air supply for combustion appliances

46
www.bsria.co.uk BSRIA Limited Old Bracknell Lane West, Bracknell, Berkshire RG12 7AH UK T: +44 (0)1344 465600 F: +44 (0)1344 465626 E: [email protected] W: www.bsria.co.uk This report must not be reproduced except in full without the written approval of an executive director of BSRIA. It is only intended to be used within the context described in the text. Report Air Supply for Combustion Appliances In Airtight Homes Milestones 3 & 4 - Completion of laboratory testing and Final Technical Report Report 53267/3 December 2009 Carried out for: Department of Communities & Local Government Zone 2/G6 Eland House Bressenden Place London Compiled by: Dr Arnold Teekaram Total No. of pages: 44 Quality Approved: Mike Smith Director of Engineering

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Page 1: Air Supply for Combustion Appliances

www.bsria.co.uk

BSRIA Limited Old Bracknell Lane West, Bracknell, Berkshire RG12 7AH UK

T: +44 (0)1344 465600 F: +44 (0)1344 465626E: [email protected] W: www.bsria.co.uk

This report must not be reproduced except in full without the written approval of an executive director of BSRIA. It is only intended to be used within the context described in the text.

Report

Air Supply for Combustion Appliances In Airtight Homes Milestones 3 & 4 - Completion of laboratory testing and Final Technical Report Report 53267/3 December 2009 Carried out for: Department of Communities & Local Government Zone 2/G6 Eland House Bressenden Place London Compiled by: Dr Arnold Teekaram Total No. of pages: 44 Quality Approved: Mike Smith Director of Engineering

Page 2: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES EXECUTIVE SUMMARY

© BSRIA Report 53267/3 2 of 46

EXECUTIVE SUMMARY The work reported here was conducted under BSRIA’s contract with CLG- contract number CI/ 71/13/3 BD2799 “Air supply for combustion appliances in airtight homes”. This work is in support of the impending revisions to Approved Document J of the Building Regulations, the purpose of which is to provide evidence to allow CLG and BRAC to determine whether the Approved Document J should be amended with regard to the requirement for provision of permanent ventilation for combustion of open flue appliances. This project was therefore designed with the following objectives: • To conduct a series of laboratory tests to determine the ventilation requirements for a

small selection of gas and solid fuel open flue appliances producing secondary heating • To conduct air permeability tests on a number of new dwellings to determine the level of

adventitious ventilation available and to determine whether they would provide the minimum ventilation requirements for the appliances tested in the study. The study also aims to determine whether a dwelling with an air permeability as low as 5 m3/(h.m2) would have adequate adventitious ventilation to enable the appliances to operate safety.

• To make recommendations in support of the impending revisions to Approved document

J of the Building Regulations with regards to the ventilation requirements The appliances tested in the study are given below.

Appliance no. KW rating 1. ILFE (Inset living flame effect) fire –glass fronted Input 5.5 kW

(net) 2. ILFE (Inset living flame effect) fire –open fronted Input 7.0 kW

(net) 3. DFE (decorative fuel effect) fire in recess with throat Input 7.6 kW

(net) 4. DFE (decorative fuel effect) fire in recess with throat Input 2.04 kW

(net) 5. Wood burning stove 6.0 kW

output 6. Wood Burning Stove 8.7 kW output

Thirty new dwellings were tested for air permeability using the ATTMA Standard TS1 “Measuring Air Permeability of Building Envelopes”. Separate tests were conducted on the whole house and living room. The main findings of the study are given below: 1. For a glass fronted inset living flame effect fire (Appliance 1) with a net input of 5.5 kW,

the critical ventilation area (adventitious) required for this appliance to operate safely without spillage of the combustion products was determined to be 78.4 cm2. The equivalent critical free area for a purpose provided vent in a room that is completely airtight was determined as 51.1 cm2 based on a discharge coefficient of 0.89. It is not possible to make a direct comparison of the test results with the Part J requirement as the current ventilation requirement is only for appliances in excess of 7 kW input (net). There is no other published data to confirm what the adventitious ventilation is for an appliance below 7 kW input (net) to operate satisfactorily without spillage of the combustion products.

Page 3: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES EXECUTIVE SUMMARY

© BSRIA Report 53267/3 3 of 46

2. The critical adventitious ventilation required for an open fronted inset living flame effect fire (appliance 2) to operate without spillage of the combustion products was 167 cm2. The appliance is rated at 7.0 kW net input. The equivalent critical free area for a purpose provided vent in a room that is completely airtight was determined as 115 cm2 based on a discharge coefficient of 0.89. The current ventilation requirement in part J is only for appliances exceeding 7kW input (net).

3. Tests with a DFE fire with a rated input of 7.6 kW( net) showed that the critical

adventitious ventilation required to operate safely without the spillage of combustion products was 132 cm2. The equivalent critical free area for a purpose provided vent in a room that is completely airtight was determined as 90 cm2 based on a discharge coefficient of 0.89. The current part J requirements for this particular appliance in a recess with throat is that the vent area for a purpose provided vent should be no lower than 100 cm2. There is however no indication as to what adventitious ventilation this requirement is based upon.

4. Tests were also conducted at a lower input (net) of 2.04 kW for the DFE fire. The critical

adventitious ventilation was determined as 130.0 cm2 and 89.1 cm2 for a purpose provided vent fitted to a room that is completely airtight.

5. No safety factor is included in the critical ventilation requirements determined in this

study. 6. Tests conducted on a wood burning stove proved inconclusive. No spillage of the

combustion products into the room was detected at the worst case condition that could be directly attributed to the reduced ventilation into the room. The average room pressure measured during the test was around – 11 Pa. At this pressure, it was clear that no spillage into the room was induced. The adventitious equivalent free area of the test room at this pressure was 40.6 cm2. With an increased fuel loading, there was no evidence of spillage that could be attributed to the reduced ventilation rate into the room. Other important observations made of the appliance is that it is a “closed” appliance designed with access doors that are well sealed when closed and this would inevitably prevent the combustion gases from spilling easily into the test room.

7. The results of the air permeability tests conducted on 30 dwellings showed that all the

dwellings complied with the Part L requirements of 10 m3/(h.m2). Nine dwellings achieved an air permeability value below 5.0 m3/(h.m2) with the remainder achieving an air permeability figure below 8.0 m3/(h.m2)

8. The air permeability tests which were conducted on the living room only showed that the

adventitious ventilation available would be insufficient to meet the minimum requirements to allow the gas appliances tested in this study to operate safely in the majority of dwellings reported in this study. If however the adventitious ventilation of the whole dwelling is considered including the free area under the door to the living room, then it is more than adequate to allow all 4 gas appliances tested in this study to operate safely.

9. The results have also shown that there would be adequate adventitious ventilation in a

dwelling which achieves an air permeability of 5.0 m3/(h.m2) for all 4 types of gas appliances tested in this study. This conclusion is however based on the adventitious ventilation from the whole dwelling and not the living room. In some dwellings which achieved an air permeability of 5.0 m3/(h.m2), the air permeability of the living room was observed to vary from dwelling to dwelling.

Page 4: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES EXECUTIVE SUMMARY

© BSRIA Report 53267/3 4 of 46

10. The equivalent adventitious ventilation (whole house) from a dwelling which achieved an air permeability of around 5.0 m3/(h.m2) at 50 Pa was 902 cm2 at a room pressure of 4.0 Pa.

The main recommendations arising from the study are given below: 1. The critical values of the ventilation rates determined during this study were conducted

only on a small sample of selected gas appliances. Differences in design and the heat input rating may result in different values of the critical ventilation rate. Further tests should be conducted on more than one appliance of the same type to determine whether the ventilation requirements differ significantly before definitive recommendations can be made to Part J of the Building Regulations.

2. Tests performed on the solid fuel stove proved inconclusive. The results showed that the level of adventitious ventilation may have been adequate to prevent the spillage of the flue gases into the room. As it is not possible to reduce the adventitious ventilation of the test room, tests should be repeated on a similar appliance with a larger heat output. Tests should also be performed with the door of the appliance opened to determine if spillage of CO in particular would occur. This is particularly important in view of the high CO levels in the flue gases. Other types of solid fuel fires which may be tested could include a solid fuel open fire as this type of fire may be more prone to spillage of the flue gases. Because of the tight timescale, it was not possible to include these tests within the scope of the current project.

