector Bonding LugUsed for #6 conductor wire being bonding to a thin surface.

3171 Cast bronze straight connector bonding lug WT 2.0 oz (56.7 g)

3171A Cast aluminum straight connector bonding lug WT 1.0 oz (28.3 g)

Flange Bonding ClampAllows bonding to structural steel edges without making penetrations.The flange bonding clamp uses a mechanical clamp for standardconductor to steel members up to 5/8" thick.

3181 Cast bronze flange bonding clamp WT 9.0 oz (255.1 g)

3181A Cast aluminum flange bonding clamp WT 4.0 oz (113.4 g)

Mechanical Tee SplicerThe mechanical tee splicer is used for clamping terminating conductorcable run perpendicular to continuing conductor run.

3201 Cast bronze tee splicer WT 10.0 oz (283.5 g)

3201A Cast aluminum tee splicer WT 3.0 oz (85.0 g)



Tee SplicerThe finger clamp tee splicer is used for clamping terminating conductor runs perpendicular to continuing standard runs.

3211 Cast bronze tee splicer WT 4.5 oz (127.6 g)

3211A Cast aluminum tee splicer WT 1.6 oz (45.4 g)

Bonding TeeThe bonding tee is used for connecting metal bodies of inductance via #6 wire to the primary conductor.

3221 Cast bronze bonding tee WT 2.3 oz (198.4 g)

3221A Cast aluminum bonding tee WT 1.0 oz (28.3 g)

Cross Run ClampThe cross run clamp uses mechanical clamping on standard conductor sizes.

3231 Cast bronze cross run clamp WT 7.0 oz (198.4 g)

3231A Cast aluminum cross run clamp WT 3.0 oz (85.0 g)

Bimetal Connector Made of a cast aluminum and bronze to allow connection of copper cable sizes from standard through 2/0 to small aluminum bodies of inductance.

3301 Cast bronze and aluminum bimetal connector WT 7 oz (198.4 g)

Bimetal Bonding PlatePlate is made of a cast aluminum and bronze to allow connections of copperconductor cables sizes standard through 2/0 to aluminum beam or otherstructural aluminum bodies requiring 8 sq. in. of bonding surface. The bimetalbonding plate is also available with a 4-1/2 sq. in. bonding plate for applicationsthat require a minimum of 3 sq. in. of bonding surface. Both bimetal bondingplates use a mechanical clamp for conductors.

3311 Bimetal bonding plate with 4-1/2 sq. in.bonding plate WT 9.0 oz (255.1 g)

3312 Bimetal bonding plate with 8 sq. in. bonding plate WT 10.0 oz (283.5 g)



Bimetal Mechanical Tee SplicerMade of cast aluminum and bronze. Uses a mechanical clamping for standard through 2/0 conductor sizes.

3321 Bimetal mechanical tee splicer for copper terminating cable connecting to aluminum through cable. WT 10.0 oz (283.5 g)

3322 Bimetal mechanical tee splicer for aluminum terminating cable connecting to copper through cable. WT 10.0 oz (283.5 g)

Mechanical Bimetal Straight SplicerCast aluminum and bronze for connecting standard through 2/0 size copper and aluminum conductor together.

3351 Mechanical bimetal straight splicer WT 10.0 oz (283.5 g)

Crimp Type Bimetal Straight SplicerCast aluminum and bronze, uses a finger clamp connector for bonding standard through 2/0 copper and aluminum conductor together.

3361 Crimp type bimetal straight splicer WT 6.0 oz (170.1 g)

Crimp Type Bimetal Tee Splicer3366 Crimp type bimetal tee splicer aluminum run to copper tap

WT 6.0 oz (170.1 g)

3367 Crimp type bimetal tee splicer copper run to aluminum tapWT 6.0 oz (170.1 g)

Mechanical Bimetal Parallel SplicerUses a mechanical clamp to bond aluminum and copper conductors from standard to 2/0 size.

3371 Mechanical bimetal parallel splicer WT 5.0 oz (141.7 g)



Pipe Grounding ClampUsed for bonding to water pipe, gas lines and pipe railing.For use with all standard conductor and bonding wire.

3501 Cast bronze pipe clamp, up to 1-1/4" WT 10.0 oz (283.5 g)

3511 Cast bronze pipe clamp, from 1-1/4" to 2-1/4" WT 1.37 lbs (0.63 kg)

3521 Cast bronze pipe clamp, from 2" to 4-1/2" WT 1.93 lbs (0.86 kg)

3501A Cast aluminum pipe clamp, up to 1-1/4" WT 4.0 oz (113.4 g)

3511A Cast aluminum pipe clamp, from 1-1/4" to 2-1/4" WT 9.0 oz (255.1 g)

3521A Cast aluminum pipe clamp, from 2" to 4-1/2" WT 12.0 oz (340.2 g)

Conduit Bonding Wedges3525 Bronze conduit Bonding Wedge for 1” Conduit WT 2.0 oz (56.7 g)

3525A Aluminum conduit Bonding Wedge for 1” Conduit WT 1.0 oz (28.3 g)

Large Pipe Bonding StrapHas a terminal bonding lug for standard conductor.Please call ALLTEC Corporation for sizes not listed.

3531 Copper strap/cast bronze terminal lug to 2" pipe WT 14.0 oz (396.9 g)

3541 Copper strap/cast bronze terminal lug to 4" pipe WT 1.12 lbs (0.72 kg)



3531A Aluminum strap/cast aluminum terminal lug to 2" pipe WT 6.0 oz (170.1 g)



3561A Aluminum strap/cast aluminum terminal lug to 8" pipe WT 1.12 lbs (0.51 kg)

Small Pipe Bonding StrapHas a terminal bonding lug for secondary and miniature conductor.Please call ALLTEC Corporation for sizes not listed.





Sill Cock Bonding ClampFor use on various flange sizes.Has a bonding lug for standard conductor cable.

3591 Cast bronze sill cock bonding clamp WT 7.0 oz (198.4 g)

3591A Cast aluminum sill cock bonding clamp WT 8.0 oz (85.1)



Note: Please call ALLTEC Corporation for custom stem sizes.

Right Angle Thru-Roof ConnectorConsists of a mechanical conductor connector, a lead seal flashing washer, 1/2" X 8" threaded stem and bronze bottom connector. Fits up to 6" roof thickness.

3601 Cast bronze thru-roof connector WT 1.43 lbs (0.65 kg)

3601A Cast aluminum thru-roof connector WT 1.0 lbs (0.45 kg)

Feed-Thru-Roof ConnectorFor making roof penetrations through soffits on residential applications

Uses both finger and mechanical cable clamps.

3611 Cast bronze thru-roof connector WT 11.0 oz (311.8 g)

3611A Cast aluminum thru-roof connector WT 4.0 oz (113.4 g)

PVC Thru-Roof Conduit ConnectorThe PVC thru-roof conduit connector consist of a cast bronze mechanical conductor connector, a polymer seal washer, a PVC end cap for 1" schedule 40 PVC, and mechanical straight conductor connector with a 3" threaded stem.

3621 Thru-roof connector for copper cable connection WT 15.0 oz (425.2 kg)

3621A Thru-roof connector for aluminum cable connection WT 9.0 oz (255.1 g)

3621B For aluminum cable to copper down conductor WT 12.0 oz (340.2 g)

Thru-Wall ConnectorThe Thru-Wall Conductor has an 18" threaded stem and two adjustable,mechanical conductor connector.

3651 Copper/Bronze thru-wall connector with 1/2" diameter stemWT 1.50 lbs (0.68 kg)

3651A Aluminum thru-wall connector with 1/2" diameter stemWT 10.0 oz (283.5 g)

3651B Bimetal thru-wall with 1/2” diameter stainless steel stemWT 1.50 lbs (0.68 kg)



Note: Please call ALLTEC Corporation for custom stem sizes.

SECTION I FASTENERS & HARDWARE

Cable Holders

Cable Fasteners

Nails

Adhesives

Screws, Bolts, Nuts & Washers

Threaded Rod

Cable Ties


Adhesive Flat Cable FastenerUses a crimp over cable fastener. The cable fastener is fastened with a roofing adhesive or cement to eliminate any penetrations to the membrane.

6101 Copper flat cable fastener WT 1.0 oz (28.3 g)

6101A Aluminum flat cable fastener WT 0.5 oz (14.2 g)

Polymer Adhesive Cable FastenerFastened with a roofing adhesive or cement to eliminate any roof penetrations. The polymer cable fastener uses pressure snap to lock the hoop firmly around the conductor.

6111 Polymer cable fastener for copper WT 0.5 oz (14.2 g)

6111A Polymer cable fastener for aluminum WT 0.5 oz (14.2 g)

Standard Cable ClipUsed with a single nail or screw to fasten conductor sizes standard through 2/0.

6121 Standard copper cable clip WT 110 pc/lb (50 pc/kg)

6121A Standard aluminum cable clip WT 220 pc/lb (100 pc/kg)

Loop Cable FastenerSize is 5/8" width and supports up to a 1/4" bolt or screw.The loop cable fastener fits standard through 2/0 conductor.

6131 Copper cable fastener WT 35 pc/lb (16 pc/kg)

6131A Aluminum cable fastener WT 110 pc/lb (50 pc/kg)

I-2 828.646.9290 www.allteccorp.com

Tree Drive Cable Fasteners

6150 Bronze standard cable Tree Drive Fastener WT 1.5 oz (42.5 g)

6151 Bronze miniature cable Tree Drive FastenerWT 1.3 oz (36.8 g)

Insulated Wire Clip

6160 1/4” Stainless Steel Insulated Wire Clip





6165 1” Stainless Steel Insulated Wire Clip

Threaded Rod6501 3/8" Threaded copper rod

WT 6.0 oz per ft (558.0 g/m)

6503 1/2" Threaded copper rod

WT 9.0 oz per ft (837.0 g/m)

6507 5/8" Threaded copper rod

WT 1.00 lbs per ft (1.49 kg/m)

6509 1/2" Threaded aluminum rod WT 3.5 oz per ft (325.2 g/m)

6511 5/8" Threaded aluminum rod WT 5.5 oz per ft (511.5 g/m)

6513 3/8" Threaded stainless steel rod WT 4.5 oz per ft (418.5 g/m)

6515 1/2" Threaded stainless steel rod WT 9.0 oz per ft (837.1 g/m)

6517 5/8" Threaded stainless steel rod WT 1.00 lbs per ft (1.49 kg/m)


www.allteccorp.com 828.646.9290 I-3

Nails6221 4 penny copper nail WT 182 pc/lb (83 pc/kg)

6221A 4 penny aluminum nail WT 585 pc/lb (266 pc/kg)

6221S 4 penny stainless steel nail WT 209 pc/lb (95 pc/kg)

Adhesive6231 UV-6800 is a self-leveling, multi purpose adhesive. It

adheres to aluminum, steel, glass, fiberglass, concrete,PVC, and neoprene. UV-6800 has a tensile strength of 2,900 p.s.i. and a shear adhesion range from 400 to 600 p.s.i. Clear adhesive. WT 14.3 oz (405.4 g)

6233 NP1™ is a ready to use polyurethane sealant. It adheres to most metal, wood, poly-membrane, and concrete surfaces. NP1™ has a 350 p.s.i. tensile strength.Black adhesive. WT 14.6 oz (413.9 g)

Hex Head Machine Bolts6301 1/4" – 20 X 1/2" stainless steel hex head bolts

WT 12.46 lbs/M (5.65 kg/M)

6303 1/4" – 20 X 3/4" stainless steel hex head boltsWT 14.80 lbs/M (6.71 kg/M)

6305 1/4" – 20 X 1" stainless steel hex head boltsWT 17.77 lbs/M (8.03 kg/M)

6307 1/4" – 20 X 1-1/4" stainless steel hex head boltsWT 19.51 lbs/M (8.84 kg/M)

6309 1/4" – 20 X 1-1/2" stainless steel hex head bolts WT 22.23 lbs/M (10.08 kg/M)

6311 5/16" – 18 X 3/4" stainless steel hex head bolts WT 24.00 lbs/M (10.88 kg/M)

6313 5/16" – 18 X 1" stainless steel hex head bolts WT 28.20 lbs/M (12.79 kg/M)




6320 3/8” X 1/2” stainless steel hex head bolts WT 37.00 lbs/M 16.78 kg/M)

6321 3/8" – 16 X 3/4" stainless steel hex head bolts WT 42.00 lbs/M (19.05 kg/M)




6329 1/2" – 13 X 3/4" stainless steel hex head bolts WT 7.28 lbs/C (3.30 kg/C)

6331 1/2" – 13 X 1" stainless steel hex head bolts WT 8.36 lbs/C (3.80 kg/C)

6333 1/2" – 13 X 1-1/2" stainless steel hex head bolts WT 10.63 lbs/C (4.82 kg/C)

6335 1/2" – 13 X 2" stainless steel hex head bolts WT 13.33 lbs/C (6.05 kg/C)



Self Forming Sheet Metal6351 #12 X 5/8" stainless steel self-forming sheet metal screw WT 7.30 lbs/M (3.31 kg/M)

6353 #12 X 1" stainless steel self-forming sheet metal screw WT 9.35 lbs/M (4.24 kg/M)

6355 1/4" X 5/8" stainless steel self-forming sheet metal screw WT 14.5 lbs/M 6.47 kg/M)

6357 1/4" X 1" stainless steel self-forming sheet metal screw WT 17.5 lbs/M (7.94 kg/M)

Round-Slotted Wood Screw6361 #10 X 1" stainless steel wood screw WT 8.00 lbs/M (3.63 kg/M)

6363 #10 X 1-1/2" stainless steel wood screw WT 10.65 lbs/M (4.83 kg/M)

6365 #12 X 1" stainless steel wood screw WT 9.92 lbs/M (4.50 kg/M)

6367 #12 X 1-1/2" stainless steel wood screw WT 14.43 lbs/M (6.54 kg/M)

Hexagon Nut6371 1/4" –20 stainless steel hex nut WT 0.70 lbs/C (0.32 kg/C)

6373 5/16"–18 stainless steel hex nut WT 1.03 lbs/C (0.47 kg/C)

6375 3/8"–16 stainless steel hex nut WT 1.50 lbs/C 0.68 kg/C)

6377 1/2"–13 stainless steel hex nut WT 3.65 lbs/C (1.65 kg/C)

Split Lock Washer6401 1/4" stainless steel split lock washer WT 0.24 lbs/C (0.11 kg/C)

6403 5/16" stainless steel split lock washer WT 0.40 lbs/C (0.18 kg/C)



Flat Washer6411 1/4" stainless steel flat washer WT 0.28 lbs/C (0.13 kg/C)

6413 5/16" stainless steel flat washer WT 0.44 lbs/C (0.19 kg/C)



Neoprene Sealing Washer6421 #10 neoprene sealing washer WT 0.1 oz (2.8 g)

6423 #12 neoprene sealing washer WT 0.1 oz (2.8 g)

6425 1/4" neoprene sealing washer WT 0.1 oz (2.8 g)





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Tapcon Anchors6441 3/16" X 1-1/4" hex tapcon anchor WT 0.75 lbs/C (0.34 kg/C)

6443 3/16" X 1-3/4" hex tapcon anchor WT 1.00 lbs/C (0.45 kg/C)

6445 1/4" X 1-1/4" hex tapcon anchor WT 1.50 lbs/C (0.68 kg/C)

6447 1/4" X 1- 3/4" hex tapcon anchor WT 1.75 lbs/C (0.79 kg/C)

TEK/Screws – Self Drilling6451 #8 TEK/Screw – 1" length WT 8.00 lbs/M (3.62 kg/M)

6453 #8 TEK/Screw – 1-1/2" length WT 10.00 lbs/M 4.53 kg/M)

6455 #12 TEK/Screw – 1" length WT 14.00 lbs/M (6.35 kg/M)

6457 #12 TEK/Screw – 1-1/2" length WT 17.50 lbs/M (7.93 kg/M)

Hammer Drive Screw Anchor6207 Stainless Steel Screw Anchor – 1/4" x 1" length WT 1.75 lbs/C (0.79 kg/M)

6208 Stainless Steel Screw Anchor – 1/4" x 1-1/4" length WT 2.25 lbs/C (1.02 kg/M)

Air Terminal Tip Protector6460 The 1-1/8" Neoprene ball is placed over the tip of

air terminals allowing 1/16" of the air terminal tip to protrude. The tip protector is mounted with construction adhesive to prevent removal. The tip protector is a safety feature to prevent puncture wounds that may occur by falling on low level air terminals. WT 0.5 oz (14.2 g)

Decorative Plastic Ball6470 Lucite plastic decorative air terminal ball. Available in White, Blue, or

Red–Add Suffix W, B, or R for color WT 2.8 oz (79.4 g)

6471 Aluminum Pinch Type Ball Ring for 1/2" Dia. Air Terminal WT 0.2 oz (5.7 g)

6472 Aluminum Pinch Type Ball Ring for 5/8" Dia. Air Terminal WT 0.2 oz (5.7 g)

6475 Bronze Set Screw Ring WT 0.6 oz (17.0 g)

6476 Aluminum Set Screw Ring WT 0.4 oz (11.3 g)



SECTION J GROUNDING PRODUCTS

Ground Rods

Ground Plates

Floor Receptacles

Driving Studs & Couplers

Ground Rod Clamps

Split Bolts

Bonding Jumpers

Ground Grids

Signal Reference Grids

Compression Equipment

Grounding Equipment

Copper Clad Steel Ground TerminalsMade with HR steel core and a copper clad exterior to provide increased conductivity and corrosion resistance.

5001 5/8" plain ends, 10'-0" long WT 9.50 lbs (4.31 kg)

5011 5/8" sectional, 10'-0" long WT 9.50 lbs (4.31 kg)

5021 3/4" plain ends, 10'-0" long WT 12.00 lbs (5.44 kg)

5031 3/4" sectional, 10'-0" long WT 12.00 lbs (5.44 kg)

Stainless Steel Ground TerminalsMade of 300 series solid stainless steel to provide increased corrosion resistance for acidic soil conditions.

5001S 5/8" plain ends, 10'-0" long WT 10.50 lbs (4.76 kg)

5011S 5/8" sectional, 10'-0" long WT 10.50 lbs (4.76 kg)

5021S 3/4" plain ends, 10'-0" long WT 15.00 lbs (6.80 kg)

5031S 3/4" sectional, 10'-0" long WT 15.00 lbs (6.80 kg)

Copper Ground Plates20 gauge copper sheetwith a mechanical conductor clamp.

5101 18" X 18" copper ground plate WT 3.50 lbs (1.59 kg)



.125" Solid Copper Plate – Plain




5165 36" X 36" copper ground plate WT 52.20 lbs 23.67 kg)

.250" Solid Copper Plate – Plain






J-2 828.646.9290 www.allteccorp.com

Note: Pre-exothermically welded conductors are available.Please call ALLTEC Corporation for custom sizes and prices.

Aircraft Type Ground Receptacle

5201 Ground receptacle with standard pin connection

and chain retained cover. WT 2.00 lbs (0.90 kg)

5211 Ground receptacle with spring and chain cover

for wall mounting. WT 2.00 lbs (0.90 kg)

Embeded Cable Outlet5215 Bronze flash embeded cable outlet WT 1.75 lbs (0.79 kg)

Ground Terminal Coupling - ThreadedUsed for connecting sectional ground terminals.

5221 Coupling for 1/2" copper clad ground terminal WT 3.6 oz (102.1 g)



5231S Coupling for 5/8" stainless steel ground terminal WT 9.0 oz (255.1 g)

5241S Coupling for 3/4" stainless steel ground terminal WT 11.0 oz (311.8 g)

Ground Terminal Coupling - Threadless

5222 Coupling for 1/2” copper clad ground terminal WT 3.6 oz (102.1 kg)

5232 Coupling for 5/8” copper clad ground terminal WT 4.0 oz 113.4 g)

5242 Coupling for 3/4” copper clad ground terminal WT 5.4 oz (153.1 g)

Ground Terminal Driving StudMade of high carbon steel, used for driving threaded sectional copper clad ground terminals.

5261 Driving stud for 1/2" sectionals WT 2.0 oz (56.7 g)



Ground Terminal Cable ClampUses two 5/16" bolts for optimal connection.

5295 1/2" Ground terminal clamp WT 4.0 oz (113.4 g)




www.allteccorp.com 828.646.9290 J-3

Note: Please specify ground rod size when ordering.

C-TAP Copper Stamped & Formed Compression Taps

For Copper-to-Copper connections• For copper-to-copper tapping, splicing, or pigtailing

• Color coded to show proper crimp die number and die color

• Rated for 600V applications


5451 5,4 6-5 1 .45 .25 1.18 .81 Green3 12-6 (11.4) (6.4) (30.2) (2.06)

5452 4 4 1 .50 .30 1.18 .081 Pink3 5 (12.7) (7.6) (30.2) (2.06)2 12-6

5453 3 4-3 2 .56 .34 1.75 .081 Black2 5-4 (14.2) (8.6) (44.4) (2.06)1 12-5

5454 2 3-2 2 .62 .38 1.75 .090 Orange1 4-3 (15.7) (9.6) (44.4) (2.29)1/0 12-5

5455 1 2-1 2 .69 .42 1.75 .090 Purple1/0 3-2 (17.5) (10.7) (44.4) (2.29)2/0 12-3

5456 1/0 1-1/0 2 .81 .47 1.75 .090 Yellow2/0 2-1 (20.6) (11.9) (44.4) (2.29)3/0 12-2

PARTNUMBER

NO.RIBS

Q V A T COLORCODE

RUN(STR)

TAP(STR)


LISTED

DIMENSIONS IN INCHES (MM)COPPER CONDUCTOR SIZE


TYPE “K”Copper Split Bolts

For Use With Copper To Copper Connectors• For copper to copper connections.• Bolt and nut of high strength corrosion resistant bronze alloy.• Tested and listed to UL 486A requirements.• UL Listed and CSA Certified for copper conductor only.


PARTNUMBER

RANGE OF EQUALMAIN & TAP

CONDUCTORSPCS/CTN

WT/100

MINIMUM TAPWITH ONE

MAXIMUM MAIN

AK-10 10 STRAND- 12 SOLID 100 2 14 SOLID

AK-8 8 STRAND – 10 SOLID 100 3 14 SOLID

AK-6 6 SOLID – 8 SOLID 100 5.5 14 SOLID

AK-4 4 SOLID – 8 SOLID 50 7 14 SOLID

AK-3 3 SOLID – 8 SOLID 50 9 14 SOLID

AK-2 2 SOLID – 6 SOLID 50 9.5 14 SOLID

AK-1 2 STRAND – 6 SOLID 50 15 14 SOLID

AK-1/0 1/0 STRAND – 4 SOLID 25 19 14 SOLID




AK-250 250 KCMIL – 1 STRAND 10 35 8 SOLID

AK-350 350 – 250 KCMIL 3 77 1/0 STRAND

AK-500 500 – 400 KCMIL 3 90 2/0 STRAND

AK-750 750 – 600 KCMIL 1 195 4/0 STRAND

AK-1000 1000 – 800 KCMIL 1 280 4/0 STRAND


Ground Rod Driving Sleeves

Ground Rod Driving Sleeves are placed over the top of a ground rodwhile driving it into the ground. This prevents the top frommushrooming or flairing out. Ground rod driving sleeves come in sizesto fit all standard unthreaded ground rods.

