all about us food tec

8/6/2019 All About Us Food Tec

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Mechanical SeparationDivision

Company Profile

Westfalia SeparatorFood Tec

Take the Best Separate the Rest


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WestfaliaSeparator

Eachoneofourseparatorsanddecantersincorporatestheexperienceandskillsofmorethan110yearsintheconstructionofcentrifugalseparatingtechnology.Ourcustomersareawareofthisandrelyonourexperienceandskill.Wetakethisresponsibilityseriouslyandunder-standourobligationswhichactasanincentivetopro-videcontinuingpeakperformance.AsasubsidiaryofWestfaliaSeparatorAG,acompanyoftheGEAGroup

(GEAGroupsince2005),WestfaliaSeparatorFoodTechasestablishedagoodreputationinthedesignandproductionofseparatorsanddecantersintheareasofbeverageanddairytechnology,aswellasoilsandfatsprocessing;itstandsforleadingtechnologythroughouttheworld.Theconcept,theknow-howoftheentiregroupandtheresultsobtainedinpractisebyourcus-tomersareusedfordevelopingplug-and-playsystems.

Centrifugation and membrane filtration from a

single source

ThisconceptisroundedoffbyWestfaliaSeparatorsentryintothefieldofmembranefiltration.Wearethusabletooffertheprocesschainrightthroughtopolishing.Asaresult,customersareabletoboostthecost-effective-nessoftheirinstallationsbycombiningcentrifugalsep-arationandmembranefiltrationinanintelligentman-nerbyspecialistsinmechanicalseparatingtechnology.

Quality is the basis

andwillcomeoutontop.Thelatestproductioninstallations,constantlyimprovedtobringthemintolinewiththelatesttechnicalfindings,requirementsofthemarketandconsistentqualitymanagement,guar-anteethehighstandardsofthemarketleader:reliabil-ityandcost-effectiveness.

Whatstartedattheendofthe19thcenturyinOelde,Westphalia,withtheconstructionofhand-operatedcentrifuges,rapidlydevelopedintotheproductionofhigh-performanceseparators,decantersandcompleteprocesslines.Ourcustomershavehelpedusbecomewhatwearetoday:specialistsincentrifugalseparatingtechnology.Oursuccessisnotonlybasedonquality,asthisisanessentialprecondition;itisfirstandforemostbasedontheabilitytomanufacturecustomisedsolu-tionsforourclients.

Mutual advantages as the recipe for success

worldwide

Ourcustomersarelocatedthroughouttheworld.Withmorethan50salesandservicecompaniesand60addi-tionalsalespartners,wearefullycommittedtoensur-ingthatwearealwaysclosetoourcustomersandcanprovideourrangeofservicesrapidly.Theexperienceofourcustomersworldwideisincorporatedinourcon-cepts,resultingininnovationswhichbenefitbothpar-ties.Whetherglobalplayersorsmallandmid-sizeenterprises,theycanallbenefitfromourknow-how,

optimisetheirvaluecreationanddevelopnewmarkets.Thisensuresthatwereachthetoptogether.

Separators and decanters from Westfalia Separator Food Tec operate reliably, cost-effectively and efficiently in daily use under extreme conditions.

To the Top Together

ManagingDirectorsofWestfaliaSeparator

FoodTecGmbH,fromlefttoright:ThomasPelzer,

Dr.JochenHamatschek,AnthonyvanderLey(ChairmanoftheBoardofManagingDirectors)


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WestfaliaSeparator

TherangeofproductsfromWestfaliaSeparatorFoodTeccanbefoundinsmallandmid-sizeinstallationsrightthroughtotheprocessingoflargevolumestreams.

Onthebasisofdecadesofexperienceaswellasexten-

siveresearchanddevelopment,wenowdevelopmachinesandprocesstechnologiesthatmeetmaximumtechnological,economicandenvironmentalrequire-mentsintermsofqualityandreliability.

Morethan65percentofcurrentsalesaregeneratedbytechnologiesthatarelessthanthreeyearsold.WestfaliaSeparatorFoodTechaswrittentechnologyhistory,par-ticularlywiththeFRUPEXsystemforfruitjuicerecov-ery,thermoquarkproductionandthefractionationofvegetableoil.