3. Tests should be conducted on other types of gas appliances not examined in this study to

determine their ventilation requirements These include:

• Radiant ceramic gas fires • Flueless gas fires • LPG appliances

Page 5: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES CONTENTS

© BSRIA Report 53267/3 5 of 46

CONTENTS 1 INTRODUCTION............................................................................................................................. 8

1.1 Background and objectives........................................................................................................ 8 1.2 Consultees.................................................................................................................................. 8

2 TEST PROGRAMME....................................................................................................................... 9 2.1 Laboratory tests ......................................................................................................................... 9 2.2 Domestic air permeability tests ................................................................................................. 9

3 CURRENT PUBLISHED VENTILATION REQUIREMENTS.................................................... 10 3.1 Part J specifications ................................................................................................................. 10 3.2 Adventitious ventilation .......................................................................................................... 10

4 LABORATORY TESTS................................................................................................................. 11 4.1 Design of fire place and flue arrangement............................................................................... 11 4.2 Air leakage of the test room .................................................................................................... 15 4.3 Test methodology .................................................................................................................... 16 4.4 Building air permeability tests................................................................................................. 20

5 TEST RESULTS ............................................................................................................................. 23 5.1 Gas fires................................................................................................................................... 23 5.2 Wood burning stove................................................................................................................. 28

6 APPLICATION OF THE TEST RESULTS TO DWELLINGS..................................................... 32 7 CONCLUSIONS ............................................................................................................................. 42 8 RECOMMENDATIONS ................................................................................................................ 44

APPENDICES Appendix: A Ventilation Test Facility at BSRIA.............................................................................. 46

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AIR SUPPLY FOR COMBUSTION APPLIANCES TABLES

© BSRIA Report 53267/3 6 of 46

TABLES Table 1 Test appliances............................................................................................................... 9 Table 2 Part J Specification ...................................................................................................... 10 Table 3 Summary of critical ventilation requirements.............................................................. 23 Table 4 Minimum air permeability values for living room only excluding free area under

living room door .......................................................................................................... 40

FIGURES Figure 1 Flue/fireplace sizing chart BS5871-3............................................................................... 13 Figure 2 Installation of solid fuel stove.......................................................................................... 14 Figure 3 Room calibration curve.................................................................................................... 15 Figure 4 Adventitious ventilation versus Room static pressure ..................................................... 16 Figure 5 ILFE Fire showing position of sampling sparge bar........................................................ 17 Figure 6 Illustration of methodology.............................................................................................. 18 Figure 7 Comparison of the results using fan supply and induced draught methods..................... 18 Figure 8 Room under negative pressure......................................................................................... 19 Figure 9 Room under positive pressure.......................................................................................... 20 Figure 10 Building air permeability test for dwelling no. 25- Whole House................................... 21 Figure 11 Building air permeability test for dwelling no. 25- Living Room ................................... 22 Figure 12 Room pressure vs CO2 ..................................................................................................... 24 Figure 13 Room Ventilation vs room pressure ................................................................................ 24 Figure 14 CO2 vs free vent area ....................................................................................................... 25 Figure 15 CO2 vs room pressure ...................................................................................................... 25 Figure 16 Room ventilation vs room pressure ................................................................................. 26 Figure 17 CO2 vs free vent area ....................................................................................................... 26 Figure 18 CO2 vs room pressure ...................................................................................................... 26 Figure 19 Room ventilation vs room pressure ................................................................................. 27 Figure 20 CO2 vs free vent area ....................................................................................................... 27 Figure 21 Room Pressure vs CO2..................................................................................................... 27 Figure 22 Room ventilation vs room pressure ................................................................................. 28 Figure 23 CO2 vs free vent area ....................................................................................................... 28 Figure 24 Variation of CO2 (sparge) with test room door opened ................................................... 29 Figure 25 Variation of CO2 (sparge)- Adventitious ventilation only ............................................... 30 Figure 26 Variation of room pressure .............................................................................................. 30 Figure 27 Variation of CO within the flue- base line test results ..................................................... 30 Figure 28 Variation of CO within the flue- adventitious ventilation only ....................................... 31 Figure 29 Air leakage rate of complete houses ................................................................................ 32 Figure 30 Adventitious ventilation area of living rooms at Pc = 5.06 Pa ........................................ 32 Figure 31 Adventitious ventilation area of living rooms at Pc = 4.0 Pa .......................................... 33 Figure 32 Adventitious ventilation area of living rooms at Pc = 13.31 Pa ...................................... 33 Figure 33 Adventitious ventilation area of living rooms at Pc = 6.55 Pa ........................................ 34 Figure 34 Adventitious ventilation area of living rooms + effective free area under doors at

Pc = 5.06 Pa ..................................................................................................................... 35 Figure 35 Adventitious ventilation area of living rooms + effective free area under doors at

Pc = 4.0 Pa ....................................................................................................................... 35 Figure 36 Adventitious ventilation area of living rooms + effective free area under doors at

Pc = 13.31 Pa ................................................................................................................... 36 Figure 37 Adventitious ventilation area of living rooms + effective free area under doors at

Pc = 6.55 Pa ..................................................................................................................... 36 Figure 38 Adventitious ventilation area (Whole House) vs ventilation requirement for

Appliance 1 ...................................................................................................................... 37

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AIR SUPPLY FOR COMBUSTION APPLIANCES FIGURES

© BSRIA Report 53267/3 7 of 46

Figure 39 Adventitious ventilation area (Whole House) vs ventilation requirement for Appliance 2 ...................................................................................................................... 37

Figure 40 Adventitious ventilation area (Whole House) vs ventilation requirement for Appliance 3 ...................................................................................................................... 38

Figure 41 Adventitious ventilation area (Whole House) vs ventilation requirement for Appliance 4 ...................................................................................................................... 38

Figure 42 Adventitious ventilation for a dwelling with an air leakage of 4.95 m3/(h.m2) at 50 Pa.. 39 Figure 43 Measured air permeability of living rooms excluding free area under the living room

door .................................................................................................................................. 40 Figure 44 Supplementary ventilation required for living room excluding free area under door...... 40 Figure 45 Supplementary ventilation required for living room excluding free area under door.... 41 Figure 46 Supplementary ventilation required for living room excluding free area under door...... 41 Figure 47 Supplementary ventilation required for living room excluding free area under door...... 41

Page 8: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES INTRODUCTION

© BSRIA Report 53267/3 8 of 46

1 INTRODUCTION

The work reported here was conducted under BSRIA’s contract with CLG- Contract number CI/ 71/13/3 BD2799 “Air supply for combustion appliances in airtight homes”. This work is in support of the impending revisions to Approved Document J of the Building Regulations, the purpose of which is to provide evidence to allow CLG and BRAC to determine whether the Approved Document J should be amended with regard to the requirement for provision of permanent ventilation for combustion of open flue appliances. This final technical report gives details of the main objectives of the study, the test programme, the test methodology and main findings.

1.1 BACKGROUND AND OBJECTIVES All combustion appliances rely on adequate ventilation air for safe operation. Appliances that produce secondary heating such as open flue gas fires and solid fuel appliances rely mainly on the adventitious ventilation in a dwelling if the installed appliance is below a specified kW rating. Where the adventitious ventilation is not sufficient, purpose provided vents are installed to supplement the adventitious ventilation. Insufficient ventilation can lead to incomplete combustion and potentially spillage of the combustion products within the living room. In older dwellings, the adventitious ventilation available was sufficient to allow most appliances below a specified kW rating to operate satisfactorily. However, with the more stringent air permeability specification being imposed on new dwellings, the level of adventitious ventilation may not be sufficient to allow these appliances to operate safely. This project was therefore designed with the following objectives: • To conduct a series of laboratory tests to determine the ventilation requirements for a

small selection of gas and solid fuel open flue appliances producing secondary heating. • To conduct air permeability tests on a number of new dwellings to determine the level of

adventitious ventilation available and to determine whether they would provide the minimum ventilation requirements for the appliances tested in the study. The study also aims to determine whether a dwelling with an air permeability as low as 5 m3/(h.m2) would have adequate adventitious ventilation to enable the appliances to operate safety.