38-3662-01 1/2" copper clad ground rod WT 1.25 lbs (0.56 kg)



Universal Grounding Kit

UGKT-8 The universal grounding kit can be used for 1/2" to 3"coax cables and elliptical waveguide sizes from EW43 to EW220 andWE61 to WE191. Simply cut or break the scored flat copper strap atthe marked location. Slotted hex tightening tool, butyl and electricaltape also included. 3/8" two hole lugs are universal, will fit center tocenter spacing from .75"-1". (1-kit) WT 2.00 lbs (0.91 kg)

Bonding Strap

5175 Allows for bonding to hinged or sliding metal doors.The copper bonding strap has a 3/4" X 10" body made of 480 strand 30 gauge wire. Lugs on each end allows for 3/8" diameter bolt fasteners. WT 3.0 oz (85.0 g)

5176 3/4” X 12” 2 bolt hole lug. WT 3.0 oz (85.0 g)3.0 oz)


Oxide Inhibitor

For use with all copper conductors Tube WT 12.0 oz. (226.8 g)

NO-OX-ID

Flexible Bonding Jumper

Highly flexible, high grade welding cable used to bond gate posts to gate frames, or for bonding any hinged equipment.

5300-12 #2 Flexible Bonding Jumper (12" length) WT 4.4 oz (124.7 g)



5320-12 2/0 Flexible Bonding Jumper (12" length) WT 8.2 oz 232.5 g)

5320-18 2/0 Flexible Bonding Jumper (18" length) WT 12.3 oz (348.7 g)





Flexible Bonding Jumper - With Lugs

5300-12-L #2 Flexible Bonding Jumper (12" length) WT 5.8 oz (164.4 g)



5320-12-L 2/0 Flexible Bonding Jumper (12" length) WT 12.2 oz (345.9 g)

5320-18-L 2/0 Flexible Bonding Jumper (18" length) WT 1.02 lbs (0.46 kg)






Cold Galvanizing Compound

Aerosol spray can WT 16.0 oz (453.5 g)

38-4384-00


Note: Please call ALLTEC Corporation for additional sizes.

Copper Ground Grids / Signal Reference Grids

Ground Grids / Ground MeshAlltec Corporation has the capabilities to design and manufacture Copper Wire Ground Grids for groundingapplications. Typical ground grids are manufactured from #6 solid copper wire on a 6" spacing, but we canmanufacture to any specifications required by your application.

All connections are welded with Silver Brazing or can be exothermically welded for an additional cost.

Email or fax us a sketch of your requirements and we will be happy to provide a price quotation for theproduct to best fit your need

Copper ground grids are available with a continuous perimeter wire or with extended grid wires formaking connections to additional grids.





Flat Strap Signal Reference Grids

Alltec Corporation has the capabilities to design and manufacture Copper Flat Strap Signal Reference Grids for computer rooms and equipment rooms with raised floors. Typical Signal Reference Grids aremanufactured from 2" wide soft copper strap on a 24" spacing, but we can manufacture to anyspecifications required by your application.

All connections are welded with an exothermic button weld.

Email or fax us a sketch of your requirements and we will be happy to provide a price quotation for theproduct to best fit your needs.

PART DIE COND. PCS/ WT/ DIM.NUMBER COLOR RANGE CTN 100 A

SS-8 RED 8 STR 50 1.4 1.62

SS-6 BLUE 6 STR 50 2.2 1.75

SS-4 GRAY 4 STR 50 2.6 1.87

SS-2 BROWN 2 STR 25 4.0 1.87

SS-1 GREEN 1 STR 10 5.2 1.87

SS-1/0 PINK 1/0 STR 10 5.7 1.87

SS-2/0 BLACK 2/0 STR 10 6.5 2.00

SS-3/0 ORANGE 3/0 STR 10 7.7 2.12

SS4/0 PURPLE 4/0 STR 10 8.0 2.12

SS-250 YELLOW 250 MCM 6 12.5 2.25

SS-300 WHITE 300 MCM 6 14 2.25

SS-350 RED 350 MCM 6 18 2.37

SS-400 BLUE 400 MCM 6 22 2.50

SS-500 BROWN 500 MCM 6 35 2.87

SS-600 GREEN 600 MCM 6 40 3.00

SS-700 PINK 700 MCM 6 50 3.00

SS-750 BLACK 750 MCM 3 56 3.38

SS-1000 WHITE 1000 MCM 3 87 3.87



SHORT BARREL SPLICERCopper Compression Connectors(for use with copper conductors ONLY)

• Specially designed for industrial and building applications

• Compression connectors are manufactured from high strength pure electrolytic copper to insure both

maximum strength and conductivity.

• All connectors are color coded for quick, easy identification with matching die.

• For use with copper conductor: AWG stranded, flexible cable, welding cable and portable cable.

• Tin-plated for corrosion resistance.

• Specially chamfered barrel for ease of installation.

• Can be used for high voltage application up to 35 kV provided proper high voltage techniques are used.

• U.L. Listed for AWG conductor when installed with approved tools and dies.



LONG BARREL SPLICERCopper Compression Connectors(for use with copper conductors ONLY)










PART DIE COND. PCS/ WT/ DIM.NUMBER COLOR RANGE CTN 100 A

SL-8 RED 8 STR. 50 3.5 2.00

SL-6 BLUE 6 STR 50 4 2.38

SL-4 GRAY 4 STR 50 5.2 2.38

SL-2 BROWN 2 STR 25 7.8 2.62

SL-1 GREEN 1 STR 10 10 2.87

SL-1/0 PINK 1/0 STR 10 11 2.87

SL-2/0 BLACK 2/0 STR 10 13 3.12

SL-3/0 ORANGE 3/0 STR 10 15 3.12

SL4/0 PURPLE 4/0 STR 10 16 3.38

SL-250 YELLOW 250 MCM 6 25 3.38

SL-300 WHITE 300 MCM 6 26 4.12

SL-350 RED 350 MCM 6 31 4.12

SL-400 BLUE 400 MCM 6 37 4.38

SL-500 BROWN 500 MCM 6 57 4.62

SL-600 GREEN 600 MCM 6 65 5.38

SL-750 BLACK 750 MCM 3 102 5.87

SL-1000 WHITE 1000 MCM 3 140 6.12



PART DIE COND PCS/ WT/ TABULAR DIMENSIONSNUMBER COLOR RANGE CTN 100 A B C D E F

C8-19 RED 8 STR. 50 1.5 1.63 0.39 0.08 0.20 0.22 0.63C8-25 RED 8 STR 50 1.5 1.69 0.48 0.06 0.28 0.31 0.69C8-31 RED 8 STR 50 1.5 1.69 0.48 0.06 0.34 0.31 0.69C6-19 BLUE 6 STR 50 1.8 1.69 0.39 0.08 0.20 0.22 0.63C6-25 BLUE 6 STR 50 1.8 1.69 0.39 0.06 0.28 0.31 0.6C6-31 BLUE 6 STR 50 1.8 1.75 0.50 0.06 0.34 0.31 0.69C6-38 BLUE 6 STR 50 1.8 1.75 0.50 0.06 0.34 0.31 0.69C4-19 GRAY 4 STR 50 2.1 1.75 0.52 0.09 0.20 0.31 0.69C4-25 GRAY 4 STR 50 2.1 1.76 0.52 0.09 0.28 0.34 0.69C4-31 GRAY 4 STR 50 2.1 1.81 0.56 0.09 0.34 0.38 0.69C4-38 GRAY 4 STR 50 2.1 1.81 0.56 0.08 0.20 0.38 0.75C2-25 BROWN 2 STR 50 3.6 1.94 0.63 0.08 0.28 0.34 0.75C2-31 BROWN 2 STR 50 3.6 1.94 0.63 0.10 0.34 0.38 0.81C2-38 BROWN 2 STR 50 3.6 1.94 0.63 0.10 0.41 0.41 0.81C1-25 GREEN 1 STR 20 3.6 2.00 0.67 0.10 0.28 0.34 0.81C1-31 GREEN 1 STR 20 3.6 2.00 0.67 0.11 0.34 0.38 0.81C1-38 GREEN 1 STR 20 3.6 2.00 0.67 0.11 0.41 0.41 0.81C1/0-25 PINK 1/0 STR 10 4.3 2.06 0.73 0.11 0.28 0.34 0.81C1/0-31 PINK 1/0 STR 10 4.3 2.06 0.73 0.12 0.34 0.38 0.81C1/0-38 PINK 1/0 STR 10 4.3 2.06 0.73 0.12 0.41 0.41 0.81C1/0-50 PINK 1/0 STR 10 4.3 2.06 0.73 0.12 0.56 0.41 0.81C2/0-38 BLACK 2/0 STR 10 6.2 2.31 0.81 0.12 0.41 0.44 0.81C2/0-50 BLACK 2/0 STR 10 6.2 2.31 0.81 0.12 0.56 0.53 1.06C3/0-38 ORANGE 3/0 STR 10 7.6 2.50 0.94 0.12 0.41 0.44 0.81C3/0-50 ORANGE 3/0 STR 10 7.6 2.50 0.94 0.13 0.56 0.53 1.06C4/0-38 PURPLE 4/0 STR 10 7.7 2.53 1.06 0.13 0.41 0.44 0.81C4/0-50 PURPLE 4/0 STR 10 7.7 2.53 1.06 0.13 0.56 0.53 1.06C250-38 YELLOW 250 MCM 10 13 2.69 1.13 0.14 0.41 0.44 1.06C250-50 YELLOW 250 MCM 10 13 2.69 1.13 0.14 0.56 0.53 1.06C300-50 WHITE 300 MCM 10 14 2.75 1.25 0.16 0.56 0.53 1.13C300-62 WHITE 300 MCM 10 14 2.75 1.25 0.16 0.66 0.88 1.75C350-50 RED 350 MCM 10 19 2.88 1.31 0.17 0.56 0.53 1.13C350-62 RED 350 MCM 10 19 2.88 1.31 0.17 0.69 0.53 1.13

SHORT BARRELCopper Compression Connectors(for use with copper conductors ONLY)



PART DIE COND PCS/ WT/ TABULAR DIMENSIONS

NUMBER COLOR RANGE CTN 100 A B C D E F

CB8-25 RED 8 STR 50 2.0 1.94 0.48 0.08 0.27 0.31 0.69CB6-25 BLUE 6 STR 50 2.2 1.94 0.50 0.06 0.27 0.31 0.69CB4-25 GRAY 4 STR 50 2.5 2.25 0.52 0.09 0.27 0.34 0.75CB2-31 BROWN 2 STR 25 4.5 2.32 0.63 0.10 0.33 0.38 0.81CB1-31 GREEN 1 STR 10 5.5 2.63 0.67 0.11 0.33 0.38 0.81CB1/0-38 PINK 1/0 STR 10 6.0 2.88 0.74 0.12 0.41 0.41 1.06CB2/0-38 BLACK 2/0 STR 10 8.2 2.88 0.82 0.12 0.41 0.44 1.06CB2/0-50 BLACK 2/0 STR 10 8.2 2.88 0.82 0.12 0.41 0.44 1.06CB3/0-50 ORANGE 3/0 STR 10 9.5 3.5 0.94 0.13 0.54 0.53 1.06CB4/0-50 PURPLE 4/0 STR 10 13 3.53 1.06 0.14 0.54 0.53 1.06CB250-50 YELLOW 250 MCM 10 17 3.56 1.13 0.14 0.54 0.53 1.06CB300-50 WHITE 300 MCM 10 20 3.63 1.25 0.16 0.54 0.53 1.13CB350-50 RED 350 MCM 10 26 3.75 1.31 0.17 0.54 0.53 1.13CB400-50 BLUE 400 MCM 6 33 3.88 1.41 0.18 0.54 0.53 1.25CB500-50 BROWN 500 MCM 6 50 4.44 1.56 0.21 0.54 0.53 1.25CB600-62 GREEN 600 MCM 6 70 5.00 1.72 0.25 0.66 0.88 1.75CB750-62 BLACK 750 MCM 6 96 5.87 1.91 0.27 0.66 0.88 1.86CB1000-62 WHITE 1000 MCM 3 132 6.25 2.19 0.32 0.66 0.88 2.13

LONG BARRELCopper Compression Connectors(for use with copper conductors ONLY)










PART DIE COND PCS/ WT/ TABULAR DIMENSIONSNUMBER COLOR RANGE CTN 100 A B C D E F G

CL8-19 RED 8 STR 50 2.8 1.91 0.41 0.06 0.20 0.31 1.13 0.63CL6-25 BLUE 6 STR 50 3.6 1.97 0.41 0.09 0.25 0.25 1.13 0.63CL4-25 GRAY 4 STR 50 4.4 2.03 0.50 0.09 0.25 0.25 1.13 0.63CL2-25 BROWN 2 STR 25 6.4 2.41 0.56 0.09 0.25 0.25 1.13 0.63CL1-25 GREEN 1 STR 25 9.2 2.59 0.97 0.09 0.25 0.38 1.75 0.88CL1/0-31 PINK 1/0 STR 10 10.8 2.69 0.75 0.13 0.34 0.31 1.75 0.88CL1/0-38 PINK 1/0 STR 10 10.8 2.69 0.75 0.13 0.41 0.38 1.75 0.88CL2/0-38 BLACK 2/0 STR 10 12.2 3.81 0.81 0.13 0.41 0.38 2.81 1.75CL2/0-50 BLACK 2/0 STR 10 12.2 3.81 0.81 0.13 0.50 0.50 2.81 1.75CL3/0-38 ORANGE 3/0 STR 10 16.2 3.25 0.94 0.13 0.41 0.38 1.81 1.00CL3/0-50 ORANGE 3/0 STR 10 16.2 3.81 0.81 0.13 0.50 0.50 2.81 1.75CL4/0-38 PURPLE 4/0 STR 10 18.8 3.26 1.06 0.14 0.41 0.38 1.81 1.00CL4/0-50 PURPLE 4/0 STR 10 18.8 4.25 1.09 0.13 0.50 0.50 2.81 1.75CL250-38 YELLOW 250 MCM 10 23.6 3.43 1.13 0.15 0.41 0.38 1.81 1.00CL250-50 YELLOW 250 MCM 10 23.6 4.34 1.13 0.16 0.50 0.50 3.00 1.75CL300-38 WHITE 300 MCM 10 27.0 3.43 1.25 0.16 0.41 0.38 1.81 1.00CL300-50 WHITE 300 MCM 10 27.0 4.53 1.19 0.16 0.50 0.50 3.00 1.75CL350-38 RED 350 MCM 10 32.4 3.56 1.31 0.17 0.41 0.38 1.81 1.00CL350-50 RED 350 MCM 10 32.4 4.53 1.34 0.16 0.50 0.50 3.00 1.75CL400-38 BLUE 400 MCM 10 37.9 3.62 1.41 0.18 0.41 0.38 1.81 1.00CL400-50 BLUE 400 MCM 10 37.9 4.81 1.41 0.16 0.50 0.50 3.00 1.75CL500-38 BROWN 500 MCM 10 52.2 3.87 1.56 0.21 0.41 0.38 1.81 1.00CL500-50 BROWN 500 MCM 10 52.2 5.00 1.53 0.22 0.50 0.50 3.00 1.75CL600-38 GREEN 600 MCM 5 85.0 4.18 1.72 0.22 0.41 0.38 1.18 1.00CL600-50 GREEN 600 MCM 5 85.0 5.13 1.72 0.22 0.50 0.50 3.00 1.75CL750-50 BLACK 750 MCM 5 85.6 5.22 1.72 0.27 0.50 0.50 3.00 1.75CL1000-50 WHITE 1000 MCM 5 126.6 5.44 2.25 0.28 0.50 0.50 3.00 1.75



2 HOLE SHORT BARRELCopper Compression Connectors(for use with copper conductors ONLY)










PART DIE COND. PCS/ WT/ TABULAR DIMENSIONSNUMBER COLOR RANGE CTN 100 A B C D E F G

CBL8-25 RED 8 STR 50 3.0 2.88 0.41 0.06 0.25 0.25 1.44 0.63CBL6-25 BLUE 6 STR 50 3.2 2.25 0.41 0.06 0.25 0.25 1.25 0.63CBL6-38 BLUE 6 STR 50 3.2 2.56 0.50 0.06 0.33 0.38 1.25 0.63CBL4-25 GRAY 4 STR 50 3.9 2.19 0.53 0.19 0.25 0.25 1.19 0.63CBL2-31 BROWN 2 STR 25 6.1 2.81 0.44 0.09 0.33 0.38 1.38 0.75CBL1-31 GREEN 1 STR 10 6.9 2.97 0.66 0.09 0.33 0.38 1.38 0.88CBL1/0-31 PINK 1/0 STR 10 8.8 3.50 0.71 0.12 0.33 0.50 1.62 1.00CBL1/0-50 PINK 1/0 STR 10 8.8 3.97 0.75 0.13 0.50 0.50 3.00 1.75CBL2/0-50 BLACK 2/0 STR 10 15 4.19 0.81 0.13 0.50 0.50 3.00 1.75CBL3/0-50 ORANGE 3/0 STR 10 16 4.44 0.94 0.13 0.50 0.50 2.94 1.75CBL4/0-50 PURPLE 4/0 STR 10 22 4.69 1.03 0.13 0.50 0.50 3.00 1.75CBL250-50 YELLOW 250 MCM 10 27 4.91 1.06 0.13 0.50 0.50 3.00 1.75CBL300-50 WHITE 300 MCM 10 31 5.22 1.19 0.13 0.50 0.50 3.00 1.75CBL350-50 RED 350 MCM 10 40 5.34 1.34 0.16 0.50 0.50 3.00 1.75CBL400-50 BLUE 400 MCM 6 45 5.44 1.41 0.19 0.50 0.50 3.00 1.75CBL500-50 BROWN 500 MCM 6 66 5.94 1.59 0.19 0.50 0.50 3.00 1.75CBL600-50 GREEN 600 MCM 6 75 5.75 1.72 0.22 0.50 0.50 3.00 1.75CBL750-50 BLACK 750 MCM 6 115 6.09 1.91 0.25 0.50 0.50 3.00 1.75CBL1000-50 WHITE 1000 MCM 3 152 6.34 2.25 0.28 0.50 0.50 3.00 1.75



2 HOLE LONG BARRELCopper Compression Connectors(for use with copper conductors ONLY)












HAND OPERATED

Compression Tool• Light weight and portable

• High strength aluminum PVC covered handles

• Rotating dies built into compression head for quick changes

• Mechanical compression

• High strength insulated aluminum handles

• All dies are contained in rotating heads

• No parts to lose

Copper • No. 8 stranded through 4/0 grounding terminals and splices.

• No. 8 stranded through 4/0 insulated and non-insulated terminals

Aluminum • No. 8 through 4/0 terminals and splices

CRIMPING CAPACITY

Important Safety Notice

All rubber or PVC covered tools have been designed to provide protection against accidental brush contactwith energized lines; however, it is the user’s responsibility to adhere to all safety procedures andregulations as specified by OSHA, other regulatory bodies and employer safety practices and procedures.Alltec Corporation is not responsible for injuries occurred while using this tool.

PART NUMBER: CMCT–6

DIMENSIONS: Length 25.5 inches (59.05 cm) Depth 2.75 inches (6.98 cm)

HEAD WIDTH: 4.75 inches (12.07 cm)

TOOL WEIGHT: 6.5 lbs. (6.16 kg)

SECTION K GROUNDING BARS

Introduction

Available Models

Accessories


TerraBar ®

Plain Ground Bar Ground Bar withwall mounting bracketsand insulators

Ground Bar with wallmounting brackets,insulators, and a 25’ground conductor

Ground Bar Numbering SystemTo order, simply follow the four steps below to specify the type and size of the ground bar. The examplebelow, shows how to order a ground bar with wall mounting brackets, insulators, and an exothermicallywelded ground conductor. The ground bar is 1/4” thick, 4” wide and 12” in length. It has a “01” hole patternand a No. 2 AWG solid tin ground conductor.

TBIT-7 4 01 12 (1) Type (2) Size (3) Hole Pattern (4) Length

EXAMPLE: TBIT-7401-12

1. Type: TB – Plain ground barTBI – Ground bar with all mounting brackets and insulatorsTBIT – Ground bar with wall mounting brackets, insulators and a 25' ground conductor.

2. Size: Second digit represents width.

3. Hole Pattern: Second two digits represent hole pattern – See Following Pages for available standard hole patterns.

4. Length: Dash and final digits represent length in inches.

Tin and nickel Plating available. Other special plating available upon request.

Plating, special hole sizes, patterns and ground leads are all available by special request.

K-2 828.646.9290 www.allteccorp.com

Note: Ground conductor tails are standard 25' of #2 solid tinned copper unless otherwise specified.


1” and 2” Bars

www.allteccorp.com 828.646.9290 K-3

TB-7121-6

TB-7122-6

TB-7123-6

TB-7124-6

TB-7200-12

TB-7203-12

TB-7204-12

TB-7205-12

TB-7206-12

TB-7207-12

TB-7215-12


Standard 4” Bars


TB-7400-12

TB-7405-12

TB-7401-12 TB-7402-12

TB-7406-12 TB-7407-12

TB-7403-12 TB-7404-12

TB-7408-12

TB-7409-12 TB-7410-12

TB-7414-12 TB-7415-12

TB-7411-12

TB-7412-12

TB-7418-12 TB-7419-12



TB-7227-14

TB-7417-14

TB-7420-16

TB-7404-20

TB-7228-20

TB-7429-20

TB-7426-23

TB-7413-24

TB-7616-24

TB-7625-48 TB-7825-48

Specialty Bars

Ground Bar Accessories

SS Angle Adapter6600 Stainless steel angle adapter used to

attach bus bars to angle iron on towers.WT 8.0 oz (226.8 g)

Small Round Member Adapter6601 Stainless steel small round member adapter

used to attach bus bars to pipe up to 3".WT 4.0 oz (113.4 g)

Large Round Member Adapter6602 Stainless steel large round member adapter

used to attach bus bars to pipe up to 3" to 6".WT 7.0 oz (198.4 g)

Fiberglass Composite Insulator7901 Small - Uses 1/4"-20 Hardware Suggested

Voltage Rating – 600V 1.25" High x 1" WideWT 1.2 oz (34.0 g)

7906 Medium - Uses 3/8"-16 Hardware SuggestedVoltage Rating – 600V 1.375" High x 1.75" WideWT 3.6 oz (102.1 g)

7911 Large - Uses 1/2"-13 Hardware Suggested Voltage Rating – 2700V 2.25" High x 2" WideWT 5.5 oz (155.5 g)

7916 X-Large - Uses 5/8"-11 Hardware SuggestedVoltage Rating – 3400V 2.625" High x 2.5" WideWT 10.2 oz (289.2 g)



SS Bus Bar Bracket7920 1" standoff height from wall with 4" face and 7/16" mounting holes WT 5.0 oz (141.7 g)

7922 1" standoff height from wall with 2" face for 1" and 2" bars and 5/16"

mounting holes WT 4.0 oz (113.4 g)

7925 1" standoff height from wall with 1/2" center mount hole WT 5.0 oz (141.7 g)

7926 1" standoff height from wall with 5/8" center mount hole WT 5.0 oz (141.7 g)

*Other mounting hardware available on request.

