air reciever 538017

Titre

Réservoir d’air comprimé

Désignation : 630-TACV-3040

Numéro de Série : 538017

Sommaire 1. Certificat U-1A & U-4 2. Plaque d’identification 3. Note de calcul 4. Plan d’ensemble 5. Rapport de mesure des épaisseurs 6. Rapport de visite avant épreuve

(Name of part, item number, Manufacturer's name and identifying stamp)

(National Board (incl. endorsements), State, Province and number)(Authorized Inspector)

5.(Year built)

-20 °F 200 psi

FORM U-1A MANUFACTURER'S DATA REPORT FOR PRESSURE VESSELS(Alternative Form for Single Chamber, Completely Shop or Field Fabricated Vessels Only)

As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII, Division 1

1. Manufactured and certified by

2. Manufactured for

3. Location of Installation

4. Type (Manufacturer's serial number) (National Board number)(Horizontal or vertical, tank) (Drawing No.)(CRN)

If removable, bolts used (describe other fastenings)

11. Supports: Skirt(Yes or no)

Yes Lugs(Number)

0 Legs(Number)

0 Other(Describe)

None Attached(Where and how)

Head - Welded

9. MAWP

Min. design metal temp. at Hydro, pneu., or comb. test pressure10. Nozzles, inspection and safety valve openings:

The chemical and physical properties of all parts meet the requirements of material specifications of the ASME BOILER AND PRESSURE VESSELCODE. The design, construction, and workmanship conform to ASME Rules, Section VIII, Division 1

(year)

(Nominal thickness) (Corr. allow.)(Material spec. number, grade6. Shell:

7. Seams:

8. Heads: (a) Material(Spec. no., grade) (Spec. no., grade)

[Long. (welded, dbl., sngl., lap, butt)] R.T.(Spot or Full) Eff.(%) (H.T. temp) Time (hr) [Girth. (welded, dbl., sngl., lap, butt)] [R.T. (spot or full)]

to[Addenda (Date)]

(Code Case numbers) (Special Service per UG-120(d))

(Inner diameter) [Length (overall)]

12. Remarks: Manufacturer's Partial Data Reports properly identified and signed by Commissioned Inspectors, have been furnished for the following items of the report:

(Name and address of manufacturer)

(Name and address of purchaser)

(Name and address)

Constructed under the provision of UG-90 (c)(2). No safety device provided per UG-125 (a). UG-20 (f) applies.

Additional Nozzles - See Attached U-4...

No. of Courses

N/A

OneBeacon America Insurance Co. of Lynn, MAundersigned, holding a valid commission issued by The National Board of Boiler and Pressure Vessel Inspectors and/or the State or Provinceof and state that, to the best of my knowledge and belief, the Manufacturer has constructed this pressure vessel in accordance with ASME BOILER ANDPRESSURE VESSEL CODE, Section VIII, Division 1. By signing this certificate neither the Inspector nor his/her employer makes any warranty, expressed or implied, concerningthe pressure vessel described in this Manufacturer's Data Report. Furthermore, neither the Inspector nor his/her employer shall be liable in any manner for any personal injury orproperty damage or a loss of any kind arising from or connected with this inspection.

We certify that the statements made in this report are correct and that all details of design, material, construction, and workmanship of this vessel conform to the ASME BOILERAND PRESSURE VESSEL CODE, Section VIII, Division 1. "U" Certificate of Authorization No.

CERTIFICATE OF SHOP/FIELD COMPLIANCE

Signed(Representative)

Co. nameexpires

Date 09/10/2008(Manufacturer)

CERTIFICATE OF SHOP/FIELD INSPECTION

Signed

Steel Fab, A Div. of Samuel Strapping Systems, Inc. 17403 Lee Highway, Abingdon, Virginia, 24210-7833, USAVessel constructed by at

Date

September 10, 2008have inspected the component described in this Manufacturer's Data Report onand employed by

09/10/2008 Commissions

23846

9021AB, VA356-R

11/28/2009Steel Fab, A Div. of Samuel Strapping Systems, Inc.