• To make recommendations in support of the impending revisions to Approved Document

J of the Building Regulations with regards to the ventilation requirements A full detailed description of test programme is given in section 2. Current published ventilation requirements are given in section 3. The test methodology is described in section 4 and the test results are given in section 5. Application of the results to real buildings is given in section 6. The main findings of the study are given in section 7 and recommendations are given in Section 8.

1.2 CONSULTEES As part of this research project the following manufacturers and organisations were consulted. • HETAS- The Official Body of Solid Fuel Domestic Heating Appliances, Fuels and

Services • Fire and Fireplaces Ltd • Dunbrik Flues Ltd- Domestic flues and chimneys systems • Baxi Fires Division Ltd • A J Wells and Sons Ltd- Solid fuel Appliance Manufacturer

Page 9: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES TEST PROGRAMME

© BSRIA Report 53267/3 9 of 46

2 TEST PROGRAMME

2.1 LABORATORY TESTS The study tested a selection of appliances to determine their ventilation requirements and a description of these are given in Table 1.

Table 1 Test appliances

The main differences between the closed and open fronted ILFE appliances is that the flue flow characteristics differ greatly. Spillage of the combustion products is also likely to occur more readily with an open fronted appliance. DTI report GAC3407 10 November 2005 “Assessment of the size and composition of the UK gas appliance population” shows that the installation of ILFE fires remains dominant and popular over other types of fires because of their higher efficiency levels (around 60% gross) whilst the installation of open DFE fires are low in comparison, due to their poor efficiency (20% gross). The choice of a solid fuel wood burning stove was based on the fact that due to the restrictive nature of ADL and SAP, vey few open solid fuel fires are being installed in new dwellings. HETAS returns show that the majority of installations are now for closed room –heater/stove type appliances.

2.2 DOMESTIC AIR PERMEABILITY TESTS Thirty new dwellings were tested for air permeability using the ATTMA Standard TS1 “Measuring Air Permeability of Building Envelopes”. Separate tests were conducted on the whole house and living room. A full description of the test methodology is given in Section 4.4

Appliance No. Appliance Type. KW rating Notes 1 ILFE (Inset living flame effect)

gas fire –glass or closed fronted Input 5.5 kW

(net) Manufacturers nominal input

2 ILFE (Inset living flame effect) gas fire –open fronted

Input 7.0 kW (net)

Manufacturers nominal input

3 DFE (decorative fuel effect) gas fire in recess with throat

Input 7.6 kW (net)

Manufacturers nominal input

4 DFE (decorative fuel effect) gas fire in recess with throat

Input 2.04 kW (net)

The appliance was set to operate at low fire setting

5 Wood burning stove 6.0 kW output

Manufactures nominal output

6 Wood Burning Stove 8.7 kW output The appliance heat output was increased by increasing the fuel loading

Page 10: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES CURRENT PUBLISHED VENTILATION REQUIREMENTS

© BSRIA Report 53267/3 10 of 46

3 CURRENT PUBLISHED VENTILATION REQUIREMENTS

3.1 PART J SPECIFICATIONS For most types of open flue appliances with an input less that 7 kW (net), the regulations do not require purpose provided ventilation. The table below gives the ventilation requirements for appliances with a heat input exceeding 7 kW (net)

Table 2 Part J Specification

Fire type Part J specifications Radiant convector 5 cm2 per kW input (net) in excess of 7 kW (net)

DFE For DFE fires in a recess with throat, the free vent area should be no lower than 100 cm2

For DFE fires in fireplace with no throat, the vent area should be at least 50% of the flue cross sectional area For DFE fires with rated input up to 7 kW (net) with flue clearance rate up to 70 m3/hr no vent is required

ILFE 5 cm2 per kW input (net) in excess of 7 kW (net)

DFE and ILFE using LPG As above

Flueless gas fire in a room At least 100 cm2 plus 55 cm2 per kW input (net) in excess of 2.7 kW (net). Maximum appliance rated input = 0.045 kW (net) per m3 volume of room

Multi-fuel burning stoves For appliances rated up to 50 kW output permanent ventilation is required as below: For a stove with a flue draught stabiliser, vent area must be 3 cm2 per kW output for the first 5 kW and 8.5 cm2 per kW output above 5 kW. For a stove without a flue draught stabiliser, total vent area must be at least 5.5 cm2 per kW of appliance rated output above 5 kW. Below 5 kW there is no need to provide purpose provided ventilation.

Solid fuel open fires Permanent ventilation is required as below: For no throat, vent area must be at least 50% flue cross sectional area For throat, vent area must be at least 50% throat opening area

DFE: Decorative fuel effect ILFE: Inset living flame effect LPG: Liquid petroleum gas

3.2 ADVENTITIOUS VENTILATION Research has found that the adventitious ventilation in older dwellings i.e. air entering the building through cracks around doors, windows and suspended floors and even through the fabric of the building is unlikely to be no less than an air vent having a free area of 35 cm2

even after improvements have been made such as the introduction of double glazing and weather stripping. For the majority of open flue gas fired appliances, the adventitious ventilation in older dwellings is adequate for appliances with a net input rating not exceeding 7.0 kW and which generates a clearance flue flow not greater than 70m3/h under specified conditions (BS5871-2:2005). For some types of solid fuel appliances, e.g. stoves without flue draught stabiliser, (See Table 2) below 5 kW output the adventitious ventilation is also adequate. However, it is not clear whether these assumptions are based on an adventitious ventilation of 35 cm2.

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AIR SUPPLY FOR COMBUSTION APPLIANCES LABORATORY TESTS

© BSRIA Report 53267/3 11 of 46

4 LABORATORY TESTS

In setting up the laboratory tests, a number of important considerations were reviewed. These are described below:

4.1 DESIGN OF FIRE PLACE AND FLUE ARRANGEMENT In the design of the fireplace and flue arrangement for the test, the following was considered: 1. The flue should be representative of actual installations and designed to provide the

correct flue draught for the appliances that are installed. 2. Consideration should be given to the correct fireplace builders recess, required chimney

height and correct throat dimensions (for appliances that require a fire back). 3. Simulation of external wind conditions: The wind at the top of the chimney may have a

positive or negative influence on the induced draught, depending on the wind velocity, the surroundings and the position of the chimney top in relation to the roof. The higher the wind speed, the higher the negative pressure at the flue top and the greater the additional draught in the flue. The position of the chimney top in relation to the roof could either produce excessive updraughts or downdraughts that will affect the performance of the appliance. The external wind conditions and wind directions may also have an influence on the airflow entering the air vent depending whether the vent is fitted on the side of the house which faces the prevailing wind or the leeward side in which case air could be sucked out instead of being drawn in by the appliance when its working. These effects were not simulated in this study as the flue terminated within the laboratory. In the absence of the external wind effects, it then relatively simple to quantify the effect of reducing the ventilation free area on the combustion performance of the appliance and the spillage into the room.

4. Internal/external temperature differences: A higher internal/external temperature difference and hence density difference means a higher buoyancy in the flue, resulting in increased flue draught. As the flue arrangement in this study terminated inside the laboratory, the internal/external temperature differences were not typical of those in winter conditions, where outside ambient temperatures will be below 10°C. The ambient laboratory temperature during the test period in October -November was in the region of region of 15°C. As the temperature of the flue gases at the exit of a typical DFE fire is likely to be in excess of 150°C, the temperature differences between autumn and winter conditions relative to the flue gas temperature may not be significant enough to cause marked variations between the flue draught at the two conditions

Flue Type

The general arrangement of the test facility is shown in Appendix A. A masonry flue using Dunbrik Class A1 concrete flue liners encased in LBC facing bricks was constructed for this work. The internal diameter of the flue lining was 200 mm (minimum requirement in ADJ) and will accommodate the vast majority of solid fuel burning appliances (whether or not a fireback is installed) and both Decorative and Inset Living Flame Effect gas fires as well as most domestic stoves. This flue design is used widely in new build properties and is suitable for all domestic fuels including coal and properly seasoned wood. The flue liners comply with the requirements within ADJ, BSEN 1857 for appliances using solid and gaseous fuels.