Plexiglas CoverA full line of plexiglass covers are available to fit any bus bar. The covers come with insulators and hardwareto match with the patterns on the bus bar. The same numbering system is used as the bus bar system withTBC for TerraBar Cover. Call with special requirements. Lettering is available up to 2".



SECTION L EXOTHERMIC EQUIPMENT

Introduction

Accessories

Molds

Requirements of Electrical Connections

Poor connections (joints) between conductors are often the cause of electrical failures. An ideal connectionshould possess the following qualities:1. Maintains contact integrity and electrical continuity;

2. When conducting electrical current, connector temperatureshould remain lower than that of the conductor;

3. Able to withstand overload conditions without melting, burningor failing;

4. Long service life. Will not deteriorate, loosen or corrode when subjected to weather over time.

Of all the varieties of electrical connectors available today, only exothermic welded connectors can meet theabove criteria.Throughout the world, exothermic welding has been shown to be the best choice where safe-ty, reliability, current carrying capacity and longevity are critical.


L-2 828.646.9290 www.allteccorp.com


www.allteccorp.com 828.646.9290 L-3

TectoWeld® Exothermic Welded Connectors

The process of exothermic welding is a method of making electrical connections of copper to copper or cop-per to steel in which no outside source of heat or power is required. In this process, a special weld metalmaterial is placed into a high temperature resistant mold and ignited. The process of igniting the particlescreates extremely high heat and molten metal (exothermic reaction), and produces a molten metal slag.Thisliquid copper metal flows into the weld cavity, filling any available space and completes the weld. The weldis then allowed to cool and solidify before it is removed from the mold. The mold is ready for the next weldafter a brief cleaning with a brush. This entire process takes only seconds to complete.

Exothermic welded connections produce a permanent connection, superior in performance to any knownmechanical or pressure type surface-to-surface contact connector. Because the connection produced is amolecular bond, an exothermic welded connection will not loosen or increase in resistance over the lifetimeof the installation.

IEEE and NEC standards specifically allow all grounding system connections to be made by exothermic weld.Connections should include, but not be limited to, all wire to wire splices, Tee´s, X´s, etc.; all wire to groundrods, ground rod splices, wire to steel and cast iron, terminal lugs, bus-bar connections and wire to rail con-nections.

Exothermic welding is applicable to materials other than copper. Some of these metals are listed below:

Brass Bronze Cast Iron ColumbiumCopper-clad Steel

Silicon BronzeStainless Steel Steel Rail Wrought Iron

Galvanized SteelMonel NiobiumPure Iron Steel

Advantages of TectoWeld Exothermic Welding:1. Current carrying (fusing) capacity equal to or greater than the conductor.2. Permanent molecular bond that will not loosen or corrode.3. Will not deteriorate with age.4. Will withstand repeated faults.5. Low labor costs.6. No special skills required.7. No external power or heat required.8. Can be checked visually for quality.9. Easily transportable.

Conductor B

Mold

Crucible

Mold Cover

Weld Cavity

Conductor A

Metal Disk

Weld Metal

Starter Material

Tap Hole

Tools and Accessories

Weld Metal (Types, A, B, C & CP) -All TectoWeld weld metals are meticulously packagedin individual moisture proof state of the art foil packs. The starting material is in a sep-arate container within each foil pack; this eliminates weld metal loss due to spoilageand no-start situations. The waterproof foil packs increase shelf life and make for easi-er transportation. Each box of Tectoweld contains either 10 or 20 foil packs dependingon the size of the weld metal. Most connections involving copper wires, pipes and/orgrounding rods will use type A weld metal. Type B weld metal is formulated for rail

bonding connections, while type C weld metal is used for connections with cast iron components. CP typeweld metal is formulated specifically for cathodic protection applications. These types of weld metals can bedistinguished by a colored dot next to the weld metal size: type A - no dot, type B - yellow, type C -orange andtype CP -green.



All TectoWeld weld metals are also available in the traditional plastic tube packaging.Weld metal tubes are packaged in plastic boxes of 10 or 20 tubes depending on weldmetal size. The weld metal types are distinguished by type by the cap color: Type A -clear, type B yellow, Type C - orange and type CP - green.

Weld Molds - Precision engineered for optimum results. Each weld mold is designedto give precise and reliable results. Only the finest materials are utilized so that thesemolds can withstand continuous heat-cooling cycles. All models are categorized intoeleven different price codes according to their connection type. These molds have aminimum service life of approximately 65 connections. However, it is not uncommonto achieve 80 -100 connections when proper care is taken during usage.

Split Crucible Option - WT and WX type mold may be ordered, as an option, with asplit crucible. A split crucible allows the user to quickly and easily access the interiorof the weld crucible and tap hole for cleaning and slag removal. To specify the splitcrucible option, please add the suffix "S to end of the mold part number.Example WT 2AS-2AS-S.

Wear Plate Option - The mold will become chipped and worn through rough han-dling or through normal use. The optional wear plate will prolong the service life ofa mold by protecting the mold openings with metal plates. Wear plates are availablefor the following mold types: WE, WT, GEE, GST and SVES. For other types please callAlltec Corporation. To order the wear plate option, please add the suffix G after themold part number. Example: WT 4/0-4/0A-G.

Mold Handle Clamps (CL-2, CL-3, CL-4, CLR-1 and ML-3) CL-2 handle clamps are foruse with number 2 molds. For molds numbers 3, 5, 7 and 10 the CL-3 handle clamp isappropriate. Molds number 4, 6, 8, and 11 use handle clamp CL-4. The CLR-1 handleclamp is specifically for rail connections, and the ML-3 attachment is used to assist inmaking connections to vertical surfaces. Additional clamps CL3-CV and CL3-CH,Chain handle clamps are available for making connections to pipes.




Chain Handle Clamps ( C L-3C V, CL-3CH, CL-4C V, CL-4CH) Chain handle clamps are available for making connections to vertical stand-ing or horizontal pipes and beams.

"Banana " Handle Clamps ( C L-3B , CL-4B) Banana handles are designed specifically for welding operations in narrowtrenches. The angled handles allow safe and convenient operation withoutthe need for excavating the corner of the trench for clearance. A tremdouslabor and time saver.

Magnetic Handle Clamps (CL-3M, CL-4M) Standard handle clamps fitted with powerful rare earth magnets to allowwelding onto vertical flat steel surfaces.

C-Clamp Attachement (CCLAMP3,CCLAMP4) These attachements will fit CL-3 and CL-4 handles to enable them to be attached to theedge of a flat vertical surface (i.e.I-beams,steel doors etc.),allowing the operator to haveboth hands free during welding.The attachment affixes to the center post of a handleclamp with a cotter pin.

Wire Clamp (CBLC)Relieves tension from wires being welded to prevent the wires from pullingout of the mold during welding.

Slag Removal Tools (S-2, S-3)These tools have been designed to assist in the removal of slag from themold crucible and tap hole. Type S-2 cleaning tools are for use with moldsnumber 1 and 2. All other molds use type S-3 cleaning tool.




Ground Rod Splice Clamp (GNRDC)Holds two ground rods in the vertical position required when splicing together with GVE type molds. Ensuresproper spacing of required gap between the upper and lower rod.

Mold Handle Clamps (CL-2, CL-3, CL-4, CLR series) - CL-2 handle clamps are for use with number 2 molds. Formold numbers 3, 5, 7, and 10 the CL-3 handle clamp is appropriate. Molds number 4, 6, 8, 10 and 11 use han-dle clamp CL-4. The CLR series of clamps are specifically for railroad applications.

Mold Sealer, Putty (DX-3)High heat resistant putty allows small leaks and gaps in the mold to be temporarily stopped. Comes in con-venient one pound packs.

Mold Sealer, Ceramic Fiber Batting (DX-4)High heat resistant ceramic fiber batting. Used where larger voids need to be filled to ensure proper and com-plete weld. Generally used with rebar welds.

Wrap Shims (SLV-WRAP)Thin, flexible copper shim strips. Can be wrapped around wires and cables to adapt them to fit a larger moldopening.

Flame Resistant Blanket (BLANKET)Heavy Alumina-Silica fiber woven flame resistant blankets. Can be used to protect surounding areas fromsparks and heat. 18" x18".

Ratcheting Cable Cutter, (CUTTER1)This compact cable cutter measures only 10" long and is able to cut copperor aluminum cable up to 750 mcm. Precision ratcheting mechanism andhigh carbon steel blades ensure long service life and clean cable cuts everytime.

Trigger Start Torch Head, (TORCHH)A very convenient flame torch for pre-heating of mold and conductors. Thistorch uses cartridge type gas canisters.The torch simply screws onto the gascartridge and the flame can be adjusted via the thumb wheel on the torchhead.

Flint Ignitor (IGNITOR)Compact and Convenient: These are mechanical flint ignitors with long ser-vice cycles. They produce a large cascade of sparks for ease of igniting thestarting material. Worn flints can be replaced.

Ignitor Extension (IG-EX)30 inch extension arm for flint ignitors. Allows operator to have more addi-tional reach.




Mold Cleaning Brush, (MCB-1) This heavy duty brush makes mold cleaningquick and easy. Hefty wooden handles stand up to repeated use. Stiff natu-ral bristles ensure rapid mold cleaning without harming the soft graphitemolds.

Card Cloth Brush, (CCB-1) Short stiff wire bristles enable effcient cleaning of metal surfaces and wiresin preparation for welding. Quality construction on wooden handles ensurelong service life.

Steel Disks (Disk-S, Disk-M, Disk-L) Steel Disk designed to contain the exothermic reaction to the upper crucibleof a mold until the reaction is complete and ready to weld. Weld metals #45and smaller use Disk-S, #65-#115 use Disk-M and #150 and larger use Disk-L.Comes in packs of 10.

Welding Tool Kit - A complete kit for exerthermic welding operations. This metal tool kit contains everythingrequired for the safe and efficient operation of exothermic welds. Each kit contains gloves, safety goggles,torch, igniter, pliers, gripping pliers, screw driver, hammer, cleaning tool, soft brush, wire brush, wire cutter, anda metal file.



GET

WX

GET

WPGET

WT

WT

GST

GETGEP GST

GST

Specification connection

(1) 2 molds 2 welds

(4) 1 mold 1 weld

(2) 2 molds 2 welds

(5) 2 molds 2 welds (6) 1 mold 1 weld

(3) 2 molds 2 welds

Note: (1) is the most common method

Often in grounding grids it is common to see main grounding conductors sized at 250 mcm or larger. Whenwire sizes are at this level or larger, it may become difficult and expensive to make proper connections toground rods (type GET). Since a single 3/4-inch or 5/8 inch ground rod would not be able to withstand sev-eral thousand amperes, a fault current must be distributed across an entire ground grid. Therefore an alter-native to welding large gauge wires to ground rods would be to use an intermediary wire between the maingrounding conductors and the ground rods. Typically 1/0 AWG wire can be used because this size wire hasover 5 times the equivalent cross section of a 3/4-inch ground rod.This method not only simplifies the weld-ing procedure, but also offers considerable savings of wire and weld metal.

Left Diagram:Mold Type Weld Metal GET 18-250A #200

Right Diagram:Mold Type Weld Metal GEE 18-250A #90 WT 250A-1/0A #90

Equivalent Connections to Ground Rods Several options for achieving a connection as specified in the engineering drawings are available. All theexamples below show electrically equivalent connections as those specified in the engineering drawing rep-resented by the cross and circle symbol.

Grid Wire to Groud Rod Connections

250 mcm or Larger

Ground Rod

WT Type

1/0 awg

GEE Type250 mcm or Larger

Ground Rod

GET Type

Tech Tip: Minimizing Materials and Costs



Wire “A” 4/0 AWG Wire “B” #4 AWG

WE Connection

WT Series Connection

Wire “A” #2 AWG

WT Connection #2 AWG #2 AWG, Solid

Part Numbering System and Ordering Information

Wire “B” #2 AWG, Solid

WE 4/0A - 4A WE Connection 4/0 AWG #4 AWG

WT 2A - 2AS

Additional Options:Wear Plate - Add Suffix “G” to end of part number.Heavy Duty Connections - Add Prefix “HD” to beginning of mold part number.Split Crucible Molds - Add Suffix “-S” to end of mold part number.



WF

WP WXL

WX/WXS

WE/WES WT

Wire To Wire Connections W Series



Wire To WireWE Series Mold

NOTEIf the number of connections tobe made are small, WES Type maybe used in lieu of WE type for wiresizes #1 solid and smaller. WESType molds offer smaller size andweight advantages.

Recommended Tools:Use the CL-3 Handle Clamp. Ifweld metal is greater than #250then use CL-4 Flint Ignitor, MCB-1Mold Cleaning Brush, S-3 SlagRemoval Tool.

3333333333333333344

25252525323232323245659090

115115150200

2 X 1502 X 200

A B Mold Number $ Weld Size

WE 6A-6AWE 6AS-6AS WE 4A-4AWE 4AS-4AS WE 3A-3AWE 2A-2AWE 2AS-2ASWE 1A-1AWE 1AS-1ASWE 1/OA-1/OAWE 2/OA-2/OAWE 3/OA-3/OAWE 4/OA-4/OAWE 250A-250A WE 300A-300AWE 350A-350AWE 500A-500AWE 750A-750A WE 1000A-1000A

6 6 SOL

44 SOL

32

2 SOL 1

1 SOL1/02/0 3/04/0 250300350 500750

1000

6 6 SOL

44 SOL

32

2 SOL 1

1 SOL1/02/0 3/04/0 250300350 500750

1000

2-1 2-1 2-1 2-1 2-1 2-1 2-1 2-1

25 25 25 32 32 32 32 32


WES 6AS-6AS WES 4A-4A WES 4AS-4AS WES 3A-3A WES 2A-2A WES 2AS-2AS WES 1A-1A WES 1AS-1AS

6 SOL 4

4 SOL 3 2

2 SOL 1

1 SOL

6 SOL 4

4 SOL 3 2

2 SOL 1

1 SOL

WES Mini Mold



3 3 3 3 3 3 3 3 3 3 3 3 3 3 33 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 33 3 3 3 3

32 32 45 45 45 45 45 45 90 45 45 45 90 90 45 45 45

115 90 90 45 45 45

150 115

90 90 90 90 90

150 150 150

90 90 90 90 90


WT 4A-4A WT 3A-3A WT 2AS-2AS WT 2A-2A WT 2A-4A WT 1A-1A WT 1A-2A WT 1A-4A WT 1/0A-1/0AWT 1/0A-1A WT 1/0A-2A WT 1/0A-4A WT 2/0A-2/0A WT 2/0A-1/0A WT 2/0A-1A WT 2/0A-2A WT 2/0A-4A WT 3/0A-3/0A WT 3/0A-2/0A WT 3/0A-1/0A WT 3/0A-1A WT 3/0A-2A WT 3/0A-4A WT 4/0A-4/0A WT 4/0A-4/0AWT 4/0A-2/0A WT 4/0A-2/0AWT 4/0A-1A WT 4/0A-2A WT 4/0A-4A WT 250A-250A WT 250A-4/0A WT 250A-3/0A WT 250A-2/0A WT 250A-1/0A WT 250A-1A WT 250A-2A WT 250A-4A

4 3

2 SOL 2 4 1 2 4

1/0 1 2 4

2/0 1/0

12 4

3/0 2/0 1/0

1 2 4

4/0 3/0 2/0 1/0

1 2 4

250 4/0 3/0 2/0 1/0

1 2 4

4 3

2 SOL 2

1

1/0

2/0

3/0

4/0

250

Wire To WireWT Series Mold

NOTEWTS Type may be used in lieu ofWT type for wire sizes #1 solidand smaller. WTS Type moldsoffer smaller size and weightadvantages.


Call for additional sizes.



Wire To WireWX Series Mold


3 3 3 3 3 3 3 3 33 3 3 3 3 33 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45 45 65 65 65 65 65 65 90 90 90 90

115 115 115 115 150 150 115 115 115 200 200 150 150 115 115 200 200 200 150 150 115 115


WX 4A-4A WX 3A-3A WX 2AS-2AS WX 2A-2A WX 2A-4A WX 1A-1A WX 1A-2A WX 1A-4A WX 1/0A-1/0A WX 1/0A-1A WX 1/0A-2A WX 1/0A-4A WX 2/0A-2/0A WX 2/0A-1/0AWX 2/0A-1A WX 2/0A-2A WX 3/0A-3/0A WX 3/0A-2/0A WX 3/0A-1/0A WX 3/0A-1AWX 3/0A-2A WX 4/0A-4/0A WX 4/0A-3/0A WX 4/0A-2/0A WX 4/0A-1/0A WX 4/0A-1AWX 4/0A-2A WX 250A-250A WX 250A-4/0A WX 250A-3/0AWX 250A-2/0A WX 250A-1/0A WX 250A-1A WX 250A-2A

4 3

2 SOL 2 4 1 2 4

1/01 2 4

2/01/0

1 2

3/0 2/01/0 1 2

4/03/0 2/0 1/0

1 2

2504/0 3/0 2/01/0 1 2

4 3

2 SOL 2

1

1/0

2/0

3/0

4/0

250

2-22-22-32-32-32-32-32-32-32-3

454565656565656590909090


WXS 4A-4A WXS 3A-3A WXS 2AS-2ASWXS 2A-2A WXS 2A-4A WXS 1A-1A WXS 1A-2A WXS 1A-4A WXS 1/0A-1/0AWXS 1/0A-1A WXS 1/0A-2A WXS 1/0A-4A

43

2 SOL24124

1/0 124

43

2 SOL2

1

1/0

WXS Mini Mold



Wire To WireWP Series Mold

NOTERecommended Tools:Use the CL-3 Handle Clamp. Ifweld metal is greater than #250then use CL-4 Flint Ignitor, MCB-1Mold Cleaning Brush, S-3 SlagRemoval Tool.


3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 4 3 3 3 3 3 3 3

32 45 65 65 65 65 65 65 90 65 65 65

115 115

90 90 90

150 150 115 115 115 115 200 200 150 150 150 150 150 250 200 200 150 150 150 150

2 X 150 250 200 200 150 150 150 150


WP 4A-4A WP 3A-3A WP 2AS-2AS WP 2A-2A WP 2A-4A WP 1A-1A WP 1A-2A WP 1A-4A WP 1/0A-1/0A WP 1/0A-1A WP 1/0A-2A WP 1/0A-4A WP 2/0A-2/0A WP 2/0A-1/0AWP 2/0A-1A WP 2/0A-2A WP 2/0A-4A WP 3/0A-3/0A WP 3/0A-2/0A WP 3/0A-1/0A WP 3/0A-1A WP 3/0A-2A WP 3/0A-4A WP 4/0A-4/0A WP 4/0A-3/0A WP 4/0A-2/0A WP 4/0A-1/0A WP 4/0A-1A WP 4/0A-2A WP 4/0A-4A WP 250A-250A WP 250A-4/0A WP 250A-3/0A WP 250A-2/0A WP 250A-1/0A WP 250A-1A WP 250A-2A WP 300A-300A WP 300A-250A WP 300A-4/0A WP 300A-3/0A WP 300A-2/0A WP 300A-1/0A WP 300A-1A WP 300A-2A

4 3

2 SOL 2 4 1 2 4

1/0 1 2 4

2/0 1/0

1 2 4

3/0 2/0 1/0

1 2 4

4/0 3/0 2/0 1/0

1 2 4

250 4/0 3/0 2/0 1/0

1 2

300 250 4/0 3/0 2/0 1/0

1 2

4 3

2 SOL 2

1

1/0

2/0

3/0

4/0

250

300



Wire To WireWF Series Mold

NOTERecommended Tools:Use the CL-3 Handle Clamp. Ifweld metal is greater than #250then use CL-4 Flint Ignitor, MCB-1Mold Cleaning Brush, S-3 SlagRemoval Tool.

3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

45 45 45 65 65 65 90 90 90 90

115 115

90 90 90

150 150 150 150 115 115 200 200 200 200 150


WF 8A-8A WF 6A-6A WF 4A-4A WF 3A-3A WF 2A-2A WF 2AS-2AS WF 1/0A-1/0A WF 1/0A-1A WF 1/0A-2A WF 1/0A-4A WF 2/0A-2/0A WF 2/0A-1/0A WF 2/0A-1A WF 2/0A-2A WF 2/0A-4A WF 4/0A-4/0A WF 4/0A-3/0A WF 4/0A-2/0AWF 4/0A-1/0AWF 4/0A-1A WF 4/0A-2A WF 250A-250A WF 250A-4/0A WF 250A-3/0A WF 250A-2/0A WF 250A-1/0A

8 6 4 3 2

2 Sol 1/0

1 2 4

2/0 1/0

1 2 4

4/0 3/0 2/0 1/0

1 2

250 4/0 3/0 2/0 1/0

8 6 4 3 2

2 Sol 1/0

2/0

4/0

250


Wire To WireWXL Series Mold


5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 556 6 6 5 5 556 6 6 6 5 5 55

65 65 90 90 65

115 90 90

150 90 90 90

200 200 150 150 250 200 200 150 150 250 250 200 200 150 150

2 X 150 2 X 150 2 X 150

250 250 200 150

2 X 200 2 X 200 2 X 150 2 X 150

250 250 200 150


WXL 4A-4A WXL 3A-3A WXL 2AS-2AS WXL 2A-2A WXL 2A-4A WXL 1A-1A WXL 1A-2A WXL 1A-4A WXL 1/0A-1/0A WXL 1/0A-1A WXL 1/0A-2A WXL 1/0A-4A WXL 2/0A-2/0A WXL 2/0A-1/0A WXL 2/0A-1A WXL 2/0A-2A WXL 3/0A-3/0A WXL 3/0A-2/0A WXL 3/0A-1/0A WXL 3/0A-1A WXL 3/0A-2A WXL 4/0A-4/0AWXL 4/0A-3/0A WXL 4/0A-2/0A WXL 4/0A-1/0AWXL 4/0A-1A WXL 4/0A-2A WXL 250A-250A WXL 250A-4/0A WXL 250A-3/0A WXL 250A-2/0A WXL 250A-1/0A WXL 250A-1A WXL 250A-2A WXL 300A-300A WXL 300A-250A WXL 300A-4.0A WXL 300A-3/0A WXL 300A-2/0A WXL 300A-1/0A WXL 300A-1A WXL 300A-2A

4 3

2 SOL 2 4 1 2 4

1/0 1 2 4

2/0 1/0

1 2

3/0 2/0 1/0

1 2

4/0 3/0 2/0 1/0

1 2

250 4/0 3/0 2/0 1/0

1 2

300 250 4/0 3/0 2/0 1/0

1 2

4 3

2 SOL 2

1

1/0

2/0

3/0

4/0

250

300



Ground Rod To Wire Connections G Series

GBN GBT

GET GVE GEE

GST




3 3 3 3 3 3 3 3 3 3 3 3 3 3 33 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 33 3 3 3 3 33333333334

65656565909090909090656565659090909090

115115150

909090909090909090

115115150250150150150150150150150150150200200200250

2 X150


GEE 12-4A GEE 12-2AS GEE 12-2A GEE 12-1A GEE 12-1/0AGEE 12-2/0AGEE 12-3/0AGEE 12-4/0AGEE 12-250A GEE 12-300A GEE 15-4A GEE 15-2AS GEE 15-2A GEE 15-1A GEE 15-1/0AGEE 15-2/0AGEE 15-3/0AGEE 15-4/0AGEE 15-250A GEE 15-300A GEE 15-350A GEE 15-500A GEE 18-4A GEE 18-2AS GEE 18-2A GEE 18-1A GEE 18-1/0AGEE 18-2/0AGEE 18-3/0AGEE 18-4/0AGEE 18-250A GEE 18-300A GEE 18-350A GEE 18-500A GEE 18-750A GEE 25-4A GEE 25-2AS GEE 25-2A GEE 25-1A GEE 25-1/0AGEE 25-2/0AGEE 25-3/0AGEE 25-4/0AGEE 25-250A GEE 25-300A GEE 25-350A GEE 25-500A GEE 25-750A GEE 25-1000A

4 2 SOL

21

1/02/03/04/0250 300

42 SOL

21

1/02/03/04/0250300350 500

42 SOL

21

1/02/03/04/0250300 350 500 750

4 2 SOL

2 1

1/02/03/04/0250 300 350 500 750

1000

1/2”

5/8”

3/4”

1”

Ground Rod To WireGEE Series Mold

NOTEGround rod diameter in inches.Other dimensions available onrequest. Please provide wire androd dimensions as well as materi-al type when ordering customspecifications.