U1A-15

VAI, the

883519 exe: v4.4.11

(Material, spec. number, grade, size, number)

2008

Steel Fab, A Div. of Samuel Strapping Systems, Inc., 17403 Lee Highway, Abingdon, Virginia, 24210-7833, USA

None

HYDRO. at 260 psi

Unknown

SA414-G SA414-G

Type No. 1 None 70% N/A N/A Type No. 2 None

None None

Stock

538002-538025538002 to 538025 A10049 R12L4034.5CVertical

.164" NoneSA414-G 2' 0" (OD) 4' 7.5"

1

2007 No

Eff(%)85%

(b) Material

200 psi N/A at max. temp. 400 °F N/A(Internal) (Internal)(External) (External)

.

Location(Top, Bottom, Ends)

MinimumThickness

CorrosionAllowance

Crown Radius(Convex or Concave)

Knuckle Radius Elliptical Ratio Conical ApexAngle

HemisphericalRadius

Flat Diameter Side to Pressure

(a) TOP .149" None N/A N/A 2:1 N/A N/A N/A Concave(b) BOTTOM .149" None N/A N/A 2:1 N/A N/A N/A Concave

Purpose (Inlet, Outlet,Drain) Number Diameter or

Size Type Material Nominal Thickness Reinforcement Material How

Attached LocationInspection 2.000" Threaded Fitting2 SA181 CL70 UG-11(a)(1) Inherent FigUW16.2(c) ShellUnknown 2.000" Threaded Fitting2 SA181 CL70 UG-11(a)(1) Inherent FigUW16.2(c)Unknown 1.500" Threaded Fitting1 SA181 CL70 UG-11(a)(1) Inherent FigUW16.2(c)Unknown .500" Threaded Fitting1 SA181 CL70 UG-11(a)(1) Inherent FigUW16.2(c)Unknown .250" Threaded Fitting1 SA181 CL70 UG-11(a)(1) Inherent FigUW16.2(c)

8

U1A-15883519 exe: v4.4.11

1. Manufactured and certified by Steel Fab, A Div. of Samuel Strapping Systems, Inc., 17403 Lee Highway, Abingdon, Virginia, 24210-7833,USA

2. Manufactured for

Unknown

(Name and address of Manufacturer)

Stock(Name and address of Purchaser)

(Name and address)

As Required by the Provisions of the ASME Boiler and Pressure Vessel Code Rules, Section VIII,

4. Type(Manufacturer's serial number)

(National Board number)

(Horizontal, vertical, or sphere)

(drawing no.)(CRN)538002-538025

538002 to 538025

A10049 R12L4034.5C

Vertical

(Year built)2008

(Tank, separator, heat exh., etc.)N/A

Certificate of Authorization: Type "U" No. 23846 Expires

Date 09/10/2008 Name(Manufacturer)

Date 09/10/2008 Name(Authorized Inspector)

Signed(Representative)

Commissions:(National Board (incl. endorsements), State, Province and number)

9021AB, VA356-R

NB67 Rev. 5

11/28/2009

Steel Fab, A Div. of Samuel Strapping Systems, Inc.

exe: v4.4.11883519

Additional nozzles, inspection and safety valve openings:

Additional nozzles, inspection and safety valve openings:

FORM U-4 MANUFACTURER'S DATA REPORT SUPPLEMENTARY SHEET

Purpose (Inlet, Outlet, Drain) No. Diam. or Size Type Mat'l. Nom.

Thk. Reinforcement Mat'l. How Attached Location

Drain 1.000" Threaded Fitting3 SA181 CL70 UG-11(a)(1) Inherent FigUW16.2(c)

Web: www.heptagon-eng.com

Contact: [email protected]

DESIGN CALCULATION

VERTICAL AIR TANK SERIAL N° 538017

TECHNICAL IDENTIFICATION N°: 630-TACV-3040

HE - Design calculations- VERTICAL AIR TANK

DOC N° HE21-MEC-DCA-02

Vessel designed per the ASME Boiler & Pressure Vessel Code,

Issued by

Design Name Bousselmi WajihDate 15/07/201

Signature

VERTICAL AIR TANK

ENGINEERING

DESIGN OF PRESSURE VESSELS

REV: 00 N° of Pages

VESSEL DESCRIPTION 24’’OD x 55.5’’ L

designed per the ASME Boiler & Pressure Vessel Code, Section VIII, Division 1, 2010 Edition