Construction of fireplace and installation of appliances

To ensure that there was no spillage from the appliance at the condition where there is adequate ventilation, the fireplace opening was sized in relation to the flue height and the flue internal diameter. See Figure 1. The fireplace was constructed with a builders maximum recess opening of 610 (H) by 600 mm (W) and reduced for individual appliances in accordance with the manufacturer’s specification. The fireplace was constructed initially

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AIR SUPPLY FOR COMBUSTION APPLIANCES LABORATORY TESTS

© BSRIA Report 53267/3 12 of 46

without a fireback to facilitate the testing of the ILFE fire. The fireback was later installed for the DFE fire in accordance with the manufacturers instructions. In the case of the solid fuel stove, the appliance was sited outside the builders recess and connected to the flue as indicated in Figure 2.

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AIR SUPPLY FOR COMBUSTION APPLIANCES LABORATORY TESTS

© BSRIA Report 53267/3 13 of 46

Figure 1 Flue/fireplace sizing chart BS5871-3

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AIR SUPPLY FOR COMBUSTION APPLIANCES LABORATORY TESTS

© BSRIA Report 53267/3 14 of 46

Figure 2 Installation of solid fuel stove

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AIR SUPPLY FOR COMBUSTION APPLIANCES LABORATORY TESTS

© BSRIA Report 53267/3 15 of 46

Flue height

The flue height was constructed to 4.5 m. This is the minimum requirement in Approved document J. See Appendix A. The static pressure in the flue was measured for each appliance installed to ensure that the correct flue draught was achieved at the commencement of the test.

4.2 AIR LEAKAGE OF THE TEST ROOM Tests were carried out to establish the air leakage rate of the test chamber with the flue sealed in order to establish the adventitious ventilation, which remained uncontrolled during the appliance testing. The target air permeability figure aimed for was 1m3/(h.m2) at 50 Pa as this is representative of most cold rooms. This equates to a target leakage rate of 24.82 litres/sec at 50 Pa based on an envelope area of 89.36 m2 which also includes the concrete floor. The actual air leakage rate achieved during the test was 27.84 litres /sec @ 50 Pa (equivalent to 1.12 m3/(h.m2). See Figure 3. This is approximately 10 times better than the air permeability requirement of 10 m3/(h.m2) at 50 Pa for new dwellings. For comparison, the results of the air permeability test of two dwellings, for the living room with the vents and fireplace sealed were 1.54 m3/(h.m2) and 2.07 m3/(h.m2) respectively.

Figure 3 Room calibration curve

The air permeability test results of the test room were obtained by pressuring the room to over 60 Pa. The air permeability test was also repeated by depressurising the room to –50 Pa. There was no significant discrepancy between the two curves. The adventitious ventilation of the test room in terms of the equivalent free area as a function of the room static pressure relative to outside the room is shown in Figure 4. The effective adventitious free area is obtained from the relation Q = A Cd (2ΔP/ρ)0.5 Where

Cd = Discharge coefficient A = Effective free area ΔP = Pressure differential between inside and outside of the test room ρ = density of air

Two values of the discharge coefficient are used to illustrate the effect on the adventitious free vent area.

Calibration of CLG room for PC on the 8th September 2009

y = 2.188x0.6469

R2 = 0.9995

0

5

10

15

20

25

30

35

0 10 20 30 40 50 60 70

Room static in Pa

Leak

age

flow

rate

in l/

s

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AIR SUPPLY FOR COMBUSTION APPLIANCES LABORATORY TESTS

© BSRIA Report 53267/3 16 of 46

For the purposes of this study a discharge coefficient of 0.61 will be used to determine the adventitious free area of the test room and dwellings that were tested for air permeability as part of this study. The value of 0.61 is that used in the ATTMA standard TS1 “Measuring Air Permeability of Building Envelopes”. The results show that the adventitious ventilation free area is markedly dependant on the value of the discharge coefficient used. See Figure 4.

Figure 4 Adventitious ventilation versus Room static pressure

The test results described in this report were obtained by supplying the ventilation air by means of a fan connected to an air distribution system (50 mm diameter sparge pipe) located within the perforated ceiling in the test room. This method was chosen as the preferred methodology as the tests were conducted in a more controlled manner compared to allowing the appliance to operate under induced draught conditions only. These are described below.

4.3 TEST METHODOLOGY The method adopted to determine the ventilation requirements employed the use of a blower fan and laminar flow element to introduce a known volume of air into the room through a 50 mm diameter sparge pipe located in the perforated ceiling. The tests commenced with a high flow rate and reducing it gradually until spillage occurred. At each ventilation rate which comprised of the mechanical ventilation and adventitious ventilation, the concentration of CO2 spilled from the fire was measured at the sampling sparge bar placed against the fire front. See Figure 5

Adventitious ventilation (cm2) v. room static pressure

y = 20.772x0.1235

y = 30.306x0.1235

0

10

20

30

40

50

60

0 10 20 30 40 50 60 70

Room static pressure (Pa)

Adv

entit

ious

ven

tilat

ion

(cm

2) Cd = 0.61

Cd = 0.89

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© BSRIA Report 53267/3 17 of 46

Figure 5 ILFE Fire showing position of sampling sparge bar

The background CO2 concentration in the room was also measured. The test room was purged between each ventilation rate when necessary to avoid the build up of CO2 from the previous tests. Readings were recorded over a period of 10 minutes for each ventilation rate and the time-averaged values computed. In the tests only the CO2 was used to determine the onset of spillage as this was easily detected. Though concentrations of NOx and CO were also measured, these gases were not detectable over the test period. The tests were conducted after the chimney was allowed to warm up from a cold start. The pre-test heating up period was approximately 2 hours. During this time, the door to the test room was opened to allow sufficient ventilation to prevent any spillage occurring. The background CO2 levels in the room was constantly monitored and compared with that outside the room. The differential room pressure Δ P between the inside and outside of the room was measured for given ventilation rates. Figure 6 shows an illustration of the methodology. As the ventilation to the room is reduced, a value of the critical pressure (P Critical) and ventilation rate (Q critical) within the room will be reached at which spillage of CO2 will begin to occur. From the relation Q critical = Cd ACritical √ (2 Δ P Critical/ ρ), the critical ventilation free area ACritical corresponding to the critical flow rate and critical pressure can be determined. To determine the adventitious critical free vent area, a discharge coefficient of 0.61 is used in the calculation. To determine the free ventilation open area for a purpose provided vent, a discharge coefficient of 0.89 is used.

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Figure 6 Illustration of methodology

To determine the validity of the above method, a second test was conducted, this time by allowing the appliance to operate under induced draught conditions only. The ventilation rate to the room was reduced by using a series of purpose made vents (hole in a plate). The differential room pressure between the inside and outside of the room and CO2 spilled from the fire was monitored as in the previous test. Repeatability of the two sets of results would only be possible if the fluid dynamics of the air flow in the room is similar in the two experiments. See Figure 6. Figure 7 does demonstrate that this is the case and shows actual experimental data using both methods to establish the critical room pressure at which spillage occurs. In general, the critical room pressure is around -5.0 Pa using both methods. It was decided to use the fan supply method to determine the ventilation air requirements for appliances as the tests are performed in a more controlled manner.

Figure 7 Comparison of the results using fan supply and induced draught methods

Spillage Concentration CO2 ppm

Room Pressure Pa

Onset of spillage

Results with mechanical supply ventilation

Results under induced draught with known orifice plate area

critical room pressure

Room pressure vs CO2 for 30/09 and 14/10

0

100

200

300

400

500

600

700

-12 -10 -8 -6 -4 -2 0

Room pressure (Pa)

Leve

l of C

O2

(ppm

)

CO2 sparge 30/09 CO2 room 30/09

CO2 sparge 14/10

critical room pressure = -5.06 pa

induced draught methodFan supply method

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In analysing the test results, the following calculations were carried out.

