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PointSource Ai1515F (MCA) S/M R SERVICE MANUAL Published in Oct. ’98 2AA70761 Revision 1 Point Source Ai 1515F Point Source Ai 1515F

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Page 1: Ai1515FS-1

PointSource Ai1515F (MCA) S/M

R

SERVICEMANUAL

Published in Oct. ’982AA70761Revision 1

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CAUTION

DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY RE-PLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENTTYPE RECOMMENDED BY THE MANUFACTURER. DISPOSEOF USED BATTERIES ACCORDING TO THE MANUFAC-TURER’S INSTRUCTIONS.

ATTENTION

IL Y A DANGER D’EXPLOSION S’IL Y A REMPLACEMENT IN-CORRECT DE LA BATTERIE. REMPLACER UNIQUEMENTAVEC UNE BATTERIE DU MÊME TYPE OU D’UN TYPE REC-OMMANDÉ PAR LE CONSTRUCTEUR. METTRE AU RÉBUTLES BATTERIES USAGÉES CONFORMÉMENT AUX INSTRUC-TIONS DU FABRICANT.

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SERVICEMANUAL

PointSourceAi 1515F

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Safety precautions

This booklet provides safety warnings and precautions for our servicepersonnel to ensure the safety of their customers, their machines as wellas themselves during maintenance activities. Service personnel areadvised to read this booklet carefully to familiarize themselves with thewarnings and precautions described here before engaging inmaintenance activities.

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Safety warnings and precautions

Various symbols are used to protect our service personnel andcustomers from physical danger and to prevent damage to theirproperty. These symbols are described below:

DANGER: High risk of serious bodily injury or death may result frominsufficient attention to or incorrect compliance with warningmessages using this symbol.

WARNING: Serious bodily injury or death may result from insufficientattention to or incorrect compliance with warning messagesusing this symbol.

CAUTION: Bodily injury or damage to property may result frominsufficient attention to or incorrect compliance with warningmessages using this symbol.

SymbolsThe triangle ( ) symbol indicates a warning including dangerand caution. The specific point of attention is shown insidethe symbol.

General warning.

Warning of risk of electric shock.

Warning of high temperature.

indicates a prohibited action. The specific prohibition isshown inside the symbol.

General prohibited action.

Disassembly prohibited.

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indicates that action is required. The specific actionrequired is shown inside the symbol.

General action required.

Remove the power plug from the wall outlet.

Always ground the copier.

1. Installation Precautions

WARNING

• Do not use a power supply with a voltage other than that specified.Avoid multiple connections to one outlet: they may cause fire or electricshock. When using an extension cable, always check that it isadequate for the rated current. ...............................................................

• Connect the ground wire to a suitable grounding point. Not groundingthe copier may cause fire or electric shock. Connecting the earth wireto an object not approved for the purpose may cause explosion orelectric shock. Never connect the ground cable to any of the following:gas pipes, lightning rods, ground cables for telephone lines and waterpipes or faucets not approved by the proper authorities. ........................

CAUTION:

• Do not place the copier on an infirm or angled surface: the copier maytip over, causing injury. ...........................................................................

• Do not install the copier in a humid or dusty place. This may cause fireor electric shock. .....................................................................................

• Do not install the copier near a radiator, heater, other heat source ornear flammable material. This may cause fire. .......................................

• Allow sufficient space around the copier to allow the ventilation grills tokeep the machine as cool as possible. Insufficient ventilation maycause heat buildup and poor copying performance. ...............................

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• Always handle the machine by the correct locations when moving it. ....

• Always use anti-toppling and locking devices on copiers so equipped.Failure to do this may cause the copier to move unexpectedly ortopple, leading to injury. ..........................................................................

• Avoid inhaling toner or developer excessively. Protect the eyes. If toneror developer is accidentally ingested, drink a lot of water to dilute it inthe stomach and obtain medical attention immediately. If it gets into theeyes, rinse immediately with copious amounts of water and obtainmedical attention. ....................................................................................

• Advice customers that they must always follow the safety warnings andprecautions in the copier’s instruction handbook. ...................................

2. Precautions for Maintenance

WARNING

• Always remove the power plug from the wall outlet before startingmachine disassembly. ............................................................................

• Always follow the procedures for maintenance described in the servicemanual and other related brochures. ......................................................

• Under no circumstances attempt to bypass or disable safety featuresincluding safety mechanisms and protective circuits. .............................

• Always use parts having the correct specifications. ...............................

• Always use the thermostat or thermal fuse specified in the servicemanual or other related brochure when replacing them. Using a pieceof wire, for example, could lead to fire or other serious accident. ...........

• When the service manual or other serious brochure specifies adistance or gap for installation of a part, always use the correct scaleand measure carefully. ...........................................................................

• Always check that the copier is correctly connected to an outlet with aground connection. .................................................................................

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• Check that the power cable covering is free of damage. Check that thepower plug is dust-free. If it is dirty, clean it to remove the risk of fire orelectric shock. .........................................................................................

• Never attempt to disassemble the optical unit in machines using lasers.Leaking laser light may damage eyesight. ..............................................

• Handle the charger sections with care. They are charged to highpotentials and may cause electric shock if handled improperly. .............

CAUTION

• Wear safe clothing. If wearing loose clothing or accessories such asties, make sure they are safely secured so they will not be caught inrotating sections. .....................................................................................

• Use utmost caution when working on a powered machine. Keep awayfrom chains and belts. .............................................................................

• Handle the fixing section with care to avoid burns as it can beextremely hot. .........................................................................................

• Check that the fixing unit thermistor, heat and press rollers are clean.Dirt on them can cause abnormally high temperatures. .........................

• Do not remove the ozone filter, if any, from the copier except forroutine replacement. ...............................................................................

• Do not pull on the AC power cord or connector wires on high-voltagecomponents when removing them; always hold the plug itself. ..............

• Do not route the power cable where it may be stood on or trapped. Ifnecessary, protect it with a cable cover or other appropriate item. ........

• Treat the ends of the wire carefully when installing a new charger wireto avoid electric leaks. ............................................................................

• Remove toner completely from electronic components. .........................

• Run wire harnesses carefully so that wires will not be trapped ordamaged. ................................................................................................

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• After maintenance, always check that all the parts, screws, connectorsand wires that were removed, have been refitted correctly. Specialattention should be paid to any forgotten connector, trapped wire andmissing screws. ......................................................................................

• Check that all the caution labels that should be present on the machineaccording to the instruction handbook are clean and not peeling.Replace with new ones if necessary. ......................................................

• Handle greases and solvents with care by following the instructionsbelow: .....................................................................................................· Use only a small amount of solvent at a time, being careful not to

spill. Wipe spills off completely.· Ventilate the room well while using grease or solvents.· Allow applied solvents to evaporate completely before refitting the

covers or turning the main switch on.· Always wash hands afterwards.

• Never dispose of toner or toner bottles in fire. Toner may causesparks when exposed directly to fire in a furnace, etc. .........................

• Should smoke be seen coming from the copier, remove the powerplug from the wall outlet immediately. ..................................................

3. Miscellaneous

WARNING

• Never attempt to heat the drum or expose it to any organic solventssuch as alcohol, other than the specified refiner; it may generate toxicgas. .........................................................................................................

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1-1-1

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CONTENTS

I THEORY AND CONSTRUCTION SECTION1-1 Specifications

1-1-1 Specifications ................................................................................ 1-1-11-2 Handling Precautions

1-2-1 Handling and storing the imaging unit ........................................... 1-2-11-2-2 Storing toner .................................................................................. 1-2-11-2-3 Backup RAM error report .............................................................. 1-2-1

1-3 Mechanical Construction1-3-1 Parts names and their functions .................................................... 1-3-11-3-2 Machine cross section ................................................................... 1-3-31-3-3 Drive system ................................................................................. 1-3-41-3-4 Mechanical construction ................................................................ 1-3-7

II ELECTRICAL SECTION2-1 Electrical Parts Layout

2-1-1 Electrical parts layout .................................................................... 2-1-12-2 Detection of Paper Misfeed

2-2-1 Paper misfeed detection ............................................................... 2-2-12-2-2 Paper misfeed detection conditions .............................................. 2-2-2

2-3 Operation of the PCBs2-3-1 Power source PCB ........................................................................ 2-3-12-3-2 Main PCB ...................................................................................... 2-3-32-3-3 Engine PCB ................................................................................... 2-3-42-3-4 Motor PCB ..................................................................................... 2-3-62-3-5 Operation unit PCB ....................................................................... 2-3-72-3-6 NCU PCB ...................................................................................... 2-3-8

III SET UP AND ADJUSTMENT SECTION 3-1 Installation

3-1-1 Unpacking and installation ............................................................ 3-1-13-1-2 Setting initial copy modes ........................................................... 3-1-163-1-3 Installing the ISU heater (option) ................................................. 3-1-17

3-2 Maintenance Mode3-2-1 Maintenance mode ........................................................................ 3-2-1

3-3 Assembly and Disassembly3-3-1 Precautions for assembly and disassembly .................................. 3-3-13-3-2 Paper feed section ........................................................................ 3-3-33-3-3 Optical section ............................................................................. 3-3-103-3-4 Imaging unit section .................................................................... 3-3-263-3-5 Transfer section .......................................................................... 3-3-303-3-6 Fixing and eject section ............................................................... 3-3-313-3-7 DF ............................................................................................... 3-3-383-3-8 Others ......................................................................................... 3-3-47

3-4 PCB Initial Settings3-4-1 Replacing the main PCB ............................................................... 3-4-13-4-2 Upgrading the firmware in the FLASH ROM (main PCB) ............. 3-4-4

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1-1-2

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3-4-3 Replacing the engine PCB ............................................................ 3-4-73-4-4 Adjustment-free variable resisters (VR) ........................................ 3-4-83-4-5 Updating the firmware on the printer board ................................... 3-4-9

3-5 Self-Diagnosis3-5-1 Self-diagnosis ................................................................................ 3-5-1

3-6 Troubleshooting3-6-1 Image formation problems ............................................................ 3-6-13-6-2 Paper misfeeds ........................................................................... 3-6-153-6-3 PCB terminal voltages ................................................................. 3-6-193-6-4 Electrical problems ...................................................................... 3-6-353-6-5 Mechanical problems .................................................................. 3-6-44

3-7 AppendixesTiming chart No. 1 ...................................................................................... 3-7-1Timing chart No. 2 ...................................................................................... 3-7-2Timing chart No. 3 ...................................................................................... 3-7-3Timing chart No. 4 ...................................................................................... 3-7-4Timing chart No. 5 ...................................................................................... 3-7-5Power source PCB (120 V area) ................................................................ 3-7-6Power source PCB (230 V area) ................................................................ 3-7-7Main PCB 1/29 ........................................................................................... 3-7-8Main PCB 2/29 ........................................................................................... 3-7-9Main PCB 3/29 ......................................................................................... 3-7-10Main PCB 4/29 ......................................................................................... 3-7-11Main PCB 5/29 ......................................................................................... 3-7-12Main PCB 6/29 ......................................................................................... 3-7-13Main PCB 7/29 ......................................................................................... 3-7-14Main PCB 8/29 ......................................................................................... 3-7-15Main PCB 9/29 ......................................................................................... 3-7-16Main PCB 10/29 ....................................................................................... 3-7-17Main PCB 11/29 ....................................................................................... 3-7-18Main PCB 12/29 ....................................................................................... 3-7-19Main PCB 13/29 ....................................................................................... 3-7-20Main PCB 14/29 ....................................................................................... 3-7-21Main PCB 15/29 ....................................................................................... 3-7-22Main PCB 16/29 ....................................................................................... 3-7-23Main PCB 17/29 ....................................................................................... 3-7-24Main PCB 18/29 ....................................................................................... 3-7-25Main PCB 19/29 ....................................................................................... 3-7-26Main PCB 20/29 ....................................................................................... 3-7-27Main PCB 21/29 ....................................................................................... 3-7-28Main PCB 22/29 ....................................................................................... 3-7-29Main PCB 23/29 ....................................................................................... 3-7-30Main PCB 24/29 ....................................................................................... 3-7-31Main PCB 25/29 ....................................................................................... 3-7-32Main PCB 26/29 ....................................................................................... 3-7-33Main PCB 27/29 ....................................................................................... 3-7-34Main PCB 28/29 ....................................................................................... 3-7-35Main PCB 29/29 ....................................................................................... 3-7-36Engine PCB 1/12 ...................................................................................... 3-7-37Engine PCB 2/12 ...................................................................................... 3-7-38Engine PCB 3/12 ...................................................................................... 3-7-39

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Engine PCB 4/12 ...................................................................................... 3-7-40Engine PCB 5/12 ...................................................................................... 3-7-41Engine PCB 6/12 ...................................................................................... 3-7-42Engine PCB 7/12 ...................................................................................... 3-7-43Engine PCB 8/12 ...................................................................................... 3-7-44Engine PCB 9/12 ...................................................................................... 3-7-45Engine PCB 10/12 .................................................................................... 3-7-46Engine PCB 11/12 .................................................................................... 3-7-47Engine PCB 12/12 .................................................................................... 3-7-48NCU PCB (120 V area) ............................................................................ 3-7-49NCU PCB (230 V area) ............................................................................ 3-7-50Operation unit PCB................................................................................... 3-7-51Connection diagram ................................................................................. 3-7-52

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1-1-5

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CONTENTS

1-1 Specifications

1-1-1 Specifications ...................................................................................... 1-1-1

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1-1-1

1-1-1 Specifications

Type …………………………… DesktopCopying system ……………… Dry indirect electrostatic systemOriginals ……………………… Sheet and books

Maximum size: A3/11" × 17"Original feed system ………… FixedCopy paper …………………… Plain paper:

80 g/m2 (metric) for drawer feed75 g/m2 (inch) for drawer feed45 – 160 g/m2 (metric) for bypass feed45 – 160 g/m2 (inch) for bypass feed

Special paper:Inch

Transparencies, recycled paper, colored paper,letterheads, labels and envelopes (only when usedas a printer)

MetricTransparencies, recycled paper and envelopes(only when used as a printer)

Note: Use the bypass for special paper.Copying sizes ………………… Maximum: A3/11" × 17"

Minimum: A6R/51/2" × 81/2"Magnification ratios …………… Manual mode: 50 – 200%, 1% increments

Auto copy mode: fixed ratiosMetric

1:1 ± 1.0%, 1:2.000/1:1.410/1:0.700/1:0.500Inch

1:1 ± 1.0%, 1:2.000/1:1.290/1:0.640/1:0.500Copying speed ………………… At 100% magnification:

A4/11" × 81/2": 15 copies/min.A3/11" × 17": 6 copies/min.B4 (257 × 364 mm)/81/2" × 14": 7 copies/min.A4R/81/2" × 11"R: 9 copies/min.