VESSEL INFORMATION Description : VERTICAL AIR TANK

Vessel MAWP: 200 psi at 400 °F Serial Number(s): 538017

Year Built: 2008 Manufacturer: STEEL FAB

Issued by Reviewed by

Design Eng. Technical Dpt. Bousselmi Wajih Kouki Lotfi

/07/2014 15/07/2014

Page 2 of 11

N° of Pages : 11

Approved by

Technical Mgr. Laouini Nizar

15/07/2014

HE - Design calculations- VERTICAL AIR TANK Page 3 of 11

Table Of Contents

Page 1. Thickness Summary…………………………………………………… 4 2. Shell 1 calculation……………………………………………………… 5 3. Top Head calculation…………….……………………………………. 8 4. Bottom Head calculation……….……………………………...……… 10


Thickness Summary

Component identifier

Material Diameter (in)

Nominal t (in)

Design t (in)

Corrosion allowance (in)

Joint E

Shell SA-414 G 24 0,164 0,159 0,00 0,70

Top head SA-414 G 24 0,149 0,130 0,00 0,85

Bottom head SA-414 G 24 0,149 0,130 0,00 0,85


HEPTAGON ENGINEERING

Shell 1

Job No: 630-TACV-3040 Vessel size: 24’’OD x 4’ 7.5’’ L Number: 1 Date Printed: 15/07/2014 Mark Number: S1

Cylindrical Shell Design Information

Design pressure: P 200,00 psi

Static Head: H 0,00 psi

Shell Material: SA-414 G

Material Condition: Normalized

Shell Length: L 55,50 in.

Design Temperature: 400 °F

Long. Joint Efficiency: E 70 %

Factor B Chart: CS-2

Material Stress (hot): S 21.465 psi

Material Stress (cold): S 21.465 psi

Radiography:

Longitudinal joint- Spot UW-11(a) Type 1

Top circumferential joint- Spot UW-11(a)(5)b Type 2

Bottom circumferential joint- Spot UW-11(a)(5)b Type 2

Specific Gravity: 1,00

Weight of Fluid: NA lb.

Total Flooded Shell Weight: NA lb.

Shell weight: 193,31 lb.

Corrosion Allowance: c 0,00 in.

External Corrosion Allowance: cex 0,00 in.

Outside Diameter (new): OD 24,00 in.

Inside Radius (corroded): R 11,836 in.

Shell Surface Area: Sshell 4125,32 sqin.

Shell Estimated Volume V 14,14 cuft

Circ. Joint Efficiency: 85 %

Minimum Design Metal Temperature Data

Min. Temperature Curve: B Pressure at MDMT: 200 psi

UCS-66(b) reduction: No Minimum Design Metal Temperature: -20 °F

UCS-68(c) reduction: Yes Computed Minimum Temperature -20 °F



Shell 1


Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)

t = CAPSE

PR ++ 4.02

= 00.000.200*4.085.0*21465*2

00.12*00.200 ++

= ).()( 000.0000.0066.0 corrosionextcorrosion ++

t = minimum of 0.066 in.

Circumferential Stress Calculations per Appendix 1-1(a)(1)

t = CAPSE

PR+

− 6.00

= 00.000.200*6.070.0*21465

836.11*00.200 +−



External loads do not control design.

Nominal Shell Thickness Selected = 0.164 in. Maximum allowable working pressure = min (P 1, P 2)

P 1= tR

SEt

4.0

2

−

= 164.0*4.0000.12

164.0*85.0*21465*2

−

= 501

P 1 = 501 psi



Shell 1


P 2 = tR

SEt

6.0+

= 164.0*6.0836.11

164.0*70.0*21465

+

= 206

P 2 = 206 psi

Maximum allowable working pressure P = 206 psi



Top Head

Job No: 630-TACV-3040 Vessel size: 24’’OD x 4’ 7.5’’ L Number: 1 Date Printed: 15/07/2014 Mark Number: H1

Ellipsoidal Head Design Information



Head Material: SA-414 G

Head location Top

Outside diameter: D 24,00 in.






No Impact test performed

Material is normalized

Material is produced to fine grain practice

PWHT is performed

Head to shell seam Full UW-11(a) Type 1


Weight of Fluid: N.A lb.

Total Flooded Head Weight: N.A lb.

Head weight: 41,93 lb.