Calculation of the mechanical ventilation rate

The mechanical ventilation rate into the room provided by the fan was calculated from the calibration of the laminar flow element: Q = (ΔP/ 70.39 )*2000 L/m Where ΔP is the pressure drop across the laminar flow element

Calculation of the adventitious ventilation rate

The adventitious ventilation rate at various room pressures obtained during the test was determined from test room air permeability curve.

Calculation of the total ventilation rate

When the room is under negative pressure: The total ventilation rate = mechanical ventilation rate + adventitious ventilation rate See Figure 8. When the room is under positive pressure: The total ventilation rate = mechanical ventilation rate - adventitious ventilation rate See Figure 9.

Figure 8 Room under negative pressure

Mechanical ventilation

Adventitious ventilation

FIRE

ROOM

ROOM AT NEGATIVE PRESSURE

Flue at Negative pressure

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Figure 9 Room under positive pressure

4.4 BUILDING AIR PERMEABILITY TESTS The methodology used to establish the air leakage tests is described below.

Whole dwelling air leakage tests

The dwellings were tested in the normal way in accordance with the ATTMA Technical Standard 1, Issue 2 compliant. This required all open flued heating appliances to be switched off, the flue sealed and the associated make-up air vent sealed.

Living room air leakage test

To determine the air leakage rate in the room where an appliance was installed, the following methodology was employed. 1. With the appliance switched off, flue sealed and associated make-up vent sealed, the air

permeability test was performed at the same test condition as for the whole dwelling. All doors to the room were closed but not sealed.

2. The above test was repeated with the associated make-up air vent unsealed 3. The room size was determined from actual measurements or from drawings. 4. With the blower door removed, the undercut of the door(s) was measured with a BSRIA

calibrated door wedge. Measurements were also taken of the width of the door between jambs and a note made as to whether the final finished floor covering has been laid. The commissioning of dwellings for Part F of the proposed new 2010 Building Regulations requires the undercut of all internal doors to be a minimum of 10 mm, if the final flooring has been laid or a minimum of 20 mm, if the final finish flooring has not been laid.

From the selection of dwellings tested, the majority had no fireplace. For these dwellings, the air permeability test was conducted on the living room in order to establish the air leakage rate. It is not expected that there would be significant differences in the air leakage rate between a living room with and without a fire as the adventitious ventilation would be primarily from windows, external doors and cracks in the building fabric. Figures 10 and 11 shows an example of the air permeability data and test results at 50 Pa for the whole house and living room. In order to compare the critical free adventitious ventilation area from the laboratory results with that adventitious ventilation available from the dwellings tested, it is necessary to recalculate the TSI leakage area at the critical pressures

Mechanical ventilation

Adventitious ventilation

FIRE

Flue at Negative pressure

ROOM

ROOM AT POSITIVE PRESSURE

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measured during the laboratory test. The TSI leakage area for the example shown for the whole house is 1090 cm2 at 50 Pa. At 7 Pa, the effective leakage area is 888 cm2 using the same value of the discharge coefficient of 0.61. The variation is therefore approximately 18% for the example shown. Note: Even though the air permeability data of the dwelling shown was produced within the pressure range 25-70 Pa, the correlation coefficient is quite good and in most cases around 0.9996. It would therefore be a reasonable approximation to use the extrapolated values of the building leakage rate at the lower pressures achieved during the test to re-calculate the effective hole area. The advantage of this is that in practice, the effective free whole area calculated is more representative of that in a real building at the lower room pressures created by the fire rather than at 50 Pa, which would never occur.

Figure 10 Building air permeability test for dwelling no. 25- Whole House

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Figure 11 Building air permeability test for dwelling no. 25- Living Room

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5 TEST RESULTS

5.1 GAS FIRES A summary of the laboratory results is given in table 3 and these are graphically illustrated in figures 12 to 23. For each appliance, the critical pressure and flow rate at which spillage occurs are given. The corresponding values of the critical ventilation area based on the adventitious ventilation and for a purpose provided vent are also shown.

Table 3 Summary of critical ventilation requirements

Appliance

No Critical

Pressure (Pa) Critical Flow

Rate m3/h Critical Vent area cm2

(adventitious Cd= 0.61) Critical Vent area cm2

(purpose provided vent Cd =0.89)

1 -5.06 50.0 78.4 51.1 2 +4.0 94.93 167.4 114.7 3 -13.31 136.0 131.7 90.3 4 -6.55 94.36 130.0 89.1

Notes : 1. The critical pressure and corresponding flow rate are the particular values at which the

onset on spillage occurs. 2. The critical free vent area (adventitious) is calculated based on a discharge coefficient of

0.61 and presents the minimum adventitious ventilation required for that particular appliance for a dwelling that is completely airtight.

3. The critical free vent area for purpose provided vent is shown for comparison and is

calculated based on a discharge coefficient of 0.89 and represents the minimum ventilation area required for that particular appliance for a building that is completely airtight.

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ILFE Results (Inset living flame effect) fire –glass fronted- Input 5.5 kW net

Figure 12 Room pressure vs CO2

Figure 13 Room Ventilation vs room pressure

Room pressure vs CO2 30-09-09

0

100

200

300

400

500

600

700

-12 -10 -8 -6 -4 -2 0

Room pressure (pa)

CO

2 pp

m

CO2CO2 ambient

critical room pressure = -5.06 Pa

Room Ventilation v Room Pressure 30-09-09

y = 2.5209x + 62.773

y = 5.3434x + 55.588

-10

0

10

20

30

40

50

60

70

-12 -10 -8 -6 -4 -2 0

Room P (Pa)

Vent

ilatio

n ra

te (m

3/h)

Mech + Adventitious ventilation

Mech Ventilation

Critical room pressure = -5.06 Pa at 50 m3/h

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Figure 14 CO2 vs free vent area

ILFE Results (Inset living flame effect) fire –open fronted Input 7.0 kW (net)

Figure 15 CO2 vs room pressure

Free Vent area (Mech + Advent) vs CO2 30-09-09

0

100

200

300

400

500

600

700

0 20 40 60 80 100 120

Free Vent area (cm2)

CO

2 ppm

CO2

Critical vent area = 78.4 cm2

CO2 ambient

Room pressure vs CO2 05-11-09

0

200400

600800

10001200

1400

-20 -15 -10 -5 0 5 10 15

Room pressure (pa)

CO

2 ppm CO2

CO2 ambient

critical room pressure =4.0 pa

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Figure 16 Room ventilation vs room pressure

Figure 17 CO2 vs free vent area

DFE Results (decorative fuel effect) fire in recess with throat - Input 7.6 kW (net)

Figure 18 CO2 vs room pressure

Room Ventilation vs Room Pressure 05-11-09

y = -0.0321x2 + 2.4207x + 85.822R2 = 0.996

y = 6.0244x + 83.349R2 = 0.9969

-20.000.00

20.0040.0060.0080.00

100.00120.00140.00160.00180.00

-20 -15 -10 -5 0 5 10 15Room P (Pa)

Vent

ilatio

n ra

te (m

3/h) Mech + Adventitious Vent

Mech Ventilation

critical room pressure = 4.0 pa

94.93

Free Vent Area (Mech + Advent) vs CO2 05-11-09

0200400600800

100012001400

0.00 50.00 100.00 150.00 200.00 250.00 300.00 350.00 400.00

Free Vent Area (cm2)

CO

2 pp

m

CO2 CO2 ambient

critical vent area = 167.4 cm2

Room pressure vs CO2 10-11-09

0500

1000150020002500300035004000

-18 -16 -14 -12 -10 -8 -6 -4 -2 0

Room pressure (pa)

CO

2 pp

m

CO2CO2 ambient

critical room pressure =-13.3 pa

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Figure 19 Room ventilation vs room pressure

Figure 20 CO2 vs free vent area

DFE Results (decorative fuel effect) fire in recess with throat - Input 2.04 kW (net)