When the sheet-through DF is used (at 100%magnification)

A4/11" × 81/2": 13 copies/min.First copy time ………………… 10 s or less (A4/11" × 81/2", 100% magnification,

drawer, manual copy density control)Warm-up time ………………… 45 s or less (room temperature 20°C/68°F, 65% RH)Paper feed system …………… Automatic feed

CapacityDrawer: 250 sheetsStack bypass: 50 sheets

1 sheet for A3, B4, folio, 11" × 17" or81/2" × 14" paper

Multiple copying ……………… 1 – 99 copiesPhotoconductor ……………… OPC (drum diameter 30 mm)Charging system ……………… Single positive corona chargingExposure light source ………… Semiconductor laserExposure scanning system …… Polygon mirror

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1-1-2

Developing system …………… Dry, reverse developing (magnetic brush)Developer: 2-component, ferrite carrier and N26Tblack tonerToner density control: toner sensorToner replenishment: toner cartridge replacement

Transfer system ……………… Transfer rollerSeparation system …………… Curvature separationFixing system ………………… Heat roller

Heat source: halogen heater (850 W)Control temperature: 165°C/329°F (at ambienttemperature)Abnormally high temperature protection devices:150°C/302°F and 140°C/284°F thermostats

Charge erasing system ……… Exposure by cleaning lampCleaning system ……………… Cleaning bladeToner collection system ……… Waste toner tankScanning system ……………… Flat bed scanning by CCD image sensorResolution ……………………… 600 dpiEffective scanning width ……… A3: at least 289 mm

11" × 17": at least 271 mmB4 (257 × 364 mm): at least 249 mm81/2" × 14": at least 207 mmA4R: at least 202 mm81/2" × 11"R: at least 207 mm

Light source …………………… Fluorescent lampImage memory capacity ……… 1.5 MBBitmap memory capacity …… 2 MBHalf tones ……………………… 128 gradationsCopy density control ………… 5 levels, manual selectionFunctions ……………………… Automatic copy density control, original size detection,

automatic paper selection, error detection, auto clear,automatic drawer selection, language selection andnegative copying

Power source ………………… 120 V AC, 60 Hz, 8.3 A230 V AC, 50 Hz, 2.3 A

Dimensions …………………… 550 (W) × 570 (D) × 559 (H) mm215/8" (W) × 227/16" (D) × 22" (H)

Rated power consumption …… (120 V) 950 WWeight ………………………… Approx. 45 kg/99 lbsFloor requirement …………… 752 (W) × 570 (D) mm

295/8" (W) × 227/16" (D)Options ………………………… Memory board, printer board, network board and

special cassette

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1-1-3

FaxLine requirement ……………… Subscription telephone lineIntercommunication …………… Super Group 3Communication system ……… Half-duplexModulation system …………… QAM/PhM/TCMData compression …………… JBIG/MMR/MH/MRModem modulation speed …… 33600/31200/28800/26400/24000/21600/19200/16800/

14400/12000/9600/7200/4800/2400 bpsScanning line density ………… 8 dots/mm × 3.85 lines/mm in normal mode

8 dots/mm × 7.7 lines/mm in fine mode8 dots/mm × 15.4 lines/mm in super fine mode16 dots/mm × 15.4 lines/mm in ultra fine mode

Minimum transmission time … 10 ms/line in normal mode5 ms/line in fine mode

Transmission time …………… Approx. 3 sOptions ………………………… Handset (for 120 V specifications only) and additional

memory (2 MB, 4 MB, 8 MB)

DFOriginal feed system ………… Automatic feedOriginals ……………………… SheetsOriginal weight ………………… 45 – 90 g/m2

Original paper ………………… Plain paper, thermal paper, art paper and colored paperOriginal sizes ………………… A3 – A5R, folio/11" × 17" – 51/2" × 81/2"RNo. of originals ………………… Up to 50 sheets (up to 30 sheets for A3, B4, 11" × 17"

or 81/2" × 14")1 sheet for art paper or thermal paper

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1-1-7

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CONTENTS

1-2 Handling Precautions

1-2-1 Handling and storing the imaging unit ................................................. 1-2-11-2-2 Storing toner ....................................................................................... 1-2-11-2-3 Backup RAM error report .................................................................... 1-2-1

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1-2-1

1-2-1 Handling and storing the imaging unit

Note the following when handling or storing the imaging unit.• When removing the imaging unit, never expose the drum surface to strong direct light.• Keep the unit at an ambient temperature between –20°C/–4°F and 40°C/104°F and at a

relative humidity not higher than 85% RH. Avoid abrupt changes in temperature andhumidity.

• Always store the unit on a level surface to prevent the developer from spilling and imageformation problems. Do not store the unit upside down nor on one end.

• Avoid exposure to any substance which is harmful to or may affect the quality of thedrum.

• Do not touch the drum surface with any object. Should it be touched by hands or stainedwith oil, clean it.

1-2-2 Storing toner

Store the toner cartridge in a cool, dark place. Avoid direct light and high humidity. Alwaysstore the toner cartridge on a level surface.

1-2-3 Backup RAM error report

If any errors occur in the data stored as user settings or for one-touch or speed dialing, thedata is automatically deleted. If this occurs, re-enter the deleted data.Important: When setting up the copier, a backup RAM error report may be output. If this

occurs, re-enter the necessary data regardless of the contents of the report.

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1-1-9

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CONTENTS

1-3 Mechanical Construction

1-3-1 Parts names and their functions ......................................................... 1-3-11-3-2 Machine cross section ........................................................................ 1-3-31-3-3 Drive system ....................................................................................... 1-3-41-3-4 Mechanical construction ..................................................................... 1-3-7

(1) Paper feed section ...................................................................... 1-3-7(1-1) Paper feed from the drawer .............................................. 1-3-9(1-2) Paper feed from the bypass table ................................... 1-3-10

(2) Main charging section ............................................................... 1-3-11(3) Optical section ........................................................................... 1-3-13

Original scanning ....................................................................... 1-3-14Image printing ............................................................................ 1-3-17

(4) Developing section .................................................................... 1-3-20Magnetic brush forming ............................................................. 1-3-21Toner density control ................................................................. 1-3-23

(5) Transfer section ......................................................................... 1-3-25(6) Cleaning section ........................................................................ 1-3-27(7) Charge erasing section ............................................................. 1-3-28(8) Fixing and eject section ............................................................. 1-3-30

Heating the heat roller and detecting temperature .................... 1-3-32Fixing temperature control ......................................................... 1-3-33Paper separation ....................................................................... 1-3-34

(9) DF.............................................................................................. 1-3-35

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1-3-1

PointSource Ai1515F/Vi155(MCA/MCE) S/M

1-3-1 Parts names and their functions

Figure 1-3-1

1 DF (sheet-through DF)2 Original table3 Auxiliary original table4 Original insert guide5 DF cover6 Operation panel7 Cover plate

8 Main switch9 Drawer0 Length guide! Width guide@ Eject cover# Fixing unit felt$ TEL connector

% LINE connector^ Contact glass& Original size indicator* Bypass table( Slider) Support guide⁄ Right side cover

¤ Front cover‹ Toner cartridge› Toner cartridge handlefi Imaging unitfl Imaging unit handle‡ Imaging unit release lever° Main charger cleaning knob· LCD density adjustment dial

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PointSource Ai1515F/Vi155(MCA/MCE) S/M

Figure 1-3-2 Operation panel

1 Message display2 Error indicator3 Data indicator4 Memory indicator5 Function key6 PC on-line key7 PC on-line indicator8 Preset R/E key9 Zoom-down key

0 Zoom-up key! Manual key@ Cursor up/original select key# Cursor down/paper size select key$ Enter/sort copy key% Stop/clear key^ Start key& Half tone key* Half tone indicator

( Copy exposure adjustment keys) Copy exposure indicators⁄ Numeric keys¤ Copy/fax select key‹ Copy mode indicator› Fax mode indicatorfi All clear/reset keyfl Memory Tx. key‡ On-hook key

— Pause/redial key· Abbr./directory key‚ One-touch keysŒ TAD key„ Broadcast key´ Delayed Tx. key‰ Edit delayed Tx. keyˇ Print reports keyÁ Alternate display key

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1-3-3

1-3-2 Machine cross section

Figure 1-3-3 Machine cross section (copier main body and DF)

1 Paper feed section (page 1-3-7)2 Main charging section (page 1-3-11)3 Optical section (page 1-3-13)4 Developing section (page 1-3-20)5 Transfer section (page 1-3-25)6 Cleaning section (page 1-3-27)7 Charge erasing section (page 1-3-28)8 Fixing and eject section (page 1-3-30)9 DF (page 1-3-35)

Light pathPaper path

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1-3-4

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As viewed from machine rear

1 Drive motor pulley2 Main drive belt3 Idle pulley 110/224 Idle gear 28/385 Drum drive gear 39/24/176 Joint gear 287 Registration gear 24/358 Registration clutch gear9 Bypass gear 27/470 Bypass paper feed clutch gear! Developing idle gear 21@ Developing drive gear 23/34# Paper feed drive gear 18/34$ Paper feed clutch gear% Eject pulley^ Eject belt& Joint gear 51

* Joint idle gear 27( Fixing idle gear 22) Heat roller gear⁄ Registration gear 15¤ Right registration roller gear‹ Transfer gear› Toner feed motor gearfi Hopper joint gearfl Scanner motor pulley‡ Scanner drive belt— Scanner drive pulley· Scanner wire drum‚ Scanner wireŒ Scanner wire pulley„ Scanner wire pulley´ Scanner wire pulley

Figure 1-3-4 Drive system (copier main body)

1-3-3 Drive system

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1-3-5

1 2

3 4

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As viewed from machine front

1 Left developing spiral gear2 Middle developing spiral gear3 Cleaning idle gear

4 Cleaning spiral gear5 Front drum gear

Figure 1-3-5 Drive system (front side of the imaging unit)

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As viewed from machine rear

1 Rear drum gear2 Developing roller gear3 Developing idle gear

4 Right developing spiral gear5 IU joint gear

Figure 1-3-6 Drive system (rear side of the imaging unit)

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1-3-6

Figure 1-3-7 Drive system (DF)

1 DF motor gear2 Gear 15/21/403 Gear 15/294 Original feed gear 315 Original feed pulley gear6 Idle gear 14

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As viewed from machine rear

7 Forwarding pulley gear8 Eject gear 289 DF pulleys 160 DF belt! DF tension pulley

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1-3-7

1-3-4 Mechanical construction

(1) Paper feed section

Figure 1-3-8 Paper feed section

1 Bypass table2 Bypass lift3 Bypass paper feed pulley4 Bypass lift cam5 Bypass lift stopper6 Upper bypass guide7 Lower bypass guide8 Drawer lift9 Drawer spring0 Paper feed pulley! Lower paper feed guide@ Paper feed housing# Pre-registration guide$ Right registration roller% Left registration roller

^ Registration spring& Pre-transfer guide* Transfer roller( Post-transfer guide) Bypass paper feed clutch (BYPPFCL)⁄ Paper feed clutch (PFCL)¤ Registration clutch (RCL)‹ Bypass paper switch (BYPPSW)› Bypass paper size switch (BYPPSSW)fi Paper switch (PSW)fl Paper size switch 1 (PSSW1)‡ Paper size switch 2 (PSSW2)— Paper size switch 3 (PSSW3)· Paper size switch 4 (PSSW4)‚ Registration switch (RSW)

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1-3-8

The paper feed section consists of the primary feed and secondary feed subsections.Primary feed conveys paper from the drawer or bypass table to the right and left registra-tion rollers, at which point secondary feed takes place and the paper travels to the transfersection in sync with the printing timing.

Figure 1-3-9 Paper feed section block diagram

CN5-11

CN5-2

CN5-6

EPCB

RSW

RCL

PFCL BYPPFCL

CN5-4

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1-3-9

(1-1) Paper feed from the drawerThe drawer consists of the drawer lift and drawer spring. The drawer can hold up to 250sheets of paper.Paper is fed from the drawer by the rotation of the paper feed pulley.

Timing chart 1-3-1 Paper feed from the drawer

A After the start key is pressed and 500 ms after the drive motor (DM) is turned on, thepaper feed clutch (PFCL) turns on for 150 ms and the paper feed pulley rotates to startprimary paper feed.

B 300 ms after the leading edge of the paper has turned the registration switch (RSW)on, the registration clutch (RCL) turns on for 100 ms, creating slack in the paper beforeregistration.

C 130 to 190 ms after the PVSYNC signal and print signal turn on, the registration clutch(RCL) turns on to start secondary paper feed and the paper is conveyed by the rightand left registration rollers.

D 500 ms after the trailing edge of the paper turns the registration switch (RSW) off, theregistration clutch (RCL) turns off to complete secondary paper feed.

Start key

PVSYNC signal

Print signal: on

RSW130 – 190 ms

DM

PFCL

RCL

A B C D

500 ms

150 ms 300 ms 500 ms

100 ms

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1-3-10

(1-2) Paper feed from the bypass tableThe bypass table can hold up to 50 sheets of paper.When the start key is pressed, the bypass paper feed clutch (BYPPFCL) turns on and thebypass paper feed pulley rotates to convey the paper on the bypass table to the second-ary paper feed section.The bypass lift cam, which is on the same shaft as the bypass paper feed pulley, raisesand lowers the bypass lift as the paper feed pulley rotates, and this prevents multiplesheets from being fed at one time.

Timing chart 1-3-2 Paper feed from the bypass table

A After the start key is pressed and 500 ms after the drive motor (DM) turns on, thebypass paper feed clutch (BYPPFCL) turns on for 150 ms and the paper feed pulleyrotates to start primary paper feed.

B 300 ms after the leading edge of the paper turns the registration switch (RSW) on, theregistration clutch (RCL) turns on for 230 ms, creating slack in the paper beforeregistration.

C 230 to 290 ms after the PVSYNC signal and print signal turn on, the registration clutch(RSW) turns on to start secondary paper feed and the paper is conveyed by the rightand left registration rollers.

D 500 ms after the trailing edge of the paper turns the registration switch (RSW) off, theregistration clutch (RCL) turns off to complete secondary paper feed.

Start key

PVSYNC signal

Print signal: on

RSW230 – 290 ms

DM

BYPPFCL

RCL

A B C D

500 ms

150 ms 300 ms 500 ms

230 ms

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1-3-11

(2) Main charging sectionThe main charging section consists of the drum and main charger.The main charger charges the drum so that a latent image is formed on the surface, thecharger grid ensuring that the charge is applied uniformly.

Figure 1-3-10 Main charging section

Main charger

Main charger grid

Main charger wire

Drum

CN8-7

CN8-12

24 V DC

MC REM

GRID CONT

HVTPCB

MC

CN8-5

EPCB

CN1-9

CN1-4

CN8-14MC ALM

CN1-2

CN1-11

Grid

Drum

Figure 1-3-11 Main charging section block diagram

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1-3-12

Timing chart 1-3-3 Main charging

A At least 500 ms after the drive motor (DM) is turned on by pressing the start key andafter the laser diode is turned on, main charging (MC REM) starts. The grid voltage(GRID CONT) and developing bias voltage (DB CONT) are increased incrementally toraise the electric potential on the drum surface gradually.

B 3800 ms after the trailing edge of the paper turns the eject switch (ESW) off, the gridvoltage (GRID CONT) and developing bias voltage (DB CONT) are decreased incre-mentally to reduce the electric potential on the drum surface gradually.

C 150 ms after the incremental control of the developing bias (DB CONT) is completed,main charging (MC REM) ends.

Start key

DM

MC REM

GRID CONT

DB CONT

ESW

100 ms

100 ms

150 ms

150 ms

3800 ms

100 ms

100 ms

100 ms

At least 500 ms and after the laser diode is turned on.

A B C

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1-3-13

(3) Optical sectionThe optical section consists of the scanner, mirror frame and image scanning unit forscanning and the laser scanner unit (LSU) for printing.

Figure 1-3-12 Optical section

1 Scanner2 Mirror frame3 Mirror 14 Mirror 25 Mirror 36 Exposure lamp (EL)7 Reflector

8 Image scanning unit9 Lens0 Optical rail! Laser scanner unit (LSU)@ CCD PCB (CCDPCB)# Scanner motor (SM)$ Scanner home position switch (SHPSW)

#0@8 9!17354$ 62

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1-3-14

Original scanning

The original image is illuminated by the exposure lamp (EL) and scanned by the CCDPCB (CCDPCB) in the image scanning unit via the three mirrors, the reflected light beingconverted to an electrical signal.The scanner and mirror frame travel on the optical rails on the front and rear of themachine unit to scan from side to side. The speed of the mirror frame is half the speed ofthe scanner. When the sheet-through DF is used, the scanner and mirror frame stop at thescanning start position and then scan the original from the DF.