Please call for additional sizes.



3 3 3 3 3 3 3 3 3 3 3 3 3 3 33 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 33 4 3 3 3 33333333334

909090909090

115115150200

9090909090

115115115200200250250

90909090

115115115115150200200250

2 X 200150150150150150150150150200200200250

2 X 2002 X150


GET 12-4A GET 12-2AS GET 12-2A GET 12-1A GET 12-1/0AGET 12-2/0AGET 12-3/0AGET 12-4/0AGET 12-250A GET 12-300A GET 15-4A GET 15-2AS GET 15-2A GET 15-1A GET 15-1/0AGET 15-2/0AGET 15-3/0AGET 15-4/0AGET 15-250A GET 15-300A GET 15-350A GET 15-500A GET 18-4A GET 18-2AS GET 18-2A GET 18-1A GET 18-1/0AGET 18-2/0AGET 18-3/0AGET 18-4/0AGET 18-250A GET 18-300A GET 18-350A GET 18-500A GET 18-750A GET 25-4A GET 25-2AS GET 25-2A GET 25-1A GET 25-1/0AGET 25-2/0AGET 25-3/0AGET 25-4/0AGET 25-250A GET 25-300A GET 25-350A GET 25-500A GET 25-750A GET 25-1000A

4 2 SOL

21

1/02/03/04/0250 300

42 SOL

21

1/02/03/04/0250300350 500

42 SOL

21

1/02/03/04/0250300 350 500 750

4 2 SOL

2 1

1/02/03/04/0250 300 350 500 750

1000

1/2”

5/8”

3/4”

1”

Ground Rod To WireGET Series Mold






777777777777777777777877777777778887777777778888

65656565

115115150150150200

65656565

115115150150150200250

2 X 20065656565

115115150150200250

2 X 1502 X 2503 X 200

909090

115115150150150200

2 X 1502 X 2003 X 2003 X 250


GST 12-4A GST 12-2AS GST 12-2A GST 12-1A GST 12-1/0AGST 12-2/0AGST 12-3/0AGST 12-4/0AGST 12-250A GST 12-300A GST 15-4A GST 15-2AS GST 15-2A GST 15-1A GST 15-1/0AGST 15-2/0AGST 15-3/0AGST 15-4/0AGST 15-250A GST 15-300A GST 15-350A GST 15-500A GST 18-4A GST 18-2AS GST 18-2A GST 18-1A GST 18-1/0AGST 18-2/0AGST 18-3/0AGST 18-4/0AGST 18-250A GST 18-300A GST 18-350A GST 18-500A GST 18-750A GST 25-4A GST 25-2AS GST 25-2A GST 25-1A GST 25-1/0AGST 25-2/0AGST 25-3/0AGST 25-4/0AGST 25-250A GST 25-300A GST 25-350A GST 25-500A GST 25-750A

4 2 SOL

21

1/02/03/04/0250 300

42 SOL

21

1/02/03/04/0250300350 500

42 SOL

21

1/02/03/04/0250300 350 500 750

4 2 SOL

2 1

1/02/03/04/0250 300 350 500 750

1/2”

5/8”

3/4”

1”

Ground Rod To WireGST Series Mold






3

4

4

4

250

2 X 150

2 X 200

2 X 250

A Mold Number $ Weld Size

GVE-12

GVE-15

GVE-18

GVE-25

1/2”(12 mm)

5/8”(14.3 mm)

3/4”(17.3 mm)

1”(25.4 mm)

Ground Rod To Ground RodGVE Series Mold



Tip:Use a ground rod splice clamp,part number GNRDC, to simplifyand assist in making ground rodsplices with GVE molds.



SHEB

SHTA SVTHB

SVTHA

SHEA SVES

Connections to Steel Sheets and PipesS Series

SVED

SHTB SVEU

SVEH

SVES



1111133333333

45454545659090

115115150200200200

A Mold Number $ Weld Size Sealer Type

SHEA 6ASHEA 4ASHEA 2ASHEA 2ASSHEA 1ASHEA 1/0ASHEA 2/0ASHEA 3/0ASHEA 4/0ASHEA 250ASHEA 300ASHEA 350ASHEA 500A

DX - 3DX - 3DX - 3DX - 3DX - 3DX - 3DX - 3DX - 3DX - 3

642

2 Sol1

1/02/03/04/0250300350500

NOTEWhen welding onto pipes, theCL-3CH chain clamp will helphold the molds in position.

If welding onto pipe, please sub-stitute “D” with the appropriatepipe diameter in inches whenordering.

Cable To Plate / PipeSHEA Series Mold

1111133333333

45454545659090

115115150200200200


SHEA 6A-DSHEA 4A-DSHEA 2A-DSHEA 2AS-DSHEA 1A-DSHEA 1/0A-DSHEA 2/0A-DSHEA 3/0A-DSHEA 4/0A-DSHEA 250A-DSHEA 300A-DSHEA 350A-DSHEA 500A-D


642

2 Sol1

1/02/03/04/0250300350500



11111333333334

454545456590

115115115115150200200

2 X 150


SHEB 6ASHEB 4ASHEB 2ASHEB 2ASSHEB 1ASHEB 1/0ASHEB 2/0ASHEB 3/0ASHEB 4/0ASHEB 250ASHEB 300ASHEB 350ASHEB 500ASHEB 750A

642

2 Sol1

1/02/03/04/0250300350500750



Cable To Plate / PipeSHEB Series Mold

11111333333334

454545456590

115115115115150200200

2 X 150


SHEB 6A-DSHEB 4A-DSHEB 2A-DSHEB 2AS-DSHEB 1A-DSHEB 1/0A-DSHEB 2/0A-DSHEB 3/0A-DSHEB 4/0A-DSHEB 250A-DSHEB 300A-DSHEB 350A-DSHEB 500A-DSHEB 750A-D

642

2 Sol1

1/02/03/04/0250300350500750



1111133333333

454545456590

115115150150250

2 X 1502 X 200

A Mold Number $ Weld Size Sealer TypeSHTA 6ASHTA 4ASHTA 2ASHTA 2ASSHTA 1ASHTA 1/0ASHTA 2/0ASHTA 3/0ASHTA 4/0ASHTA 250ASHTA 300ASHTA 350ASHTA 500A


642

2 Sol1

1/02/03/04/0250300350500



Cable To Plate / PipeSHTA Series Mold

1111133333333


SHTA 6A-DSHTA 4A-DSHTA 2A-DSHTA 2AS-DSHTA 1A-DSHTA 1/0A-DSHTA 2/0A-DSHTA 3/0A-DSHTA 4/0A-DSHTA 250A-DSHTA 300A-DSHTA 350A-DSHTA 500A-D


642

2 Sol1

1/02/03/04/0250300350500

454545456590

115115150150250

2 X 1502 X 200



11111333333334

454565659090

115115150200200250

2 X 1502 X 200

A Mold Number $ Weld SizeSHTB 6ASHTB 4ASHTB 2ASHTB 2ASSHTB 1ASHTB 1/0ASHTB 2/0ASHTB 3/0ASHTB 4/0ASHTB 250ASHTB 300ASHTB 350ASHTB 500ASHTB 750A

642

2 Sol1

1/02/03/04/0250300350500750



Cable To Plate / PipeSHTB Series Mold

11111333333334

454565659090

115115150200200250

2 X 1502 X 200


SHTB 6A-DSHTB 4A-DSHTB 2A-DSHTB 2AS-DSHTB 1A-DSHTB 1/0A-DSHTB 2/0A-DSHTB 3/0A-DSHTB 4/0A-DSHTB 250A-DSHTB 300A-DSHTB 350A-DSHTB 500A-DSHTB 750A-D

642

2 Sol1

1/02/03/04/0250300350500750



33333333333334

45454545659090

115115115150200200

2 X 150

A Mold Number $ Weld SizeSVES 6ASVES 4ASVES 2ASVES 2ASSVES 1ASVES 1/0ASVES 2/0ASVES 3/0ASVES 4/0ASVES 250ASVES 300ASVES 350ASVES 500ASVES 750A

642

2 Sol1

1/02/03/04/0250300350500750

NOTEWhen welding on flat surfaces,the optional C-clamp attachmentwill simplify the positioning andoperation of these molds.

When welding onto pipes, theCL-3CV chain clamp will helphold the molds in position.


Molds can be ordered to fit 1.5”to 4” diameter pipes. Please use1.5-4 in place of -D in the partnumber.Example: SVES 4/0A-1.5-4

Cable To Plate / PipeSVES Series Mold

33333333333334

45454545659090

115115115150200200

2 X 150

A Mold Number $ Weld SizeSVES 6A-DSVES 4A-DSVES 2A-DSVES 2AS-DSVES 1A-DSVES 1/0A-DSVES 2/0A-DSVES 3/0A-DSVES 4/0A-DSVES 250A-DSVES 300A-DSVES 350A-DSVES 500A-DSVES 750A-D

642

2 Sol1

1/02/03/04/0250300350500750



33333333333334

4565656590

115115150150200200250

2 X 1502 X 200

A Mold Number $ Weld SizeSVED 6ASVED 4ASVED 2ASVED 2ASSVED 1ASVED 1/0ASVED 2/0ASVED 3/0ASVED 4/0ASVED 250ASVED 300ASVED 350ASVED 500ASVED 750A

642

2 Sol1

1/02/03/04/0250300350500750




Molds can be ordered to fit 1.5”to 4” diameter pipes. Pleaseuse1.5-4 in place of -D in the partnumber.Example: SVED 4/0A-1.5-4

Cable To Plate / PipeSVED Series Mold

33333333333334

4565656590

115115150150200200250

2 X 1502 X 200


SVED 6A-DSVED 4A-DSVED 2A-DSVED 2AS-DSVED 1A-DSVED 1/0A-DSVED 2/0A-DSVED 3/0A-DSVED 4/0A-DSVED 250A-DSVED 300A-DSVED 350A-DSVED 500A-DSVED 750A-D

642

2 Sol1

1/02/03/04/0250300350500750



33333333333334

4565656590

115115150150200200250

2 X 1502 X 200

A Mold Number $ Weld SizeSVEU 6ASVEU 4ASVEU 2ASVEU 2ASSVEU 1ASVEU 1/0ASVEU 2/0ASVEU 3/0ASVEU 4/0ASVEU 250ASVEU 300ASVEU 350ASVEU 500ASVEU 750A

642

2 Sol1

1/02/03/04/0250300350500750




Molds can be ordered to fit 1.5”to 4” diameter pipes. Please use1.5-4 in place of -D in the partnumber.Example: SVES 4/0A-1.5-4

Cable To Plate / PipeSVEU Series Mold

33333333333334

4565656590

115115150150200200250

2 X 1502 X 200


SVEU 6A-DSVEU 4A-DSVEU 2A-DSVEU 2AS-DSVEU 1A-DSVEU 1/0A-DSVEU 2/0A-DSVEU 3/0A-DSVEU 4/0A-DSVEU 250A-DSVEU 300A-DSVEU 350A-DSVEU 500A-DSVEU 750A-D

642

2 Sol1

1/02/03/04/0250300350500750



33333333333334

6590

115115115200200250250250

2 X 1152 X 1502 X 2002 X 250


SVTV 6ASVTV 4ASVTV 2ASVTV 2ASSVTV 1ASVTV 1/0ASVTV 2/0ASVTV 3/0ASVTV 4/0ASVTV 250ASVTV 300ASVTV 350ASVTV 500ASVTV 750A

642

2 Sol1

1/02/03/04/0250300350500750




Molds can be ordered to fit 1.5”to 4” diameter pipes. Please use1.5-4 in place of -D in the partnumber.Example: SVTV 4/0A-1.5-4

Cable To Plate / PipeSVTV Series Mold

33333333333334

6590

115115115200200250250250

2 X 1152 X 1502 X 2002 X 250

A Mold Number $ Weld SizeSVTV 6A-DSVTV 4A-DSVTV 2A-DSVTV 2AS-DSVTV 1A-DSVTV 1/0A-DSVTV 2/0A-DSVTV 3/0A-DSVTV 4/0A-DSVTV 250A-DSVTV 300A-DSVTV 350A-DSVTV 500ASVTV 750A

642

2 Sol1

1/02/03/04/0250300350500750



NOTEWhen welding on flat surfaces,the optional clamp attachmentwill simplify the positioning andoperation of these molds.

When welding onto pipes, theCL-3CH chain clamp will helphold the molds in position.


Cable To Plate / PipeSVTHA Series Mold

333333333333

4545454565

115115150150150200200

A Mold Number $ Weld Size Sealer TypeSVTHA 6ASVTHA 4ASVTHA 2ASSVTHA 2ASVTHA 1ASVTHA 1/0ASVTHA 2/0ASVTHA 3/0ASVTHA 4/0ASVTHA 250ASVTHA 300ASVTHA 350A

DX - 3DX - 3DX - 3DX - 3DX - 3DX - 3DX - 3DX - 3

64

2 Sol21

1/02/03/04/0250300350

333333333333


SVTHA 6A-DSVTHA 4A-DSVTHA 2A-DSVTHA 2AS-DSVTHA 1A-DSVTHA 1/0A-DSVTHA 2/0A-DSVTHA 3/0A-DSVTHA 4/0A-DSVTHA 250A-DSVTHA 300A-DSVTHA 350A-D


64

2 Sol21

1/02/03/04/0250300350

4545454565

115115150150150200200



333333333333

6565656590

115115150150150200250

A Mold Number $ Weld SizeSVTHB 6ASVTHB 4ASVTHB 2ASSVTHB 2ASVTHB 1ASVTHB 1/0ASVTHB 2/0ASVTHB 3/0ASVTHB 4/0ASVTHB 250ASVTHB 300ASVTHB 350A

64

2 Sol21

1/02/03/04/0250300350




Cable To Plate / PipeSVTHB Series Mold

333333333333

6565656590

115115150150150200250


SVTHB 6A-DSVTHB 4A-DSVTHB 2AS-DSVTHB 2A-DSVTHB 1A-DSVTHB 1/0A-DSVTHB 2/0A-DSVTHB 3/0A-DSVTHB 4/0A-DSVTHB 250A-DSVTHB 300A-DSVTHB 350A-D

64

2 Sol21

1/02/03/04/0250300350






Cable To Plate / PipeSVEH Series Mold

333333333333

454545456590

115115115150200200

A Mold Number $ Weld Size Sealer TypeSVEH 6A-L/RSVEH 4A-L/RSVEH 2AS-L/RSVEH 2A-L/RSVEH 1A-L/RSVEH 1/0A-L/RSVEH 2/0A-L/RSVEH 3/0A-L/RSVEH 4/0A-L/RSVEH 250A-L/RSVEH 300A-L/RSVEH 350A-L/R


64

2 Sol21

1/02/03/04/0250300350

333333333333


SVEH 6A-L/R-DSVEH 4A-L/R-DSVEH 2A-L/R-DSVEH 2AS-L/R-DSVEH 1A-L/R-DSVEH 1/0A-L/R-DSVEH 2/0A-L/R-DSVEH 3/0A-L/R-DSVEH 4/0A-L/R-DSVEH 250A-L/R-DSVEH 300A-L/R-DSVEH 350A-L/R-D


64

2 Sol21

1/02/03/04/0250300350

454545456590

115115115150200200

Please add suffix L or R to signify the direction of the conductor.Example: SVEH-16L means the conductor goes to the left asshown in the diagram.



BEHBE

Bus Bar ConnectionsB Series

BT

BTV BX



33334333333344

456590

200250

65115

90115150200250

2 X 2002 X 250


BE 0.13X1BE 0.13X1.5BE 0.13X2BE 0.13X3BE 0.13X4BE 0.19X1BE 0.19X2BE 0.25X1BE 0.25X1.25BE 0.25X1.5BE 0.25X2BE 0.25X2.5BE 0.25X3BE 0.25X4

1/8 X 1.00X 1.50X 2.00X 3.00X 4.00

3/16 X 1.00X 2.00

1/4 X 1.00X 1.25X 1.50X 2.00X 2.50X 3.00X 4.00

NOTERecommended Tools:Use CL-3 Handle Clamp. If weldmetal is greater than #250 useCL-4.Flint Igniter.MCB-1 Mold Cleaning Brush.S-3 Slag Removal Tool.

End to end connection(Conductors positioned on end).

Minimum clearance betweenwall and conductors must begreater than 4 inches. Where min-imum clearance is not available,custom mold must be used.Please inquire at Alltec fordetails.

Bus Bar ConnectionsBE Series Mold

Additional molds for Rebar Connections, Railway Connections,Steel to Strap Connections etc., are available upon request in var-ious configurations. Please call Alltec for information.



33334333334444

456590

200250

65115

90115150200250

2 X 2002 X 250


BEH 0.13X1BEH 0.13X1.5BEH 0.13X2BEH 0.13X3BEH 0.13X4BEH 0.19X1BEH 0.19X2BEH 0.25X1BEH 0.25X1.25BEH 0.25X1.5BEH 0.25X2BEH 0.25X2.5BEH 0.25X3BEH 0.25X4

1/8 X 1.00X 1.50X 2.00X 3.00X 4.00

3/16 X 1.00X 2.00

1/4 X 1.00X 1.25X 1.50X 2.00X 2.50X 3.00X 4.00

NOTERecommended Tools:CL-3 Handle Clamp. If weld metalis greater than #250 use CL-4.Flint Igniter.MCB-1 Mold Cleaning Brush.S-3 Slag Removal Tool.

End to end connection(Conductors positioned on end).

Minimum clearance betweenwall and conductors must begreater than 4 inches. Where min-imum clearance is not avaiable,custom mold must be used.Please inquire at Alltec fordetails.

Bus Bar ConnectionsBEH Series Mold




3334433333444

90150200

2 X 1502 X 200

115200150200250

2 X 200250

2 X 200


BTV 0.13X1BTV 0.13X1.5BTV 0.13X2BTV 0.13X3BTV 0.13X4BTV 0.19X1BTV 0.19X2BTV 0.25X1BTV 0.25X1.25BTV 0.25X1.5BTV 0.25X2BTV 0.25X2.5BTV 0.25X3

1/8 X 1.00X 1.50X 2.00X 3.00X 4.00

3/16 X 1.00X 2.00

1/4 X 1.00X 1.25X 1.50X 2.00X 2.50X 3.00

NOTERecommended Tools:Use CL-3 Handle Clamp. If weldmetal is greater than #250 useCL-4.Flint Igniter.MCB-1 Mold Cleaning Brush.S-3 Slag Removal Tool.

Vertical T connection.

Minimum clearance betweenwall and conductors must begreater than 4 inches. Where min-imum clearance is not available,custom mold must be used.Please inquire with Alltec fordetails.

Bus Bar ConnectionsBTV Series Mold




33344343334444

456590

200250

65115

90115150200250

2 X 2002 X 250


BT 0.13X1BT 0.13X1.5BT 0.13X2BT 0.13X3BT 0.13X4BT 0.19X1BT 0.19X2BT 0.25X1BT 0.25X1.25BT 0.25X1.5BT 0.25X2BT 0.25X2.5BT 0.25X3BT 0.25X4

1/8 X 1.00X 1.50X 2.00X 3.00X 4.00

3/16 X 1.00X 2.00

1/4 X 1.00X 1.25X 1.50X 2.00X 2.50X 3.00X 4.00

NOTEHorizontal Tee bus bar connec-tion.

Recommended Tools:CL-3 Handle Clamp. If weld metalis greater than #250 use CL-4.Flint Igniter.MCB-1 Mold Cleaning Brush.S-3 Slag Removal Tool.

Bus Bar ConnectionsBT Series Mold




34444343344444

90200

2 X 1502 X 1503 X 200

1502 X 200

150200

2 X 1503 X 1503 X 1503 X 2003 X 250


BX 0.13X1BX 0.13X1.5BX 0.13X2BX 0.13X3BX 0.13X4BX 0.19X1BX 0.19X2BX 0.25X1BX 0.25X1.25BX 0.25X1.5BX 0.25X2BX 0.25X2.5BX 0.25X3BX 0.25X4

1/8 X 1.00X 1.50X 2.00X 3.00X 4.00

3/16 X 1.00X 2.00

1/4 X 1.00X 1.25X 1.50X 2.00X 2.50X 3.00X 4.00

NOTECopper bus bar to bus bar con-nection.

Recommended Tools:CL-3 Handle Clamp. If weld metalis greater than #250 use CL-4.Flint Igniter.MCB-1 Mold Cleaning Brush.S-3 Slag Removal Tool.

