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26 th November 2010 Automation Industry Association Annual Meet 2010 Vashi, Navi Mumbai Automation & Operational Excellence - Tata Power case study Mr. Jacob Joseph

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Page 1: Aia tata power_26112010 r1

26th November 2010

Automation Industry Association Annual Meet 2010Vashi, Navi Mumbai

Automation & Operational Excellence -

Tata Power case study

Mr. Jacob Joseph

Page 2: Aia tata power_26112010 r1

About Tata Power

Challenges in Transmission and Distribution

Tata Power Automation Landscape

Way forward

Thrust Areas – Generation, Transmission & Distribution

Recap

Outline

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About Tata Power

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Tata Power

Tata Power is 100 years old India’s largest integrated private power utility with operations spanning across the value chain – Fuel & Fuel Logistics, Power generation (conventional & renewable), Power transmission,distribution, Power Services and Power Trading

Tata Power has a first of its kind joint venture with Power Grid Corporation of India for the 1200 km Tala Transmission Project

Expanding its horizon beyond India in countries like Australia, Singapore, Indonesia, Netherlands, Bhutan, Nepal, Africa & the Middle East

Generation Transmission & Distribution Retail

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Tata Power | Business Portfolio

Generation2233 MW

Transmission Network

1110 Kms

Distribution Network

1715 Kms

RSS DSS CSS18 13 403

Consumers100,000

Energy Served15,946 MUs

Projectsin various

stages

14,344 MWUMPP

Power Services & Power Trading

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Renewable Energy

Leading private utility with 200 MW of installed wind capacity

India’s first 2 MW turbine installed at Visapur, India

Plans to add 500 MW over the next 3 years

We aspire to have a 2 GW installed wind capacity by 2017

Wind

3 MW grid connected pilot plant on Solar PV under progress

Actively pursuing Concentrated Solar, Solar Thermal and Rooftop Solar options

Exploring opportunities up to 300 MW based on solar technology

Floating PV Solar

Equity stake in Geodynamics for enhanced geothermal technology

Participating in bid for 200 MW Indonesian geothermal opportunity

MoU with Gujarat Govt. (India) to explore geothermal potential

Solar

Geothermal

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Challenges in Transmission and Distribution

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Challenges in Transmission & Distribution

Capacity building, network planning and operational efficiency

Ageing infrastructure

Regulatory mandates

AT&C loss reduction, Energy accounting & Auditing

Business process efficiency, Reducing manual processes

Increasing pressure on service reliability (e.g. CAIDI, CAIFI)

Metering, Billing and Collection efficiency

Significant change in network dynamics with distributed energy resources

Open Access, Power Trading, Power Exchanges, UI, ABT, Banking ofElectricity Managing peak load requirements

Customer Engagement & Transformation

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Regulatory Mandates

Standards of Performance

Supply Code

Consumer Grievance

Period of Giving SupplyQuality of SupplyPower Supply Restoration timeMetering and ReconnectionReliability Indices

Approval of Schedule of Charges for connectionQuantum of Security Deposit specifiedMetering Arrangements to be as per the codeMetering and ReconnectionSpecification of Billing Methodology

Methodology to address Consumer Grievance by the Forum specifiedAppeal to Ombudsman in case of non redressal of the grievance by the Forum

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Regulatory Mandates

Trans and DistOpen Access

Tariff Regulations

Incentive

Non discriminatory Transmission open access introduced Open access permitted for consumers >1 MVA by April 2007Methodology for determination of surcharge being finalized

For Thermal PLF > 80% @ 25 ps per KwhFor Hydro if Capacity Index > 85% , 0.65 % of the Fixed ChargeFor Transmission, incentive @1.02% of fixed charges for availability > 98%

Power Purchase by Distribution Licensee and procurement price to be approved by MERCFor Hydro if Capacity Index > 85% , 0.65 % of the Fixed ChargeFor Transmission, incentive @ 1.02% of fixed charges for availability > 98%

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Tata Power Automation Landscape

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Tata Power Automation Landscape

Plant Automation – Each of the generating stations have its own DCS

Transmission – Unified SCADA System, Nodal SCADA System

Distribution - Distribution Automation System, Metering, AMR enabled meter

Enterprise Resource Planning (ERP) system SAP to manage various business processes (e.g. HR, Finance &, Accounts, Procurement etc).