Figure 1-3-13 Optical section block diagram

SM

EL

RE

M1

INPCB

EPCB

LSU

MOTPCB

ELSHPSW

CCDPCB

CN2-1

CN2-4

CN

1-1

EL

RE

M2

CN

1-2

CN

14-1

CN

14-2

CN

12-1

–C

N12

-12

CN

17-1

–C

N17

-12

CN

1-1

–C

N1-

12

CN

3-1

–C

N3-

6

CN

15-1

–C

N15

-8

CN

16-1

–C

N16

-14

CN

13-7

Original

Drum

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1-3-15

Timing chart 1-3-4 Scanner operation (for an original on the contact glass)

A When the start key is pressed and the scan signal turns on, the scanner motor (SM)reverses for 560 to 800 pulses and the exposure lamp (EL) lights to scan the data forshading correction.

B When the scanner motor (SM) turns off, the exposure lamp (EL) turns on for 20 ms toscan the white reference data.

C The exposure lamp (EL) turns off for 120 ms to scan the black reference data and thenit turns on again.

D 50 ms after the exposure lamp (EL) turns on, the scanner motor (SM) reverses to movethe scanner to the scanning start position.

E When the scanner home position switch (SHPSW) turns on, the scanner motor (SM)turns off and the scanner stops at the scanning start position.

F The scanner motor (SM) rotates forward to start scanning and the SVSYNC signalturns on.

G 2500 pulses after the SVSYNC signal turns off, the scanner motor (SM) turns off andthe exposure lamp (EL) turns off. 100 ms later, the scanner motor (SM) reverses toreturn the scanner to its home position.

H 40 ms after the scanner home position switch (SHPSW) turns on, the scanner motorrotates forward.

I 992 pulses after the scanner home position switch (SHPSW) turns off, the scannermotor (SM) turns off and the scanner stops at its home position.

Scan signal

Fwd. rotation

Rev. rotation

SM

EL

SHPSW

SVSYNC

560 – 800 P

20 ms

120 ms

100 ms 40 ms

992 P

During scan: 446 – 686 pulsesDuring copy: 398 – 638 pulses

2500 P

A BC D E F G H I

50 ms

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1-3-16

Scan signal

Fwd. rotation

Rev. rotation

Fwd. rotation

Rev. rotation

SM

EL

DFM

SVSYNC

SHPSW

DFTSW

560 – 800 P58 – 154 P

150 P2500 P

992 P

50 ms

20 ms

120 ms

A BC D E F G

50 ms

75 – 395 PDuring scan: 200 – 520 pulsesDuring copy: 168 – 488 pulses

Timing chart 1-3-5 Scanner operation (for an original on the sheet-through DF)

A When the start key is pressed and the scan signal turns on, the scanner motor (SM)reverses for 560 to 800 pulses and the exposure lamp (EL) lights to scan the data forshading correction.

B When the scanner motor (SM) turns off, the exposure lamp (EL) turns on for 20 ms toscan the white reference data.

C The exposure lamp (EL) turns off for 120 ms to scan the black reference data and thenit turns on again.

D 50 ms after the exposure lamp (EL) turns on, the scanner motor (SM) reverses to movethe scanner to the scanning start position.

E 58 to 154 pulses after the scanner home position switch (SHPSW) turns on, thescanner motor (SM) turns off and the scanner stops at the scanning start position. Atthe same time, the DF motor (DFM) rotates forward to start scanning the original fromthe sheet-through DF.

F When the original feed operation of the sheet-through DF ends, the scanner motor(SM) rotates forward to return the scanner to its home position.

G 992 pulses after the scanner home position switch (SHPSW) turns off, the scannermotor (SM) turns off and the scanner stops at its home position.

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1-3-17

Image printing

The image data scanned by the CCD PCB (CCDPCB) is processed in the engine PCB(EPCB) and transmitted as image printing data to the laser scanner unit (LSU). By repeat-edly turning the laser on and off, the laser scanner unit forms a static latent image on thedrum surface.

• Laser scanner unit

Figure 1-3-14 Laser scanner unit (1)

1 Mirror2 BD sensor mirror3 Laser driver PCB4 Polygon motor control PCB5 Polygon motor (PM)6 Polygon mirror7 Lens8 Cylindrical correcting lens

1

2

3

4

5

6

7

8

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1-3-18

Figure 1-3-15 Laser scanner unit (2)

1 Laser diode: Generates the laser beam which forms a latent image on the drum.2 Collimator lens: Collimates the diffused laser beam emitted from the laser diode to

convert it into a cylindrical beam.3 Cylindrical lens: Shapes the collimated laser beam to suit the printing resolution.4 Polygon mirror: Six-facet mirror that rotates at approximately 18425 rpm with each

face reflecting the laser beam toward the drum for one main-direction scan.5 Lens: Corrects for non-linearity of the laser beam scanning speed on the drum surface,

keeps the beam diameter constant and corrects for the vertical alignment of thepolygon mirror to ensure that the focal plane of the laser beam is on the drum surface.

6 Mirror: Reflects the laser beam onto the drum surface.7 BD sensor mirror: Reflects the laser beam to the BD sensor to generate the main-

direction (horizontal) sync signal (MSYNC).8 Cylindrical correcting lens: Corrects for the deviation of the laser beam reflected by the

BD sensor mirror to the BD sensor.9 BD sensor: Detects the beam reflected by the BD sensor mirror, outputting a signal to

the main PCB (MPCB) to provide timing for the main-direction sync signal (MSYNC).

1

5

9

6

23

4

7

8

Drum

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1-3-19

The dimensions of the laser beam are as shown in Figure 1-3-16.

Figure 1-3-16

Scanning in the main direction is provided by the rotating polygon mirror, while scanning inthe auxiliary direction is provided by the rotating drum, forming a static latent image on thedrum.The static latent image of the letter “A”, for example, is formed on the drum surface asshown in Figure 1-3-17. Electrical charge is dissipated on the area of the drum surfaceirradiated by the laser.The focal point of the laser beam is moved line by line, and adjacent lines slightly overlapeach other.

65 µm

70 µm

Main scanning direction

Auxiliary scanning direction

: laser beam is on

Figure 1-3-17

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1-3-20

(4) Developing section

Figure 1-3-18 Developing section

The developing section consists of the developing roller where a magnetic brush isformed, the doctor blade and the developing spirals that agitate the developer.

Toner cartridge

Toner hopper spiral

Imaging unit

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1-3-21

Magnetic brush forming

The developing roller consists of a magnetic roller having five poles and the sleeve roller.The revolution of the sleeve roller around the magnetic roller entrains the developer,which in turn forms a magnetic brush at pole N1 on the magnetic roller. The height of thismagnetic brush is regulated by the doctor blade, while the developing result is affected bythe positions of the magnet roller poles and the doctor blade. The developing bias gener-ated by the high-voltage transformer PCB (HVTPCB) is applied to the developing roller toimprove the image contrast. When the electrical potential on the drum surface drops to0 V, the developing bias voltage is switched to –100 V DC, preventing the toner andcarrier from transferring to the drum.

Figure 1-3-19 Magnetic brush formation

1 Developing unit housing2 Developing roller3 Toner sensor (TNS)4 Doctor blade5 Right developing spiral6 Middle developing spiral7 Left developing spiral

7 3 6 12

4

5

N1

N2

S3

S1

S2

90°90°

50°

55°

Magnetic poles on the magnet roller

N1: 850 × 10–4 ± 50 × 10–4 TN2: 500 × 10–4 ± 50 × 10–4 TS1: 540 × 10–4 ± 50 × 10–4 TS2: 530 × 10–4 ± 50 × 10–4 TS3: 500 × 10–4 ± 50 × 10–4 T

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1-3-22

Figure 1-3-20 Developing section block diagram

Toner density is detected by the toner sensor (TNS).As the developer passes by the sensor section of the toner sensor, the toner sensordetects the ratio of toner to carrier in the developer and converts it into a voltage. As toneris used, the ratio of toner to carrier decreases and the toner sensor output voltageincreases.When the ratio drops below the specified value, the increase in toner sensor outputvoltage triggers toner replenishing. When toner is added and the ratio of toner to carrierreturns to normal, the toner sensor output voltage drops to the point where toner replen-ishing stops.

CN9-18

CN9-19

CN9-20

CN9-21

CN9-6

CN8-10

TFM

TNS

DB CHG

EPCB

CN1-6

CN8-11DB CONT

CN1-5

HVTPCB

Developing bias

TFM1

TFM2

DTHDTH

5 V DC

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1-3-23

Toner density control

When the imaging unit is installed, the toner feed motor is turned on and off to controltoner density based on the specified toner control voltage. Toner empty in the tonercartridge is also detected based on the toner sensor output voltage.

Figure 1-3-21 Toner density control

A Toner feed: The toner sensor output voltage is same as or above the toner feed level(2.3 V DC).When the toner sensor output voltage exceeds the toner feed level, the toner feedmotor is turned on for 0.5 s to replenish toner and is turned off for 1.0 s. If the tonersensor output voltage does not drop below the toner feed level during the 0.5 s period,the toner feed motor is turned on another 0.5 s and this operation is repeated until thetoner sensor output voltage drops below the toner feed level.

B AP mode: The toner sensor output voltage is above the AP detection level (2.8 V DC).When the toner sensor output voltage remains above the AP detection level for 3.24 s,AP mode is entered and copying is disabled after the current copy is ejected. The tonerfeed motor then rotates for up to 1 min. at full speed to replenish toner.

C AP mode exited: The toner sensor output voltage is below the AP exit level (2.5 V DC).When the toner sensor output voltage drops below the AP exit level, AP mode is exitedafter 30 s of aging and copying is enabled.

D Toner emptyWhen AP mode continues for 1 min., the toner empty condition is detected, a messagerequesting toner cartridge replacement is displayed on the message display and con-tinuous copying is disabled.

Toner sensor output voltage (V)

Toner empty exit level(2.4)

AP mode exit level(2.5)

AP detection level(2.8)

No-copying level(3.3)

Toner feed level(2.3)

Copying

No copyingToner feedAP mode

AP mode exited

Toner empty exited

Toner empty (toner cartridge replaced)

1 min. or more

A B C D E F

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1-3-24

E No copying: The toner sensor output voltage is above the no-copying level (3.3 V DC).When the toner sensor output voltage remains above the no-copying level for 540 ms,copying is disabled.

F Toner empty exited: The toner sensor output voltage is below the toner empty exit level(2.4 V DC).When the main switch is turned on and off or the front cover is opened and closed afterthe toner cartridge or imaging unit is replaced, the toner feed motor is turned on and,5 s later, the toner feed motor turns on for up to 2 min. at full speed to replenish toner.When the toner sensor output voltage remains below the toner empty exit level(2.4 V DC) for 5.4 s after toner is replenished, toner empty is exited and aging isperformed for 80 s. If the toner empty exit level can not be detected after 2 minutes oftoner replenishment, toner empty is detected again.

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1-3-25

(5) Transfer section

Figure 1-3-22 Transfer section

The transfer section consists of the transfer roller and transfer toner removal blade.A high voltage generated by the transfer high-voltage transformer PCB (HVTPCB) isapplied to the transfer roller mounted under the drum.The transfer toner removal blade removes the residual toner on the transfer roller.

Transfer roller

Transfer toner removal blade

TC REM

24 V DC

TC ALM

TC

CN8-8

CN8-13

CN1-8

CN8-5 CN1-11

CN1-3

EPCB

HVTPCB

Drum

Transfer roller

Figure 1-3-23 Transfer section block diagram

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1-3-26

Timing chart 1-3-6 Transfer

A 470 ms after the PVSYNC signal turns on, transfer charging (TC REM) starts.B 650 ms after the trailing edge of the paper turns the registration switch (RSW) off,

transfer charging (TC REM) ends.

RSW

RCL

PVSYNC

TC REM

300 ms

650 ms

500 ms

470 ms

5 – 105 ms130 – 190 ms*1

230 – 290 ms*2

Secondary paper feed start

A B

*1 During paper feed from the drawer/special cassette*2 During paper feed from the bypass table

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1-3-27

(6) Cleaning section

Figure 1-3-24 Cleaning section

1 Drum2 Cleaning blade3 Cleaning spiral4 Lower cleaning seal

The cleaning section consists of the cleaning blade that removes residual toner from thedrum surface after the transfer process and the cleaning spiral that carries the residualtoner back to the waste toner tank.

4

1

32

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1-3-28

(7) Charge erasing section

Figure 1-3-25 Charge erasing section

The cleaning lamp (CL) consists of 10 LEDs which remove residual charge from the drumsurface.

Cleaning lamp

CN5-17

EPCB

CL

Drum

CL REM

Figure 1-3-26 Charge erasing block diagram

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1-3-29

Timing chart 1-3-7 Charge erasing

A After the start key is pressed, the drive motor (DM) turns on and, at the same time, thecleaning lamp (CL) lights to remove the residual charge from the drum surface after theresidual toner is removed in the cleaning section.

B 1200 ms after main charging (MC REM) is completed, the drive motor (DM) andcleaning lamp (CL) turn off.

Start key

DM

MC REM

GRID CONT

DB CONT

ESW

100 ms

150 ms

150 ms

3800 ms

100 ms

100 ms

At least 500 ms and after the laser diode is turned on.

A B

1200 ms

CL

100 ms100 ms

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1-3-30

(8) Fixing and eject sectionThe fixing and eject section consists of the parts shown in Figure 1-3-27. When paperreaches the fixing section after the transfer process, it passes between the press rollerand heat roller, which is heated by the fixing heater (H). Pressure is applied by the fixingpressure springs so that the toner on the paper is melted, fused and fixed onto the paper.When the fixing process is completed, the paper is separated from the heat roller by itsseparation claws and is ejected by the rotation of the upper pulley and lower eject roller.

Figure 1-3-27 Fixing and eject section

1 Fixing unit cover2 Fixing unit felt3 Fixing unit front guide4 Fixing unit upper guide5 Heat roller6 Press roller7 Heat roller separation claws8 Fixing pressure spring

9 Upper eject pulley0 Lower eject roller! Fixing heater (H)@ Fixing unit thermostat 1 (TH1)# Fixing unit thermostat 2 (TH2)$ Fixing unit thermistor (FTH)% Eject switch (ESW)

9

0

2

1

!

@

#

$

4

%

8

7

6

5

3

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1-3-31

Figure 1-3-28 Fixing section block diagram

H

TH2

PRY

TH1

H R

EM

CN

1-4

EPCB

CN

11-1

CN

11-2

FT

H

5 V

DC

FTHCN2-1

CN2-2

PSPCB

CN

5-3

Heat roller

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1-3-32

Heating the heat roller and detecting temperature

Figure 1-3-29 Heating the heat roller and detecting temperature

The heat roller is heated by the fixing heater (H) inside it; its surface temperature isdetected by the fixing unit thermistor (FTH) and is regulated by turning the fixing heater onand off.If the fixing section becomes abnormally hot, either the fixing unit thermistor detects it orfixing unit thermostat 1 or 2 (TH1 or TH2) operates, in each case shutting the power to thefixing heater off.

1 Heat roller2 Fixing heater (H)3 Fixing unit thermostat 1 (TH1)4 Fixing unit thermostat 2 (TH2)5 Fixing unit themistor (FTH)

12

4

5

3

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1-3-33

Fixing temperature control

Timing chart 1-3-8 Fixing temperature control

A When the main switch (MSW) is turned on, cooling fan motor 2 (CFM2) rotates at halfspeed for 7 s and then the fixing heater (H) turns on and heats the heat roller.