Bus Bar ConnectionsBX Series Mold


Primary AC Protectors

Secondary AC Protectors

Data & Low Voltage Protectors

RF & Coax Protectors

SECTION M POWERTRIP TVSS PRODUCTS


M-2 828.646.9290 www.allteccorp.com

The PT-CILA Series TVSS Device is the King of AC Power protection for industrial and commercial services.This device was engineered for installation on high ampacity service entrances, distribution panels, and maindisconnects to provide robust protection from severe lightning surges and transients. The PT-CILA has aresponse time of less than 1 nanosecond while having a short circuit current rating of 200 kA/C, UL's highestrating for TVSS devices. This high quality unit is also equipped with a Multi-Stage Hybrid Optimal SinewaveTracking Circuit.

IEEE-C62.41.1 & C62.41.2-2002 environments:Suitable for Categories: A, B & C (Most Severe Electrical Environments)

IEC Environments: Suitable for use in IEC 61643-11environments

Circuit Topology: Parallel configured combination OptimalSinewave Tracking™ and Optimal Response Circuitry™ circuitdesign incorporating component-level, thermal fusing andPatent Pending internal, circuit board mounted, over-currentfusing; and discrete "All Mode" protection (10 modes for 3 phaseWye units). All protection circuits are encapsulated in our highdielectric compound to assure long component life andcomplete protection from the weather and vibration.

Protection Modes: Industry-best practice of true all modededicated protection components for all operational modes ofthe electrical system. Discrete L-N, L-L (Normal Mode) and L-G, N-G (Common Mode) Example: Directly Connected ProtectionElements in All 10 modes for a 3 phase, 4 wire, Wye system, (i.e. 3L-N modes, 3 L-L modes, 3 L-G modes and 1 N-G mode).

Input Power: 50-60 Hz (60 Hz nominal)

Temperature Rating: Up to 80°C

Response Time: < 1 ns

Standard Enclosure: NEMA 12 Rated Painted Steel

Diagnostics: Green LED's, one per phase, normally on. A widerange of optional diagnostics is available (see next page for details).

Circuit Interrupt: Internal component-level, thermal fusingand patent pending, circuit board mounted, over-current fusing.

UL Short Circuit Current Rating: 200 kAIC (UL's Highest Rating)

Product Qualifications: UL Lightning Protection System Certified Component Secondary SurgeArrestor (Q option) UL1449 2nd Edition, UL1283, cUL, and CE Compliant ISO 9001 Certified ManufacturingFacility.

Warranty: 25 Years Unlimited Free Replacement

• Discrete "All Mode" Circuitry: DirectlyConnected Protection Elements in "All Modes" (10 modes for 3 phase, 4wire Wye circuits) as recommend byNEMA LS-1 and IEEE Std. 1100-1999

• Industry Leading Measured Limiting Voltage (let-through) Performance

• Multi-stage Hybrid Optimal Sinewave Tracking™ Circuit

• Local & Remote Diagnostics

• Independent Verification of Performance and Safety

• Component-Level, Thermal Fusing

• Patent Pending, Internal, CircuitBoard Mounted, Over-Current Fusing

360 kA Per Phasew i t h S i n e w a v e Tr a c k i n g

Model PT-CILA

LLIISSTTEEDD 11444499SSeeccoonndd EEddiittiioonn

KEY FEATURES

MMAADDEE IINN TTHHEE UU..SS..AA..

Enclosure Dimensions

Enclosure OptionsDim.(in.)

ABCDEF

Type

Weight

StandardModel10.008.004.00

11.506.00

10.75NEMA 12

(Steel)

14.0 lbs.

X16.0014.008.00

12.0012.0016.94

NEMA 4X(ABS)

32.0 lbs.

W10.008.004.00

11.506.00

10.75

NEMA 4(Steel)

14.0 lbs

B

B

C

D A

E

F

Top View

End View


www.allteccorp.com 828.646.9290 M-3

Model

PT-CILAM1S1

PT-CILAM1P2

PT-CILAM3Y1

PT-CILAM3Y2

PT-CILAM3N2

PT-CILAM3N4

Circuit Type

120/240 V 1Ø (Split)(3 wire + ground)

240V, Single Ø(2 wire + ground)

120/208 V 3Ø Wye(4 wire + ground)


240 V 3Ø Delta (NN)(3 wire + ground)

480 V 3Ø Delta (NN)(3 wire + ground

MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

382 V570 V397 V558 V

558 V588 V965 V

382 V570 V397 V558 V

558 V892 V588 V965 V

588 V533 V

892 V777 V

Mode

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A1

34 V38 V56 V58 V

51 V75 V52 V

35 V38 V56 V55 V

51 V111 V75 V52 V

50 V50 V

50 V50 V

* C3

938 V1,153 V824 V860 V

1070 V1029 V1320 V

938 V1,153 V824 V860 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V

* Let-through Voltage Test Results

*Let-through Voltage Test Parameters: Positive Polarity, All voltages are peak (±10%). All tests are static except 150 V MCOV modes. Let-through voltageson static tests calculated by subtracting sinewave peak from let-through measured from zero. 150 V MCOV mode let-through voltages measured fromthe insertion point on the sinewave. (Scope Settings: Time Base = 20 microseconds, Sampling Rate = 250 Megasamples/sec. These settings assure Let-through voltages test results are accurate). All tests performed with 6" lead length (external to the enclosure), simulating actual installed performance.

MMODEL PT-CILA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS

* Let-through Voltage Test Results - ANSI/IEEE C62.41.1 & C62.41.2 (tested w/6" lead length external to the enclosure per UL 1449)

* A1 - 2kV, 67A100KHz Ring Wave @ 270º Phase Angle* B3/C1 - 6kV, 3kA Impulse Wave @ 90º Phase Angle* C3 - 20kV, 10kA Impulse Wave @ 90º Phase Angle

Surge Current Testing: Single-pulse surge current testing for all modes at rated currents as recommended by NEMA LS1-1992. Single pulse surge currentcapacities of 200,000 amps or less are determined by testing all suppression components within each mode as a group. Present industry test equipmentlimitations require testing of individual suppression components or sub-assemblies within a mode for single-pulse surge capacities over 200,000 amps.

Green LED indicators one per phase normally on.

External Accessories: EACS = Externally mounted diagnostic module, combines AC, C, and S options (Also available: EAC, EC, ECS, and ES)

Options:AC = Internal Audible Alarm w/ test button, mute switch and red LEDC = Form C dry relay contactsD1 = Integral, non-fused disconnect switch (TVSS unit mounts inside)D2 = External non-fused disconnect switch (TVSS mounts to outside)D3 = Same as D1, except no external handleE1 = Hub on side of enclosureE2 = No hub, wires only exiting from side of enclosureE3 = No hub, wires only exiting the end of the enclosureF = Internal, circuit board mounted over-current fusesLP = Remote LED indicators in individual NEMA 4X housingsM = NEMA 12 Steel Enclosure

N = Removes neutral to ground Sinewave Tracking CircuitP = Flush Mount PlateQ = Labeled as a secondary surge arrester - UL category OWHX(Requires "F " option)

R1 = Remote lights on separate circuit board (no enclosure)R2 = Remote lights on separate circuit board in separate enclosureS = Surge counter w/ reset buttonW = NEMA 4 Steel EnclosureX = NEMA 4X Composite Fiberglass EnclosureXS = NEMA 4X Stainless Steel Enclosure



The PT-CMLA Series TVSS Device is designed for AC Power protection for industrial and commercial services.This device was engineered for installation on high ampacity service entrances, distribution panels, and maindisconnects to provide robust protection from severe lightning surges and transients. The PT-CMLA is theperfect TVSS device for protecting expensive industrial and manufacturing equipment. The device can beinstalled at the motor control panels or at the load to protect from power supply surges and from the ever-present internally generated transients in the industrial & manufacturing environment.This high quality unitis also equipped with a Multi-Stage Hybrid Optimal Sinewave Tracking Circuit.








Standard Enclosure: NEMA 4 ABS Composite - UL94-5VA(gasket kit P/N: GA001)







Model PT-CMLA









KEY FEATURES




Model

PT-CMLA1S1

PT-CMLA1P2

PT-CMLA3Y1

PT-CMLA3Y2

PT-CMLA3N2

PT-CMLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

382 V570 V397 V558 V

558 V588 V965 V

382 V570 V397 V558 V

558 V892 V588 V965 V

588 V533 V

892 V777 V

Mode

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A1

34 V38 V56 V58 V

51 V75 V52 V

35 V38 V56 V55 V

51 V111 V75 V52 V

50 V50 V

50 V50 V

* C3

938 V1,153 V824 V860 V

1070 V1029 V1320 V

938 V1,153 V824 V860 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-CMLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E

Enclosure DimensionsEnclosure OptionsStandard

Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W7.005.003.508.507.752.20

NEMA 4(Steel)

14.0 lbs.

M7.005.003.508.507.752.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4XComposite

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight




*UL94-5VA ABS Composite.Flush mount trim plateavailable for standard and"M" option models.







The PT-CSEA Series TVSS Device is designed for AC Power protection of Commercial services, in particular,commercial applications with a high level of computer controlled equipment such as office buildings,schools, banks, grocery stores, restaurants, and other businesses that depend on reliable operations of theircomputer systems and networks for their day to day operations. The built in sine wave tracking combinedwith fast response time and high current ratings make the PT-CSEA series the optimal unit for providingclean, protected power to computer networks and equipment.















Model PT-CSEA









KEY FEATURES




Model

PT-CSEA1S1

PT-CSEA1P2

PT-CSEA3Y1

PT-CSEA3Y2

PT-CSEA3N2

PT-CSEA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

382 V570 V397 V558 V

558 V588 V965 V

382 V570 V397 V558 V

558 V892 V588 V965 V

588 V533 V

892 V777 V

Mode

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A1

34 V38 V56 V58 V

51 V75 V52 V

35 V38 V56 V55 V

51 V111 V75 V52 V

50 V50 V

50 V50 V

* C3

938 V1,153 V824 V860 V

1070 V1029 V1320 V

938 V1,153 V824 V860 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-CSEA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W10.008.004.00

10.757.756.00

NEMA 4(Steel)

14.0 lbs.

M10.008.004.00

10.757.756.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4XComposite

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight










M-8 828.646.92.0 www.allteccorp.com

The PT-CDLA Series TVSS Device is designed for AC Power protection of sub-panels within a large commercialfacility, or for smaller service entrances. It is also an excellent choice for use in a campus type environmentsuch as office complexes, schools, churches, etc. or for high-end residential applications for homes withextensive computer networks or home theaters. The PT-CDLA provides excellent mid level protection ataffordable costs while providing the sinewave tracking properties only available on much more expensiveproducts.















Model PT-CDLA









KEY FEATURES




Model

PT-CDLA1S1

PT-CDLA1P2

PT-CDLA3Y1

PT-CDLA3Y2

PT-CDLA3N2

PT-CDLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

382 V570 V397 V558 V

588 V588 V965 V

382 V570 V397 V558 V

558 V892 V588 V965 V

588 V588 V

892 V878 V

Mode

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A1

35 V38 V56 V55 V

51 V75 V52 V

35 V38 V56 V55 V

51 V126 V75 V52 V

51 V51 V

51 V51 V

* C3

938 V1,153 V824 V860 V

1070 V1029 V1320 V

938 V1,153 V824 V860 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-CDLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W10.008.004.00

11.5010.756.00

NEMA 4(Steel)

14.0 lbs.

M10.008.004.00

11.5010.756.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4XComposite

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight



Green LED indicators one per phasenormally on.








The PT-CKLA Series TVSS Device is designed for AC Power protection for smaller commercial applicationssuch as small businesses, retail stores, gas stations, etc., or for protection of mid to upper level residentialapplications, in particular smart homes or homes with above average computer networks or homeentertainment systems. The PT-CKLA provides excellent mid level protection at affordable costs whileproviding the sinewave tracking properties only available on much more expensive products.















Model PT-CKLA









KEY FEATURES




Model

PT-CKLA1S1

PT-CKLA1P2

PT-CKLA3Y1

PT-CKLA3Y2

PT-CKLA3N2

PT-CKLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

382 V570 V397 V558 V

558 V588 V965 V

382 V570 V397 V558 V

558 V892 V588 V965 V

588 V588 V

892 V878 V

Mode

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A1

35 V38 V56 V55 V

51 V75 V52 V

35 V38 V56 V55 V

51 V126 V75 V52 V

51 V51 V

51 V51 V

* C3

938 V1,153 V824 V860 V

1070 V1029 V1320 V

938 V1,153 V824 V860 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-CKLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W10.008.004.00

11.5010.756.00

NEMA 4(Steel)

14.0 lbs.

M10.008.004.00

11.5010.756.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4XComposite

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight











Application: The PT-CSLA series is one of the most versatile and effective devices in our product line.Thisdurable, high performance device is intended for sensitive and critical load applications at main distributionpanels, branch panels, motor control centers, and individual equipment disconnects. It is equally effectiveagainst externally generated high energy impulses and internally generated switching events

IEEE-C62.41.1 & C62.41.2-2002 environments: Suitable for Categories: A, B & C (Most Severe Electrical Environments)











Product Qualifications: UL Lightning Protection SystemCertified Component Secondary Surge Arrestor (Q option)UL1449 2nd Edition, UL1283, cUL, and CE Compliant ISO 9001 Certified Manufacturing Facility.



Model PT-CSLA









KEY FEATURES


SECTION POWERTRIP TVSS PRODUCTS


Model

PT-CSLA1S1

PT-CSLA1P2

PT-CSLA3Y1

PT-CSLA3Y2

PT-CSLA3N2

PT-CSLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

382 V570 V397 V558 V

558 V588 V965 V

382 V570 V397 V558 V

558 V892 V588 V965 V

588 V588 V

892 V878 V

Mode

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A1

35 V38 V56 V55 V

51 V75 V52 V

35 V38 V56 V55 V

51 V126 V75 V52 V

51 V51 V

51 V51 V

* C3

938 V1,153 V824 V860 V

1070 V1029 V1320 V

938 V1,153 V824 V860 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-CSLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W10.008.004.00

11.5010.756.00

NEMA 4(Steel)

14.0 lbs.

M10.008.004.00

11.5010.756.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4XComposite

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight











The PT-SILAM Series TVSS Device is the preferred choice of AC Power protection for industrial andcommercial services. This device was engineered for installation on high ampacity service entrances,distribution panels, and main disconnects to provide robust protection from severe lightning surges andtransients. The PT-CILA has a response time of less than 1 nanosecond while having a short circuit currentrating of 200 kA/C, UL's highest rating for TVSS devices.







Response Time: 1 ns

Standard Enclosure: NEMA 12 Rated Painted Steel




Product Qualifications: UL Lightning Protection System Certified ComponentSecondary SurgeArrestor (Q option) UL1449 2nd Edition, UL1283, cUL, and CE Compliant ISO 9001 Certified ManufacturingFacility.


360 kA Per PhaseN o n Tr a c k i n g M o d e l

Model PT-SILA








KEY FEATURES




Model

PT-SILA-M-1S1

PT-SILA-M-3Y1

PT-SILA-M-P2

PT-SILA-M-3Y2

PT-SILA-M-3N2

PT-SILA-M-3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

375 V566 V374 V590 V

375 V566 V374 V590 V

588 V588 V

1045 V

506 V785 V502 V914 V

502V502 V

785 V785 V

Mode

L-NL-LL-GN-G

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A3

295 V444 V287 V493 V

295 V444 V287V493 V

450 V450 V940 V

429 V689 V409 V833 V

409 V409 V

689 V689 V

* C3

938 V1,153 V824 V860 V

938 V1,153 V824 V860 V

1070 V1029 V1320 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-SILAM VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


Enclosure Dimensions

Enclosure OptionsDim.(in.)

ABCDEF

Type

Weight

StandardModel10.008.004.00

11.506.00

10.75NEMA 12

(Steel)

14.0 lbs.

X16.0014.008.00

12.0012.0016.94

NEMA 4X(Composite)

32.0 lbs.

W10.008.004.00

11.506.00

10.75

NEMA 4(Steel)

14.0 lbs

B

B

C

D A

E

F

Top View

End View


* A3 - 6kV, 200A,100KHz Ring Wave @ 90º Phase Angle* B3/C1 - 6kV, 3kA Impulse Wave @ 90º Phase Angle* C3 - 20kV, 10kA Impulse Wave @ 90º Phase Angle








The PT-SMLA Series TVSS Device is the designed for AC Power protection for industrial and commercialservices. This device was engineered for installation on high ampacity service entrances, distribution panels,and main disconnects to provide robust protection from severe lightning surges and transients.The PT-SMLAis the perfect TVSS device for protecting expensive industrial and manufacturing equipment. The device canbe installed at the motor control panels or at the load to protect from power supply surges and from the ever-present internally generated transients in the industrial & manufacturing environment.



Circuit Topology: Optimal Response Circuitry™ circuitdesign incorporating component-level, thermal fusing andPatent Pending internal, circuit board mounted, over-currentfusing; and discrete "All Mode" protection (10 modes for 3 phaseWye units). All protection circuits are encapsulated in our highdielectric compound to assure long component life andcomplete protection from the weather and vibration.




Response Time: 1 ns








Model PT-SMLA








KEY FEATURES




Model

PT-SMLA1S1

PT-SMLA3Y1

PT-SMLA1P2

PT-SMLA3Y2

PT-SMLA3N2

PT-SMLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

393 V543 V364 V668 V

393 V543 V364 V668 V

588 V588 V1045V

529 V777 V533 V

1025 V

533 V533 V

777 V777 V

Mode

L-NL-LL-GN-G

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A3

289 V436 V296 V570 V

289 V436 V296 V570V

450 V450 V940 V

410 V686 V420 V806V

420 V420 V

686 V686 V

* C3

938 V1,153 V824 V860 V

938 V1,153 V824 V860 V

1070 V1029 V1320 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-SMLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W10.008.004.00

11.5010.756.00

NEMA 4(Steel)

14.0 lbs.

M10.008.004.00

11.5010.756.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4X(Composite)

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight











The PT-LSEA Series TVSS Device is designed for AC Power protection for Commercial services, in particular,commercial applications with a high level of computer controlled equipment such as office buildings,schools, banks, and other businesses that depend on reliable operations of their computer systems andnetworks for their day to day operations. The PT-LSEA is best used for installation to commercial serviceentrances, sub-panels and critical load panels supplying power to dedicated equipment such as elevators,refrigeration units, etc.




Protection Modes: Industry-best practice of true all modededicated protection components for all operational modes ofthe electrical system. Discrete L-N, L-L (Normal Mode) and L-G,N-G (Common Mode) Example: Directly Connected ProtectionElements in All 10 modes for a 3 phase, 4 wire, Wye system, (i.e.3 L-N modes, 3 L-L modes, 3 L-G modes and 1 N-G mode).



Response Time: 1 ns








Model PT-LSEA








KEY FEATURES




Model

PT-LSEA1S1

PT-LSEA3Y1

PT-LSEA1P2

PT-LSEA3Y2

PT-LSEA3N2

PT-LSEA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

393 V543 V364 V668 V

393 V543 V364 V668 V

588 V588 V1045V

529 V777 V533 V

1025 V

533 V533 V

777 V777 V

Mode

L-NL-LL-GN-G

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A3

289 V436 V296 V570 V

289 V436 V296 V570V

450 V450 V940 V

410 V686 V420 V806V

420 V420 V

686 V686 V

* C3

938 V1,153 V824 V860 V

938 V1,153 V824 V860 V

1070 V1029 V1320 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-LSEA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W10.008.004.00

11.5010.756.00

NEMA 4(Steel)

14.0 lbs.

M10.008.004.00

11.5010.756.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4X(Composite)

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight











The PT-SDLA Series TVSS Device is designed for AC Power protection of sub-panels within a large commercialfacility or for smaller service entrances. The PT-SDLA is best used for installation to commercial serviceentrances, sub-panels and critical load panels supplying power to dedicated equipment such as elevators,refrigeration units, etc.

IEEE-C62.41.1 & C62.41.2-2002 environments: Suitable for Categories: A, B & C (Most Severe Electrical Environments)






Response Time: 1 ns





Product Qualifications: UL Lightning Protection SystemCertified Component Secondary Surge Arrestor (Q option)UL1449 2nd Edition, UL1283, cUL, and CE Compliant ISO 9001 Certified Manufacturing Facility.



Model PT-SDLA








KEY FEATURES




Model

PT-SDLA1S1

PT-SDLA3Y1

PT-SDLA1P2

PT-SDLA3Y2

PT-SDLA3N2

PT-SDLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

401 V593 V402 V655 V

401 V593 V402 V655 V

588 V588 V1045V

604V878 V588 V

1045 V

588 V588 V

878 V878 V

Mode

L-NL-LL-GN-G

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A3

296 V473 V297 V578 V

296 V473 V297 V578V

450 V450 V940 V

443 V721 V450 V942V

450 V450 V

721 V721 V

* C3

938 V1,153 V824 V860 V

938 V1,153 V824 V860 V

1070 V1029 V1320 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-SDLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W10.008.004.00

11.5010.756.00

NEMA 4(Steel)

14.0 lbs.

M10.008.004.00

11.5010.756.00

NEMA 12(Steel)

14.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4X(Composite)

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight


* A3 -6kV, 200A, 100KHz Ring Wave @ 90º Phase Angle* B3/C1 - 6kV, 3kA Impulse Wave @ 90º Phase Angle* C3 - 20kV, 10kA Impulse Wave @ 90º Phase Angle









The PT-SKLA Series TVSS Device is designed for AC Power protection for smaller commercial applicationssuch as small businesses, retail stores, gas stations, etc., or for protection of mid to upper level residentialapplications, in particular smart homes or homes with above average computer networks or homeentertainment systems. The PT-SKLA provides excellent mid level protection at an affordable cost, andsinewave tracking properties only available on much more expensive products.




Protection Modes: Industry-best practice of true all modededicated protection components for all operational modes ofthe electrical system. Discrete L-N, L-L (Normal Mode) and L-G,N-G (Common Mode) Example: Directly Connected ProtectionElements in All 10 modes for a 3 phase, 4 wire, Wye system, (i.e. 3L-N modes, 3 L-L modes, 3 L-G modes and 1 N-G mode).



Response Time: 1 ns








Model PT-SKLA








KEY FEATURES




Model

PT-SKLA1S1

PT-SKLA3Y1

PT-SKLA1P2

PT-SKLA3Y2

PT-SKLA3N2

PT-SKLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

401 V593 V402 V655 V

401 V593 V402 V655 V

588 V588 V1045V

604V878 V588 V

1045 V

588 V588 V

878 V878 V

Mode

L-NL-LL-GN-G

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A3

296 V473 V297 V578 V

296 V473 V297 V578 V

450 V450 V940 V

443 V721 V450 V942V

450 V450 V

721 V721 V

* C3

938 V1,153 V824 V860 V

938 V1,153 V824 V860 V

1070 V1029 V1320 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-SKLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W8.006.003.509.508.754.00

NEMA 4(Steel)9.5 lbs.