Oracle Hyperion for managing Balanced Score Card

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Challenges in Automation Implementation

Adoption of Open, Platform-independent & Scalable architectureAdaptive communication & protection systemData collaboration, communication and interoperabilityNetwork & Cyber Security and role-based accessDisaster Recovery and Continuity PlanningNetwork Management and AnalyticsNeed of standardization – Interpretation by utilities and vendors is very differentVendor independent configuration toolsIntegration platforms supporting technological options for legacy & new systems, business logic & SW deploymentIntegration of renewable sources

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Technology Enables Improvement

Technology enables improvement Availability ReliabilityReduction in O& M

Cost

Reduction in commercial

losses

Increase electricity

Supply

Customer service

enhancement applications

Automated meter reading (AMR)

Remote disconnection & Reconnection

Outage monitoring and evaluation

SCADA

DSM and SM

Renewable Energy

Distributed, standby and off Grid generation

Time-of-use Tariff

Islanding

Capacitor Control

Demand Responses

Phasor Measurement Unit

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Load Control Centre Automation

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Load Control Centre - Tata Power

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Load Control Centre - Functions

Nerve center for operation, Control, Monitoring and Planning of power systemLoad forecasting, generation and outage planning of hydro and thermal stations, power purchase from other constituentsPreparation of long-range and medium-range operation plan including outage coordination for own system and in consultation with the load control center of the neighbouring system.Preparation of daily and hourly operating plansEnsures uninterrupted power supply to consumer by real time load generation balance, network availability, planning equipment outages considering contingencies.Monitors system security in terms of outages, generation, reserves and loading on transmission lines / transformersInitiates and monitors emergency measures like low frequency operation, load shedding and system separation etc in line with accepted policies.Energy balance and auditing of energy injection into the grid and sale to consumers.

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EMS Applications – Load Control Center

Optimized monitoring, control and asset management of large electrical network is achieved using real-time data and following EMS applications:

State Estimation

Contingency Analysis

Security Constrained Despatch

Voltage-VAR Control

Power Flow Analysis

Short Circuit Analysis

Automatic Generation Control

Economic Despatch

Optimal Power Flow

Load Shedding

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Transmission Automation

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Unified SCADA Architecture

Tata Power Automation WAN

Tata Power Automation WAN

NSS - 1NSS WS IED

Local Automation WANLocal Automation WAN

SAT - 1WS IED

SAT - 2WS IED

NSS - 2NSS

SAT - 3WS IED

SAT - 4WS IED

WS IED

Local Automation WANLocal Automation WAN

NSS - 3NSS

SAT - 5WS IED

SAT - 6WS IED

WS IED

Local Automation WANLocal Automation WAN

NSS - 6NSS

SAT - 11WS IED

SAT - 12WS IED

WS IED

Local Automation WANLocal Automation WAN

NSS - 8NSS

SAT - 16WS IED

WS IED

Local Automation WANLocal Automation WAN

Unified SCADA System # 1

Central Control Room

Communication Equipment

Unified SCADA System # 2

Operator TrainingSimulator # 1

Operator Training Simulator

Operator TrainingSimulator # 2

NSS - 7NSS

SAT - 13WS IED

SAT - 14WS IED

WS IED

Local Automation WANLocal Automation WAN

SAT - 15WS IED

Note: NSS - Nodal SCADA System, SAT – Satellite Station, WS – Workstation, IED – BCU/BCPU/RTU

NSS - 4NSS WS IED

Local Automation WANLocal Automation WAN

SAT - 7WS IED

SAT - 8WS IED

NSS - 5NSS WS IED

Local Automation WANLocal Automation WAN

SAT - 9WS IED

SAT - 10WS IED

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Features:Platform and hardware independent systemOpen & modular architecture, incremental expansion possibleUnified SCADA with 2,00,000 I/O points8 Nodal Stations as backup to Unified On line synchronisation between Unified and Nodal SCADA

BenefitsCentralised operation, reduction in manpowerSingle source of dataReduce response time to operate the electrical gridAutomatic Database Replication / Change ManagementGeographical and schematic visualization of the whole electrical infrastructure on one screen