B When the fixing temperature reaches 120°C/248°F, primary stabilization starts, thedeveloping bias (DB REM) turns on and, 100 ms later, the drive motor turns on and thecontrol for drive stabilization starts.

C When the fixing temperature reaches 165°C/329°F, secondary stabilization starts andcooling fan motor 1 (CFM1) rotates at full speed.

D When the fixing temperature reaches 190°C/374°F, the fixing heater is turned on andoff to control the temperature.

E 5 to 15 s after secondary stabilization starts, the drive motor (DM) turns off and,100 ms later, the developing bias (DB REM) turns off and the control for drivestabilization ends.

F 60 s after secondary stabilization starts, cooling fan motor 2 (CFM2) rotates at fullspeed.

G 0 to 600 s after the drive motor (DM) has turned off, cooling fan motors 1 and 2 (CFM1and CFM2) rotate at half speed.

H In preheat mode, cooling fan motor 1 (CLM1) is turned off and the fixing heater (H) isturned on and off as required to keep the preheat temperature at 150°C/302°F.

0 – 600 s5 s

60 s

Preheat modeHigh temperatureSecondary stabilization fixing temperature

Primary stabilization fixing temperature

HOn

Off

OnOff

On

OffFull speedHalf speed

Full speed

Half speed

Off

DB REM

DM

CFM1

CFM2

Preheat temperature

Approx. 1°C/1.8°F

190°C/374°F

165°C/329°F

150°C/302°F

120°C/248°F

MSW: On

Approx. 1°C/1.8°F

Approx. 1°C/1.8°F

A B C DE F G H

100 ms100 ms

5 – 15 s

7 s

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1-3-34

Paper separation

Paper is separated in the fixing section by the separation claws as shown in Figure 1-3-30.

Figure 1-3-30 Paper separation

Heat roller

Heat roller separation claws

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1-3-35

(9) DFThe sheet-through DF consists of the parts shown in Figure 1-3-31. An original placed onthe original table is conveyed onto the DF contact glass in sync with the scanning timing ofthe scanner.When the main switch is pressed or original feed is completed, the DF original feed pulleyrotates opposite to the original feed direction, the forwarding spring touches the originalstopper and the DF forwarding pulley rises and stops at the standby position.

Figure 1-3-31 DF

1 DF forwarding pulley2 DF original feed pulley3 DF separation pulley4 DF conveying pulley 15 DF conveying roller 16 DF conveying pulley 27 DF conveying roller 28 DF eject roller

9 DF eject pulley0 Forwarding spring! Original stopper@ Upper DF housing# DF original feed guide$ Original table% DF contact glass^ DF timing switch (DFTSW)

%^ 3

98

#1@!20

4

$

6

75

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1-3-36

Figure 1-3-32 Sheet-through DF block diagram

• Initial operation when turning on the main switch

Timing chart 1-3-9 Initial operation when turning on the main switch

A The scanner motor (SM) reverses to start initial operation.B After the exposure lamp (EL) turns on for 1000 ms, the DF motor (DFM) rotates

forward for 1000 pulses and, 40 ms later, reverses for 800 pulses. The DF forwardingpulley then rises and stops at its standby position.

EPCB MOTPCB

DFSDPCB

DFTSW

CN12-1–CN12-2

CN2-1–CN2-6

CN13-14 CN1-8CN2-3

DFM

MSW: On

Fwd. rotation

Rev. rotation

Fwd. rotation

Rev. rotation

SM

EL

DFM

SHPSW

40 ms

40 ms

800 P

992 P

1000 P

1000 ms

A B

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1-3-37

• Original feed operation during copying

Timing chart 1-3-10 Original feed operation during copying

A When the scanner motor (SM) reverses and the scanner stops at the scanning startposition, the DF motor (DFM) rotates forward and the DF forwarding pulley descendsfrom its standby position, forwarding the original.

B 150 pulses after the leading edge of the original turns the DF timing switch (DFTSW)on, the DF motor (DFM) turns off and forwarding of the original is completed.

C The DF motor (DFM) rotates forward again, the original is conveyed onto the DFcontact glass by the rotation of the DF forwarding pulley and DF original feed pulleyand the scanner scans the original.

D 75 to 395 pulses after the trailing edge of the original turns the DF timing switch(DFTSW) off, the SVSYNC signal turns off.

E 2500 pulses after the SVSYNC signal turns off, the DF motor turns off and the originalfeed operation is completed. 50 ms later, the DF motor (DFM) reverses and the DFforwarding pulley rises and stops at its standby position.

Scan signal

Fwd. rotation

Rev. rotation

Fwd. rotation

Rev. rotation

SM

EL

DFM

SVSYNC

SHPSW

DFTSW

560 – 800 P

106 P

150 P 2500 P

992 P

50 ms

20 ms

120 ms

50 ms

During scan: 200 – 520 pulsesDuring copy: 168 – 488 pulses

A BC D E

75 – 395 P

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1-1-11

2AA

CONTENTS

2-1 Electrical Parts Layout

2-1-1 Electrical parts layout .......................................................................... 2-1-1

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2-1-1

Figure 2-1-1 PCBs

1. Main PCB (MPCB) .............................................. Controls the other PCBs;modulates and demodulatesimage signals.

2. Power source PCB (PSPCB) .............................. Generates 24 V DC, +12 V DC,–12 V DC, 5 V DC and 75 V AC.

3. Engine PCB (EPCB) ........................................... Controls other PCBs andelectrical components.

4. High-voltage transformer PCB (HVTPCB) .......... Performs main charging; gene-rates high voltage for developingbias, transfer and separation.

5. Inverter PCB (INPCB) ......................................... Controls the exposure lamp. 6. CCD PCB (CCDPCB) ......................................... Reads the image off originals. 7. Motor PCB (MOTPCB) ........................................ Controls the drive motor and DF

motor. 8. Operation unit PCB (OPCB) ............................... Consists of operation keys and

display LEDs. 9. LCD ..................................................................... Displays copy modes and

messages.10. NCU PCB ............................................................ Controls connection to a tel-

ephone line.11.* Feeder heater PCB (FHPCB) ............................. Controls the feeder heater* on the

special cassette*.* Optional.

2-1-1 Electrical parts layout

Machine front Machine inside Machine rear

8

10

6

7

1

2 3

4

9

5

11

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2-1-2

Machine front Machine inside Machine rear

Figure 2-1-2 Switches and sensors

1. Main switch (MSW) ............................................. Turns the AC power on and off. 2. Safety switch 1 (SSW1) ...................................... Breaks the safety circuit when the

front cover is opened; resetspaper jam detection.

3. Safety switch 2 (SSW2) ...................................... Breaks the safety circuit when theright side cover is opened; resetspaper jam detection.

4. Safety switch 3 (SSW3) ...................................... Breaks the safety circuit when theeject cover is opened; resetspaper jam detection.

5. Paper switch (PSW) ............................................ Detects the presence of paper inthe paper drawer.

6. Paper size switch 1 (PSSW1) ............................. Detects the length of paper in thepaper drawer.

7. Paper size switch 2 (PSSW2) ............................. Detects the length of paper in thepaper drawer.

8. Paper size switch 3 (PSSW3) ............................. Detects the length of paper in thepaper drawer.

9. Paper size switch 4 (PSSW4) ............................. Detects the width of paper in thepaper drawer.

10. Bypass paper switch (BYPPSW) ........................ Detects the presence of paper onthe bypass table.

1

13 12

4

15

20

2 19

1718

514

396 7 8

21

16

10

11

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2-1-3

11. Bypass paper size switch (BYPPSSW) .............. Detects the size of paper on thebypass table.

12. Original detection switch (ODSW) ...................... Operates the original size switch.13. Original size switch (OSSW) ............................... Detects the size of the original on

the contact glass.14. Registration switch (RSW) .................................. Controls the secondary paper

feed start timing.15. Eject switch (ESW) ............................................. Detects a paper jam in the fixing

section.16. Scanner home position switch (SHPSW) ............ Detects the scanner at its home

position.17. Toner sensor (TNS) ............................................ Detects the density of toner in the

developing section.18. Developing unit fuse (DEVF) .............................. Blows to differentiate between old

and new imaging units.19. Developing unit thermistor (DTH) ....................... Detects the developing unit

temperature.20. Fixing unit thermistor (FTH) ................................ Detects the heat roller tempera-

ture.21. Overflow switch (OFSW)..................................... Detects when the waste toner

tank is full.

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2-1-4

Figure 2-1-3 Motors and clutches

1. Drive motor (DM) ................................................ Drives the machine. 2. Scanner motor (SM) ............................................ Drives the scanner. 3. Toner feed motor (TFM) ...................................... Replenishes toner. 4. Cooling fan motor 1 (CFM1) ............................... Cools the machine interior. 5. Cooling fan motor 2 (CFM2) ............................... Cools the machine interior. 6. Paper feed clutch (PFCL) ................................... Primary paper feed from the

paper drawer. 7. Bypass paper feed clutch (BYPPFCL) ................ Primary paper feed from the

bypass table. 8. Registration clutch (RCL) .................................... Secondary paper feed.

Machine front Machine inside Machine rear

12

4

8

67

5

3

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2-1-5

Figure 2-1-4 Others

1. Exposure lamp (EL) ............................................ Exposes originals. 2. Cleaning lamp (CL) ............................................. Removes residual charge from

the drum surface. 3. Fixing heater (H) ................................................. Heats the heat roller. 4. Fixing unit thermostat 1 (TH1) ............................ Prevents overheating in the fixing

section. 5. Fixing unit thermostat 2 (TH2) ............................ Prevents overheating in the fixing

section. 6. Power relay (PRY) .............................................. Turns the power supply to the

fixing heater off. 7. Laser scanner unit (LSU)

• Polygon motor (PM) .......................................... Drives the polygon mirror.• Laser diode (LD) ............................................... Generates the laser beam.

8. Speaker (SP) ...................................................... Sounds alarms. 9.* ISU heater (ISUH) ............................................... Dehumidifies the optical section.10. Backup battery (BUBAT) ..................................... Used for transmission memory.

* Optional.

Machine front Machine inside Machine rear

1

89

6

10

7 345

2

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2-1-6

Figure 2-1-5 DF

1. DF motor (DFM) .................................................. Drives the sheet-through DF. 2. DF safety switch (DFSSW) ................................. Breaks the safety circuit when the

DF cover is opened; resetsoriginal jam detection.

3. DF size detection PCB (DFSDPCB) ................... Detects the presence and size ofpaper on the original table.

4. DF timing switch (DFTSW) ................................. Detects original jam in the sheet-through DF.

Machine front Machine inside Machine rear

1

2

43

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CONTENTS

2-2 Detection of Paper Misfeed

2-2-1 Paper misfeed detection ..................................................................... 2-2-12-2-2 Paper misfeed detection conditions .................................................... 2-2-2

(1) Main body .................................................................................... 2-2-2(2) DF................................................................................................ 2-2-4(3) Special cassette .......................................................................... 2-2-4

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2-2-1

2-2-1 Paper misfeed detection

When a paper jam occurs, the copier immediately stops copying and displays a messageand graphic indicating the jam location on the operation panel.To remove the jammed paper, open the drawer, right side cover, eject cover or DF coveras necessary.To reset the paper misfeed detection, open and close each cover to turn the safety switchoff and on.

1 Drawer section2 Paper feed and conveying section3 Bypass paper feed section4 Eject section

Paper Misfeed.Remove Cassette.

4

15

3

2678

5 DF6 Upper special cassette*7 Middle special cassette*8 Lower special cassette*

* Optional.Figure 2-2-1 Paper misfeed location indication

Figure 2-2-2 Paper misfeed detection

DFM

ODSW

RCL

PFCL

STFSWSTPFCL

DFTSWDFSDPCB

SSW4

ESW

RSWBYPPFCL

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2-2-2

2-2-2 Paper misfeed detection conditions

(1) Main body• Either the registration switch (RSW) or eject switch (ESW) is on when the main switch

is turned on.

• The registration switch (RSW) does not turn on within 2000 ms after the paper feedclutch (PFCL) turns on.

Timing chart 2-2-1

• The registration switch (RSW) does not turn on within 2000 ms after the bypass paperfeed clutch (BYPPFCL) turns on.

Timing chart 2-2-2

• The eject switch (ESW) does not turn on within 3700 ms after the registration clutch(RCL) turns on.

PFCL

2000 ms

On

Off

On

OffRSW

BYPPFCL

2000 ms

On

Off

On

OffRSW

Timing chart 2-2-3

RCL

3700 ms

On

Off

On

OffESW

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2-2-3

• The eject switch (ESW) does not turn off within 3700 ms after the registration clutch(RCL) turns off.

Timing chart 2-2-4

• The registration switch (RSW) does not turn off within the specified time [dependingon the paper size (see Table 2-2-1)] after the registration clutch (RCL) turns on.

Timing chart 2-2-5

Table 2-2-1

Paper size/source Time (ms)

A3 5735B4 5020

A4R 4160B5R 3640A5R 3045A4 3045B5 2685

11" × 17" 588081/2" × 14" 4910

81/2" × 11"R 393511" × 81/2" 3120

Bypass table 5880

RSW

3700 ms

On

Off

On

OffESW

RCL

Specified time

On

Off

On

OffRSW

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2-2-4

(2) DF• The DF timing switch (DFTSW) is still on after the main switch has been turned on and

the initial operation of the scanner has completed.

• An original jam occurs under any of the following conditions when turning the DFmotor (DFM) on after the scanner moves to the scanning start position.- The switch (OD) on the DF size detection PCB (DFSDPCB) is off.- The DF timing switch (DFTSW) is on.- The DF safety switch (DFSSW) is off.- The original detection switch (ODSW) of the copier is off.

• An original jam occurs under any of the following conditions while the DF motor is onand an original is scanned or ejected.- The DF safety switch turns off.- The original detection switch (ODSW) of the copier turns off.

• During continuous copying, the next original has already turned the DF timing switch(DFTSW) on before the previous original is ejected.

• The length of an original is longer than 17" by 50 mm or more.