[ ]:)2/(26

1 2hDK += 0,99



Head Estimated Volume V 1,20 cuft








Top Head



Design Thickness Calculations per Appendix 1-4(c)

t = CAKPSE

KPD+

−+ )1.0(22

= CA+−− )1.099.0(*00.200*285.0*21465*2

99.0*702.23*00.200



Nominal Head Thickness Selected = 0.149 in.

Maximum allowable working pressure

P = tKDK

SEt

)1.0(2

2

−−

= 149.0*)1.099.0(*2702.23

149.0*85.0*21465*2

−−




Bottom Head


Ellipsoidal Head Design Information



Head Material: SA-414 G

Head location Bottom

Outside diameter: D 24,00 in.






No Impact test performed

Material is normalized

Material is produced to fine grain practice

PWHT is performed

Head to shell seam Full UW-11(a) Type 1


Weight of Fluid: N.A lb.

Total Flooded Head Weight: N.A lb.

Head weight: 41,93 lb.

[ ]:)2/(26

1 2hDK += 0,99



Head Estimated Volume V 1,20 cuft








Bottom Head



Design Thickness Calculations per Appendix 1-4(c)

t = CAKPSE

KPD+

−+ )1.0(22

= CA+−− )1.099.0(*00.200*285.0*21465*2

99.0*702.23*00.200



Nominal Head Thickness Selected = 0.149 in.

Maximum allowable working pressure

P = tKDK

SEt

)1.0(2

2

−−

= 149.0*)1.099.0(*2702.23

149.0*85.0*21465*2

−−


RAPPORT D’INSPECTION

Code: PCI-RP-14/00

THICKNESS MEASUREMENT REPORT RAPPORT MESURE D’EPAISSEURS

Rev.Date: 04/04/2014

Report N°: ME 259/14

BECA Company, Route Mahdia Km 1 Av. Mohamed Ikbel N°84 – 30399 Sfax, Tel.: 74232032 / 74282001 ; Fax: 74234717 E‐mail : [email protected] ; Web: www.becacompany.com

This document is the property of BECA who will safeguard its rights according to the civil and penal provisions of the law.

Page: 1 of 1

Généralité / Generality : Client : OMV Client : Date de l’inspection : 01/07/2014

Inspection date : Projet : / Project : Lieu de l’inspection : CPF WAHA

Inspection location : Identification de l’objet /Item Identification : Désignation : 630-TACV-3040 Designation :

Numéro de série : 538017 Serial Number:

N° de plan : A 10049 R12 Drawing n° :

Matériaux : SA-414 G Material :

Pression max. de service : 13.8 bar Maxi. allowable working pressure :

Epaisseur : HEAD : 3.78 mm / SHELL : 4.17 mm Thickness (mm)

Identification des équipements utilisés /Equipment used Identification : Equipement: OLYMPUS 37 DL Plus Equipment:

Numéro de série : / Serial Number:

Schéma & valeurs / Sketch & values :

N° Point Epaisseur N° Point Epaisseur Point 1 4.00 Point 13 3.65 Point 2 3.91 Point 14 3.57 Point 3 3.48 Point 15 3.85 Point 4 3.73 Point 16 3.73 Point 5 3.88 Point 17 3.60 Point 6 3.82 Point 18 3.70 Point 7 3.85 Point 19 3.73 Point 8 3.67 Point 20 3.63 Point 9 3.75 Point 21 3.86 Point 10 3.80 Point 22 3.79 Point 11 3.61 Point 23 3.50 Point 12 3.54 Point 24 3.57

Observations / Observations :

THE THICK RECORDS ARE IN ACCORDANCE WITH THE VALUES OF THICKNESS OF CONSTRUCTION FILE AND THE NAME PLATE.

Inspecteur B.E.C.A / B.E.C.A Inspector Approuvé par /Approved by

Nom/Name: Alaeddine Hentati Date /Date: 01/07/2014 Signature:

Nom/Name: Anouar ABDELMOULA Date /Date: 01/07/2014 Signature:

RAPPORT D’INSPECTION PCI-RP-07/02

Procès verbal de visite intérieure et extérieure d’un appareil à pression de gaz

269/14

Date de révision : 30/10/2009

Page : 1 / 3

I- DISPOSITIONS GENERALES

- Client : OMV

- Adresse du client : les berges du lac Tunis

- Nature de l’inspection : Visite avant épreuve d’un appareil à pression

- Nom et prénom de l’inspecteur : Ala eddine ELHENTATI

- Qualification de l’inspecteur : Ingénieur A2

- Date (s) d’inspection (s) : 01/07/2014

- Lieu (x) d’inspection (s) : WAHA CPF

II- CARACTERISTIQUES DE L’APPAREIL

- Identification de l’appareil par l’exploitant : 630-TACV-3040

- Identification de l’appareil par le fabricant : 538017

- Constructeur de l’appareil : STEEL FAB

- Année de construction : 2008

- Lieu de construction : USA

- Durée d’exploitation de l’appareil : /

- Classification de l’appareil : /

- Position de l’appareil : Vertical

- Type de fluide et de gaz d’exploitation : Mélange

- Capacité de l’appareil : /

- Poids à vide de l’appareil : /

- Poids en charge de l’appareil : /

- Température maximale de service : 205°C

- Température de calcul : /

- Pression maximale de service : 13.8 bar.

- Pression de calcul : 13.8 bar.

- Pression d’épreuve : 18 bar.

- Date de la dernière épreuve : 1ér épreuve

- Date de la précédente visite intérieure et extérieure : /



269/14


Page : 2 / 3

III-DIMENSIONS ET DESIGNATIONS DES MATERIAUX DE L’APPAREIL

- Longueur totale l’appareil : /

- Longueur des viroles : /

- Longueur des fonds : /

- Diamètre extérieure de l’appareil : /

- Epaisseur admissible des viroles : 4.17mm

- Surépaisseur de corrosion des viroles : /

- Epaisseur admissible des fonds : 3.78mm

- Surépaisseur de corrosion des fonds : /

- Désignations des matériaux des viroles : SA-414 G

- Désignation des matériaux des fonds : SA-414 G

- Désignations des matériaux des accessoires

IV-ACCESSOIRES ET DISPOSITIFS DE SURETE DE L’APPAREIL

- Existence des manomètres de pression (oui/non): Non

- Nombre des manomètres de pression : /

- Etat extérieur des manomètres de pression : /

- Accessibilité et visibilité des manomètres de pression : /

- Indication de la pression maximale de service sur le manomètre : /

- Validité et conformité des certificats de vérifications des manomètres (oui/non) : /

- Existence des soupapes de sûreté (oui/non): Oui

- Nombre des soupapes de sûreté : 1

- Etat extérieur des soupapes de sûreté : bon état

- Validité et conformité des certificats de tarage des soupapes de sûreté (oui/non) : /

- Autres diapositifs de sûreté : /

- Existence des points de purge (oui/non) : Oui

- Nombre des points de purge : 1

- Position des points de purge : En bas

- Accessibilité des points de purge : Accessible

- Existence des robinets d’isolement (oui/non) : Non

- Etat des robinets d’isolements : /



269/14


Page : 3 / 3

V-ENREGISTREMENT DES DONNEES DE L’APPAREIL

- Existence de plaque signalétique (oui/non) : oui

- Fixation de la plaque signalétique : Bonne fixation.

- Visibilité des données techniques sur la plaque signalétique : Visible

- Existence du registre de maintenance (oui/non) : Non

VI-EXAMEN INTERIEUR ET EXTERIEUR DE L’APPAREIL

- Aspect visuel de l’intérieur de l’appareil : Non accessible

- Etat des parois et assemblage de l’intérieur de l’appareil : Non accessible

- Aspect visuel de l’extérieur de l’appareil : Bon aspect

- Etat des parois et assemblage de l’extérieur de l’appareil : Bon état

VII-MESURE D’EPAISSEUR

- Valeur enregistré :

Virole : voir rapport mesure d’épaisseur n° ME 259/14

Fond : voir rapport mesure d’épaisseur n° ME 259/14

Tube : /

VIII-OBSERVATIONS GENERALES

- L’état visuel extérieur de l’appareil est acceptable.

IX-CONCLUSONS DE L’INSPECTION

L’appareil présenté pendant notre visite peut être présenté à l’épreuve officielle.

Inspecteur Directeur Technique

Nom et prénom : Ala eddine ELHENTATI Nom et prénom : Mohamed Amine GARGOURI

Date : 01/07/2014 Date : 01/07/2014

Visa : Visa :

air reciever 538017

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