Figure 21 Room Pressure vs CO2

Room Ventilation vs Room Pressure 10-11-09

y = 11.877x + 291.89

y = 14.116x + 278.66

0.00

50.00

100.00

150.00

200.00

250.00

-18 -16 -14 -12 -10 -8 -6 -4 -2 0

Room P (Pa)

Vent

ilatio

n ra

te (m

3/h)

Mech VentilationMech + Adventitious ventilation

critical room pressure = -13.3 pa at 136 m3/hr

Free Vent area (Mech + Advent) vs CO2 10-11-09

0500

1000150020002500300035004000

0.00 50.00 100.00 150.00 200.00 250.00 300.00

Free Vent area (cm2)

CO

2 ppm CO2

CO2 ambient

critical vent area = 131.7 cm2

Room pressure vs CO2 13-11-09

0500

100015002000

25003000

3500

-10 -8 -6 -4 -2 0

Room pressure (pa)

CO

2 ppm CO2

CO2 ambientLinear (CO2 ambient)

critical room pressure =-6.5 pa

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Figure 22 Room ventilation vs room pressure

Figure 23 CO2 vs free vent area

5.2 WOOD BURNING STOVE Tests were also conducted to determine the ventilation requirements for a wood burning stove using beech as the solid fuel at two test conditions. 1. With adequate ventilation, i.e. above the minimum ventilation requirement of 5.5 cm2 per

kW of appliance rated output above 5 kW (Part J requirement). The purpose of this test was to establish a base line for comparing the spillage into the room when the ventilation rate was reduced.

2. With reduced ventilation. This test was conducted at the worst-case condition with the

test room door closed such that the only ventilation to the appliance was the adventitious ventilation through the room. The purpose of this test was to determine whether any spillage into the test room would occur.

The appliance is rated at 6.0 kW nominal output. The fuel load to achieve this output was calculated in accordance with BSEN 13240:2001. The variation of CO2 emitted into the room measured at the sparge bar is shown Figure 24. The test was conducted with the door to the test room fully opened. This test represents the appliance operating under normal conditions with adequate ventilation. The average ambient room CO2 level was approximately 405 ppm before the fire bed was lit after which the CO2 increased to around 430 ppm. The maximum CO2 spilled into the room during the test was recorded around 440 ppm after the fuel was loaded on to the fire. The increase in CO2 within

Room Ventilation v Room Pressure 13-11-09

y = 19.959x + 225.04

y = 21.281x + 211.3

0.00

50.00

100.00

150.00

200.00

-10 -9 -8 -7 -6 -5 -4 -3 -2 -1 0

Room P (Pa)

Vent

ilatio

n ra

te (m

3/h)

c

Mech VentilationMech + Adventitious ventilation

critical room pressure = -6.55 pa at 94.36 m3/hr

Free Vent area (Mech + Advent) vs CO2 13-11-09

0500

100015002000250030003500

0.00 100.00 200.00 300.00 400.00 500.00

Free Vent area (cm2)

CO

2 ppm CO2

CO2 ambient

critical vent area = 130 cm2

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the room is attributed to the fact that the doors to the appliance were opened when the fire bed was lit and when the fuel was loaded allowing flue gases to spill into the room. Over the remainder of the test period, the CO2 decayed to a constant value around 390 ppm The variation of CO2 spilled into the room over the test period with the appliance operating with adventitious ventilation only is shown in figure 25. The average CO2 within the room prior to lighting the firebed was around 410 ppm. With the fuel loaded, the maximum CO2 recorded was in the region of 430 ppm. Over the remainder of the test, there is no evidence of spillage that can be attributed to the reduced ventilation, as the CO2 levels were similar to the base line test. The room pressure measured during the test was around – 11 Pa (see Figure 26). At this pressure, it is clear that no spillage into the room was induced. The adventitious equivalent free area of the test room at this pressure was 40.6 cm2. Other important observations made of the appliance is that it is a “closed” appliance designed with access doors that are well sealed when closed and this would inevitably prevent the combustion gases from spilling easily into the test room. The variation of the CO within the flue is shown in Figures 27 and 28. It is clear that there is no marked increase in the CO with the ventilation reduced when compared with the base line test results. It is therefore possible that the adventitious ventilation into the room with an equivalent free area of 40.06 cm2 is adequate to enable the appliance to operate satisfactorily without undue spillage and increases in the CO within the flue which one would normally expect as the combustion air requirement is reduced. The test was repeated by increasing the fuel load to give an output of 8.7 kW and operating the appliance only on the adventitious ventilation into the room. There was no spillage of CO2 into the room that could be directly attributed to the reduced ventilation rate.

Figure 24 Variation of CO2 (sparge) with test room door opened

Variation of CO2 (sparge) - Test room door opened 24-11-09 a.m

350360370380390400410420430440450

10:24

10:33

10:42

10:51

11:00

11:09

11:18

11:27

11:36

11:45

11:54

12:03

12:12

12:21

12:30

Time

CO

2 pp

m

ambient room CO2

Fire bed lit

Fuel loaded

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Figure 25 Variation of CO2 (sparge)- Adventitious ventilation only

Figure 26 Variation of room pressure

Figure 27 Variation of CO within the flue- base line test results

Variation of CO2 Sparge - Adventitious Ventilation only 24-11-09 pm

350360370380390400410420430440450

14:02

14:06

14:11

14:15

14:20

14:24

14:29

14:33

14:38

14:42

14:47

14:51

14:56

15:00

15:05

15:09

15:14

15:18

15:23

15:27

15:32

Time

CO

2

Firebed lit Fuel Loaded

Test room door closed

Variation of room pressure -Adventitious Ventilation only 24-11-09 pm

-15-10-505

14:02

14:11

14:20

14:29

14:38

14:47

14:56

15:05

15:14

15:23

15:32

Time

Roo

m P

ress

ure

(Pa)

Variation of CO within the flue - Test room door opened 24-11-09 am

0500

10001500200025003000

11:09

11:15

11:21

11:26

11:30

11:35

11:39

11:48

11:53

11:57

12:02

12:05

12:10

12:15

12:20

12:23

12:28

Time

CO

ppm

Fuel loaded

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Figure 28 Variation of CO within the flue- adventitious ventilation only

Variation of CO within the flue- Adventitious Ventilation only 24-11-09 pm

0500

10001500200025003000

14:27 14:40 14:38 14:41 14:45 14:51 14:55 14:59 15:05 15:08 15:14 15:18 15:22 15:26

Time

CO

ppm

Fuel Loaded

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6 APPLICATION OF THE TEST RESULTS TO DWELLINGS

Air permeability data for 30 dwellings measured during this study is shown in figure 29. This represents the air permeability for the whole dwelling. Air permeability data for the living room only is shown in figures 30 to 33. Out of the batch of 30 dwellings, only two had fireplaces and these are indicated by dwellings number 29 and 30. With reference to Figure 29, all of the dwellings met the requirement of Part L and achieved an air-tightness between 4 and 8 m3/(h.m2) at 50 Pa.

Figure 29 Air leakage rate of complete houses

Figure 30 Adventitious ventilation area of living rooms at Pc = 5.06 Pa

Chart showing leakage rate of whole dwelling at 50 Pa. PART L requirements = 10 m3/h.m2.

0

2

4

6

8

10

12

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Leak

age

rate

of d

wel

ling

at 5

0 Pa

, m

3 /h.m

2

PART L requirements

Chart showing adventitious ventilation area of living room at Pc = 5.06 Pa. Critical vent area for Appliance 1 = 78 cm2.

0

100

200

300

400

500

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

livin

g ro

om, c

m2

CRITICAL VENT AREA

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Figure 31 Adventitious ventilation area of living rooms at Pc = 4.0 Pa

Figure 32 Adventitious ventilation area of living rooms at Pc = 13.31 Pa

Chart showing adventitious ventilation area for Pc = 13.31 Pa. Critical vent area for Appliance 3 = 132 cm2.