(3) Special cassette (see the special cassette service manual)

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CONTENTS

2-3 Operation of the PCBs

2-3-1 Power source PCB .............................................................................. 2-3-12-3-2 Main PCB ............................................................................................ 2-3-32-3-3 Engine PCB ........................................................................................ 2-3-42-3-4 Motor PCB .......................................................................................... 2-3-62-3-5 Operation unit PCB ............................................................................. 2-3-72-3-6 NCU PCB ............................................................................................ 2-3-8

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2-3-1

2-3-1 Power source PCB

Figure 2-3-1 Power source PCB block diagram

Noisefilter

circuitL1

SwitchingcontrolcircuitIC1

24 V DCswitchingcontrolcircuitIC6

75 V ACoutputcircuit

IC9, 10

–12 V DCoutputcircuitIC2

+12 V DCoutputcircuitIC3

5 V DCoutputcircuitIC4

24 V DCoutputcircuitIC5

PC1

TR1

Q1 Q3

AC supply

–12 V DC

+12 V DC

GND

GND

5 V DC

5 V DC 2

24 V DC 2

24 V DC

GND

H REM

A

B

B

A

24 V DC IN

PRY

RY1

D1

PC3

IC715 V DC

H

GND

75 V AC

75 V AC

C7

Rectifier circuit

Fixing heatercontrol circuit

T1

T2

C18

D9

C20

D11

C28, C29

D17

PC2

24 V DC 3

PSPCB

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2-3-2

The power source PCB (PSPCB) is a switching regulator that generates 5 V DC,±12 V DC, 24 V DC and 75 V AC (15.3 to 20 Hz) from the AC supply. It consists of thenoise filter circuit, rectifier circuit, switching control circuits, –12 V DC output circuit,+12 V DC output circuit, 24 V DC output circuit, 5 V DC output circuit, 24 V DC switchingcontrol circuit, 75 V AC output circuit and fixing heater control circuit as shown in Figure2-3-1.The noise filter circuit consists of choke coil L1 and capacitors. It reduces external noisefrom the AC input and prevents switching noise generated in the power source PCB fromleaking out through the AC input line.In the rectifier circuit, the filtered AC input is full-wave-rectified by diode bridge D1 and thepulse current is smoothed by condenser C7.In the switching control circuit, the switching control IC (IC1) turns the electric currentflowing into the primary side of transformer T1 on and off by switching FET Q1.In the –12 V DC output circuit, the potential induced across the secondary side of trans-former T1 is rectified by diode D9 and smoothed by condenser C18 and is output as stable–12 V DC by the three-terminal regulator IC (IC2).In the +12 V DC output circuit, the potential induced across the secondary side of trans-former T1 is rectified by diode D11 and smoothed by condenser C20 and is output asstable +12 V DC by the three-terminal regulator IC (IC3).In the 24 V DC output circuit, the potential induced across the secondary side of trans-former T1 is rectified by diode D17 and smoothed by condensers C28 and C29 and isoutput as stable 24 V DC by the regulator IC (IC5). Feedback of the 24 V DC output statusis provided to the switching control IC (IC1) on the switching control circuit viaphotocoupler PC1 and the switching control IC (IC1) modifies the switching waveform ofFET Q1 to adjust the 24 V DC output.In the 5 V DC output circuit, regulator IC4 derives stable 5 V DC from the 24 V DC supplyfrom the 24 V DC output circuit.In the 24 V DC switching control circuit, the switching control IC (IC6) switches FET Q3 toturn the 24 V DC supply from the 24 V DC output circuit across the primary side oftransformer T2 on and off.In the 75 V AC output circuit, the op-amps IC9 and IC10 generate 75 V AC (15.3 to 20 Hz)from the potential induced across the secondary side of transformer T2. Feedback of the75 V AC output status is provided to the switching control IC (IC6) on the 24 V DCswitching control circuit via photocoupler PC3. The switching control IC (IC6) modifies theswitching waveform of FET Q3 to adjust the 75 V DC output. The three-terminal regulatorIC (IC7) converts the potential induced across the secondary side of transformer T2 intostable 15 V DC, which powers op-amps IC9 and IC10.The fixing heater control circuit is controlled by the fixing heater on signal (H REM) fromthe engine PCB. When the signal goes low, photo triac PC2 turns on and triac TR1conducts. The AC supply then flows through it and the fixing heater (H) turns on.

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2-3-3

Figure 2-3-2 Main PCB block diagram

The main PCB (MPCB) consists of CPU IC1, work and image memory IC7, RTC IC6,SRAMs IC5 and IC81, flash memory IC4, modem LSI IC11, CGROM IC3, ASIC FIP IC17,ASIC VC IC26, SRAM IC33, high-speed SRAMs IC22 and IC23, ASIC RC/SC IC16,CODEC IC13, ASIC CPD IC2, DRAM IC14 and QMCODER IC82. It mainly processesimage data to and from the engine PCB, NCU PCB and optional memory board.

2-3-2 Main PCB

CGROMIC3

ModemLSI

IC11

Flashmemory

IC4

SRAMIC5

SRAMIC81

RTCIC6

CPUIC1

DRAMwork and

imagememory

IC7

ASICFIPIC17

ASICRC/SCIC16

CODECIC13

ASICCPDIC2

ASICVC

IC26

FIFO

HighspeedSRAM

IC22, 23

FIFO

SRAMIC33

FIFOFIFO

FIFO

BUF BUF

DRAMbitmap

memoryIC14

Analog circuit Backupcircuit 2

Backupcircuit 1

Lithiumbattery

NCU PCB Speaker Backup battery

SIO

To CPU

SIO

To CPU

16-bit image bus

System bus(DB bus)

8 bits

1 bit

8 bits16 bits16 bits

16 bits8 bits8 bits 8 bits 4 bits 16 bits

(AD bus) 16 bits

16 bits 16 bits 16 bits16 bits

8 bits

QMcoderIC82

EnginePCB

Interfaceconnector

Operationunit PCB

Memoryboard(option)forimagememory

Memoryboard(option)forbitmapmemory

Print dataoutput

Scan datainput

16-bitDRAM bus

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2-3-4

Figure 2-3-3 Engine PCB block diagram

The engine PCB (EPCB) controls the machine drive system and the inputting and printingof image data and serves as the communication and video interface with the main PCB(MPCB).CPU IC34 is an 8-bit single-chip microcomputer. It controls AGC IC8 and IC24, SHD IC35,VTC IC40, XIO IC17, the address bus and the data bus based on the program in the built-in ROM and RAM and external EEPROM IC38. It also controls mechanical drives such asthe drive motor (DM) and scanner motor (SM) via ports on CPU IC34 and XIO IC17. CPUIC34 controls the charging, developing and fixing systems with the external D/A converterIC28 and its built-in A/D converter. The abnormally high temperature detection circuitforces the fixing heater (H) off after judging an abnormally high temperature from thetemperature data detected by the fixing unit thermistor (FTH).

CPUIC34

EEP-ROMIC38

ResetcircuitIC36

AGCIC8IC24

SHDIC35

VTCIC40

XIOIC17

FIFO

FIFO

CCDPCB

Analogcircuit

LSU

Address bus

Data bus

Switches,sensors

ELCFM1CFM2PFCLBYP-PFCLRCLCL,etc.

FTH

DTH

SM

HVTPCB

TM

D/Aconverter

IC21

RESET

DMH Driver

Abnormallyhigh temperaturedetection circuit

Driver

Driver

MPCB

2-3-3 Engine PCB

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2-3-5

SHD IC35 and VTC IC40 control the inputting and printing of image data. SHD IC35generates the CCD drive signal and corrects non-linearity of the CCD output (image datafrom the CCDPCB) and VTC IC40 controls printing by outputting the binary image datafrom the main PCB (MPCB) to the laser scanner unit (LSU). The engine PCB controlscommand status serial communication between the main PCB (MPCB). Engine control isbased on the print and scan requests from the main PCB (MPCB).The video interface inputs and outputs image data. The main PCB processes the imageand the engine PCB (EPCB) inputs and outputs image data to and from the main PCB viaSHD IC35 and VTC IC40.

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2-3-6

Figure 2-3-4 Motor PCB block diagram

The motor PCB consists of the stepping motor driver IC (IC3) and 24 V DC supply circuitwith transistors TR1 and TR2. It controls the drives of the scanner motor (SM) and DFmotor (DFM) according to the control signal from the main PCB.When the control signal (MOTSEL) from the main PCB is low, transistor TR1 is turned onand 24 V DC is supplied to the scanner motor (SM). When the signal is high, transistorTR2 is turned on via inverting IC (IC2) and 24 V DC is supplied to the DF motor. The coilsof the motor that has a 24 V DC supply are energized by control signals MOT A, MOT _A,MOT B and MOT _B and the motor rotates. The signals are output to the coils via thestepping motor driver IC (IC3).

24 V DC

DFM

SM

SteppingmotordriverIC3

24 V DCA_AB_B

24 V DCA_AB_B

MOTSEL

MOT AMOT _AMOT BMOT _B

SMREF

TR1

TR2IC2

2-3-4 Motor PCB

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2-3-7

Figure 2-3-5 Operation unit PCB block diagram

The operation unit PCB consists of CPU IC1, ROM IC3, LCD controller IC4, SRAM IC6,the LED matrix circuit, the key switch matrix circuit, the reset circuit and the negativesupply generation circuit.CPU IC1 controls the entire operation unit PCB based on the program stored in ROM IC3.LCD controller IC4 controls the LCD display based on the display data expanded at SRAMIC6.The LED matrix circuit contains LEDs arranged in a matrix. LEDs light when they are onthe crossing points of the lines of the scan signal from CPU IC1 and the source signal.The key switch matrix circuit has key switches arranged in a matrix on it. The scan signalfrom CPU IC1 scans the key switches. When a switch is pressed, it is identified by trackingthe crossing point of the scan signal output and the return signal to CPU IC1.The reset circuit prevents malfunctioning of CPU IC1 by outputting a RESET signal toCPU IC1 when the power is applied or it is low. The RESET signal is also output to LCDcontroller IC4 to conduct initialization.Negative supply generation circuit generates the negative power supply for the LCDdisplay by switching the 24 V DC supply with the timer IC (IC5).

CPUIC1

LEDmatrixcircuit

Key switchmatrix circuit

Negativesupply

generationcircuit IC5

ResetcircuitIC2

ROMIC3

SRAMIC6

LCDcontroller

IC4LCD

MainPCB

Address busData bus

RESETsignal

Scansignals

Returnsignals

Sourcesignals

Scansignals

2-3-5 Operation unit PCB

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2-3-8

2-3-6 NCU PCB

For 120 V specifications

Figure 2-3-6 NCU PCB block diagram

The NCU PCB consists of a DC loop circuit with a circuit transformer (T1), a dial pulseoutput circuit with a photocoupler (PC1), a call signal detection circuit with a photocoupler(PC4), a loop current detection circuit with a current detector (IC1) and a hybrid circuit withan op-amp (IC2). It mainly controls connection to a telephone line.

AnalogMPX

K1

IC1

PC1

PC2

PC3

IC4

PC4

T1

OP-amp

IC2a IC3

OP-amp

IC2bRXIN_N

ONHOOK1 L

ONHOOK2 L

PLSDIL L

MODTXD

MODRXD

RXSEL L

RINGDET L

TELSEL L

+12 V DC

OFFHOOK LDCCUT L

AGDC

L1

L2

EXTEL1

EXTEL2TEL L1

TEL L2

DC-DCconverter

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2-3-9

For 230 V specifications

Figure 2-3-7 NCU PCB block diagram

The NCU PCB consists of a DC loop circuit with a circuit transformer (T1), a dial pulseoutput circuit with a photocoupler (K3), a call signal detection circuit with a photocoupler(PC1), a loop current detection circuit with a current detector (IC1) and a hybrid circuit withan op-amp (IC2). It mainly controls connection to a telephone line.

OP-amp

AnalogMPX

FC1

PC1

IC1

T1

IC2b

IC2b

RXIN_N

ONHOOK1 L

ONHOOK2 L

KCMCNT

OFFHOOK L

PLSDIL L

KMUTE

MODRXD

RXSEL L

MODTXD

RINGDET

EARTH

L1

L2

TELGNP

K2

K3

PC3

PC4

PC2

P G

OP-amp

IC4

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CONTENTS

3-1 Installation

3-1-1 Unpacking and installation .................................................................. 3-1-1(1) Installation environment .............................................................. 3-1-1(2) Installation procedure .................................................................. 3-1-2

3-1-2 Setting initial copy modes ................................................................. 3-1-163-1-3 Installing the ISU heater (option) ...................................................... 3-1-17

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3-1-1 Unpacking and installation

(1) Installation environment1. Temperature: 10 – 35°C/50 – 95°F2. Humidity: 15 – 85% RH3. Power supply: 120 V AC, 8.3 A

230 V AC, 2.3 A4. Power source frequency: 50 Hz ± 0.3%/60 Hz ± 0.3%5. Installation location

• Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not beexposed to direct sunlight or other strong light when removing paper jams.

• Avoid extremes of temperature and humidity, abrupt ambient temperature changes,and hot or cold air directly hitting the machine.

• Avoid dust and vibration.• Choose a surface capable of supporting the weight of the machine.• Place the machine on a level surface (maximum allowable inclination: 1°).• Avoid air-borne substances that may adversely affect the machine or degrade the

photoconductor, such as mercury, acidic and alkaline vapors, inorganic gases,NOx, SOx gases and chlorine-based organic solvents.

• Select a room with good ventilation.6. Allow sufficient access for proper operation and maintenance of the machine.

Machine front: 500 mm/19 11/16" Machine rear: 150 mm/5 7/8"Machine right: 500 mm/19 11/16" Machine left: 500 mm/19 11/16"

Figure 3-1-1 Installation dimensions

a: 752 mm/29 5/8"b: 550 mm/21 5/8"

c: 835 mm/32 7/8"d: 510 mm/201/16"

e: 970 mm/383/16"f: 570 mm/22 7/16"

g: 1258 mm/49 1/2"

a

ef

g

b

c

d

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3-1-2

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(2) Installation procedure

Unpack.

Make test copies.

Install the imaging unit.

Remove the pins.

Remove the tapes.

Install the fixing unit felt.

Clean the main charger.

Start

Install the toner cartridge.

Remove the drawer spacers.

Connect the power plug.

Initialize the imaging unit.

Remove the fixing unit spacers. Machine installation is completed.

* For 120 specifications only.

Install the original table.

Connect to a telephone line.

Install the handset (option).*

Input and store data.

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3-1-3

2AA

Figure 3-1-2

Pin holding the scanner

Fixing unit felt

Fixing unit spacers

Drawer spacers

Pin holding the mirror frame

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3-1-4

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Figure 3-1-3 Unpacking

Unpack.

1 Front top pads2 Rear top pads3 Copier4 Machine cover5 Operation unit spacer6 Bottom machine cover7 Bottom pads8 Skid9 Case base0 Bottom plate! Outer case@ Inner frame# Bar code label$ Hinge joints

% Imaging unit^ Top spacer& Accessory case* Power cord( Modular cord) Plastic bag⁄ Adhesive label¤ Air-padded bag‹ Original table› Partitionfi Business reply mail

(120 V specifications only)fl Warranty

(120 V specifications only)‡ Cushioning sheet

12

3

5

7

6

0)

*(

^

%

&

¤

4

!

$

#

@

9

8

fl fi

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3-1-5

2AA

Imaging unit

Figure 3-1-4 Unpacking the imaging unit

1

3

5

6

2

39

6

8

7

4

1 Leaflet2 Fixing unit felt3 Upper pads4 Light-proof sheet

5 Imaging unit6 Bottom pads7 Bar code label8 Case9 Plastic bag

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2AA

Remove the pins.

1. Remove the tapes and the two pins holding the scanner and the pin holding themirror frame on the left cover.

Figure 3-1-5

Remove the tapes.

1. Remove the two tapes holding the front and right covers.2. Remove the two tapes holding the DF cover and the tape holding the operation

section.3. Remove the paper inserted into the DF paper feed section.4. Remove the tape holding the DF main body.5. Open the DF or original holder and remove the paper on the contact glass.

Pins holding the scanner

Pin holding the mirror frame

Figure 3-1-6

Tapes

Paper

Tape

Tape

Tapes

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3-1-7

2AA

Figure 3-1-7

3. Close the drawer.

Remove the fixing unit spacers.

1. Open the right side cover. Remove the tapes and the two fixing unit spacers.

Remove the drawer spacers.

1. Open the drawer and remove the tape holding the width guide.2. Remove the tapes and the two drawer spacers.

Figure 3-1-8

Drawer spacers

Drawer Width guide

Tape

Tapes

Fixing unitspacer Fixing unit spacer

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3-1-8

2AA

Figure 3-1-10

Figure 3-1-9

2. Open the front cover.3. Turn the imaging unit release lever to the right.

The right side cover opens slightly when the release lever is turned to the right.4. Open the right side cover.

Install the imaging unit.