Unified SCADA – Benefit Accrued

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Distribution Automation

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Distribution Automation System

(Application Servers, Database Server & Operator Work Stations)

Colour Printer

RTUs at CSS

RTUs at CSS

Alarm/Event Printer

ZONAL CONTROL Centre 2

ZONAL CONTROL Centre 4

GPS Clock

CDMA CORETTML

Consumer Substation Automated (CSS) – 237Distribution Substation (DSS) - 13

RTUs at CSS RTUs at CSS

SMS -Maint Engr

RTUs at CSS

RTUs at CSS

ZONAL CONTROL Centre 5ZONAL CONTROL Centre 3

TPCLAN/ WAN

R

Central Control Room

CDMAIEC -104 PROTOCOL

ZONAL CONTROL Centre 1

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Distribution Automation System

Efficient management of power network from Centralized and Zonalsystem

Expedites fault detection, fault location and service restoration

Reduction in operating and maintenance costs

Improvement in performance indices e.g. CAIDI, CAIFI, SAIDI etc.

Improved demand, load, maintenance cycles, outage management

Improved use of existing grid assets to reduce grid congestion and bottlenecks

Extension of asset life

Optimization of decision making

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Automated Meter Reading

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Automated Meter Reading / Advanced Metering Infrastructure

MM M M

MM M MMeters with Proprietary or

Open protocol

MDAS

MDAS (Others)

Meter Data Management

System

Meter Data

Archival

Customer PortalsSAP

Middleware

Firewall

Interface for Manual

Readings

Firewall

Interface to GIS, PI,

DMSExisting System

Tata Power WAN

Managed Communication

Network

Page 27: Aia tata power_26112010 r1

Automated Meter Reading / Advanced Metering Infrastructure

Automatic Meter Reading for accurate billing and reduction in cycle time.MIS reports for proper planning, monitoring, decision supportAbility to detect tamper events and outage occurrences, reduction in lossesConsistent and granular data for improved accuracyUser defined data collection period, suitable for Time of Day tariff.Web Portal for CustomerSystem capable for implementing AMI functions, disconnection / reconnection

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Performance Monitoring

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DCS

PIServer (s)

SAPApplications

AMR / ABT MeteringServer (s)

MIS

Other Enterprise Applications

BSCStaging

Database/Oracle

Open Systems

OPC ConnectivitySCADA

Dash Board

Open Systems

OPC Connectivity Local Excel / web based

applications used by Divisions

Dash Board

OT Systems IT Systems

MANUALENTRY

RDBMSConnectivity

Performance Monitoring System

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MIS at Tata Power

PI System Installed at all the generating stations

Central PI Server installed for Corporate MIS purpose

Integration of Assets and technologies from various vendors

Performance parameters created on Divisional PI servers and transferred to central PI server for MIS reporting

MIS software with make & check arrangement for automation of MISData flow

Parameters available on Central PI server transferred to IT system on daily basis for reporting

Web based dashboard

PI system a single solution for all the MIS worries of the organization

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Web Based Dashboard

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Web Based Dashboard

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Performance Measures

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CAIDICustomer Average Interruption Duration Index

CAIDI = Duration of Forced interruptions in the month / No. of Forced interruptions in the month

24 23.9

96

19.2

61

24.1

87

25.9

77

77.7

41

30.7

80

1020304050607080

CA

IDI o

f Dire

ct

Con

sum

ers

(in m

nts)

Year

10-

11Pl

an May

July

Sept

embe

r

Fiscal Year 10-11

CAIDI of Direct Consumers (in Mnts)

Year 10-11 Plan April May June July August September

28.775

26.98

25.182

24

27.549

25.123

202122

2324252627

282930

CA

IDI o

f Dire

ct C

onsu

mer

s (in

m

nts)

2007

-08

2008

-09

2009

-10

Year

10-

11Pl

an

Aug

ust

Act

ual t

illSe

p 10

-11

Fiscal Year 10-11

CAIDI of Direct Consumers (in Mnts)

2007-08 2008-09 2009-10 Year 10-11 P lan A ugust A ctual t ill Sep 10-11

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CAIFICustomer Average Interruption Frequency Index

CAIFI = Number of Forced interruptions in the month / No. of Customers Affected in the month

2.0

1.2

1.6

1.0 1.0 1.01.1

00.20.40.60.8

11.21.41.61.8

2

CA

IFI o

f Dire

ct C

onsu

mer

s (in

no

s.)