Inadditionwehavedevelopedtheabsoluteseparationconcept,whichprovidestangibleeconomicadvantagesforourcustomers:

WestfaliaSeparatorHyVOLstandsforcentrifug-eswithaparticularlyhighthroughputcapacity.

WestfaliaSeparatorHyDRYstandsforcentrifug-eswhichprovidetheadditionalbenefitofparticu-larlyhighsolidsconcentration.

WestfaliaSeparatorECOPLUSisamodularmachineconceptthatisexcellentforsmallandmid-sizeenterprises.Itisvirtuallyanentry-levelmodelwhichisextremelyeffectiveevenincon-

junctionwithlowthroughputcapacities,andwhichcanbecontinuouslyadaptedtothecom-panysgrowthasrequired,e.g.bywayofauto-mationmodules

Allthesecentrifugesachievesignificanteconomicben-efitsbymakingoptimumuseofresourcesandtheenvi-ronment,byreducingenergyanddisposalcosts,beingservice-friendly,reliableandhavingalongservicelife.

Beverage technology

Theentirerangeofbeverageproductionisanextensiveareaofapplicationforseparators,decantersandmem-branetechnology.Centrifugalseparatingtechnologyis

essentialintheproductionofbeer,wine,fruitandveg-etablejuicesaswellasotherbeveragessuchastea,cocoaorsoymilk.

Dairy technology

Ourrootscanbetracedbacktodairytechnology,asthehistoryofoursuccessstartedwiththemilkcentrifuge.Today,WestfaliaSeparatorFoodTecisthemarketleaderforprocessingmilkandmilkby-products.Specialpro-cesses,suchastheDPLortheDCPprocess,theProtein-PlussystemorcoldmilkskimmingwiththePROCOOLmethodhavebeendevelopedbyWestfaliaSeparatorFoodTec.

Oils and fats processing

Therearealsomanypotentialapplicationsinthefieldofoilsandfatsprocessing.Thefocusinthisfieldisoninnovativewaysofcoveringtheconstantlyrisingdemandforvegetableoilwithmaximumefficiency.

Membrane filtration

Ceramicmembranesandmembranefiltrationinstalla-tionsfromWestfaliaSeparatorprovidecustomerswithadepthofperformancerightthroughtopolishing.Thisreducesthenumberofinterfacesandbooststheeffi-ciencyofproductclarification.

In recent years, the areas of application of mechanical separating technology have

been continuously expanding. At present, our separators, decanters and complete pro-

cess lines are being successfully used in more than 2500 industrial applications.

Efficiency as a Design Principle


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WestfaliaSeparator

FoodTec

CentrifugesfromWestfaliaSeparatorFood

Tecareusedforclarifyingliquids,separating

liquidmixtures,concentratinganddewatering

solids,wetclassificationandextractionof

constituents.


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WestfaliaSeparator

Qualityismandatorypro-

ductivityisanadditional

extra.Withthemechanical

separatingtechnologyfrom

WestfaliaSeparatorFood

Tec,beveragemanufacturers

cangainavitalleadoverthe

competition.


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WestfaliaSeparator

FoodTec

WestfaliaSeparatorFoodTechasalsocarriedoutcon-sistentresearchanddevelopmentworkinthisfieldandhascreatedinnovativeprocesstechniques.

Beer production

WestfaliaSeparatorFoodTechastakenafurtherstepinthefieldofbrewingbeer.Whereasseparatorsanddecantershavebeenusedforalongtimeintheproduc-tionofbeer,theWestfaliaSeparatorPROFIprocessrepresentsafurthermilestoneinfiltrationtechnology:thecentrifugeandmembranearecombinedandtheexpensiveandrelativelylabourintensivekieselguhrtreatmentisnolongernecessary.Theentirefiltrationprocessflowscontinuously,withmaximumyieldandasimplemethodofchangingtypes.BeersfilteredwithWestfaliaSeparatorPROFIarepremiumproducts,the

environment is protected and process costsarereduced.