1. Take the imaging unit out of the package and remove the light-proof sheet.

Imaging unit Light-proof sheet

Tapes

Imaging unit release lever

Right side cover

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3-1-9

2AA

Figure 3-1-11

6. Lock the imaging unit by turning the imaging unit release lever to the left.7. Hold the seal grip and pull the seal out.

Figure 3-1-12

8. Close the right side and front covers.

Seal grip

5. Holding the imaging unit by the edge handle, press the upper handle completelyflat and insert the unit into the copier by sliding it along the guide rail.

Imaging unit upper handle

Imaging unit

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Install the fixing unit felt.

1. Open the eject cover.2. Install the fixing unit felt packed with the imaging unit to the fixing section.

Figure 3-1-13

3. Close the eject cover.

Connect the power plug.

1. Connect the power code to the inlet.2. Connect the power plug to the wall outlet.

Figure 3-1-14

Fixing unit felt

Power cord

Inlet

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2AA

Figure 3-1-16

Initialize the imaging unit.

Caution: Do not insert the toner cartridge before initialization of the imaging unitcompletes.

1. Turn the main switch on. Aging starts and, after two minutes, the “IU InitializedSet Toner Cartridge” message is displayed.

Figure 3-1-15

Install the toner cartridge.

1. Open the front cover.2. Agitate the toner by shaking the toner cartridge back and forth and side to side 4

or 5 times.

Main switch

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Figure 3-1-18

2. Close the front cover.3. Press the enter key when the “IU Initialized Set Toner Cartridge” message is

displayed.The display returns to the initial display, enabling printing.

Make test copies.

1. Load paper in a drawer and make test copies.

3. Insert the toner cartridge completely, aligning it with the guide rail.

Figure 3-1-17

Clean the main charger.

1. Hold the main charger cleaning knob and pull and push it back and forth 2 or 3times. Push the knob back in completely.

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2AA

Install the original table.

1. With the DF cover open, hold the original table vertically, insert the ends of itsshaft into the shaft holder and lower the original table to the horizontal position.

Figure 3-1-19

Connect to a telephone line.

1. Connect the one end of the modular code to the LINE connector.2. Connect the other end of the modular cord to a telephone line.

1

1

2

DF cover

Original table

Shafts

DF main body

Figure 3-1-20

LINE connector

Modular cord

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2AA

Install the handset (option).*

* For 120 V specifications only.

1. Install the handset cradle on the machine and connect the handset cord to theTEL connector.

Input and store data.

If the main switch is turned on with paper in the drawer, a backup RAM error reportmay be output. This happens whenever data in the SRAM changes, and may becaused in this case by spurious reset during transportation of the machine. If thisoccurs, perform the data input below, regardless of the content of the error report.If a backup RAM error report is output during operation, all the data in the memory willhave been initialized (returned to the default). Perform the setting again: the settingdepends on the conditions under which the machine is operated.

(1) Machine settingsType of telephone line:

Sets to pulse tone (10 PPS or 20 PPS) or push-button (tone) line.Sender’s information record:

Enters the sender’s information that is to be printed at the top of transmitted pages.Report output:

Sets the respective report output.Message language selection:

Selects one of three languages.Password communication:

To be set when sending to and receiving from the authorized telephone numbersand IDs.

Monitor speaker volume:Sets the monitor speaker volume (off, low or high).

Auto shutoff time:Sets the time to enter shutoff mode (off to 120 min., in 5 min. increments) aftercopying is completed.

Fax paper feed setting:Selects the paper feed mode when outputting received documents.

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(2) User settingsThe following functions and data can be entered.

• Self telephone number, name and ID• Abbreviated number dialing:

Stores an abbreviated number using the keypad that is used for usualdialing.

• One-touch keys:Enables one-touch dialing.

• Program communications:Stores a series of operations as a single program.

• Group dialing:Stores multiple destinations so that they can be operated using a one-touchkey.

• Authorized telephone number:Used for password communication.

• Authorized ID number:Used for password communication.

• Encryption key:Used for cipher communication

• Encryption key password:Used when printing the cipher key list if a key is registered.

• Confidential box number:Used for confidential reception and cipher communication.

• Date and time:Sets the present date, time and day.

Machine installation is completed.

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3-1-2 Setting initial copy modes

Factory settings are as follows:

370 Switching between double and single counts Double counts

371 Setting auto start Auto start on

372 Setting auto clear time 60 s

373 Setting auto preheat time 15 min.

374 Setting auto shutoff time 30 min.

378 Setting operation under the toner empty condition Single copies

FunctionNo.

Contents Factory setting

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3-1-3 Installing the ISU heater (option)

ISU heater installation requires the following parts:ISU heater (P/N 35968060)Two cable holders (P/N M2105410)

Procedure1. Remove the contact glass.2. Keep the scanner and mirror frame at the machine right.3. Peel the backing off the ISU heater and attach the heater at the machine left as shown

in the diagram.4. Connect the 2-pin plug on the ISU heater to the 2-pin connector at the machine rear.5. Attach the two cable holders to positions where they do not make contact with the

mirror frame.6. Fix the cables on the ISU heater with the two cable holders.7. Refit the removed parts.

Figure 3-1-21

8. Enter the maintenance mode.9. Select function No. 374.

10. Set the value to 0 to cancel the auto shutoff function. If the function is used, the ISUheater turns off when the copier enters the auto shutoff mode.

11. Exit the maintenance mode.

2-pin connector

2-pin plug

Cable holders

ISU heater

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CONTENTS

3-2 Maintenance Mode

3-2-1 Maintenance mode ............................................................................. 3-2-1(1) Executing a maintenance function .............................................. 3-2-1(2) Maintenance function list ............................................................. 3-2-2(3) Contents of maintenance functions ............................................. 3-2-8

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3-2-1

3-2-1 Maintenance mode

The copier is equipped with maintenance mode for service and repair of the machine.

(1) Executing a maintenance function

Start

Enter 10871087.

“MAINTENANCE MODE 000” is shown on the display.

Press the all clear/reset key.

Enter the function No. to be executed with the numeric keys.

Press the start key.

The maintenance function is run.

Press the all clear/reset key.

Enter 001 with the numeric keys and press the start key.

End

. . . . . . . . . Entering maintenance mode

. . . . . . . . . Selecting a maintenance function

. . . . . . . . . Exiting maintenance mode

Yes

No

Run another maintenance

function?

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3-2-2

(2) Maintenance function list

List output 000 Outputting the own-status report

Comple- 001 Exiting maintenance modetion

Drive, 002 Moving the scanner to the DF scanning positionpaper feed 010 Checking drive motor operationand

011 Checking the switches in the copierconveying013 Checking clutch operation 1

014 Checking clutch operation 2

016 Setting the folio width

017 Setting the folio length

021 Adjusting the amount of slack in the paper ofdrawer 2

022 Adjusting the amount of slack in the paper ofdrawer 3

023 Adjusting the amount of slack in the paper ofdrawer 4

026 Checking the switches on drawer 2

027 Checking the switches on drawer 3

028 Checking the switches on drawer 4

030 Checking the operation of the cassette drivemotor

High 040 Setting the grid control voltagevoltage 041 Setting the developing bias control voltage

042 Adjusting the surface potential when copyingpostcards (effective only with 100 V specifica-tions)

Developing 051 Adjusting the toner control voltage

053 Displaying toner data

065 Resetting the waste toner tank overflow detection

Fixing 074 Adjusting the fixing control temperature

078 Resetting the fixing problem detection

Optical 081 Adjusting the ISU gain

082 Adjusting the LSU printing start position in themain scanning direction

083 Adjusting the LSU printing end position in themain scanning direction

Section Function Function name InitialNo. value

———

———

———

———

———

———

———

210

330

30

30

30

———

———

———

———

245

205

222

———

———

———

163

———

———

6

6

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3-2-3

Section Function Function name InitialNo. value

Optical 099 Adjusting home position with the DF(cont.) 101 Adjusting the shading position

104 Adjusting the magnification in the main scanningdirection with the original on the contact glass

105 Adjusting the magnification in the main scanningdirection with the original fed from the DF

106 Adjusting the magnification in the auxiliaryscanning direction with the original on thecontact glass

107 Adjusting the magnification in the auxiliary scan-ning direction with the original fed from the DF

108 Adjusting detection of the original width

Timing 110 Adjusting the start position of image printingadjust- 111 Adjusting the scanning start position of the

original on the contact glassment

112 Adjusting the scanning start position of the originalfed from the DF

115 Adjusting the end position of image printing

116 Adjusting the scanning end position of theoriginal on the contact glass

117 Adjusting the scanning end position of the originalfed from the DF

120 Adjusting the centerline of drawer 1

121 Adjusting the centerline of drawer 2

122 Adjusting the centerline of drawer 3

123 Adjusting the centerline of drawer 4

124 Adjusting the centerline of the bypass

126 Adjusting the centerline of the original on thecontact glass

127 Adjusting the DF original centerline

Operation 331 Testing the keysunit and 332 Lighting all the indicators and display on the

operation paneloptions

337 Checking the operation of the DF motor

Test 340 Outputting test patternspattern 344 Outputting VTC patternsprint

4

5

30

30

30

30

7

10

10

20

6

10

20

10

10

10

10

10

10

10

———

———

———

———

———

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3-2-4

Section Function Function name InitialNo. value

Counts 350 Setting the copy count for waste toner tankreplacement

353 Setting the copy limit after the waste toner tankoverflow detection

354 Checking and clearing the DF original count

355 Checking and clearing the scan count

356 Checking and clearing the printer count

363 Checking and clearing the IU developing count

364 Checking and clearing the waste toner tank count

365 Entering the service telephone No.

367 Displaying the ROM version

368 Displaying the engine ROM version

Mode 370 Switching between double and single countssettings 371 Setting auto start

372 Setting auto clear time

373 Setting auto preheat time

374 Setting auto shutoff time

378 Setting operation under the toner empty condition

389 Selecting if multiple copying is acceptable inmemory copy mode

Backup 390 Initializing memory 1

391 Initializing memory 2

Copying 400 Test copy mode

415 Setting the copy density level

420 Adjusting white level

Initializa- 601 Initializing all datation 602 Initializing permanent data

603 Setting factory defaults

604 Initializing the main PCB (MFP)

606 Initializing the administration password

607 Initializing the confidential box ID

User data 620 Setting the self telephone number

621 Setting a telephone line

622 Setting the number of rings in fax/telephoneauto select mode

623 Setting remote diagnostic transmission

60

60

———

———

———

———

———

———

———

———

———

1

2

3

6

1

2

———

———

———

184

180

———

———

———

———

———

———

———

———

———

———

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3-2-5

Section Function Function name InitialNo. value

Data reset 634 Resetting the transmission history

System 637 Setting the number of lines to be ignored whenreceiving a fax at 100% magnificationsettings

638 Setting the number of lines to be ignored whenreceiving a fax in auto reduction mode

639 Setting the number of lines to be ignored whenreceiving a fax (A4R, letter) in auto reductionmode

640 Setting how to proceed when memory becomesfull during memory transmission

641 Setting an alarm when reception is completed

642 Setting the conditions under which an errorindicator turns off

643 Selecting if auto reduction in the auxiliarydirection is performed

644 Setting the date format

645 Setting addition of an image to the report

646 Setting the error report output conditions(display format)

647 Setting the line-monitoring period

648 Setting the mode for remote switching

649 Setting if the image scanning quality in faxmode is initialized

650 Initializing the scanning density in fax mode

659 Setting the number of lines to be ignored inrotation mode

Machine 660 Setting the fax image scanning qualitydefaults 661 Setting fax/copy priority mode

Communi- 680 Setting the auto redialing intervalcation 681 Setting the number of times of auto redialingsettings

682 Setting the method to process errors

685 Setting the number of times of DIS signalreception

686 Setting the reference for RTN signal output

687 Setting the waiting period to prevent echoproblem at the sender

688 Setting the waiting period to prevent echoproblem at the receiver

———

———

3

3

3

———

———

———

———

———

———

———

———

———

———

3

———

———

———

———

———

———

———

———

———

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3-2-6

Section Function Function name InitialNo. value

Communi- 689 Setting the communication starting speedcation 690 Setting the reception speedsettings

691 Setting no-ring reception when using the Fnetwork

(cont.)

692 Setting transmission intervals

693 Setting if V.34 transmission is acceptable

Communi- 700 Setting ECM transmissioncation 701 Setting ECM receptioncontrol

702 Setting the criteria for a TCF signal 1procedure703 Setting frequency of the CED signal

704 Setting the criteria for a TCF signal 2

705 Setting the reception of short protocol transmis-sion

Communi- 710 Setting the T0 time-out timecation 711 Setting the one-shot detection time for remote

switchingtime

712 Setting the continuous detection time for remoteswitching

settings

713 Setting the T1 time-out time

714 Setting the T2 time-out time

716 Setting the Ta time-out time

717 Setting the Tb time-out time

718 Setting the Tc time-out time

719 Setting the Td time-out time

Modem 720 Setting the modem output levelsettings 721 Adjusting modem output level

724 Setting the modem detection level

725 Setting DTMF (high-frequency group) outputlevel

726 Setting DTMF (low-frequency group) outputlevel

727 Adjusting the DTMF (high-frequency group)output level

728 Adjusting the DTMF (low-frequency group)output level

———

———

2

———

———

———

———

———

———

———

———

———

———

———

———

60

30

50

60

30

———

———

———

———

———

———

———

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3-2-7

Section Function Function name InitialNo. value

NCU 740 Setting the connection to PBX/PSTNsettings 741 Setting PSTN dial tone detection

742 Setting the busy tone detection

743 Setting for a PBX

Dial timing 750 Adjusting the ratio of make-to-break of 10-PPSdial pulsesettings

751 Adjusting the ratio of make-to-break of 20-PPSdial pulse

List output 760 Outputting the setting list

761 Outputting the action list

762 Outputting the monitor list

763 Outputting the own-status report

Board 770 Performing memory teststests 771 Performing optional memory tests

———

———

———

———

———

16

———

———

———

———

———

———

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Function DescriptionNo.

(3) Contents of maintenance functions

000 Outputting the own-status report

DescriptionOutputs the list of settings in maintenance mode.

PurposeUsed before and after replacing the main PCB.

MethodPress the start key. A sheet of the own-status report as in the figure belowis output and the current function is exited. Data in the figure are referencevalues.