M7.005.003.508.507.752.00

NEMA 12(Steel)7.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4X(Composite)

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight





External Accessories: EACS = Externally mounted diagnostic module, combines AC, C, and S options(Also available: EAC, EC, ECS, and ES)






The PT-SSLA Series TVSS Device is designed for AC Power protection of sub-panels and general loadapplications such as small service entrances and individual equipment disconnects. It is extremely effectivein limiting internally generated transients when used on commercial lighting or HVAC panels.















Model PT-SSLA








KEY FEATURES




Model

PT-SSLA1S1

PT-SSLA1P2

PT-SSLA3Y1

PT-SSLA3Y2

PT-SSLA3N2

PT-SSLA3N4

Circuit Type







MCOV

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N320 V L-G320 V N-G

150 V L-N300 V L-L150 V L-G150 V N-G

320 V L-N550 V L-L320 V L-G320 V N-G

320 V L-L320 V L-G

550 V L-L550 V L-G

* B3/C1

401 V593 V402 V655 V

558 V588 V

1045 V

401 V593 V402 V655 V

604 V878 V588 V

1045 V

588 V588 V

878 V878 V

Mode

L-NL-LL-GN-G

L-NL-GN-G

L-NL-LL-GN-G

L-NL-LL-GN-G

L-LL-G

L-LL-G

* A3

296 V473 V297 V578 V

450 V450 V940 V

296 V473 V297 V578 V

443 V721 V450 V942 V

450 V450 V

721 V721 V

* C3

938 V1,153 V824 V860 V

1070 V1029 V1320 V

938 V1,153 V824 V860 V

1,176 V1,395 V1,029 V1,320 V

1,153 V1,153 V

1,395 V1,395 V



MODEL PT-SSLA VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E


Model8.255.003.009.378.873.37

*NEMA 4(ABS)

5.0 lbs.

W8.006.003.509.508.754.00

NEMA 4(Steel)9.5 lbs.

M7.005.003.508.507.752.00

NEMA 12(Steel)7.0 lbs

X12.0010.506.00

12.5012.008.00

NEMA 4X(Composite)

11.0 lbs

Dim.(in.)

ABCDEF

Type

Weight





External Accessories: EACS = Externally mounted diagnostic module, combines AC, C, and S options(Also available: EAC, EC, ECS, and ES)





The PowerTrip EX series device is a versatile full-featured surge suppression product. This is a durable, highperformance device intended for general purpose and sensitive/critical load applications. The EX-PT300 istypically installed at service entrances up to 3000 amps, distribution and sub-distribution panels. Compactsize and non-metallic enclosure design also allow it to be installed directly inside electrical panels andindividual equipment disconnects. The internal installation provides the absolute shortest possible leadlength and optimum performance. The EX-PT300 is extremely effective in limiting internally generatedtransients and is an absolute must on panels feeding office locations and/or microprocessor basedequipment.

Description: Parallel connected, transient voltage surgesuppressor device utilizing both high-energy handling and sine-wave tracking circuitry for virtual elimination of impulse andring wave type transients. Unit has 300 kA per phase - 100 kAper mode peak surge current.

Application: Designed for use at ANSI/IEEE Categories C, Band A with susceptibility up to medium exposure levels.Designed to protect sensitive/critical loads fed from distributionpanels, branch panels and/or individual equipment panels.

Enclosure: NEMA 4 ABS Composite - UL94-5VA

Mounting: 1" conduit fitting (internally threaded) andexternal mounting feet.

Connection Method: #10 stranded wire.

Shipping Weight: 6 lbs.

Circuit Design: Parallel connected, internally fused, hybriddesign incorporating discrete all mode protection (10 modes for3 phase wye units*) and utilizing our encapsulated design toprovide improved durability. All suppression circuits areencapsulated in our exclusive compound to assure longcomponent life and complete protection from the environmentand/or vibration.

Protection Modes: Dedicated protection components andcircuitry for each mode. Discrete L-N, L-L (Normal Mode), andDiscrete L-G, N-G (Common Mode). 10 modes / 3 phase wyesystem.

Input Power Frequency: 50-60Hz

Response Time: <1 nanosecond

Circuit Diagnostics: Super Bright LED, 1 per phase,normally on. Dry relay contacts for remote monitoring.

Circuit Interrupt: External and internal (see installation instructions for details).

Fusing: Line level and component level thermal cutouts (see installation sheet for full details)



Model EX-PT300









KEY FEATURES




Model

EX-PT300-1P1C

EX-PT300-1S1C

EX-PT300-3Y1C

EX-PT300-1P2C

EX-PT300-3Y2C

EX-PT300-3N2C

EX-PT300-3N4C

Circuit Type


120/240V, Split Ø(3 wire + ground)

120/208V, 3ØY(4 wire + ground)

240, Single Ø(2 wire + ground)

277/480V, 3ØY220/380V, 3ØY

(4 wire + ground)

240V,3Ø Delta(3 wire + ground)

380V, 3Ø Delta480V,3Ø Delta

(3 wire + ground)

MCOV

150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

550 L-L320 L-L320 L-G320 N-G

550 L-L550 L-G

550 L-L550 L-G

Peak Surge Current (Amps)

Per Mode

1000,000 L-N1000,000 L-G1000,000 N-G300,000 Total

1000,000 L-L1000,000 L-N1000,000 L-G1000,000 N-G600,000 Total

100,000 L-L100,000 L-N100,000 L-G100,000 N-G

1,000,000 Total

100,000 L-N100,000 L-G100,000 N-G600,000 Total

1000,000 L-L1000,000 L-N1000,000 L-G1000,000 N-G

1,000,000 Total

100,000 L-L100,000 L-G

600,000 Total

100,000 L-L100,000 L-G

600,000 Total

* B3/C1

420430575

645420430575

645420430575

645575960

785575575985

643643

785785

Mode

L-NL-GN-G

L-LL-NL-GN-G

L-LL-NL-GN-G

L-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A1

406840

72406840

72406840

889494

96889494

8894

9639

* C3

670670960

1020670670960

1060670670960

109010801480

890109510901480

11901185

14901395

*ANSI/IEEE C62.41 & C62.45 Let-Through Voltage Test Results

*Let-Through Voltage Test Environment: Positive Polarity. Time base=20 microseconds. Sampling rate = 250 megasamples/sec. All voltages are peak

(±10%). Surge voltages are measured from the insertion point of surge on the sine wave to the peak of the surge. All tests are Dynamic (voltage applied)

except N-G which is static (no voltage applied). All tests were performed with 6 inches of lead length outside the device enclosure which simulates actual

"as installed" performance. Single-pulse, surge current testing for all modes at rated currents, is in compliance with NEMA LS 1-1992. Single-pulse, surge

current capacities of 200,000 amps or less are determined by single-unit testing of all components within each mode. Present industry test equipment

limitations require testing of individual components or sub-assemblies within a mode for single-pulse, surge current capacities over 200,000 amps.

Model EX-PT300 VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS


AD

B

F

C

B

E

* A1 - 2kV, 67A100KHz Ring Wave 270º Phase Angle* B3/C1 - 6kV, 3kAImpulse Wave 90º Phase Angle* C3 - 20kV, 10kA Impulse Wave 90º Phase Angle

Enclosure DimensionsStandard Model

8.25

5.00

3.00

9.35

8.88

3.75

NEMA 4 (ABS)

6.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Type

Weight



The PowerTrip EX series device is a versatile full-featured surge suppression product. This is a durable, highperformance device intended for general purpose and sensitive/critical load applications. The EX-PT240 istypically installed at service entrances up to 2400 amps, distribution and sub-distribution panels. Compactsize and non-metallic enclosure design also allow it to be installed directly inside electrical panels andindividual equipment disconnects. The internal installation provides the absolute shortest possible leadlength and optimum performance. The EX-PT240 is extremely effective in limiting internally generatedtransients and is an absolute must on panels feeding office locations and/or microprocessor basedequipment.

Description: Parallel connected, transient voltage surgesuppressor device utilizing both high-energy handling and sine-wave tracking circuitry for virtual elimination of impulse andring wave type transients. Unit has 240 kA per phase - 80 kA permode peak surge current.






Circuit Design: Parallel connected, internally fused, hybriddesign incorporating discrete all mode protection (10 modes for3 phase wye units*) and utilizing our encapsulated design toprovide improved durability.


Input Power Frequency: 50-60Hz constant


EMI/RFI Noise Attenuation: 40dB Max. from 1kHz to10MHz (normal and common mode)






Model EX-PT240









KEY FEATURES




Model

EX-PT240-1P1C

EX-PT240-1S1C

EX-PT250-3Y1C

EX-PT240-1P2C

EX-PT240-3Y2C

EX-PT240-3N2C

EX-PT240-3N4C

Circuit Type





277/480V, 3ØY220/380V, 3ØY

(4 wire + ground)



(3 wire + round)

MCOV

150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

550 L-L320 L-L320 L-G320 N-G

320 L-L320 L-G

550 L-L550 L-G


Per Mode

80,000 L-N80,000 L-G80,000 N-G

240,000 Total

80,000 L-L80,000 L-N80,000 L-G80,000 N-G

480,000 Total

80,000 L-L80,000 L-N80,000 L-G80,000 N-G

800,000 Total

80,000 L-N80,000 L-G80,000 N-G

240,000 Total

80,000 L-L80,000 L-N80,000 L-G80,000 N-G

800,000 Total

80,000 L-L80,000 L-G

480,000 Total

80,000 L-L80,000 L-G

480,000 Total

* B3/C1

420430575

645420430575

645420430575

645575960

785575575985

643643

785785

Mode

L-NL-GN-G

L-LL-NL-GN-G

L-LL-NL-GN-G

L-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A1

406840

72406840

72406840

889494

96889494

8894

9639

* C3

670670960

1020670670960

1060670670960

109010801480

890109510901480

11901185

14901395









AD

B

F

C

B

E



8.25

5.00

3.00

9.35

8.88

3.75

NEMA 4 (ABS)

6.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Type

Weight



The PowerTrip EX series device is a versatile full-featured surge suppression product. This is a durable, highperformance device intended for general purpose and sensitive/critical load applications. The EX-PT180 istypically installed at service entrances up to 1500 - 1800 amps, distribution and sub-distribution panels.Compact size and non-metallic enclosure design also allow it to be installed directly inside electrical panelsand individual equipment disconnects. The internal installation provides the absolute shortest possible leadlength and optimum performance. The EX-PT180 is extremely effective in limiting internally generatedtransients and is an absolute must on panels feeding office locations and/or microprocessor basedequipment.
















Model EX-PT180









KEY FEATURES




Model

EX-PT180-1P1C

EX-PT180-1S1C

EX-PT180-3Y1C

EX-PT180-1P2C

EX-PT180-3Y2C

EX-PT180-3N2C

EX-PT180-3N4C

Circuit Type





277/480V, 3ØY220/380V, 3ØY

(4 wire + ground)



(3 wire + round)

MCOV

150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

550 L-L320 L-L320 L-G320 N-G

320 L-L320 L-G

550 L-L550 L-G


Per Mode

60,000 L-N60,000 L-G60,000 N-G

180,000 Total

60,000 L-L60,000 L-N60,000 L-G60,000 N-G

300,000 Total

60,000 L-L60,000 L-N60,000 L-G60,000 N-G

300,000 Total

60,000 L-N60,000 L-G60,000 N-G

180,000 Total

60,000 L-L60,000 L-N60,000 L-G60,000 N-G

600,000 Total

60,000 L-L60,000 L-G

360,000 Total

60,000 L-L60,000 L-G

360,000 Total

* B3/C1

420430575

645420430575

645420430575

645575960

785575575985

643643

785785

Mode

L-NL-GN-G

L-LL-NL-GN-G

L-LL-NL-GN-G

L-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A1

406840

72406840

72406840

889494

96889494

8894

9639

* C3

670670960

1020670670960

1060670670960

109010801480

890109510901480

11901185

14901395









AD

B

F

C

B

E

* A1 - 2kV, 67A,100KHz Ring Wave 270º Phase Angle* B3/C1 - 6kV, 3kAImpulse Wave 90º Phase Angle* C3 - 20kV, 10kA Impulse Wave 90º Phase Angle


8.25

5.00

3.00

9.35

8.88

3.75

NEMA 4 (ABS)

6.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Type

Weight



The PowerTrip EX series device is a versatile full-featured surge suppression product. This is a durable, highperformance device intended for general purpose and sensitive/critical load applications. The EX-PT120 istypically installed at service entrances up to 1000 - 1200 amps, distribution and sub-distribution panels.Compact size and non-metallic enclosure design also allow it to be installed directly inside electrical panelsand individual equipment disconnects. The internal installation provides the absolute shortest possible leadlength and optimum performance. The EX-PT120 is extremely effective in limiting internally generatedtransients and is an absolute must on panels feeding office locations and/or microprocessor basedequipment.









Input Power Frequency: 50-420Hz constant (60Hz typical)







Model EX-PT120









KEY FEATURES




Model

EX-PT120-1P1C

EX-PT120-1S1C

EX-PT120-3Y1C

EX-PT120-1P2C

EX-PT120-3Y2C

EX-PT120-3N2C

EX-PT120-3N4C

Circuit Type





277/480V, 3ØY220/380V, 3ØY

(4 wire + ground)



(3 wire + round)

MCOV

150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

550 L-L320 L-L320 L-G320 N-G

320 L-L320 L-G

550 L-L550 L-G


Per Mode

40,000 L-N40,000 L-G40,000 N-G

120,000 Total

40,000 L-L40,000 L-N40,000 L-G40,000 N-G

240,000 Total

40,000 L-L40,000 L-N40,000 L-G40,000 N-G

400,000 Total

40,000 L-N40,000 L-G40,000 N-G

120,000 Total

40,000 L-L40,000 L-N40,000 L-G40,000 N-G

400,000 Total

40,000 L-L40,000 L-G

280,000 Total

40,000 L-L40,000 L-G

240,000 Total

* B3/C1

420430575

645420430575

645420430575

645575960

785575575985

643643

785785

Mode

L-NL-GN-G

L-LL-NL-GN-G

L-LL-NL-GN-G

L-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A3

406840

72406840

72406840

889494

96889494

8894

9639

* C3

670670960

1020670670960

1060670670960

109010801480

890109510901480

11901185

14901395









AD

B

F

C

B

E



8.25

5.00

3.00

9.35

8.88

3.75

NEMA 4 (ABS)

6.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Type

Weight



The PowerTrip EX series device is a versatile full-featured surge suppression product. This is a durable, highperformance device intended for general purpose and sensitive/critical load applications. The EX-PT60 istypically installed at service entrances up to 600 amps, distribution and sub-distribution panels. Compact sizeand non-metallic enclosure design also allow it to be installed directly inside electrical panels and individualequipment disconnects. The internal installation provides the absolute shortest possible lead length andoptimum performance. The EX-PT60 is extremely effective in limiting internally generated transients and isan absolute must on panels feeding office locations and/or microprocessor based equipment.




Mounting: 3/4" Meyers hub conduit fitting (internallythreaded) and external mounting feet.












Model EX-PT60









KEY FEATURES




Model

EX-PT60-1P1C

EX-PT60-1S1C

EX-PT60-3Y1C

EX-PT60-1P2C

EX-PT60-3Y2C

EX-PT60-3N2C

EX-PT60-3N4C

Circuit Type





277/480V, 3ØY220/380V, 3ØY

(4 wire + ground)



(3 wire + round)

MCOV

150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

550 L-L320 L-L320 L-G320 N-G

320 L-L320 L-G

550 L-L550 L-G


Per Mode

20,000 L-N20,000 L-G20,000 N-G60,000 Total

20,000 L-L20,000 L-N20,000 L-G20,000 N-G

120,000 Total

20,000 L-L20,000 L-N20,000 L-G20,000 N-G

200,000 Total

20,000 L-N20,000 L-G20,000 N-G60,000 Total

20,000 L-L20,000 L-N20,000 L-G20,000 N-G

200,000 Total

20,000 L-L20,000 L-G

120,000 Total

20,000 L-L20,000 L-G

120,000 Total

* B3/C1

420430575

645420430575

645420430575

645575960

785575575985

643643

785785

Mode

L-NL-GN-G

L-LL-NL-GN-G

L-LL-NL-GN-G

L-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A1

406840

72406840

72406840

889494

96889494

8894

9694

* C3

670670960

1020670670960

1060670670960

109010801480

890109510901480

11901185

14901395









AD

B

F

C

B

E



8.25

5.00

3.00

9.35

8.88

3.75

NEMA 4 (ABS)

6.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Type

Weight



The PowerTrip RM series device is a versatile full-featured surge suppression product.This is a durable, highperformance device intended for general purpose and sensitive/critical load applications. The RM-PT120 istypically installed at service entrances up to 400 amps, distribution and sub-distribution panels. Compact sizeand non-metallic enclosure design also allow it to be installed directly inside electrical panels and individualequipment disconnects. The internal installation provides the absolute shortest possible lead length andoptimum performance.The RM-PT120 is extremely effective in limiting internally generated transients and isan absolute must on panels feeding office locations and/or microprocessor based equipment.

Description: Parallel connected, transient voltage surgesuppressor device utilizing both high-energy handling and sine-wave tracking circuitry for virtual elimination of impulse andring wave type transients. Unit has 40kA per phase/mode peaksurge current.



Mounting: 3/4" conduit fitting (internally threaded) andexternal mounting feet.



Circuit Design: Parallel connected, internally fused, hybriddesign incorporating all mode protection, and utilizing ourencapsulated design to provide improved durability. Allsuppression circuits are encapsulated in our exclusivecompound to assure long component life and completeprotection from the environment and/or vibration.

Protection Modes: L-N, L-L (Normal Mode), and L-G, N-G(Common Mode).

Input Power Frequency: 50-60Hz Constant


Circuit Diagnostics: Super Bright LED, 1 per phase,normally on.

Circuit Interrupt: External and internal (see installationinstructions for details).

Fusing: Line level and component level circuit interrupt devices (see installation sheet for full details)



Model RM-PT120


• Multi-stage Hybrid Sinewave Tracking™ Circuit

• Local Diagnostics



• Patent Pending, Internal, CircuitBoard Mounted


KEY FEATURES




Model

RM-PT120-1P1

RM-PT120-1S1

RM-PT120-3Y1

RM-PT120-1P2

RM-PT120-3Y2

RM-PT120-3N2

RM-PT120-3N4

Circuit Type





277/480V, 3ØY220/380V, 3ØY

(4 wire + ground)



(3 wire + round)

MCOV

150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

550 L-L320 L-L320 L-G320 N-G

320 L-L320 L-G

550 L-L550 L-G


Per Mode

40,00040,00040,000

40,00040,00040,00040,000

40,00040,00040,00040,000

40,00040,00040,000

40,00040,00040,00040,000

40,00040,000

40,00040,000

* B3/C1

400420585

645420430575

645420430575

645575960

785575575985

643643

785785

Mode

L-NL-GN-G

L-LL-NL-GN-G

L-LL-NL-GN-G

L-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A3

457545

80457545

80457545

96100100

10596

100100

96100

10545

* C3

670670960

1020670670960

1060670670960

109010801480

890109510901480

11901185

14901395








Model RM-PT120 VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS

AD

B

F

C

B

E



8.25

5.00

3.00

9.35

8.88

3.75

NEMA 4 (ABS)

6.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Type

Weight

The PowerTrip RM series device is a versatile full-featured surge suppression product.This is a durable, highperformance device intended for general purpose and sensitive/critical load applications. The RM-PT60 istypically installed at up to 250 amp subpanels. Compact size and non-metallic enclosure design also allow itto be installed directly inside electrical panels and individual equipment disconnects.The internal installationprovides the absolute shortest possible lead length and optimum performance. The RM-PT60 is extremelyeffective in limiting internally generated transients and is a must on panels feeding office locations and/ormicroprocessor based equipment.

Description: Parallel connected, transient voltage surgesuppressor device utilizing both high-energy handling andsine-wave tracking circuitry for virtual elimination of impulseand ring wave type transients.

Application: Designed for use at ANSI/IEEE Categories C, Band A with susceptibility up to medium exposure levels.Designed to protect sensitive/critical loads fed fromdistribution panels, branch panels and/or individualequipment panels.

Enclosure: NEMA 4 ABS Composite - UL94-5A

Mounting: 3/4" conduit fitting (internally threaded) andexternal mounting feet.



Circuit Design: Parallel connected, internally fused, hybriddesign incorporating discrete all mode protection, andutilizing our encapsulated design to provide improveddurability. All suppression circuits are encapsulated in ourexclusive compound to assure long component life andcomplete protection from the environment and/or vibration.

Protection Modes: L-N, L-L (Normal Mode), and L-G, N-G(Common Mode).

Input Power Frequency: 50-60Hz Constant



Circuit Interrupt: External and internal (see installationinstructions for details).

Fusing: Line level and component level circuit interruptdevices (see installation sheet for full details)



Model RM-PT60




• Indipendent Verification of Performanceand safety




KEY FEATURES






Model

RM-PT60-1P1

RM-PT60-1S1

RM-PT60-3Y1

RM-PT60-1P2

RM-PT60-3Y2

RM-PT60-3N2

RM-PT60-3N4

Circuit Type





277/480V, 3ØY220/380V, 3ØY

(4 wire + ground)



(3 wire + round)

MCOV

150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

300 L-L150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

550 L-L320 L-L320 L-G320 N-G

320 L-L320 L-G

550 L-L550 L-G


Per Mode

20,00020,00020,000

20,00020,00020,00020,000

20,00020,00020,00020,000

20,00020,00020,000

20,00020,00020,00020,000

20,00020,000

20,00020,000

* B3/C1

400420585

645420430575

645420430575

645575960

785575575985

643643

785785

Mode

L-NL-GN-G

L-LL-NL-GN-G

L-LL-NL-GN-G

L-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A3

457545

80457545

80457545

96100100

10596

100100

96100

10545

* C3

670670960

1020670670960

1060670670960

109010801480

890109510901480

11901185

14901395








Model RM-PT60 VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS

AD

B

F

C

B

E



8.25

5.00

3.00

9.35

8.88

3.75

NEMA 4 (ABS)

6.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Type

Weight



The PowerTrip FSP series device provides outstanding transient protection for a device of its type. Thesedevices are intended for single 208/380/480 VAC wye or delta circuit applications at locations feedingsensitive/critical equipment. It is extremely effective in limiting transients generated inside the facility and isan absolute must on circuits feeding critical microprocessor based equipment.

This economical device is unique in that it is designed as a stand-alone surge suppression device andrequires no special enclosure when used outside an existing enclosure or cabinet. Its compact size makesinstallation a breeze and the warranty is the best in the industry.Add to all that, completely encapsulated Optimal ResponseNetwork circuitry, and you get a device that defines effectiveand reliable surge suppression.

Description: Series wired parallel-connected transientvoltage surge suppressor with encapsulated Optimal ResponseNetwork circuitry (20kA per mode peak surge current.)

Application: Designed for use at ANSI/IEEE Category A withsusceptibility up to medium exposure levels to protectsensitive/critical loads fed by a single 208/380/480 V 3 phase ACcircuit.