Wine production

Centrifugalseparatingtechnologyhasbeenusedforalongtimeintheproductionofwine.However,anewerainwineproductionhascommencedwiththeVINEXmethoddevelopedbyWestfaliaSeparatorFoodTec.Thedisadvantagesofwinepressesusedinthepast,suchaslongmashingtimesandpooryields,areavoid-

edbyWestfaliaSeparatorVINEX

.Theuseofdecant-ersnowallowscontinuousjuicingofthegrapescom-binedwithconsistentquality.Thisguaranteesagentler,quickerandmoreeffectiveproductionflow.

In the production of beer, wine, fruit and vegetable juices, separators

and decanters are not only essential, they also set new standards in terms of

quality, yield and efficiency.

Concentration on Intrinsic Values

Beverage technology

Fruit juice production

WestfaliaSeparatorFoodTechasalsointroducedinno-vationsintheproductionoffruitandvegetablejuices.ThepatentedWestfaliaSeparatorFRUPEXmethodallowsseparatorsanddecanterstobeusedforthefirsttimeinacompleteprocessingline.Theadvantagesofthismethodcomparedwiththeconventionalpressingmethodareobvious:gentlertreatmentoftherawmate-rial,asignificantincreaseinyieldandaconstantlyhighjuicequality.TheWestfaliaSeparator FRUPEXmethodissuitableforvirtuallyallfruitandvegetabletypesandevensmallbatchescanbeprocessedquicklyandwith-outanyproblems.

Potential applications are the production and

recovery of:

Beer Wine Sparklingwine Champagne Citrusjuice Premiumjuicefromfruits,berries,vegetables Primarymaterialsforsoftdrinks Essentialoils Coffee Tea Soy-baseddrinks


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WestfaliaSeparator

Dairiesarehigh-techoperationsthatprocessrawmilkintoawiderangeofproducts.Toremaincompetitivetheyaresupportedbythelatestseparatingtechnology.WestfaliaSeparatorFoodTecsetsstandardsintermsofqualityandefficiency.

Gentle treatment guarantees

top-quality products

Specificallyforefficientprocessingoftherawmaterialmilk,WestfaliaSeparatorFoodTechasdevelopedarangeofadvancedproceduresthatenablepreviouslyunattainableresultstobeachieved.Theserangefromaparticularlygentlefeedintotheseparatorsrightthroughtospecialandinnovativeprocessingconcepts.

Westfalia Separator PROTEIN-Plus

TheWestfaliaSeparatorPROTEIN-PLUSmethodallowsahigherproteinyieldasaresultofextremelyhighsep-aratingefficiency,thuspermittingoptimisedsolidcon-centration.Therefore,withthePROTEIN-PLUSmethod,itispossibletorecovervaluableproteinthatcouldnotpreviouslybeusedinthisway.Afurtheradvantageisasignificantreductioninfreshwaterrequirement.

Warm Today, Cold Tomorrow PROCOOL

Does Both

Coldmilkskimmingisbecomingincreasinglyimportant,particularlyinwarmerregionsoftheworld.Itoffershighmicrobiologicalsafetywithoptimumproductqual-ity.WiththeWestfaliaSeparatorFoodTec PROCOOLmethod,itispossibletoswitchfromwarmtocoldmilkseparationwiththesameseparator.Fordairies,thisresultsinasignificantreductionincostsduetolessmachineryandminimalenergyinput.Italsoprovidestheadvantagesofhighflexibilityandamorerapidresponsetocustomerwishes.

because no other raw material permits such a wide range of uses as milk! The varie-

ty of milk and milk by-products is virtually infinite, as can be seen if we look at the

refrigerated shelves of supermarkets.

There is Even More In It (for you)

Complete system solutions

WestfaliaSeparatorFoodTecnotonlysuppliesindivid-ualseparatorstobeintegratedinexistinginstallations,butinstallscompleteprocesslinesformanufacturingawiderangeofendproducts.

The following are examples of applications:

Skimmingmilkandwhey Clarifyingmilkandwhey Bacteriaremovalfrommilkandwhey Concentratingcream Standardizingmilk,wheyandcream

Production and recovery of:

Casein Cheesedust Quark Creamcheese Lactose Wheyprotein Butter Butteroil Calciumphosphate

Dairy technology


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WestfaliaSeparator

FoodTec

Processlinesandprocesses

fromWestfaliaSeparator

FoodTecalsosupportmaxi-

mumrequirementsinterms

ofproductquality.