Figure 3-2-1 Own-status report

Self Status Report

000 SELF STATUS PRT001 EXIT002 SCANNER SET010 MAIN MOTOR DRIVE011 MAIN SW TEST013 CLUTCH TEST014 SOLENOID TEST016 FOLIO SIZE (WIDTH) : 210 mm017 FOLIO SIZE (LENGTH) : 330 mm021 BENDING AMOUNT (2) : 30022 BENDING AMOUNT (3) : 30023 BENDING AMOUNT (4) : 30026 CASSETTE 2 SW TEST027 CASSETTE 3 SW TEST028 CASSETTE 4 SW TEST030 OP CAS. MOTOR DRIVE040 GRID BIAS : 245041 DB BIAS : 205042 GRID BIAS (CARD) : 222051 TONER CONTROL : 75053 TONER DATA065 CLEAR TANK OVF.074 HEATER TMP SET : 163078 CLEAR C60081 ISU GAIN082 LSU START083 LSU END099 ADF HOME POSITION : 4101 SHADING POSITION : 6104 TBL MAIN SCANNING : 30105 ADF MAIN SCANNING : 30106 TBL SUB SCANNING : 30107 ADF SUB SCANNING : 30108 DOC110 PAPER TOP : 10111 TBL DOC TOP : 10112 ADF DOC TOP : 20115 PAPER REAR : 10116 TBL DOC REAR : 10117 ADF DOC REAR : 20120 PAPER CENTER (1) : 10121 PAPER CENTER (2) : 10122 PAPER CENTER (3) : 10123 PAPER CENTER (4) : 10124 BYPASS CENTER : 10126 TBL DOC CENTER : 10127 ADF DOC CENTER : 10331 KEY TEST332 LED&LCD TEST337 ADF MOTOR DRIVE340 PRINT TEST 1344 PRINT VTC350 TANK REPLACEMENT : 60353 RECOVERY TANK OVF : 60

601 INI. ALL DATA602 INI. KEEP DATA603 INI. SHIP DATA604 INI. MFP DATA606 INI. MANAGE. PASSWD607 INI. CONFI BOX ID620 REG SELF TEL No.621 REG LINE TYPE : DTMF622 # OF RINGS (F/T) : 0623 REMOTE DIAG : OFF634 CLEAR COMM. RECORD637 CUT LINES (100%) : 3638 CUT LINES (AUTO) : 3639 CUT LINES (A4) : 3640 MEMORY FULL : CONT641 FINISH ALARM : ON642 ALARM TURN OFF : COMM.643 AUTO REDUCE : ON644 DATE PATTERN : YMD645 ADD IMAGE : ON646 ERROR CODE : MIX647 MONITOR PERIOD : DIS648 REMOTE MODE : ONE649 RESO. LOCK (FAX) : ON650 DENS. LOCK (FAX) : ON659 ROTATION RX ERR. : 3660 FAX RESOLUTION : S661 FAX/COPY : COPY680 REDIAL INTERVAL : 3681 REG. REDIAL TIMES : 3682 ERROR DEALING : OK685 DIS RESPONSE : ONCE686 RTN THRESHOLD : 15 %687 TX ECHO CORRECT : 200 ms688 RX ECHO CORRECT : 75 ms689 TX SPEED : 14400 bps690 RX SPEED : 14400 bps691 F NET : ON692 CALL INTERVAL : 10 sec693 V. 34 MODEM : ON700 ECM TX : ON701 ECM RX : ON702 TCF CHECK : 0703 CED FREQUENCY : 2100 Hz704 TCF CHECK 2 : LONG710 T0 TIME OUT : 58 sec711 REMOTE TIME (ONE) : 7 ms712 REMOTE TIME (CON) : 80 ms713 T1 TIMEOUT : 38 sec714 T2 TIMEOUT : 6000 ms716 Ta TIMEOUT : 30 sec717 Tb TIMEOUT : 5000 ms718 Tc TIMEOUT : 60 sec719 Td TIMEOUT : 30 sec

P. 001

Page 106: Ai1515FS-1

Function DescriptionNo.

3-2-9

2AA

001 Exiting maintenance mode

DescriptionExits maintenance mode and returns to normal mode.

PurposeUsed when ending maintenance mode.

MethodPress the start key. The copier returns to normal mode.

Page 107: Ai1515FS-1

Function DescriptionNo.

3-2-10

2AA

002 Moving the scanner to the DF scanning position

DescriptionMoves the scanner and the mirror frame to the DF scanning positions.

PurposeUsed when the scanner and mirror frames are to be fastened with pinsbefore moving the machine.

Method1. Press the start key. The scanner and mirror frame move to the DF

scanning positions and the display shows the message requesting thepower to be turned off.

2. Turn the main switch off.

010 Checking drive motor operation

DescriptionOperates the drive motor.

PurposeTo check the operation of the drive system and paper conveying system.

MethodPress the start key. The drive motor is turned on.

CompletionPress the all clear/reset key. The drive motor stops and the currentfunction is exited.

011 Checking the switches in the copier

DescriptionDisplays the statuses of individual switches in the copier.

PurposeTo check the operation of the switches in the copier.

Method1. Press the start key.2. Select the switch to be checked with the cursor up or down keys. The

status of the selected switch is displayed.

Display (switch name) Status

FRONT (safety switch 1) On, off

SIDE (safety switch 2) On, off

EJ.OP (safety switch 3) On, off

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Function DescriptionNo.

3-2-11

2AA

011(cont.)

CompletionPress the all clear/reset key. The current function is exited.

Display (switch name) Status

B.SIZE (bypass paper size switch) 5: A3/11"1: B43: A4/81/2"7: B56: A5/51/2"2: B60: A6 (all widthwise)

P.E (paper switch) On, off

SIZE (paper size switch 1/2/3/4) B: A3/11" × 17"5: B4/81/2" × 14"2: folio1: A4R/81/2" × 11"R4: B5RE: A4/81/2" × 11"6: A5R/51/2" × 81/2"7: B5

BYPASS P.E (bypass paper switch) On, off

RESIST (registration switch) On, off

EJECT (eject switch) On, off

TBL.V (original size switch) On, off

H.P (scanner home position switch) On, off

IU TYPE [imaging unit specification check(DEV A, DEV B, DEV C)] 0: none

1: type A2: type B3: type D4: type C5: type E6: type F7: type G

IU (developing unit fuse) On, off

OVF (overflow switch) On, off

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Function DescriptionNo.

3-2-12

2AA

013 Checking clutch operation 1

DescriptionTurns individual clutches on and off.

PurposeTo check clutch operation.

Method1. Press the start key.2. Enter the number specified for the clutch to be checked with the

numeric keys. The bit on the display corresponding to the clutch beingturned on changes from 0 to 1.

Clutch Key Bit display

Registration clutch 0 0000 0001

Cassette feed clutch 3 (lower special cassette)* 1 0000 0010

Cassette feed clutch 2 (middle special cassette)* 2 0000 0100

Cassette feed clutch 1 (upper special cassette)* 3 0000 1000

* Optional.

CompletionPress the all clear/reset key. The current function is exited.

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Function DescriptionNo.

3-2-13

2AA

014 Checking clutch operation 2

DescriptionTurns individual clutches on and off.

PurposeTo check clutch operation.

Method1. Press the start key.2. Enter the number specified for the clutch to be checked with the

numeric keys. The bit on the display corresponding to the clutch beingturned on changes from 0 to 1.

Clutch Key Bit display

Paper feed clutch 0 0000 0001

Cassette paper feed clutch 3 1 0000 0010(lower special cassette)*

Cassette paper feed clutch 2 2 0000 0100(upper special cassette)*

Cassette paper feed clutch 1 3 0000 1000(upper special cassette)*

Bypass paper feed clutch 4 0001 0000

* Optional.

CompletionPress the all clear/reset key. The current function is exited.

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Function DescriptionNo.

3-2-14

2AA

016 Setting the folio width

DescriptionChanges the image area by setting the width of the folio paper used.

PurposeTo be set according to the width of the paper; when the setting is shorterthan the actual paper used, the right and left sides of the image are notprinted.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Folio width 200 – 220 mm 210 mm

2. Press the start key. The new value is set.

017 Setting the folio length

DescriptionChanges the image area by setting the length of the folio paper used.

PurposeTo be set according to the length of the paper; when the setting is shorterthan the actual paper used, the trailing edge of the image is not printed.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Folio length 330 – 356 mm 330 mm

2. Press the start key. The new value is set.

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Function DescriptionNo.

3-2-15

2AA

021 Adjusting the amount of slack in the paper of drawer 2

DescriptionAdjusts the amount of slack in the paper when drawer 2 (upper specialcassette, optional) is used.

PurposeUsed when paper from the upper special cassette is missing part of theimage or has an irregular image at the leading edge, or when paper isZ-folded.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Amount of slack in paper of 0 – 60 30 0.5 mmthe upper special cassette

2. Press the start key. The new value is set.

022 Adjusting the amount of slack in the paper of drawer 3

DescriptionAdjusts the amount of slack in the paper when drawer 3 (middle specialcassette, optional) is used.

PurposeUsed when paper from the middle special cassette is missing part of theimage or has an irregular image at the leading edge, or when paper isZ-folded.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Amount of slack in paper of 0 – 60 30 0.5 mmthe middle special cassette

2. Press the start key. The new value is set.

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Function DescriptionNo.

3-2-16

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023 Adjusting the amount of slack in the paper of drawer 4

DescriptionAdjusts the amount of slack in the paper when drawer 4 (lower specialcassette, optional) is used.

PurposeUsed when paper from the lower special cassette is missing part of theimage or has an irregular image at the leading edge, or when paper isZ-folded.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Amount of slack in paper of 0 – 60 30 0.5 mmthe lower special cassette

2. Press the start key. The new value is set.

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Function DescriptionNo.

3-2-17

2AA

026 Checking the switches on drawer 2

DescriptionDisplays the status of the switches on drawer 2 (upper special cassette,optional).

PurposeTo check the operation of the switches in the upper special cassette(optional).

Method1. Press the start key.2. Select the switch to be checked with the cursor up or down keys. The

status of the selected switch is displayed.

Display (switch name) Status

SIZE (cassette paper size switch 1/2/3/4) B: A3/11" × 17"5: B4/81/2" × 14"2: folio1: A4R/81/2" × 11"R4: B5RE: A4/81/2" × 11"6: A5R/51/2" × 81/2"7: B5

P.E (cassette paper switch) On, off

TRANSFER (cassette feed switch) On, off

COVER (cassette safety switch) On, off

DESK (special cassette presence/absencedetection signal) On, off

CompletionPress the all clear/reset key. The current function is exited.

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Function DescriptionNo.

3-2-18

2AA

027 Checking the switches on drawer 3

DescriptionDisplays the status of the switches on drawer 3 (middle special cassette,optional).

PurposeTo check the operation of the switches in the middle special cassette(optional).

Method1. Press the start key.2. Select the switch to be checked with the cursor up or down keys. The

status of the selected switch is displayed.

Display (switch name) Status

SIZE (cassette paper size switch 1/2/3/4) B: A3/11" × 17"5: B4/81/2" × 14"2: folio1: A4R/81/2" × 11"R4: B5RE: A4/81/2" × 11"6: A5R/51/2" × 81/2"7: B5

P.E (cassette paper switch) On, off

TRANSFER (cassette feed switch) On, off

COVER (cassette safety switch) On, off

DESK (special cassette presence/absencedetection signal) On, off

CompletionPress the all clear/reset key. The current function is exited.

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Function DescriptionNo.

3-2-19

2AA

028 Checking the switches on drawer 4

DescriptionDisplays the status of the switches on drawer 4 (lower special cassette,optional).

PurposeTo check the operation of the switches in the lower special cassette(optional).

Method1. Press the start key.2. Select the switch to be checked with the cursor up or down keys. The

status of the selected switch is displayed.

Display (switch name) Status

SIZE (cassette paper size switch 1/2/3/4) B: A3/11" × 17"5: B4/81/2" × 14"2: folio1: A4R/81/2" × 11"R4: B5RE: A4/81/2" × 11"6: A5R/51/2" × 81/2"7: B5

P.E (cassette paper switch) On, off

TRANSFER (cassette feed switch) On, off

COVER (cassette safety switch) On, off

DESK (special cassette presence/absencedetection signal) On, off

CompletionPress the all clear/reset key. The current function is exited.

Page 117: Ai1515FS-1

Function DescriptionNo.

3-2-20

2AA

030 Checking the operation of the cassette drive motor

DescriptionWith the special cassette (optional) attached, turns the cassette drivemotor and paper feed clutch on.

PurposeTo check the drive system of the special cassette.

MethodPress the start key. The cassette drive motor is turned on.

CompletionPress the all clear/reset key. The cassette drive motor turns off and thecurrent function is exited.

040 Setting the grid control voltage

DescriptionSets the grid control voltage.

PurposeUsed when the drum has been replaced.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Grid control voltage 0 – 255 245

2. Press the start key. The new value is set.

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Function DescriptionNo.

3-2-21

2AA

041 Setting the developing bias control voltage

DescriptionSets the developing bias control voltage.

PurposeUsed when image contrast is incorrect.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Developing bias0 – 255 205control voltage

2. Press the start key. The new value is set.

042 Adjusting the surface potential when copying postcards(effective only with 100 V specifications)

DescriptionSets the drum surface potential when postcards are fed from the bypasstable. The grid control voltage does not change when this setting ischanged.

PurposeUsed when the entire image is light or a background appears on the copyimage of postcards.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Grid control voltage 0 – 255 222

2. Press the start key. The new value is set.

Page 119: Ai1515FS-1

Function DescriptionNo.

3-2-22

2AA-1

051 Adjusting the toner control voltage

DescriptionChanges the toner control voltage which was set automatically afterreplacement (initialization) of the imaging unit.

PurposeUsed to reset data after the engine PCB is replaced. Change the datawhen a background appears on the copy image.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Set to the value for 051 in the own-status report output by runningfunction No. 000.

Description Setting range

Toner control voltage 0 – 255

2. Press the start key. The new value is set.

053 Displaying toner data

DescriptionDisplays the toner data in real time.

PurposeCheck the displayed data when a background appears on the copy image.

MethodPress the start key. The following items are shown.

CTRL:XXX

SENS:XXX TMP:XXX

CTRL: toner control voltage (V)SENS: toner sensor output voltage (V)TMP: machine inside temperature (°C)

CompletionPress the all clear/reset key. The current function is exited.

Page 120: Ai1515FS-1

Function DescriptionNo.

3-2-23

2AA

065 Resetting the waste toner tank overflow detection

DescriptionResets the waste toner tank overflow detection which is stored by themain PCB.

PurposeUsed after the waste toner tank is replaced.

MethodPress the start key. After resetting, “COMPLETED” is displayed.

CompletionPress the all clear/reset key. The current function is exited.

074 Adjusting the fixing control temperature

DescriptionSets the fixing control temperature.

PurposeUsed when a fixing problem occurs.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Fixing control 124 – 203163temperature (140 – 200°C)

2. Press the start key. The new value is set.

Page 121: Ai1515FS-1

Function DescriptionNo.

3-2-24

2AA

078 Resetting the fixing problem detection

DescriptionResets service call code C60 (fixing problem).

PurposeUsed after the cause of the fixing problem is eliminated.

MethodPress the start key. After resetting, “COMPLETED” is displayed.

CompletionPress the all clear/reset key. The current function is exited.

081 Adjusting the ISU gain

DescriptionDisplays the ISU gain data in real time.

PurposeDo not turn VR1 and VR2 on the engine PCB when running this mainte-nance item; otherwise the entire image appears too light or dark.

MethodPress the start key. The scanner moves to the shading position, theexposure lamp lights, and AGC processing starts. During AGC process-ing, ISU gain data are displayed at intervals of 200 ms. The displayed datachanges as follows when VR1 and VR2 are turned.

ODD: odd resister data (VR1)EVEN: even register data (VR2)

Turning VR1 and VR2 clockwise makes the entire image darker (the gaindata larger); turning them counterclockwise makes it lighter (the gain datasmaller).

CompletionPress the all clear/reset key. The AGC processing stops and the currentfunction is exited.

082 Adjusting the LSU printing start position in the main scanningdirection

AdjustmentSee page 3-3-25.

083 Adjusting the LSU printing end position in the main scanningdirection

AdjustmentSee page 3-3-25.

Page 122: Ai1515FS-1

Function DescriptionNo.

3-2-25

2AA

099 Adjusting home position with the DF

DescriptionAdjusts the scanner home position when the sheet-through DF is used.

PurposeDo not change the setting; otherwise, the light from the exposure lamp isblocked and image problems, including black lines appearing on theimage, may occur.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Home position 0 – 8 4 0.5 mm

2. Press the start key. The new value is set.

101 Adjusting the shading position

DescriptionAdjusts the scanner stop position in shading.