Mounting: External mounting feet

Connection Method: #10 stranded wire // 2.60 mm dia.


Circuit Design: Parallel connected hybrid designincorporating discrete all mode protection and utilizing ourencapsulated Optimal Response Network circuitry design toprovide lowest possible let-through-voltages. All suppressioncircuits are completely encapsulated in our exclusive compoundto assure long component life and complete protection fromthe environment and/or vibration.

Protection Modes: Protection components and circuitryfor each mode. Normal Mode and Common Mode.





Options: Din rail mountable - specify - DIN as suffix.



Model PT-FSPxx3P






KEY FEATURES





5.813

5.313

4.625

2.250

3.125

NEMA 4 (ABS)

2.0 lbs.

Dimensions (in.)

A

B

C

D

E

Type

Weight

Model

PT-FSPY1-3P

PT-FSPY2-3P

PT-FSPN2-3P

PT-FSPN4-3P

MCOV

300 L-L150 L-N150 L-G150 N-G

550 L-L320 L-N320 L-G320 N-G

320 L-L320 L-G

550 L-L550 L-G

* B3/C1

610390380535

745545545945

600600

745745

Mode

L-LL-NL-GN-G

L-LL-NL-GN-G

L-LL-G

L-LL-G

*A3

520210215230

725420420815

470470

725725

* C3

1140770950

1120

840107010301440

11701140

14401370


Model PT-FSPxx3P VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS








A

CB

D

E

Status LightNormally On



The PowerTrip SPT series device provides the best ring wave transient protection available for a device ofits type. These devices are intended for single 24 or 120 or 240 VAC circuit applications at locations feedingsensitive/critical equipment. It is extremely effective in limiting transients generated inside the facility and isan absolute must on circuits feeding critical microprocessor based equipment. It boasts a robust 20kA permode peak surge current rating on the 15 amp models and 40kA per mode on the 30 amp models.

This device is designed as a stand-alone surge suppression device and requires no special enclosure whenused outside an existing enclosure or cabinet. The SPT serices has dedicated "all mode" Enhanced SinewaveTracking and completely encapsulated Optimal Response Network.

Description: Series wired parallel-connected transientvoltage surge suppressor with encapsulated Optimal ResponseNetwork circuitry (20kA per mode peak surge current.)

Application: Designed for use at ANSI/IEEE Category A withsusceptibility up to medium exposure levels to protectsensitive/critical loads fed by a single 120 or 240VAC circuit.


Mounting: External mounting feet

Connection Method: 3-Lug screw terminal strip at boththe input and output sides of the device.


Circuit Design: Series wired, parallel connected hybriddesign incorporating discrete all mode protection and utilizingour encapsulated Optimal Response Network and EnhancedSinewave Tracking circuitry design to provide lowest possiblelet-through-voltages.

Protection Modes: Dedicated protection components andcircuitry for each mode. Discrete L-N (Normal Mode), andDiscrete L-G, N-G (Common Mode)


Max Continuous Operating Current: 15 and 30 AmpsAC (60 Amp models available)

Response Time: < 1 nanosecond

Circuit Diagnostics: Super Bright LED normally on.

Circuit Interrupt: External (see installation instructions).

Remote Alarm Options: Dry Relay Contacts, 125Vrms, 0.5amps; 30VDC, 1.0 amps - N/O, N/C. These contacts are for use in conjunction with external status monitoringdevices and are connected via the 18ga wires provided. Add suffix "C" for DRC option.


20-40 kA Per Modew i t h S i n e w a v e Tr a c k i n g

Model PT-SPT

• Discrete "All Mode" Circuitry






• Patent Pending, Internal, CircuitBoard Mounted.


KEY FEATURES




A

CB


5.750

5.250

4.625

2.250

3.125

NEMA 4 (ABS)

2.0 lbs.

Dimensions (in.)

A

B

C

D

E

Type

Weight

D

E

Model

PT-SPT120-15

PT-SPT120-30

PT-SPT240-15

PT-SPT240-30

MCOV

150 L-N150 L-G150 N-G

150 L-N150 L-G150 N-G

300 L-N300 L-G300 N-G

300 L-N300 L-G300 N-G

* A3

94V (D)190V (D)94V (S)

55V (D)160V (D)94V (D)

121V (D)220V (D)121V (D)

121V (D)220V (D)121V (D)

Mode

L-NL-GN-G

L-NL-GN-G

L-NL-GN-G

L-NL-GN-G

*A1

28V (D)62V (D)41V (S)

22V (D)50V (D)34V (D)

38V (D)70V (D)51V (D)

38V (D)70V (D)51V (D)

* B3/C1)

281V (D)360V (D)550V (S)

289V (D)380V (D)550V (D)

610V (D)605V (D)605V (D)

610V (D)605V (D)605V (D)


Model PT-SPT VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS

*Measured Limiting Voltage (Let-Through) Test Environment: Dynamic (D) or Static (S), positive polarity. All voltages are peak (±10%). Time Base is 1ms.

180° phase angle voltages are measured form the zero crossing, 90° phase angle voltages are measured from the positive peak of the sine wave to the

positive peak of the surge indicating actual excess voltage let through. All tests were performed with the device connected in series simulating actual

installation.**Suppressed Voltage Test Environment using test parameters as defined by Underwriters Laboratory: Dynamic (D) or Static (S), Positive

Polarity. Time base=10ms. All voltages are peak (±10%), 90E phase angle voltages are measured from the zero crossing to the peak of the surge.

* A1 - 2kV, 67A 100KHz Ring Wave 180º Phase Angle* A3 - 6kV, 200A 100KHz Ring Wave 90º Phase Angle* C3 - 6kV, 3kA 100KHz Inpulse Wave 90º Phase Angle

Status Light(Normally On)



The PowerTrip SPT-DC series provide the best ring wave transient protection available for a device of itstype.These devices are intended for a single 12, 24, 48, 125 or 240 VDC circuit applications at locations feedingsensitive/critical equipment. It is extremely effective in limiting transients generated inside the facility and isan absolute must on circuits feeding critical microprocessor based equipment. It has a robust 13kA per modepeak surge current rating.

The SPT-DC series is designed as a stand-alone surge suppression device that requires no special externalenclosure, and features "all mode" Enhanced Sinewave Tracking and encapsulated Optimal ResponseNetwork.

Description: Series wired parallel-connected transientvoltage surge suppressor with encapsulated Optimal ResponseNetwork and Enhanced Sinewave Tracking circuitry (13kA permode peak surge current.)

Application: Designed for use at ANSI/IEEE Category A withsusceptibility up to medium exposure levels to protectsensitive/critical loads fed by a single DC circuit.

Enclosure: NEMA 4 ABS Composite - UL94-5VA.

Mounting: External mounting feet.



Circuit Design: Series wired, parallel connected hybriddesign incorporating discrete all mode protection and utilizingour encapsulated Optimal Response Network and EnhancedSinewave Tracking circuitry design to provide lowest possiblelet-through-voltages.


EMI/RFI Noise Attenuation: 40dB Max 1kHz - 10MHz

Capacitance: Up to 7uF

Max Continuous Operating Current: 15 and 30 amps


Circuit Diagnostics: Super Bright LED normally on.


Remote Alarm Options: Dry Relay Contacts, 125Vrms, 0.5 amps; 30VDC, 1.0 amps - N/O, N/C. Thesecontacts are for use in conjunction with external status monitoring devices and are connected via the 18gawires provided. Add suffix "C" for DRC option.wires provided. Add suffix "C" for DRC option.


DC Seriesw i t h S i n e w a v e Tr a c k i n g

Model PT-SPT-DC

• Discrete "All Mode" Circuitry: DirectlyConnected Protection Elements in "All Modes" (all modes for 3 phase, 4wire Wye circuits) as recommend byNEMA LS-1 and IEEE Std. 1100-1999







KEY FEATURES




A

CB


5.750

5.250

4.625

2.250

3.125

NEMA 4 (ABS)

2.0 lbs.

Dimensions (in.)

A

B

C

D

E

Type

Weight

D

E

Model

PT-SPT24DC-15

PT-SPT24DC-30

PT-SPT48DC-15

PT-SPT48DC-30

PT-SPT240DC-30

MCOV

31 P-N31 P-G31 N-G

31 P-N31 P-G31 N-G

65 P-N65 P-G65 N-G

65 P-N65 P-G65 N-G

300 L-N300 L-G300 N-G

* A3

< 96V(S)< 120V (S)< 96V (S)

< 96V(S)< 120V (S)< 96V (S)

< 112V(S)< 136V (S)< 120V (S)

< 112V(S)< 136V (S)< 120V (S)

425V (D)475V (D)415V (S)

Mode

P-NP-GN-G

P-NP-GN-G

P-NP-GN-G

P-NP-GN-G

P-NP-GN-G

*A1

< 56V(S)< 80V (S)< 64V (S)

< 56V(S)< 80V (S)< 64V (S)

64V(S)104V (S)64V (S)

64V(S)104V (S)64V (S)

53V(S)75V (S)62V (S)

* B3/C1)

< 136V(S)< 168V (S)< 176V (S)

< 136V(S)< 168V (S)< 176V (S)

152V (S)184V (S)176V (S)

152V (S)184V (S)176V (S)

600V (S)645V (S)625V (S)


Model PT-SPT-DC VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS




* A1 - 2kV, 67A 100KHz Ring Wave 180º Phase Angle* A3 - 6kV, 200A 100KHz Ring Wave 90º Phase Angle* C3 - 6kV, 3kA 100KHz Inpulse Wave 90º Phase Angle




The PowerTrip FSPT series provides the best transient protection available for a device of its type. Thesedevices are intended for single 120, 240 or 400 VAC circuit applications at locations feeding sensitive/criticalequipment. It is extremely effective in limiting transients generated inside the facility and is an absolute muston circuits feeding critical microprocessor based equipment.The 120-15 boasts a 20kA per mode peak surgecurrent rating while the 120-30 and 240-15 and 240-30 and 380-15 units have a robust 40kA per mode rating.

This economical device requires no special enclosure when used inside an existing enclosure or cabinet. TheFSPT series features a completely encapsulated Optimal Response Network circuitry, and effective andreliable surge suppression.

Description: Series wired, parallel connected transientvoltage surge suppressor with encapsulated Optimal ResponseNetwork circuitry (20kA or 40kA per mode peak surge current).

Application: Designed for use at ANSI/IEEE Category A withsusceptibility up to medium exposure levels to protectsensitive/critical loads fed by a single 120VAC circuit.





Circuit Design: Series wired, parallel connected hybriddesign incorporating discrete all mode protection and utilizingour encapsulated Optimal Response Network design to providelowest possible let-through-voltages.


Input Power Frequency: 50-60 Hz.

Max Continuous Operating Current: 15 and 30 amps


Circuit Diagnostics: Super Bright LED (Normally On)

Remote Lights Option: Separate module with superbright LED for remte function indication. Add the suffix “‘R” tothe model number. (Example PT-SPT120-15R)


Remote Alarm Options: Dry Relay Contacts, 125Vrms, 0.5 amps; 30VDC, 1.0 amps - N/O, N/C. Thesecontacts are for use in conjunction with external status monitoring devices and are connected via the 18gawires provided. To exercise this option, add the suffix "C" to the model number. (Example PT-SPT120-15C)


20/40 kA Per ModeN o n Tr a c k i n g M o d e l

Model PT-FSPT

• Discrete "All Mode" Circuitry: DirectlyConnected Protection Elements in "All Modes" (all modes for 3 phase, 4wire Wye circuits) as recommend byNEMA LS-1 and IEEE Std. 1100-1999








KEY FEATURES




A

CB


5.750

5.250

4.625

2.250

3.125

NEMA 4 (ABS)

2.0 lbs.

Dimensions (in.)

A

B

C

D

E

Type

Weight

D

E

Model

PT-FSPT-120-1520 kA per mode

PT-FSPT-120-3040kA per mode



MCOV

150 L-N150 L-G150 N-G

150 L-N150 L-G150 N-G

300 P-N300 P-G300 N-G

300 P-N300 P-G300 N-G

* B3/C1

< 281V(D)< 360V (D)< 550V (S)

< 9289V(D)< 380V (D)< 550V (S)

< 600V(D)< 600V (D)< 600V (S)

< 600V(D)< 600V (D)< 600V (S)

Mode

L-NL-GN-G

L-NL-GN-G

L-NL-GN-G

L-NL-GN-G

ANSI/IEEE C62.41 & C62.41 - 1991Measured Limiting Voltage Test Categories

Model PT-FSPT VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS




installation.

* B3/C1 - B3/C1Impulse Wave 6000V, 3000A, 90° Phase Angle




The PowerTrip PT-ICPS series provide the best transient protection available for a device of its type. Thesedevices are intended for single 120, 240 or 400 VAC circuit applications at locations feeding sensitive/criticalequipment. It is extremely effective in limiting transients generated inside the facility and is an absolute muston circuits feeding critical microprocessor based equipment.The 120-15 boasts a 20kA per mode peak surgecurrent rating while the 120-30 and 240-15 and 240-30 and 380-15 units have a robust 40kA per mode rating.

This device features a completely encapsulated Optimal Response Network circuitry for effective and reliablesurge suppressio, and requires no special enclosure when used inside an existing enclosure or cabinet.


Application: Designed for use at ANSI/IEEE Category A withsusceptibility up to medium exposure levels to protectsensitive/critical loads fed by a single electrical circuit.


Mounting: External mounting feet. DIN rail mounting feet.(DIN optional)


Shipping Weight: < 1 lbs.

Circuit Design: Series wired, parallel connected hybriddesign incorporating discrete all mode protection and utilizingour encapsulated Optimal Response Network design to providelowest possible let-through-voltages.


Input Power Frequency: 50-60 Hz

Current and Voltage Configurations: 20, 15, 5 and 3Amps with various models up to 250 V AC or DC. (Other voltagesand configurations available on request)

Max Continuous Operating Current: 3, 5, 15 and 30amps


Circuit Diagnostics: Green LED, normally on.


Option Codes: R1 - Remote LED indication, Remove T from model # - Wires instead of terminals.


20kA / 40kA Per Modew i t h S i n e w a v e Tr a c k i n g

Model PT-ICPS








KEY FEATURES




A

C

BEnclosure Dimensions

Standard Model

5.4000

4.000

1.800

NEMA 4 (ABS)

< 1.0 lbs.

Dimensions (in.)

A

B

C

Type

Weight

Model

PT-ICPS-120-##(## = 3, 5, 15, 20)

PT-ICPS-240-##(## = 3, 5, 15, 20)

MCOV

150 L-N150 L-G150 N-G

320 L-N320 L-G320 N-G

* A3

446 (D)440 (D)440 (S)

95(S)755 (S)765 (S)

Mode

L-NL-GN-G

L-NL-GN-G

*A1

39 (D)385 (D)371 (S)

35 (S)710 (S)725 (S)

* B3/C1)

420 (D)400 (D)380 (S)

1000 (S)935 (S)940 (S)

*ANSI/IEEE C62.41.1 & C62.41.2 Measured Limiting Voltage Test Categories

Model PT-ICPS VOLTAGE PERFORMANCE AND ELECTRICAL SPECIFICATIONS




installation.

Configuration

PT-ICPS - Terminals, Sine Wave Tracking

PT-ICPF - Terminals, Non-Tracking

S - Wires, Sine Wave Tracking

Add “W” suffix to model# - Wires instead

of terminals

Voltage

5 to 250 (AC)

5 DC to 250 DC

* Specify DC in model by putting “DC” after

the number

** Models may reflect commonly used

voltages or increments of 10.

Amperage

20

15

5

3

Standard Model Number Section Format

Typical Model Number: PT-ICPS120-20 (Sine Wave Tracking, Terminal Connected, 120 VAC, and 20 Amps)



The PowerTrip TC and RJ series Telephone Line devices are designed to protect standard voice gradetelephone lines.These devices are intended for installation at the telephone demarcation point so as to allowfor a common grounding point.

This device is available for a variety of line connections (1, 2, 3 or 6 pair) accomplished by using terminal stripsor (1 or 2 pair) using standard RJ-11 or RJ-14 connectors, makingyour installation easy. A ground lug is provided on the face ofthe unit to insure a low impedance ground discharge path.


Application: Standard 3002/C2 unconditioned voice gradelines, fax lines, modem lines and ISDN lines to protect datatransmission system equipment from damaging transientsgenerated outside of the facility.

Enclosure: NEMA 4 ABS Composite - UL94V-0.


Connection Method: Standard screw terminals (TC models) or RJ-11 or RJ-14 modular connectors (RJ models)


Circuit Design: Series wired, parallel connected hybriddesign incorporating discrete all mode protection and utilizingour encapsulated Optimal Response Network design to providelowest possible let-through-voltages. All suppression circuits arecompletely encapsulated in our exclusive compound to assurelong component life and complete protection from theenvironment and/or vibration.

Protection Modes: Discrete All Mode - Tip to Ring (Normal Mode); Tip to Ground and Ring to Ground(Common Mode)

Max Data Rate: Up to 100kbits/sec

Max Continuous Operating Voltage: 130Vrms

Max Continuous Operating Current: 360ma

Response Time: < 1 nanosecond

Peak Surge Current per Pair: 30,000 amps per pair


Telephone Line Models

PT-TC AND PT-RJ






KEY FEATURES




PT-TC-2

PT-TC-4

PT-TC-6

PT-TC-12

PT-RJ-14

Single Pair - Terminal Connected

Two Pair - Terminal Connected

Three Pair - Terminal Connected

Six Pair - Terminal Connected

One or Two Pair - RJ-14 Modular Connection

POWER TRIP PT-TC AND PT-RJ TELEPHONE LINE MODELS

Enclosure DimensionsModular Connection Model

5.500

5.063

4.500

3.375

1.375

N/A

1.0 lbs.

Dimensions (in.)

A

B

C

D

E

F

Weight

ANSI/IEEE C62.41 - 1991Let-through Voltage Tests

Test Mode

L-LL-G

Test CategoryB3/C1 Impulse Wave

6000V 3000A

350350

Let-through Voltage Test Environment

using ANSI/IEEE C62.41-1991, C62.45-1992;

Static, Positive Polarity All voltages are

peak (±10%), Time base = 1ms

Terminal Strip Connection Modular Connection

Terminal Strip Connection Model

5.500

5.063

4.500

3.375

1.375

1.875

1.0 lbs.

DD

C CBB

AA

E EF

PT-TC-12 model dimensions are 7.3” X 4.7” X 2.8”



The PowerTrip PT-TC-xxx-#Din devices are designed to protect standard telephone lines (up to 140Vversion), data transmission, control and signal line circuits.These devices are intended for installation near theequipment to be protected and mounted as close to the electrical power source of the equipment aspossible so as to allow for a common grounding point for grounding.

This device is circuits with 1, 2 or 3 pair of signal lines connect via the terminal strips provided, makinginstallation easy. A ground lug is provided on the side of the unit to insure a low impedance ground dischargepath.

Description: Series wired transient voltage surge suppressorwith encapsulated Optimal Response Networkä circuitry forprotection of data/signal type circuits.

Application: Designed for use on data, signal, current loopand control circuits to protect equipment from damagingtransients generated between terminals and equipment in thedata collection/transmission system.

Enclosure: NEMA 4 ABS Composite - UL94V-0.

Mounting: DIN rail mounting foot.

Connection Method: Wire clamping box terminals locatedat the input and output sides of the device. Wire size: Lines #12-22 AWG, Ground #6-12 AWG.


Circuit Design: Series wired design incorporating discrete allmode protection and utilizing our encapsulated OptimalResponse Networkä design to provide lowest possible let-through voltages. All suppression circuits are completelyencapsulated in our exclusive compound to assure longcomponent life and complete protection from the environmentand/or vibration.

Protection Modes: Dedicated protection components and circuitry for each mode. Discrete each L-L(Normal Mode) and each L-G (Common Mode)

Max Continuous Operating Current: 5 Amps

Max Continuous Operating Voltage: 5V, 12V, 24V, 48V and 140V

Max Data Rate: 100 kbps

Peak Surge Current per Pair: L-L 10kA, L-G 10kA



Data Line Models

PT-TCxxx-#DIN





KEY FEATURES




Model

PT-TC5-#DIN

PT-TC12-#DIN

PT-TC24-#DIN

PT-TC48-#DIN

PT-TC140-#DIN

Maximum ContinuousOperating Voltages

7.5V L-G7.5V L-L

15V L-G15V L-L

27V L-G27V L-L

54V L-G54V L-L

140V L-G140V L-L

B3/C1 Impulse6000V, 1000A

<20<30

<30<40

<60<60

<80<90

<180<180

Maximum ContinuousOperating Current

5 Amps

5 Amps

5 Amps

5 Amps

5 Amps

Test Mode

L-GL-L

L-GL-L

L-GL-L

L-GL-L

L-GL-L

POWER TRIP PT-TCxxx-#DIN DATA LINE MODELS

Let-Through Voltages Using ANSI/IEEE C62-41-1991 Test Environment: Static, positive polarity.

All voltages are peak (±10%). Time base=5msec.(# = 2, 4 or 6 wires)

4.500

4.500

PT-TCxxx-#DIN Model(Dimensions in inches)



TSP SERIESData Line Surge Protection Ideal for LAN, Data, Signaland Instrumentation Interfaces

The TSP Series of terminal strip protectors will ensure the reliableoperation of networked equipment connected to Token Ring, RS422,RS232, Short Haul Modems, Muxes, DDS, Analog Dial Up, ISDN, T1 andmost other communication interfaces.

TSPs OFFER• State-of-the-art, avalanche diode technology• Compact in-line installation• High speed, high energy handling capability• Low shunt capacitance to reduce signal loss

YOU BENEFIT WITH• Affordable, superior, equipment protection• Improved reliability and maximized system up-time• Protection at the I/O interface• Adaptability to most industry applications

The TSP Series devices will guard sensitive datanetworks against lightning induced surges, AC powerinterference, electrostatic discharge, and ground loopenergies. Typical applications include: datacommunications and instrumentation interfaces usingToken Ring, RS422, RS232, Short Haul Modems, Muxes,CSU/DSU, T1, PLC’s and most other communicationinterfaces. When installed on the system I/O ports, TSPsprevent equipment damage and system errors whichare a common result of transient surge energiesinduced onto the communications interface andground plane. TSPs utilize low capacitance avalanchediode arrays for low loss, high speed protection. Thesefield-proven circuits offer the most dependableprotection available for today’s highly sensitiveelectronic systems. Whether you need to protect asingle communication line, or an entire installation,ALLTEC protectors are an easy, cost-effective solution to overvoltage problems.

NOTESpecial units can be supplied for any clampvoltage between 7.5 V and 240 V. The followinginformation must be specified when ordering special units:1. Connector type and number of wires

(ex., barrier strip, 4 wires)2. System application ex., 4-20 mA current loop)

INSTALLATIONTo install, insert the protector in series betweenthe incoming communication lines and the I/Oport of the equipment to be protected. Theprotector ground wire must be connected to themetal chassis of the equipment being protected.Units should be installed at both ends of the datacable for the most effective protection.

