algae based biofuels...source lbs, oil/acre oil, gal/acre biodiesel, gal/acre _____ low yield algae...

25
Algae Based Biofuels by Joanne Godfrey Ethanol Analytical Solutions

Upload: others

Post on 21-May-2020

6 views

Category:

Documents


0 download

TRANSCRIPT

Algae Based Biofuels

by

Joanne Godfrey

Ethanol Analytical Solutions

Why Algae?The future of farming will include:

Energy Crops; Switch Grass, Pennycress, Camelina, Algae and a Sustainable Green Energy Economy.

2

Why Ethanol and Biodiesel from Algae?♦ Insufficient alternative feedstocks♦ Solution to food vs. fuel dilemma♦ A sustainable fuel production system♦ Potential source for carbohydrate

(ethanol) and oil (biodiesel)♦ Potential for very high biological

productivity

3

4

Respiration + Combustion + Decay (releases CO2)versus

Photosynthesis (captures CO2)

Global Carbon Cycle

6

Algae: Nature’s CO2 Scrubber

♦ Earth’s photosynthetic capacity is large.♦ It is estimated that algae fix 99 billion

tons of carbon per year.♦ Algae in nature fix carbon equal to

about 25,000 Coal Burning Power Plants

7

Energy Harvesting from the “Natural Carbon Cycle”

Carbon Compounds

Lipids (Oil)So

lar

Ene

rgy

O2

Carbohydrates

Proteins

70%+ C

O2

Animal Feed

Ethanol Feedstock

Algae Processing

Biodiesel

Algae “Natures CO2 Scrubber” “Water Purifier”

BiomassRenewable Solid Fuels

7

8

Commercial Food Supplements

Algae: Dunaliella salina

Nutra-Kol Pty Ltd Australia

Natural beta carotene

9

Biodiesel Oil FeedstocksSource lbs, oil/acre oil, gal/acre biodiesel, gal/acre_____________________________________________________________Low yield algae 9,914 1,292 8771

High yield algae 71,190 9,281 6,3001

Corn 245 18 21

Soybean 660 48 58

Sunflower 714 102 63

Peanuts 795 113 70

Oil palm 4,465 635 395______________________________________________________________

1Yields based upon an acre one inch in depth

10

Open Culture Systems

Open systems– Less expensive– Subject to temperature fluctuation– Open to contamination– Losses from evaporation– Types: open pond, center pivot, raceway

11

Raceway and Center Pivot

High Yield Algae Farming

US diesel fuel demand63 billion gallons

10 million acres for algae production

2.3% of total cropland equivalent (200 dots)

Can use land other than cropland

12

Algae Farming

♦Four main issues for farming algae• Growth rate• Product being made• Crop protection• Harvestability – fast and cheap method

14

Closed Culture Systems

Closed bioreactors– Provide a controlled biological environment– Lower evaporation losses– Higher capital costs– Issues of light penetration and wall growth– Types: stirred tank, air lift, tubular, flat plate

15

MIT Air Lift Bioreactors

16

Tubular Bioreactor (Germany)

17

The Potential of Algae Cultivation:

Wastes to Resources♦

Waste heat

Waste carbon dioxide♦

Watershed nutrients

Animal waste♦

Sewage waste

Marginal lands♦

Plus Water & Sunlight

New Biofuels Technologies

♦ Cellulosic ethanol♦ Biodiesel technology

Mcgyan® Biodiesel

Dr. Gyberg, Dr. McNeff, Dr. Yan and Brian Krohn,

FeedstocksAcid Number

of Lipid State (at RT) Mcgyan®? Traditional?FFA from Canola 200.00 Solid Yes NoFFAs from Soy 198.00 Solid Yes NoFFAs from Anchovy Oil 193.50 Solid Yes NoFFAs from Tall Oil 188.60 Liquid Yes NoBrown Grease 179.30 Mixed Yes NoFFAs from Tallow Oil 178.60 Solid Yes NoFFAs from Palm Oil 156.20 Solid Yes NoAnimal/Veg FFAs 150.00 Mixed Yes NoExtracted Rice Bran Oil 132.30 Mixed Yes NoAlgae Oil 104.20 Mixed Yes NoAcidulated Oil 88.20 Liquid Yes NoCorn Oil from Distillers 27.80 Mixed Yes NoYellow Grease 15.26 Mixed Yes NoCuphea Oil 13.30 Liquid Yes NoLard 7.88 Solid Yes NoSwine Tallow/Chicken fat 5.11 Solid Yes NoWalnut Oil 4.47 Liquid Yes NoPennycress Oil 3.45 Liquid Yes NoJatropha Seed Oil 3.31 Liquid Yes NoSesame Oil 3.00 Liquid Yes NoCamelina Oil 2.58 Liquid Yes NoLesquerella Oil 2.33 Liquid Yes NoOlive Oil 0.46 Liquid Yes YesSoybean Oil 0.35 liquid Yes YesPalm Oil 0.25 Solid Yes YesAlmond Oil 0.19 Liquid Yes YesRice Oil 0.09 Liquid Yes YesSunflower Oil 0.08 Liquid Yes YesCorn Oil 0.06 Liquid Yes YesCanola Oil 0.05 Liquid Yes YesPeanut Oil 0.05 Liquid Yes YesSafflower Oil 0.05 Liquid Yes YesCoconut Oil 0.04 Solid Yes YesCottonseed Oil 0.04 Liquid Yes Yes

Mcgyan Biodiesel Process

19

Traditional vs. Mcgyan®

Does the Process… Traditional Mcgyan®

Consume the Catalyst? Yes NoUse Large Amounts of Water (Washing)? Yes NoProduce By-Products (Salts, Soap & Glycerin)? Yes NoRequire a Relatively Large Footprint? Yes NoHave a Sensitivity to Water in the feedstock? Yes NoHave a Sensitivity to Free Fatty Acid Content? Yes NoRequire the use of Large Quantities of Acid and Base? Yes NoConvert Free Fatty Acids to Biodiesel? No YesConverts mixed Variety of Feedstocks to Biodiesel? No YesOperate Continuously? No YesHave a Conversion Rate of feedstock lipid to biodiesel on the Order of…

Hours Seconds

20

The Mcgyan® Process

Alcohol

Lipid

Biodiesel+ Methanol

Alcohol Recovery

Alcohol

Biodiesel

EFAR

Gas for Heat

Reactors

TGs

FFAsChemistry

Ever Cat Fuels, Isanti, MNOperational in November 2009

22

The Mcgyan® Process:♦

Produces carbon-neutral biodiesel from renewable biomass

Reduces production costs as it uses non-food feedstocks

Uses all available lipid feedstocks including algae oil

Consumes no water

Occupies a small footprint and is scalable (larger or smaller)

Runs continuously and is a highly energy efficient process

Converts feedstocks into biodiesel in seconds, not hours

Uses no harsh chemicals like strong bases or strong acids

Produces no hazardous waste products

Mcgyan ®: Unlocks the potential of algae.

23

Conclusions♦ Algae cultivation, processing and fuel

processes still in development stage.♦ It’s only a matter time before Algae

becomes a reliable renewable feedstock source.U. S Navy just introduced 49

foot-long riverine command boat

that ran on 50-50 blend of algae

based fuel

Biofueling the Future™www.mcgyan.com

25

Thank you for your time.For more information contact:

Joanne GodfreyEthanol Analytical Solutions

[email protected]