0

100

200

300

400

500

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

livin

g ro

om, c

m2

CRITICAL VENT AREA

Chart showing adventitious ventilation area of living room at Pc = 4 Pa. Critical vent area for Appliance 2 = 167 cm2.

0

100

200

300

400

500

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

livin

g ro

om, c

m2

CRITICAL VENT AREA

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Figure 33 Adventitious ventilation area of living rooms at Pc = 6.55 Pa

Figures 30 to 33 show the adventitious ventilation of the living room which is calculated in terms of the free leakage area at the critical room pressures achieved during the laboratory tests for each appliance. This is to enable a comparison of the critical ventilation area determined from the laboratory test with the amount of adventitious ventilation available from the living room only. The adventitious ventilation excludes the free area under the door to the living room. It is evident from figures that if the free vent area under the door to the living room is not included, then the adventitious ventilation for the majority of dwellings expressed in terms of the free leakage area is well below the critical value that will allow the appliances to operate safely. The effect of including the free area under the door is to increase the adventitious ventilation to the living room. This is illustrated in Figures 34-37 and shows that in all of the dwellings with the exception of dwelling nos. 4, 11, 19 and 20 in Figure 35 the adventitious ventilation including the contribution from the free area under the door exceeds the critical ventilation requirement for all 4 appliances. It is important to note that the adventitious ventilation under the door to the living room in terms of the free area and its contribution to meeting the minimum ventilation requirements depends also on the adventitious ventilation of the whole house excluding the living room. If we take for example dwelling number 7 which has the lowest air leakage rate of around 4.0 m3/(h.m2), (see Figure 29), the adventitious ventilation of the whole house excluding the living room is around 280 cm2 at critical pressure of 4.0 Pa compared to the free area under the living room door is 212 cm2. i.e. the whole house ventilation (cm2) excluding the living room, exceeds that of the free area under the door.

Chart showing adventitious ventilation area for Pc = 6.55 Pa. Critical vent area for Appliance 4 = 130 cm2.

0

100

200

300

400

500

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of l

ivin

g ro

om, c

m2

CRITICAL VENT AREA

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Figure 34 Adventitious ventilation area of living rooms + effective free area under doors at Pc = 5.06 Pa

Figure 35 Adventitious ventilation area of living rooms + effective free area under doors at Pc = 4.0 Pa

Chart showing adventitious ventilation area of living room + effective free area under door at Pc = 5.06 Pa. Critical vent area for Appliance 1 = 78 cm2.

0100200300400500600700800900

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

livin

g ro

om +

und

er d

oor,

cm2

CRITICAL VENT AREA

Chart showing adventitious ventilation of living room + effective free area under door at Pc = 4 Pa. Critical vent area for Appliance 2 = 167 cm2.

0100200300400500600700800900

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

livin

g ro

om +

und

er d

oor,

cm2

CRITICAL VENT AREA

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Figure 36 Adventitious ventilation area of living rooms + effective free area under doors at Pc = 13.31 Pa

Figure 37 Adventitious ventilation area of living rooms + effective free area under doors at Pc = 6.55 Pa

In all of the dwellings tested, examination of the air permeability data for the whole house shows that the contribution of the adventitious ventilation from the whole house is adequate to meet the minimum ventilation requirements for the appliances tested in this study. See Figures 38 41.

Chart showing adventitious ventilation area of living room + effective free area under door at Pc = 13.31 Pa. Critical vent area for Appliance 3 = 132 cm2.

0100200300400500600700800900

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

livin

g ro

om +

und

er d

oor,

cm2

CRITICAL VENT AREA

Chart showing adventitious ventilation area of living room + effective free area under door at Pc = 6.55 Pa. Critical vent area for Appliance 4 = 130 cm2.

0100200300400500600700800900

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

livin

g ro

om +

und

er d

oor,

cm2

CRITICAL VENT AREA

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Figure 38 Adventitious ventilation area (Whole House) vs ventilation requirement for Appliance 1

Figure 39 Adventitious ventilation area (Whole House) vs ventilation requirement for Appliance 2

Chart showing adventitious ventilation area of whole dwelling at Pc = 5.06 Pa

0

200

400

600

800

1000

1200

1400

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

of

who

le d

wel

ling,

cm

2

Critical vent area = 78 cm2

Chart showing adventitious ventilation area of whole dwelling at Pc = 4.0 Pa.

0

200

400

600

800

1000

1200

1400

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

of

who

le d

wel

ling,

cm

2

Critical vent area = 167 cm2

Page 38: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES APPLICATION OF THE TEST RESULTS TO DWELLINGS

© BSRIA Report 53267/3 38 of 46

Figure 40 Adventitious ventilation area (Whole House) vs ventilation requirement for Appliance 3

Figure 41 Adventitious ventilation area (Whole House) vs ventilation requirement for Appliance 4

One general observation resulting from the air permeability field results is that whilst the air permeability for more that one dwelling is the same, the air permeability of the living rooms can vary significantly from dwelling to dwelling. For example dwellings no 4 and 9 both achieved an air permeability of 4.95 and 4.73 m3/(h.m2) @ 50 Pa. The corresponding air permeability of the individual living rooms were respectively 3.36 and 1.01 m3/(h.m2) @ 50 Pa. Other observations noted were; the whole dwelling may have a high leakage rate but achieves a better air permeability result on the living room. For e.g. dwelling no. 11 achieved

Chart showing adventitious ventilation area of whole dwelling at Pc = 13.31 Pa.

0

200

400

600

800

1000

1200

1400

1600

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

area

of

who

le d

wel

ling,

cm

2

Critical vent area = 132 cm2

Chart showing adventitious ventilation area for whole dwelling at Pc = 6.55 Pa

0

200

400

600

800

1000

1200

1400

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

Number of dwellings

Adv

entit

ious

ven

tilat

ion

of

who

le d

wel

ling,

cm

2

Critical vent area = 130 cm2

Page 39: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES APPLICATION OF THE TEST RESULTS TO DWELLINGS

© BSRIA Report 53267/3 39 of 46

an air permeability of 6.27 m3/(h.m2) @ 50 Pa with the living room achieving a corresponding air permeability figure of 0.48 m3/(h.m2) @ 50 Pa. Figure 42 shows the ventilation requirements (adventitious) for all 4 gas appliances plotted against the adventitious ventilation available from a dwelling (whole house) that achieved an air permeability figure of 4.95 m3/(h.m2) @ 50 Pa. The equivalent adventitious ventilation (whole house) at the critical pressure of 4 Pa was calculated at 902 cm2 and this is shown on the graph for comparison. It is evident that for appliance 2, which has the largest ventilation requirement of 167 cm2, the ventilation from the whole house is approximately 5 times more than the critical value required. Note the critical value of the room pressure of 4 Pa was chosen for this comparison as this is the minimum value of the critical room pressure from the range of appliances tested in this study.

Figure 42 Adventitious ventilation for a dwelling with an air leakage of 4.95 m3/(h.m2) at 50 Pa

Figure 43 shows the measured air permeability of the living rooms for the dwellings tested in this study. The air permeability excludes the free area under the doors to the living rooms. With the exception of dwellings 19 and 13, the air permeability varies between 1 and 6 m3/(h.m2). If the air permeability of the living room is considered on its own (excluding the free area under the living room door), it was shown in Figures 30 to 33 that the adventitious ventilation available would not be sufficient to meet the minimum ventilation requirements of the gas appliances tested in this study. Figures 44 to 47 shows the supplementary ventilation that would therefore be required from a purpose provided vent to meet the critical ventilation rate for each appliance. Only those dwellings that require supplementary ventilation are shown on the charts. A discharge coefficient of 0.89 is used to determine the ventilation area for the purpose provided vent. The free area of the purpose provided vent was calculated from the critical ventilation flow rate for each appliance and the measured air permeability of the living room. In general, the supplementary free ventilation area required from a purpose provided vent depends on measured air permeability of the living room and the appliance type. Table 4

Chart showing adventitious ventilation area for each appliance

0

200

400

600

800

1000

1 2 3 4

Appliance number

Vent

ilatio

n ar

ea (a

dven

titio

us),

cm2

Equivalent adventitious ventilation at 4 Pa for whole house with air leakage rate at 4.95 m3/hr.m2 at 50 Pa = 902

78167 132 130

Page 40: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES APPLICATION OF THE TEST RESULTS TO DWELLINGS

© BSRIA Report 53267/3 40 of 46

summarizes the minimum air permeability of the living room excluding the free area under the door below which purpose provided ventilation is required.