Year

10-

11Pl

an Apr

il

May

June

July

Aug

ust

Sept

embe

r

Fiscal Year 10-11

CAIFI of Direct Consumers (in No.)

Year 10-11 Plan April May June July August September

2.9683.039

2.432

2.0001.872

1.982

1.5

2

2.5

3

3.5

CA

IFI o

f Dire

ct C

onsu

mer

s (in

nos

.)

2007

-08

2008

-09

2009

-10

Year

10-

11Pl

an

Aug

ust

Act

ual t

illSe

p 10

-11

CAIFI of Direct Consumers (in No.)

2007-08 2008-09 2009-10 Year 10-11 Plan August Actual till Sep 10-11

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SAIFISystem Average Interruption Frequency Index

SAIFI = Number of Forced interruptions in the month / No. of Customers Served in the month

1.75

0.353 0.4110.251

0.158 0.113 0.1090.1

0.3

0.5

0.7

0.9

1.1

1.3

1.5

1.7

1.9

SAIF

I of D

irect

Con

sum

ers

(in

nos.

)

Year

10-

11Pl

an Apr

il

May

June

July

Aug

ust

Sept

embe

r

Fiscal Year 10-11

SAIFI of Direct Consumers (in No.)

Year 10-11 Plan April May June July August September

2.28

2.01

1.766 1.750

1.286 1.2551.5

2

2.5

SAIF

I of D

irect

Con

sum

ers

(in n

os.)

2007

-08

2008

-09

2009

-10

Year

10-

11Pl

an

Aug

ust

Act

ual t

illSe

p 10

-11

SAIFI of Direct Consumers (in No.)

2007-08 2008-09 2009-10 Year 10-11 Plan August Actual till Sep 10-11

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SAIDISystem Average Interruption Duration Index

SAIDI = Duration of Forced interruptions in the month / No. of Consumers Served in the month

42

8.462 7.9246.068

4.11

8.7586.421

0.1

5.1

10.1

15.1

20.1

25.1

30.1

35.1

40.1

45.1

SAID

I of D

irect

Con

sum

ers

(in

mnt

s)

Year

10-

11Pl

an Apr

il

May

June

July

Aug

ust

Sept

embe

r

Fiscal Year 10-11

SAIDI of Direct Consumers (in mnts.)

Year 10-11 Plan April May June July August September

65.599

54.379

44.33142.000

35.322

41.743

20

30

40

50

60

70

SAID

I of D

irect

Con

sum

ers

(in m

nts)

2007

-08

2008

-09

2009

-10

Year

10-

11Pl

an

Aug

ust

Act

ual t

illSe

p 10

-11

SAIDI of Direct Consumers (in mnts.)

2007-08 2008-09 2009-10 Year 10-11 Plan August Actual till Sep 10-11

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Fiscal : 10-11

Availability of all OH Lines : in %

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Availability of all OH Lines : in %

Fiscal : 10-11

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Way Forward

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Thrust Areas

…and adaption of Smart Grid technologies

TransmissionIntelligent Network Control with Smart IslandingReactive controlIEDs integration with SCADA system

DistributionPower Quality ManagementDemand Side ManagementCustomer Service & EngagementAutomatic Metering Infrastructure

GenerationPower sale / InterchangeUI monitoring & ControlControl & Integration of renewable & Distributed Generation

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Recap

Challenges in Transmission and DistributionChange in Energy MarketJourney of Automation in Tata PowerWay forward

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To be the most admired Integrated Power

and Energy Company delivering

sustainable value to all stakeholders

Vision Accomplishment

Page 44: Aia tata power_26112010 r1

Jacob JosephDeputy General Manager

Electrical Testing & AutomationThe Tata Power Company Limited

Trombay, ChemburMumbai 400 074 (India)[email protected]

+91-22-6717 5301+91-9223 332364