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WestfaliaSeparator

WestfaliaSeparatorFoodTec

standsforsolutionsthatboost

value,rangingfromaseparator

with50tcapacityperdayfor

smalloilmillsrightthroughto

separatorswithmorethan1000

tforlargerefineries.


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WestfaliaSeparator

FoodTec

WestfaliaSeparatorFoodTecdesignsandproducescus-tomisedsolutionsforrecoveringandprocessingawiderangeofoils.Fromself-cleaningseparatorswithmaxi-mumautomationtodiscontinuouslyoperatingsystems,

themostefficientandoptimumtechnicalsolutionisdeterminedandbuiltforeverycustomer.Inadditiontocentrifugalseparatingtechnology,thecompanyalsosuppliesalladditionalcomponentsandsystemsforaproductionline.

Processes for vegetable oil processing:

Pressoilclarification Degumming Neutralisation Alcoholicneutralisation Washing Dewaxing Dryfractionation Soapstocksplitting

Processing of:

Soyoil Linseedoil Sunflowerseedoil Cottonseedoil

Cornseedoil Oliveoil

Vegetableandanimaloilsandfats,usuallythosethatarenotsuitableasfood,areincreasinglybeingusedintheoleochemicalindustry.Thisisopeningupneware-asofapplicationfortheseparatorsanddecantersof

WestfaliaSeparatorFoodTec.Newearningsandgrowthfieldsarebeingdeveloped,particularlyinthefieldofsustainablerawmaterialsandrenewableenergies.Inthisway,theknow-howthatwehaveacquiredinthisfieldbenefitsourcustomersdirectly.

Applications in the oleochemical industry:

Connemannprocess Epoxidisedoils Glycerine Mono/diglycerides Soap Fattyacids Fattyalcohols Wetfractionation

Vegetable oil is one of the most important basic foods, as the human organism is not

able to absorb any vitamins without the catalytic effect of oil. The quality of the end

product depends on the refining process and on the nature of the raw oil.

Seven-Star Quality for Your Success

Oils and fats processing


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WestfaliaSeparator

Centrifugalseparatingtechnologyisakeytechnologyintheproductionchain.Separatorsanddecantershavetopermanentlyoperateprofitablyandwithoutanyprob-lems.Ourcustomersplacetheirtrustinourperform-

ancepotential.Weconsistentlytranslatetheirexperi-enceofday-to-dayoperationsofthecentrifugesintoconstantfurtherdevelopment.Inthisway,weconsiderthatTotalQualityManagementnotonlydefinesourintendedaims,itisalsoalong-termconceptwherebywhatisalreadygoodismadeevenbetter.Ithastobeacceptedandexperiencedbyallemployees.WestfaliaSeparatorFoodTechasalongtraditioninthisarea.Ourqualitystandardisthesatisfactionofourcustomers.

Forthecustomer,qualityimprovementmeansgreatersafetyandreliability.Atthesametime,theabilitytoidentifyandeliminatepotentialproblemstoimprovetheoverallactualstatusmeansthatitisalsonecessarytoextensivelytackleapparentlyinsignificantdetails.Thisisalsoapplicableforoursuppliers,becauseasatis-factorysolutionto qualityproblemscan only beachievediftheproblemscanbetracedbacktotheare-

asinwhichtheyarecaused:eitherdesign,production,serviceorsuppliers.

TotalQualityManagementmeans:longservicelivesof

allmachines,minimisedmaintenanceandsparepartcosts,lowerservicecostsandgreaterreliabilityandeffi-ciencyforthecustomerinthelongrun.

The same quality worldwide

WestfaliaSeparatorcustomerscanbefoundthroughouttheworld.However,theWestfaliaSeparatorqualityofferedtothemisthesameeverywhere.Theglobalcer-tificationissuedtoonlyasmallnumberofcompaniesbytheTVRheinlandisanexternaldemonstrationoftheseexactingrequirements.ThisawardassuresthatthehighqualitystandardisnotonlyrestrictedtothecompanysheadquartersinOelde,butthatitalsoincludesthepro-ductionfacilitiesinNiederahr(Germany)andChateau-Thierry(France)aswellasallsubsidiaries.Customerscanrelyonthiseverywhereandatalltimes.