Table 4 Minimum air permeability values for living room only excluding free area under living room door

Appliance no Minimum air permeability of living

room3/(h.m2) @ 50 Pa 1 2.88 2 5.76 3 3.36 4 3.36

Figure 43 Measured air permeability of living rooms excluding free area under the living room door

Figure 44 Supplementary ventilation required for living room excluding free area under door

Measured living room permeability m3/(h.m2)

0

2

4

6

8

10

12

14

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

Livi

ng ro

om p

erm

eabi

lity

m3 /(h

.m2 )

Dwelling

Supplementary purpose provided ventilation required - Appliance 1

0.05.0

10.015.020.025.030.035.040.045.0

5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28

Supp

lem

entr

y Ve

ntila

tion

cm2

Dwelling

Page 41: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES APPLICATION OF THE TEST RESULTS TO DWELLINGS

© BSRIA Report 53267/3 41 of 46

Figure 45 Supplementary ventilation required for living room excluding free area under door

Figure 46 Supplementary ventilation required for living room excluding free area under door

Figure 47 Supplementary ventilation required for living room excluding free area under door

Supplementry purpose provided ventilation required- Appliance 2

0

20

40

60

80

100

120

3 4 5 6 7 8 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Supp

lem

enta

ry v

entil

atio

n cm

2

Dwelling

Supplementary purpose ventilation required- Appliance 3

0.0010.0020.0030.0040.0050.0060.0070.0080.00

3 5 6 7 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30Supp

lem

enta

ry v

entil

atio

n cm

2

Dwelling

Supplementary purpose provided ventilation required -Appliance 4

0102030405060708090

3 5 6 7 9 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Supp

lem

enta

ry v

entil

atio

n cm

2

Dwelling

Page 42: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES CONCLUSIONS

© BSRIA Report 53267/3 42 of 46

7 CONCLUSIONS

Laboratory tests were carried out on 4 gas fires and 1 wood burning stove to determine the minimum ventilation requirements for each appliance to achieve safe combustion without the spillage of the combustion products within the enclosed living space. Air permeability tests were also carried out on 30 new dwellings to determine whether the adventitious ventilation available would be sufficient to meet the minimum ventilation requirements for the appliances tested in the study. The main findings are given below: 1. For a glass fronted inset living flame effect fire (Appliance 1) with a net input of 5.5 kW,

the critical ventilation area (adventitious) required for this appliance to operate safely without spillage of the combustion products was determined to be 78.4 cm2. The equivalent critical free area for a purpose provided vent in a room that is completely airtight was determined as 51.1 cm2 based on a discharge coefficient of 0.89. It is not possible to make a direct comparison of the test results with the Part J requirement as the current ventilation requirement is only for appliances in excess of 7 kW input (net). There is no other published data to confirm what the adventitious ventilation is for an appliance below 7 kW input (net) to operate satisfactorily without spillage of the combustion products.

2. The critical adventitious ventilation required for an open fronted inset living flame effect

fire (appliance 2) to operate without spillage of the combustion products was 167 cm2. The appliance is rated at 7.0 kW net input. The equivalent critical free area for a purpose provided vent in a room that is completely airtight was determined as 115 cm2 based on a discharge coefficient of 0.89. The current ventilation requirement in part J is only for appliances exceeding 7 kW input (net).

3. Tests with a DFE fire with a rated input of 7.6 kW (net) showed that the critical

adventitious ventilation required to operate safely without the spillage of combustion products was 132 cm2. The equivalent critical free area for a purpose provided vent in a room that is completely airtight was determined as 90 cm2 based on a discharge coefficient of 0.89. The current part J requirements for this particular appliance in a recess with throat is that the vent area for a purpose provided vent should be no lower than 100 cm2. There is however no indication as to what adventitious ventilation this requirement is based upon.

4. Tests were also conducted at a lower input (net) of 2.04 kW for the DFE fire. The critical

adventitious ventilation was determined as 130.0 cm2 and 89.1 cm2 for a purpose provided vent fitted to a room that is completely airtight.

5. No safety factor is included in the critical ventilation requirements determined in this

study. 6. Tests conducted on a wood burning stove proved inconclusive. No spillage of the

combustion products into the room was detected at the worst-case condition that could be directly attributed to the reduced ventilation into the room. The average room pressure measured during the test was around – 11 Pa. At this pressure, it was clear that no spillage into the room was induced. The adventitious equivalent free area of the test room at this pressure was 40.6 cm2. With an increased fuel loading, there was no evidence of spillage that could be attributed to the reduced ventilation rate into the room. Other important observations made of the appliance is that it is a “closed” appliance designed with access doors that are well sealed when closed and this would inevitably prevent the combustion gases from spilling easily into the test room.

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AIR SUPPLY FOR COMBUSTION APPLIANCES CONCLUSIONS

© BSRIA Report 53267/3 43 of 46

7. The results of the air permeability tests conducted on 30 dwellings showed that all the dwellings complied with the Part L requirements of 10 m3/(h.m2). Nine dwellings achieved an air permeability value below 5.0 m3/(h.m2) with the remainder achieving an air permeability figure below 8.0 m3/(h.m2).

8. The air permeability tests which were conducted on the living room only showed that the

adventitious ventilation available would be insufficient to meet the minimum requirements to allow the gas appliances tested in this study to operate safely in the majority of dwellings reported in this study. If however the adventitious ventilation of the whole dwelling is considered including the free area under the door to the living room, then it is more than adequate to allow all 4 gas appliances tested in this study to operate safely.

9. The results have also shown that there would be adequate adventitious ventilation in a

dwelling which achieves an air permeability of 5.0 m3/(h.m2) for all 4 types of gas appliances tested in this study. This conclusion is however based on the adventitious ventilation from the whole dwelling and not the living room. In some dwellings which achieved an air permeability of 5.0 m3/(h.m2), the air permeability of the living room was observed to vary from dwelling to dwelling.

10. The equivalent adventitious ventilation (whole house) from a dwelling which achieved an

air permeability of around 5.0 m3/(h.m2) at 50 Pa was 902 cm2 at a room pressure of 4.0 Pa.

Page 44: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES RECOMMENDATIONS

© BSRIA Report 53267/3 44 of 46

8 RECOMMENDATIONS

1. The critical values of the ventilation rates determined during this study were conducted only on a small sample of selected gas appliances. Differences in design and the heat input rating may result in different values of the critical ventilation rate. Further tests should be conducted on more than one appliance of the same type to determine whether the ventilation requirements differ significantly before definitive recommendations can be made to Part J of the Building Regulations.

2. Tests performed on the solid fuel stove proved inconclusive. The results showed that the

level of adventitious ventilation may have been adequate to prevent the spillage of the flue gases into the room. As it is not possible to reduce the adventitious ventilation of the test room, tests should be repeated on a similar appliance with a larger heat output. Tests should also be performed with the door of the appliance opened to determine if spillage of CO in particular would occur. This is particularly important in view of the high CO levels in the flue gases. Other types of solid fuel fires which may be tested could include a solid fuel open fire as this type of fire may be more prone to spillage of the flue gases. Because of the tight timescale, it was not possible to include these tests within the scope of the current project.

3. Tests should be conducted on other types of gas appliances not examined in this study to

determine their ventilation requirements. These include:

• Radiant ceramic gas fires • Flueless gas fires • LPG appliances

Page 45: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES APPENDICES

© BSRIA Report 53267/3

APPENDICES

Page 46: Air Supply for Combustion Appliances

AIR SUPPLY FOR COMBUSTION APPLIANCES APPENDIX A

© BSRIA Report 53267/3 46 of 46

Appendix: A Ventilation Test Facility at BSRIA