ORDERING INFORMATIONTo order a TSP, choose the correct part number byselecting the system application and connector typefrom the above chart. See figures A, B and C forproduct physical outlines.

CAUTION!If the protector has a ground wire it must begrounded directly to the metal chassis of theequipment being protected. Also, the equipmentchassis must be connected to earth through aproperly grounded AC power receptacle.

WARRANTY• 5 Year Replacement Program• Limited Lifetime Warranty

This warranty applies only to serialized productsregistered with ALLTEC Corporation and issubject to certain disclaimers and limitations.

For a complete warranty statement, pleasecontact ALLTEC. All specifications anddimensions are subject to change withoutnotice.



SYSTEM APPLICATION AND MODEL NUMBER

RS422 RS232,V.35 ARCNET CSU/DSU, DIAL-UP10BASE T RS423 or Digital TOKEN RING or Analog T1, DDS, ISDN MODEMETHERNET RS485 4-20 mA 4-20 mA (fused) FAX

Current loop Current loop (fused)

2 TERMINAL BARRIER STRIP TSP-2B-E TSP-2B-E TSP-2B-T TSP-2B-T TSP-2B-A TSP-2B-B TSP-2B-GFIGURE A

4 TERMINAL BARRIER STRIP TSP-4B-E TSP-4B-E TSP-4B-T TSP-4B-T TSP-4B-A TSP-4B-B TSP-4B-GFIGURE A

6 TERMINAL BARRIER STRIP TSP-6B-E TSP-6B-E TSP-6B-T TSP-6B-T TSP-6B-A TSP-6B-B TSP-6B-GFIGURE B (WITH 6 TERMINALS)

8 TERMINAL BARRIER STRIP TSP-8B-E TSP-8B-E TSP-8B-T TSP-8B-T TSP-8B-A TSP-8B-B TSP-8B-GFIGURE B (WITH 8 TERMINALS)

10 TERMINAL BARRIER STRIP TSP-10B-E TSP-10B-E TSP-10B-T TSP-10B-T TSP-10B-A TSP-10B-B TSP-10B-GFIGURE B

32 TERMINAL BARRIER STRIP TSP-32B-E TSP-32B-E TSP-32B-T TSP-32B-T TSP-32B-A TSP-32B-B TSP-32B-GNOT SHOWN

TOKEN RING TYPE B DATA X X X TSP-TR X X XCONNECTOR FIGURE C

ELECTRICAL SPECIFICATIONS (CONTACT ALLTEC FOR SPECIAL CONFIGURATIONS)

RS422 RS232,V.35 ARCNET CSU/DSU, DIAL-UP10BASE T RS423 or Digital TOKEN RING or Analog T1, DDS, ISDN MODEMETHERNET RS485 4-20 mA 4-20 mA (fused) FAX

Current loop Current loop (fused)

STD. CLAMP VOLTAGE 7.5 VOLTS 7.5 VOLTS 18 VOLTS 18 VOLTS 27 VOLTS 60 VOLTS 240 VOLTS

PEAK PULSE CURRENT 132 AMPS 132 AMPS 60 AMPS 60 AMPS 40 AMP 50 AMPS 75 AMPS10/1000 us s.c. wave form @Vcl

RESPONSE TIME — — — — — — — —— — — — LESS THAN 5 NANOSECONDS — — — — — — — — — —

MAXIMUM SHUNT <40pF <40pF 40pF <40pF <40pF <75pF <95pFCAPACITANCE

TSP SERIES DATA LINE PROTECTION



MTJ SERIESIdeal for RJ11 and RJ45Style Twisted Pair Interfaces

The MTJ Series of surge protectors for RJ45 and RJ11 interfaces willensure the reliable operation of Local and Wide Area Networks.We offerprotection for LAN interface technologies such as Ethernet 10BASE T,100BASE T, CDDI, 100VG-AnyLan and ATM155. For WAN and Telcoapplications we offer protection for environments including ISDN, T1,FT1, DDS, analog dial up modems, faxes and more. Additionally, our

Custom Products Division provides products for nonstandard or custom applications not included in ourstandard product offering.

NOTE Special units can be supplied for any voltage between 7.5 V and 240 V. The following information must be specified when ordering special units:1. Connector type and pin assignment

(ex., RJ45 pins 1,2,7,8)2. System application (ex., DDS, ISDN, Ethernet)

INSTALLATIONTo install, insert the protector in series between theincoming communication line and the I/O port of theequipment to be protected.The protector ground wiremust be connected to the metal chassis of theequipment being protected. Units should be installedat both ends of the data cable for the most effectiveprotection.

CAUTION!Ground wire must be grounded directly to the metalchassis of the equipment being protected. Theequipment chassis must be connected to earththrough a properly grounded AC power receptacle.


This warranty applies only to serialized productsregistered with ALLTEC Corporation and is subject tocertain disclaimers and limitations.

For a complete warranty statement, please contactALLTEC Corporation. All specifications and dimensionsare subject to change without notice.

MTJs OFFER• State-of-the-art, avalanche diode and• Thyristor technology• Compact, in-line installation• High speed, high energy handling capability• Low shunt capacitance to reduce signal loss

YOU BENEFIT WITH• Affordable, superior, equipment protection• Improved reliability and maximized up-time• Protection at the interface card• Adaptability to most industry applications

The MTJ Series devices guard sensitive datanetworks against lightning induced surges, ACpower interference, electrostatic discharge, andground loop energies. Typical applicationsinclude: NIC’s, switches, hubs, repeaters, bridges,routers, point of sale terminals, modems, faxmachines, telephones and most other types ofcommunications equipment utilizing RJ45 or RJ11modular telephone jacks. High speed avalanchediode technology is used in conjunction with lowcapacitance circuitry enabling the protectors tofunction at a much greater bandwidth withoutcausing signal degradation. Standard units areavailable with up to 8 wires protected on the RJ45devices, and up to 6 wires protected on the RJ11device. All this, in combination with their smallsize, makes the MTJ exceedingly versatile.

ORDERING INFORMATIONTo order an MTJ, choose the connector typedepicted above that accommodates the systemapplication and number of wires to be protected.



WIRESPROTECTED

2 WIRE2 CENTER PINSPROTECTED


6 WIREALL PINSPROTECTED

1,2,3,6

1,2,4,5

1,2,7,8


8 WIREALL PINSPROTECTED

10BASE TETHERNET

X

X

X

MTJ04E/RJ45

X

X

X

MTJ/RJ45

100BASE TETHERNETATM155

X

X

X

X

X

X

X

MTJ-05(no RJ45 m/madapter provided)

RS422/TS423

X

MTJ04E/RJ11

MTJ06/RJ11

X

X

X

MRJ04E/RJ45-0

MTJ08E/RJ45

TOKEN RINGRS232

X

X

X

X

X

X

MTJ04T/RJ45

MTJ08E/RJ45

CSU/DSU

X

X

X

X

X

X

MTJ-ISDN*

MTJ-DIGITAL

ISDN

X

X

X

X

X

X

MTJ-ISDN*

X

DDS

X

X

X

X

X

MTJ-DDS

X

MTJ-DIGITAL

T1

X

X

X

X

MTJ-T1

X

X

MTJ-DIGITAL

DIAL-UPMODEM-FAX

MTJ02G/RJ11

MTJ04G/RJ11

MTJ06G/RJ11

X

X

X

X

MTJ08G/RJ45

RJ-11

RJ-45

RJ-11 AND RJ-45 SYSTEM APPLICATION AND MODEL NUMBER


10BASE T 100BASE TRS422 ETHERNET TOKEN RING CSU/DSU ISDN DIAL-UPRS423 ATM155 RS232 DDS/T1 MODEM/FAX/DSL

STD. CLAMP VOLTAGE 7.5 VOLTS 12 VOLTS 18 VOLTS 60 VOLTS 60 VOLTS 240 VOLTS

PEAK PULSE CURRENT 132 AMPS 97 AMPS 60 AMPS 50 AMPS 50 AMPS 75 AMPS10/1000 us s.c.wave form @Vcl

RESPONSE TIME — — — — — — — —— — LESS THAN 5 NANOSECONDS — — — — — —— — — — — — — —

MAXIMUM SHUNT <40pF <25pF <40pF <75pF <75pF <95pFCAPACITANCE

MTJ SERIES RJ45 AND RJ11 INTERFACES PROTECTION



CCP SERIESCoaxial/TwinaxialCommunication Line Protection

The CCP Series of data communication line surge protectors will ensurethe reliable operation of coaxial or twinaxial based networkingequipment running IBM 3270, AS400, Ethernet, ArcNet,Satellite/Cable/Closed Circuit TV and most other widebandcommunication interfaces.

NOTESpecial units can be supplied for any clamp voltagebetween 7.5 V and 240 V. The following informationmust be specified when ordering special units:1. Connector type and gender

(ex., BNC male/female) 2. System application/protocol

(ex., Ethernet 10BASE 2)

INSTALLATIONTo install, insert the protector in series between theincoming communication lines and the I/O port of theequipment to be protected.The protector ground wiremust be connected to the metal chassis of theequipment being protected. Units must be installed atboth ends of the data cable for effective protection.





CCPs OFFER • State-of-the-art, avalanche diode technology • Compact in-line installation • High speed, high energy handling capability • Low shunt capacitance to reduce signal loss

YOU BENEFIT WITH• Affordable, superior, equipment security • Improved reliability and maximized uptime • Protection at the interface card • Adaptability to most industry applications

The CCP Series devices guard sensitive datanetworks against lightning induced surges, ACpower interference, electrostatic discharge andground loop energies. Typical applications include:terminals, file servers, repeaters, and mainframesusing Ethernet, ArcNet, IBM, Token Ring and mostother communication applications. High speedavalanche diode technology is used in conjunctionwith low capacitance circuitry enabling theprotectors to function at a much greater bandwidthwithout causing signal degradation. This, incombination with their small size, makes the CCPexceedingly versatile. Standard units protect bothcenter conductor(s) and shield circuits. A separategrounding wire on all units provides an isolatedpath to ground without adding an additionalground connection to the shield or network groundpoint. CCPs can also be specially configured toaccommodate other standard connector interfaces(F, N, TNC, BNC, etc.). A wide selection of clampingvoltages is available.

ORDERING INFORMATIONTo order a CCP, choose the correct part number by selecting the system application and connector type fromthe above chart. See figures A through I for product physical outlines.




ETHERNET CCTV CABLE TV AS400/3X SATELLITE TV ARCNETTWINAXIAL

STD. CLAMP VOLTAGE 7.5 VOLTS 7.5 VOLTS 7.5 VOLTS 10 VOLTS 18 VOLTS 27 VOLTS

PEAK PULSE CURRENT10/1000 us s.c. wave form @Vcl 132 AMPS 132 AMPS 132 AMPS 103 AMPS 60 AMPS 40 AMPS

RESPONSE TIME — — — — — — — — LESS THAN 5 NANOSECONDS — — — — — — — —

MAXIMUM SHUNT CAPACITANCE <30pF <30pF <30pF <30pF <30pF <30pF

SERIES RESISTANCE none none none none none none

INSERTION LOSS @40MHz -0.5db -0.5db -0.5db -0.5db -0.5db -0.5db


CONNECTOR TYPE ETHERNET ETHERNET CCTV CABLE TV AS400/3X SATELLITE ARCNET10BASE 2 10BASE 5 TWINAXIAL TV

50 BNC TEE CONFIGURATION FIGURE A CCP-2DT (EN) x x x x x x

50 BNC MALE/FEMALE STRAIGHT FIGURE B CCP-2DA (EN) x x x x x CCP-2DA (an)

75 BNC MALE/FEMALE STRAIGHT NOT SHOWN x x CCP-CCTV x x x x

TWINAXIAL TEE CONFIGURATION FIGURE C x x x x CCP-2BM-T x x

TWINAXIAL FEMALE/FEMALEFIGURE D x x x x CCP-2BM F/F x x

TWINAXIAL MALE/FEMALEFIGURE E x x x x CCP-2BM M/F x x

N SERIES FEMALE/FEMALEFIGURE F x CCP 2DA N(EN) f/f x x x x x

N SERIES MALE/FEMALE FIGURE G x CCP-2DA N(EN) m/m x x x x x

F SERIES FEMALE/ FEMALE FIGURE H x x x CCP-FCT-F/F x CCP-FST-F/F x

F SERIES MALE/FEMALE FIGURE I x x x CCP-FCT-M/F x CCP-FST-M/F x

CCP SERIES COMMUNICATION LINE PROTECTION



NOTE Special units can be supplied for any clamp voltagebetween 7.5 V and 240 V. The following informationmust be specified when ordering special units:1. Connector type and number of wires to be

protected (ex., RJ21, 100 wires)2. System application (ex., Token Ring, Ethernet,ISDN, Ethernet, ISDN, T1)

INSTALLATIONTo install, insert the protector in series between theincoming communication lines and the I/O port ofthe equipment to be protected. The protectorground wire must be connected to the metal chassisof the equipment being protected. Units must beinstalled at both ends of the data cable for effectiveprotection.




For a complete warranty statement, please contactALLTEC Corporation. Specifications and dimensionsare subject to change without notice.

DDP SERIESIdeal for LAN Hubs, Concentrators,and Multiport Interfaces

The DDP Series of terminal strip protectors will ensure the reliableoperation of networked equipment connected to Token Ring, RS422,RS232, Short Haul Modems, Muxes, DDS,Analog Dial Up, ISDN, T1 andmost other communication interfaces.

DDPs OFFER • State-of-the-art, avalanche diode technology • Compact in-line installation • High speed, high energy handling capability • Low shunt capacitance to reduce signal loss • Expandable design allowing for protectionof up to 100 wires or 12 ports in a single packag

YOU BENEFIT WITH• Affordable, superior, equipment security • Improved reliability and maximized up-time • Modular, space-saving design • Adaptability to most industry applications• Improved reliability and maximized uptime • Protection at the interface card • Adaptability to most industry applications

Transient surges can enter electronic equipmentthrough any pathway provided. If a facility has areliable AC power protection system in place,transient surge energies can still be generated withina building by sources such as inductive loadswitching, ground loop currents and electrostaticdischarge. These surge energies are clamped by theAC power protector into the communication ground,damaging expensive communications hardware.ALLTEC protectors are specifically designed to giveadded security to electronic devices with extremelylow tolerance for voltage rises or ground loopenergies. This protection is particularly important forequipment networked at distances greater than 30feet and installations in high lightning areas. DDPmodels protect virtually any communicationinterface including: 10BASE T and 100BASE TEthernet, RS422, RS232, RS423 and most high speedLAN/WAN interfaces. Combined into a compactinterface unit, the devices exhibit an extremely fastresponse time of less than 5 nanoseconds. All thesefeatures make DDP protectors the most cost effectiveand versatile devices of their kind available today.

ORDERING INFORMATIONTo order a DDP, choose the correct part number byselecting the system application and number ofwires to be protected, from the above chart. Seefigures A through C for product physical outlines.




10BASE T RS422,RS485, 100 TOKEN RING CSU/DSU, DIAL UPRS423 BASE RS232 NON SPAN MODEM

T (fused) T1 (fused) FAX

STD. CLAMP VOLTAGE 7.5 V 7.5 V 7.5 V 18 V 60 V 240 V

PEAK PULSE CURRENT 132 AMPS 132 AMPS 132 AMPS 60 AMPS 50 AMPS 75 AMPS10/1000 us s.c. wave form @Vcl

RESPONSE TIME — — — — — — — — LESS THAN 5 NANOSECONDS — — — — — — — —

MAXIMUM SHUNT CAPACITANCE <40pF <40pF <40pF <40pF <75pF <95pF


10BASE T RS422,RS485, 100 TOKEN RING CSU/DSU, DIAL UPRS423 BASE RS232 NON SPAN MODEM

T (fused) T1 (fused) FAX

SINGLE RJ PROTECTS 25 PAIRS DDP-25-E DDP-25-E X DDP-25-T DDP-25-B DDP-25-G(50 WIRES) FIGURE A

DOUBLE RJ21 PROTECTS 50 PAIRS DDP-50-E DDP-50-E X DDP-50-T DDP-50-B DDP-50-G(100 WIRES) NOT SHOWN

4 POSITION RJ45/RJ11 DDP-H4-E DDP-H4-E DDP-H4-E-C5 DDP-H4-T DDP-H4-B DDP-H4-GHUB PROTECTOR - FIGURE *

8 POSITION RJ45/RJ11 DDP-H8-E DDP-H8-E DDP-H8-E-C5 DDP-H8-T DDP-H8-B DDP-H8-GHUB PROTECTOR (NOT SHOWN) *

12 POSITION RJ45/RJ11 DDP-H12-E DDP-H12-E DDP-H12-E-C5 DDP-H12-T DDP-H12-B DDP-H12-GHUB PROTECTOR - FIGURE C *

*No RJ45 m/m adapter provided.

DDP SERIES TERMINAL STRIP PROTECTION



NOTE Special units can be supplied for any voltage between7.5 V and 240 V. The following information must bespecified when ordering special units:1. Connector type and pin assignment

(ex., DB9 pins (1),2,3,4 & 7)( ) = pin designated as chassis or earth ground

2. System application (ex., RS232)

INSTALLATIONTo install, insert the protector in series between theincoming communication lines and the I/O port of theequipment to be protected. The protector ground wiremust be connected to the metal chassis of theequipment being protected. Units should be installedat both ends of the data cable for the most effectiveprotection.





SIP SERIESIdeal for Subminiature Dand Centronics Communication Ports

The SIP Series of Subminiature D interface protectors ensures thereliable operation of parallel and serial devices such as printers, andexternal modems, point-of-sale terminals, mainframes, dumb terminalsand most other devices using Subminiature D or Centronicsconnectors, which are sensitive to destructive transient energies.

Standard applications include Ethernet, Token Ring, RS232, RS422 and LAN/WAN interfaces. Specialapplications can be accommodated through our Custom Products Group.

SIPs OFFER • State-of-the-art, avalanche diode technology • Compact in-line installation• High speed, high energy handling capability• Low shunt capacitance to reduce signal loss

YOU BENEFIT WITH• Affordable, superior, equipment protection• Improved reliability and maximized uptime• Protection at the interface card• Adaptability to most industry applications

Transient surges can enter electronic equipmentthrough any pathway provided and damageexpensive communications hardware. If a facilityhas a reliable AC power protection system in place,transient surge energies can still be generatedwithin a building by sources such as inductive loadswitching, ground loop currents and electrostaticdischarge. SIP Series protectors combine compactenclosures with extremely fast response times ofless than 5 nanoseconds. They are specificallydesigned to give added security to electronicdevices sensitive to voltage rises or ground loopenergies and have been particularly effective inareas prone to lightning activity. StandardCentronics and Subminiature D (9,15, & 25 pin)interface connectors are available in configurationsprotecting all pins or specific pins as required. Allthese features make the SIP protectors the mostcost effective and versatile devices of their kindavailable today.

ORDERING INFORMATIONTo order a SIP, choose the connector typedepicted above that accommodates the systemapplication to be protected.




ETHERNET RS422 PARALLEL RS232 TOKEN RING

STD. CLAMP VOLTAGE 7.5 VOLTS 7.5 VOLTS 7.5 VOLTS 18 VOLTS 18 VOLTS

PEAK PULSE CURRENT 132 AMPS 132 AMPS 132 AMPS 60 AMPS 60 AMPS10/1000 us s.c. wave form @Vcl

RESPONSE TIME — — — — — — — — LESS THAN 5 NANOSECONDS — — — — — — — — MAXIMUM SHUNT CAPACITANCE <30pF <30pF <30pF <30pF <30pF


DB 9 SERIES PINS PROTECTED RS422/RS423/RS485 RS232 TOKEN RING

PROTECTS ALL DB 9-RS422 DB 9-RS232 DB 9-18VLC


DB 15 SERIES PINS PROTECTED RS422/RS423/RS485 RS232 ETHERNET

PROTECTS ALL DB 15-EN15 PINS DB 15-RS422 DB 15-RS232 °PROTECTS° UNLESS SPECIFIED IEEE 802.3 PINS aui


DB 25 SERIES STANDARD PINCONFIGURATIONS RS422/RS423/RS485/RS530 RS232 PARALLEL

25 WIREALL 25 PINS PROTECTED DB 25-RS422 DB 25-RS232 DB 25-PARLL

4 WIRE X 425-RS232 XPINS (1),2,3,7,20

8 WIREPINS (1),2,3,4,5,6,7,8,&20 X 825-RS232 X

MODEL NUMBER

SIP SERIES SUBMINIATURE D INTERFACE PROTECTION



P8AX SERIESCoaxial Surge ProtectorsHigh Frequency

The P8AX Series coaxial surge protectors have been designed toprotect purchase systems, antennas, microwaves, broadbandapplications, two-way radios, cellular equipment and GPS equipmentagainst lightning surges and electrical transients. They use a patentedgas tube and are available in in-line or bulkhead versions with a varietyof different connectors and gender types.

• Bidirectional• No signal loss• Available in in-line and bulkhead versions• Moisture resistant (MIL-STD-202)• DC to 3GHz• VSWR < 1.2• Insertion Loss < 0.2dB• Connector Types: N, BNC, TNC, 7/16• Removable GTD

P8AX Electrical Specifications

P8AX-09 P8AX-25 P8AX-50

Maximum Power 70 Watts 500 Watts 1000 Watts(50 )

Breakdown Voltage: 90 - 130 200 - 300 400 - 600(100 V/s)

Residual Voltage: < 600V < 600V < 1000V1kV/µs

Power Handling:(8/20µs waveform)10 Shocks 10 kA 10 kA 10 kA1 Shock 20 kA 20 kA 20 kA



DP-805-pin Plug-in Module

• Compact one-pair plug-in module• Nominal discharge current: 5kA• 5-pin configuration

CHARACTERISTICS

Part Number DP80-T DP80-K20 DP80-48D3 DP80-24D3 DP80-12D3 DP80-06D3

Application Telephone Telephone I SDN T0 Leased RS232 RS422lines lines Telex Lines RS485

Maximum line voltage 170V 170V 48V 24V 15V 6V

Maximum clamping voltage 190V 200V 60V 30V 20V 10V

Residual voltage8/20µs impulse, 5kA 240V 250V 70V 35V 30V 20V

Nominal discharge current 8/20ms impulse 10 times 5 kA 5 kA 5 kA 5 kA 5 kA 5 kA

Type of diagram A C B B B B

End of life short- Stop and short- short- short- short-by sustained fault circuit reset circuit circuit circuit circuit

The DP80 line is designed to protect telephone equipment (PABXs, modems, centraloffices). This protection is available in hybrid form (gas tube and diodes) and in K20configuration (in compliance with ITU-T recommendation K20). The DP80 is a one-pair plug-in module that uses the 5-pin configuration, and so can be adapted toTC99 and similar 100-pair connector block.

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