allied solutions india - polyethylene compoundt. +39 0575 772458 - f. +39 0575 772459...

polyethylene compound

09.2014

2

Pebo is part of System Group, a group of companies founded in 1979.Today, with its 13 production sites, employing more than 600 people, it is a leading manufacturer of complete and innovative polyethylene and polypropylene pipeline systems exported worldwide.

Pebo was established in 1987 in Tuscany, having from the very beginning the scope of producing an ever higher quality compound, from recycled plastic waste.

The Company sits on a 15.000 m² sites, employs more than 30 people to run:- Advanced compounding lines- Shredding, grinding and washing lines- A high-tech laboratory- Administration

Thanks to our avant-garde laboratory, we are able to select and guarantee high quality compounds for extrusion, injec-tion and blow moulding.

Experience, reliability and quality make the success of our company.

ourcompany

3

1. Sampling 2. Incoming material tests 3. Blending

6. Packing and stocking of resin4. Extrusion of granules 5. Quality tests

our productionThe raw materials used for the production of our compounds have the following origin:Industrial plastic wasteRecycled post-consumer Off-spec. virgin polyethylene resinChemical additives

The production cycle consist of six main stages: silos

mixer

certificate of

quality

additives

extruder

We give a new life to plastic.

4

KArl FiSher coulometer DSc DiFFerentiAl ScAnning cAlorimetry

ourquality

The Lab is at the heart of Pebo success.Tests are carried out on various plastic materials using sophisticated technology to approve incoming raw materials and guarantee the quality throughout the production cycle up to dispatch.A fine selection of raw materials and an accurate blen-ding prior to extrusion are the secret of Pebo quality focused at supplying our customers with high perfor-ming compound.

5

Ftir Spectrometer moDulAr melt Flow inDex teSter tgA thermogrAvimetric AnAlySiS

testing labm.F.i.Method ISO 1133Unit g/10min

DenSity(g/cm3)

D.S.c. (min)

o.i.t. (min)

umiDity(ppm)

tgACarbon black content (%)Inorganic fillers (%)

Fitr

Certifies the fluidity of the material

Certifies the density of the material. The product can then be classified as either high or low density.

Used to identify any contamination of other materials: for example if there is any polypropylene content.

Resistance to oxidation aging.

To check for the presence of water.

To check for the percentage of carbon black content and for the presence of inorganic fillers.

To identify the type of plastic.

type oF teSt Scope

6

ourcompound

Know-how from a 25 year experience.

UNI EN ISO 9001:2008 n. 841 UNI EN ISO 14001:2004 n. 183 Product certification

All our high density and low density polyethylene compounds are produced by the latest PEBO technologies:- twin screw extruders- high precision gravimetric dosing systems- Advanced filtration technology

7

m.F.i. (5 Kg/190°C) - Method ISO 1133 Unit g/10min

DenSityMethod ISO 1183 - Unit g/cm3

o.i.t. 200°cMethod EN 728 - Unit min

umiDityMethod - Unit ppm

cArbon blAcKMethod ISO 6964 - Unit %






typicAl property

typicAl property

0.40 - 0.70 0.40 - 0.70

0.955 - 0965 0.955 - 0965

2.00 - 2.50 2.00 - 2.50

> 20 > 20

< 600 < 600

SpeciFicAtion rAngeS


ApplicAtion: ExtrusionInjection moulding

ApplicAtion: ExtrusionInjection moulding

top clASS high DenSity polyethylene compounD

· Carbon black gives outstanding UV resistance· Antioxidants and processing stabilizers are added, for good oxidation resistance and high mechanical properties.· Polypropylene completely free compound

top clASS high DenSity polyethylene compounD

· Carbon black gives outstanding UV resistance· Antioxidants and processing stabilizers are added, for good oxidation resistance and high mechanical properties.

HDPE 80100

HDPE 80070

color: color:

Pebo SpaLoc. Piego - Fraz. Monterone - 52038 Sestino (AR) - ITALYT. +39 0575 772458 - [email protected] - www.pebospa.comUNI EN ISO 9001:2008 n. 841 UNI EN ISO 14001:2004 n. 183

Black Black

8











typicAl property

typicAl property

0.35 - 0.75 0.35 - 0.75

0.952 - 0965 0.952 - 0965

2.00 - 2.50

> 20

2.00 - 2.50

-

< 600 < 600



ApplicAtion: Extrusion


premium high DenSity polyethylene compounD

· Carbon black gives outstanding UV resistance· Antioxidants and processing stabilizers are added, for good oxidation resistance and high mechanical properties.

SelecteD high DenSity polyethylene compounD

· Carbon black gives outstanding UV resistance

HDPE 8330plus

HDPE 8330

color: color:


Black Black

9

Red

Lime

Blue Dark grey

Light grey Yellow

m.F.i. (2,16 Kg/190°C) - Method ISO 1133 Unit g/10min







typicAl property

typicAl property

0.20 - 0.45 0.20 - 0.45

0.955 - 0972 0.955 - 0968

2.00 - 3.00

< 600 < 600



ApplicAtion: Extrusion (thin-wall pipes)Injection mouldingBlow moulding

ApplicAtion: Extrusion (thin-wall pipes)Injection mouldingBlow moulding


· Ultra fine filtration grade· Carbon black gives outstanding UV resistance


· Ultra fine filtration grade· Calcium Carbonate is filled on demand

color:

HDPE 6100

HDPE 6100coloured

color:Black


10

typicAl property

typicAl property

0.20 - 0.45 0.20 - 0.45

0.922 - 0940 0.922 - 0940

2.00 - 2.50 2.00 - 2.50

< 600 < 600





premium low DenSity polyethylene compounD

· Carbon black gives outstanding UV resistance· LLDPE material is added to the compound

SelecteD low DenSitypolyethylene compounD

· Carbon black gives outstanding UV resistance

LDPE 1410S

LDPE 1410

color: color:Black Black










11

Pebo develops and produces HDPE, MDPE and LDPE polyethylene compounds upon customer request.

Starting from the evaluation of the customer requirement, our technical team is able to study the correct formulation for the desired application, blending together:

- Virgin polyethylene resin- Off-spec polyethylene resin- Recycled materials - Master batches and additives- Mineral fillers

The acquired resin is tested in our labs and a pre-series is produced in order to allow the customer to check the performance of his end product.

Once approved, the compound is standardised in conformity to the specifications defined with the customer(density, mfi, filtration grade, colour, packaging …)

We have developed and we produce compounds on demand for various applications such as:

- Electric cable coating- Steel pipe coating- Pipe fittings - Tanks and reservoirs for flammable substances- Waterproof geo-textiles for dams- Roof tiles

We help our customers to add value on their products.

compoundon demand

Pebo SpaLocalitá Piego - Frazione Monterone

52038 Sestino (AR) - ITALYt. +39 0575 772458 - f. +39 0575 [email protected] - www.pebospa.com

Lab analysis are carried out on resin compound prior to dispatch and quality certificates are supplied with shipping documents.

Material delivery options Resin compound can be delivered in three options:25 kg bags on 110 × 130 cm pallets1000 -1200 kg Big Bags on 100 × 100 cm pallets25,000 kg bulk

- --

allied solutions india - polyethylene compoundt. +39 0575 772458 - f. +39 0575 772459...

Documents