Total Quality Management means that we are not satisfied with what we have achie-

ved in the past. The aim is not only to offer quality control, but also to specifically

improve all processes. This is the guiding rule of all our actions.

Total Quality Management Signed and

Sealed Quality


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WestfaliaSeparator

FoodTec

CentrifugesofWestfaliaSeparator

FoodTecstandforqualityworld-

wide.TVcertificatesaccordingto

DINENISO9001andDINENISO

14001confirmourtargetedquality

management.


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WestfaliaSeparator

FoodTec

Forinvestors,thisprovidestheoptionsofincreasedavailability,maintenanceforfixedbudgetsandtheabil-

itytoboostefficiency.WithWestfaliaSeparatorCapital-Carewehavecreatedaninstrumentthatsupportstheworkofourcustomersanddevelopssolutionsbeforeproblemsoccurontheproductionfacilities.

WestfaliaSeparatorCapital Caremeanscomprehensiveservicerightfromtheveryfirstdiscussiononward.Incloseco-operationwithourcustomers,specialistsiden-tifysolutionsthatarespecificallytailoredtomeettheneedsofourcustomers.Fromprojectplanningandassemblyrightthroughtoextensivesupportforyoursystems,youreceivecomprehensivesupportfromnewWestfaliaSeparatorCapitalCare.

Act proactively

WithWestfaliaSeparatorCapitalCare,ourcustomersnotonlybenefitfromtraditionalservicessuchasinspec-tion,maintenance,originalsparepartprocurementandrepairs,theyalsobenefitfromproactiverisk-avoidingsolutions,e.g.theonlineandofflinemonitoringfacilitywithWestfaliaSeparatorWEWATCH.Modernisationsupportingacompanyswork,orupgradingtoreflectstate-of-the-arttechnology,alsooffertheoptionof

boostingperformanceasrequired.

Optimum support guaranteed

Infurther-trainingprogrammes,onyourpremisesorinourmoderntrainingcentre,youremployeeslearnhowtoworkwiththehigh-techinstallations.Andifprob-lemsdooccasionallyoccur,orifasparepartisrequiredquickly,weareofcourseabletoprovideimmediateassistance.Weguaranteethiswithmorethan50salesandservicecompaniesand60othersalespartnersworldwide.

Programmed quality

Thereare,ofcourse,evenmoreareasofapplicationforseparatorsanddecantersapartfrombeveragetechnol-ogy,dairytechnologyandvegetableoilprocessing.Asoneoftheleadingcompaniesinthefieldofmechanicalseparatingtechnologyintheworld,WestfaliaSeparatoralsooperatesinmanyotherareas.Pleasecontactusasrequiredforprocessingsystems,forapplicationsinthechemicalandpharmaceuticalindustries,biotechnology,oilandfatrecovery,thestarchindustry,industrialbio-technology,marine,energy,oilfield,industryandenvi-ronmentaltechnology.

Westfalia Separator CapitalCare combines decades of experience in providing services

relating to centrifugal separating technology.

Westfalia Separator CapitalCare -

Increased Availability, Budget Reliability,

Improved Efficiency


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BeverageTechnology

DairyTechnology

OilsandFatsProcessing

Chemicals,PharmaceuticalsandBiotechnology

OilsandFatsRecovery

StarchTechnologyandIndustrialBiotechnology

EnvironmentalTechnology

Marine

Energy

Oilfield

Industry

Engineering

SecondHandMachinery

Service

Theinformationcontainedinthisbrochuremerely

servesasanon-bindingdescriptionofourproducts

andiswithoutguarantee.

Bindinginformation,inparticularrelatingtocapacity

dataandsuitabilityforspecificapplications,canonlybeprovidedwithintheframeworkofconcrete

inquiries.

Printedonchlorine-freebleachedpaper

9997-0814-010/0106EN

PrintedinGermany

Subjecttomodification

Westfalia Separator

Food Tec GmbH

Werner-Habig-Strae159302Oelde(Germany)

Phone+49252277-0Fax +49252277-2089foodtec@gea-westfalia.dewww.westfalia-separator.com

Take the Best Separate the Rest

A company of GEA Group

Westfalia SeparatorFood Tec

all about us food tec

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