PurposeDo not change the setting; otherwise, image problems, including blacklines appearing on the image, may occur.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Shading position 0 – 10 5 1 mm

2. Press the start key. The new value is set.

Page 123: Ai1515FS-1

Function DescriptionNo.

3-2-26

2AA

104 Adjusting the magnification in the main scanning direction with theoriginal on the contact glass

AdjustmentSee page 3-3-24.

105 Adjusting the magnification in the main scanning direction with theoriginal fed from the DF

AdjustmentSee page 3-3-46.

106 Adjusting the magnification in the auxiliary scanning direction with theoriginal on the contact glass

AdjustmentSee page 3-3-24.

107 Adjusting the magnification in the auxiliary scanning direction with theoriginal fed from the DF

AdjustmentSee page 3-3-46.

Page 124: Ai1515FS-1

Function DescriptionNo.

3-2-27

2AA

108 Adjusting detection of the original width

DescriptionSets the criteria to be used in detecting each original width.

PurposeUsed when an original width is not detected correctly.

MethodPress the start key.

Setting1. Select an original width using the cursor down key and press the start

key. The current setting is displayed.

Display Original width

A5R > B5R A5 lengthwise, B5 lengthwise

B5R > A4R B5 lengthwise, A4 lengthwise

A4R > B5 A4 lengthwise, B5 widthwise

B5 > A4 B5 widthwise, A4 widthwise

STATE > LETTER 51/2" × 81/2", 81/2" × 11"

LETTER > LEDGER 81/2" × 11", 11" × 81/2"

E.g.: In “A5R > B5R”, the criterion for distinguishing the A5 lengthwisefrom the B5 lengthwise is set.

For the following original sizes, data for those with the same originalwidth are applied.

Folio: same as A4 lengthwiseB4: same as B5 widthwiseA3: same as A4 widthwise81/2" × 14": same as 81/2" × 11"11" × 17": same as 11" × 81/2"

2. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Width judging criteria 0 – 14 7 1 mm

3. Press the start key. The new value is set.

Page 125: Ai1515FS-1

Function DescriptionNo.

3-2-28

2AA

110 Adjusting the start position of image printing

AdjustmentSee page 3-3-8.

111 Adjusting the scanning start position of the original on the contactglass

AdjustmentSee page 3-3-22.

112 Adjusting the scanning start position of the original fed from the DF

AdjustmentSee page 3-3-44.

115 Adjusting the end position of image printing

AdjustmentSee page 3-3-9.

116 Adjusting the scanning end position of the original on the contactglass

AdjustmentSee page 3-3-23.

117 Adjusting the scanning end position of the original fed from the DF

AdjustmentSee page 3-3-45.

120 Adjusting the centerline of drawer 1

AdjustmentSee page 3-3-7.

Page 126: Ai1515FS-1

Function DescriptionNo.

3-2-29

2AA

121 Adjusting the centerline of drawer 2

DescriptionAdjusts the image centerline when paper is fed from the upper specialcassette (optional).

PurposeUsed if the centerline of the original does not agree with that of the copyimage when paper is fed from the upper special cassette.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Centerline of the upper 0 – 20 10 0.5 mmspecial cassette

2. Press the start key. The new value is set.

Page 127: Ai1515FS-1

Function DescriptionNo.

3-2-30

2AA

122 Adjusting the centerline of drawer 3

DescriptionAdjusts the image centerline when paper is fed from the middle specialcassette (optional).

PurposeUsed if the centerline of the original does not agree with that of the copyimage when paper is fed from the middle special cassette.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Centerline of the middle0 – 20 10 0.5 mmspecial cassette

2. Press the start key. The new value is set.

123 Adjusting the centerline of drawer 4

DescriptionAdjusts the image centerline when paper is fed from the lower specialcassette (optional).

PurposeUsed if the centerline of the original does not agree with that of the copyimage when paper is fed from the lower special cassette.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting rangeInitial Change invalue value per step

Centerline of the lower0 – 20 10 0.5 mmspecial cassette

2. Press the start key. The new value is set.

Page 128: Ai1515FS-1

Function DescriptionNo.

3-2-31

2AA

124 Adjusting the centerline of the bypass

MethodSee page 3-3-7.

126 Adjusting the centerline of the original on the contact glass

MethodSee page 3-3-21.

127 Adjusting the DF original centerline

AdjustmentSee page 3-3-43.

331 Testing the keys

DescriptionTypes out the keys on the operation panel in the specified order.

PurposeTo check the key function after replacing the operation unit.

Method1. Press the start key.2. Press the keys on the operation panel in the order shown on the

following pages to check key function. If the keys are enteredcorrectly, a click sounds and the corresponding indicators light up. Ifthe keys are not entered correctly, after abnormal noises from thekeys and a transmission completion beep are heard, the correct keynames are displayed.

3. After all the keys are entered, “OK” is displayed.

Page 129: Ai1515FS-1

Function DescriptionNo.

3-2-32

2AA

331 Order of pressing the keys(cont.) Note

It is not necessary to press the PC on-line key if the destination is set to“OEM4”.

Order ofKey Display Indicatorpressing

1 Function key FUNCTION2 PC on-line key ONLINE PC on-line indicator3 Preset R/E key PRESET4 Zoom-down key 50%5 Zoom-up key 200%6 Manual key AUTO7 Original select key ORIGINAL8 Paper size select key PAPER9 Sort copy key SORT10 Numeric key 1 111 Numeric key 2 212 Numeric key 3 313 Numeric key 4 414 Numeric key 5 515 Numeric key 6 616 Numeric key 7 717 Numeric key 8 818 Numeric key 9 919 Numeric key ∗ ∗20 Numeric key 0 021 Numeric key # #22 Half tone key RESOLUTION Half tone indicator23 Copy exposure DARK Copy exposure

adjustment key (darker) indicators24 Copy exposure LIGHT Copy exposure

adjustment key (lighter) indicators25 Stop/clear key STOP26 Start key START27 Copy/fax select key COPY/FAX Copy mode indicator

Fax mode indicator28 All clear/reset key RESET29 TAD key TAD TAD or memory

transmissionindicator

30 On-hook key CALL On-hook indicator31 Pause/redial key PAUSE32 Abbr./directory key ABBR

Page 130: Ai1515FS-1

Function DescriptionNo.

3-2-33

2AA

331(cont.) Order of

Key Display Indicatorpressing

33 One-touch key 1 ONE TOUCH 134 One-touch key 2 ONE TOUCH 235 One-touch key 3 ONE TOUCH 336 One-touch key 4 ONE TOUCH 437 One-touch key 5 ONE TOUCH 538 One-touch key 6 ONE TOUCH 639 One-touch key 7 ONE TOUCH 740 One-touch key 8 ONE TOUCH 841 One-touch key 9 ONE TOUCH 942 One-touch key 10 ONE TOUCH 1043 One-touch key 11 ONE TOUCH 1144 One-touch key 12 ONE TOUCH 1245 One-touch key 13 ONE TOUCH 1346 One-touch key 14 ONE TOUCH 1447 One-touch key 15 ONE TOUCH 1548 One-touch key 16 ONE TOUCH 1649 Memory Tx. key MEMORY TX TAD or memory

transmissionindicator

50 Broadcast key BROAD CAST51 Delayed Tx. key DELAYED TX52 Edit delayed Tx. key EDIT53 One-touch key 17 ONE TOUCH 1754 One-touch key 18 ONE TOUCH 1855 One-touch key 19 ONE TOUCH 1956 One-touch key 20 ONE TOUCH 2057 One-touch key 21 ONE TOUCH 2158 One-touch key 22 ONE TOUCH 2259 One-touch key 23 ONE TOUCH 2360 One-touch key 24 ONE TOUCH 2461 One-touch key 25 ONE TOUCH 2562 One-touch key 26 ONE TOUCH 2663 One-touch key 27 ONE TOUCH 2764 One-touch key 28 ONE TOUCH 2865 One-touch key 29 ONE TOUCH 2966 One-touch key 30 ONE TOUCH 3067 Print reports key PRINT REP68 Alternate display key ALTERNATE

Page 131: Ai1515FS-1

Function DescriptionNo.

3-2-34

2AA

332 Lighting all the indicators and display on the operation panel

DescriptionLights the indicators and message display on the operation panel.

PurposeUsed to check the indicators and display on the operation panel.

MethodPress the start key. All the indicators on the operation panel light, and allthe dots of the message display (LCD) light.

CompletionPress the all clear/reset key. The current function is exited.

337 Checking the operation of the DF motor

DescriptionTurns the DF motor on.

PurposeTo check the drive system of the sheet-through DF.

MethodPress the start key. The DF motor is turned on.

CompletionPress the all clear/reset key. The DF motor stops and the current functionis exited.

Page 132: Ai1515FS-1

Function DescriptionNo.

3-2-35

2AA

340 Outputting test patterns

DescriptionOutputs test patterns stored in the copier.

PurposeUsed to check performance after an image printing problem or the positionof the laser scanner unit is corrected.

Method1. Press the start key.2. Select A3/LED (11" × 17") or A4R/LET (81/2" × 11") for the original

size using the cursor up key.3. Select a paper source using the cursor down key.

Display Paper feed position

1 Drawer 1

2 Drawer 2 (optional)

3 Drawer 3 (optional)

4 Drawer 4 (optional)

5 Bypass table

4. Press the start key. A test pattern is output continuously in the setcopy modes.

Figure 3-2-2 Test pattern

CompletionPress the all clear/reset key. Test pattern output stops and the currentfunction is exited.

Page 133: Ai1515FS-1

Function DescriptionNo.

3-2-36

2AA

344 Outputting VTC patterns

DescriptionOutputs VTC patterns stored in the copier.

PurposeUsed to check for performance after an image printing problem is rectified.

Method1. Press the start key.2. Select a paper source using the cursor down key.

Display Paper feed position

1 Drawer 1

2 Drawer 2 (optional)

3 Drawer 3 (optional)

4 Drawer 4 (optional)

5 Bypass table

3. Press the start key. A VTC pattern is output continuously.

Figure 3-2-3 VTC pattern

CompletionPress the all clear/reset key. VTC pattern output stops and the currentfunction is exited.

Page 134: Ai1515FS-1

Function DescriptionNo.

3-2-37

2AA

350 Setting the copy count for waste toner tank replacement

DescriptionSets the number of sheets of paper to be handled by one waste tonertank.

PurposeUsed to change the time of replacing the waste toner tank.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Copy count 0 – 255 60

The set value is converted into the copy count for waste toner tankreplacement as follows:

Set value × 1000 (copies).

E.g.: When the set value is 250, the copy count for waste tonerreplacement is 250000.

When the set value is 0, the copy count is 1000, the same aswhen the set value is 1.

2. Press the start key. The new value is set.

Page 135: Ai1515FS-1

Function DescriptionNo.

3-2-38

2AA

353 Setting the copy limit after the waste toner tank overflow detection

DescriptionSets the number of sheets of paper that can be copied after waste tonertank overflow is detected.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Copy limit 0 – 60 60

The set value is converted into the copy limit as follows:

Set value × 5 (copies).

E.g.: When the set value is 60, the copy limit is 300.

When the set value is 0, copying is disabled as soon as thewaste toner tank overflow is detected.

2. Press the start key. The new value is set.

354 Checking and clearing the DF original count

DescriptionChecks, changes or clears the original feed count of the sheet-throughDF.

PurposeUsed to check the time for replacing maintenance parts.

Method1. Press the start key.2. Select either the single counter or the double counter using the cursor

down key and press the start key. The selected count is displayed.SGL: single counterDBL: double counter

Setting• To change the count1. Enter the count (6 digits) using the numeric keys.

• To clear the count1. Enter “000000” using the numeric keys.

2. Press the start key. The new count is set and the current function isexited. To cancel the count change, press the all clear/reset key.

Page 136: Ai1515FS-1

Function DescriptionNo.

3-2-39

2AA

355 Checking and clearing the scan count

DescriptionChecks, changes or clears the scan count.

PurposeUsed to check the time for replacing maintenance parts.

Method1. Press the start key.2. Select either the single counter or the double counter using the cursor

down key and press the start key. The selected counter count isdisplayed.

SGL: single counterDBL: double counter

Setting• To change the count1. Enter the count (6 digits) using the numeric keys.

• To clear the count1. Enter “000000” using the numeric keys.

2. Press the start key. The new count is set and the current function isexited. To cancel the count change, press the all clear/reset key.

356 Checking and clearing the printer count

DescriptionChecks, changes or clears the printing count of the printer.

PurposeUsed to check the time for replacing maintenance parts.

Method1. Press the start key.2. Select either the single counter or the double counter using the cursor

down key and press the start key. The selected count is displayed.SGL: single counterDBL: double counter

Setting• To change the count1. Enter the count (6 digits) using the numeric keys.

• To clear the count1. Enter “000000” using the numeric keys.

2. Press the start key. The new count is set and the current function isexited. To cancel the count change, press the all clear/reset key.

Page 137: Ai1515FS-1

Function DescriptionNo.

3-2-40

2AA

363 Checking and clearing the IU developing count

DescriptionChecks, changes or clears the developing count of the imaging unit. Whenreplacing the imaging unit, the developing count is automatically cleared.

PurposeUsed to check the time for replacing maintenance parts.

MethodPress the start key. The current count is displayed.

Setting• To change the count1. Enter the count (5 digits) using the numeric keys.

• To clear the count1. Enter “00000” using the numeric keys.

2. Press the start key. The new count is set and the current function isexited. To cancel the count change, press the all clear/reset key.

364 Checking and clearing the waste toner tank count

DescriptionChecks, changes or clears the count of the waste toner tank.

PurposeUsed when the waste toner tank is replaced.

MethodPress the start key. The current count is displayed.

Setting• To change the count1. Enter the count (6 digits) using the numeric keys.

• To clear the count1. Enter “000000” using the numeric keys.

2. Press the start key. The new count is set and the current function isexited. To cancel the count change, press the all clear/reset key.

Page 138: Ai1515FS-1

Function DescriptionNo.

3-2-41

2AA

365 Entering the service telephone No.

DescriptionRegisters or deletes the service telephone No. shown when a service callcode is triggered.

PurposeTo set the telephone number for a service call when installing themachine.

MethodPress the start key. If the telephone No. has already been registered, thecurrent number is displayed.

Setting• To register the telephone number1. Enter the telephone number using the numeric keys. A maximum of

32 digits can be entered. To correct the entered number, press thestop/clear key to clear it.

• To delete the telephone number1. Press the stop/clear key. To cancel deletion of the telephone number,

press the stop/clear key again.

2. Press the start key. The telephone number is registered or deletedand the current function is exited.

367 Displaying the ROM version

DescriptionDisplays the ROM version of the main PCB.

PurposeUsed to check the ROM version of the main PCB.

MethodPress the start key. The ROM version is displayed.

ROM VERSION

Ver 1.00

CompletionPress the all clear/reset key. The current function is exited.

Page 139: Ai1515FS-1

Function DescriptionNo.

3-2-42

2AA

368 Displaying the engine ROM version

DescriptionDisplays the ROM version of the engine PCB.

PurposeUsed to check the ROM version of the engine PCB.

MethodPress the start key. The ROM version is displayed.

ENGINE ROM VERSION

Ver 1.00

CompletionPress the all clear/reset key. The current function is exited.

370 Switching between double and single counts

DescriptionSwitches the developing count method of the imaging unit.

PurposeTo be set according to user (copy service provider) request.

MethodPress the start key. The current counting system is displayed.

DOUBLE/SINGLE CNT:1

1:DOUBLE 2:SINGLE

Setting1. Enter 1 or 2 using the numeric keys to switch the counting system.

Display Counting system

1: DOUBLE Double counts for A3/11" × 17" only

2: SINGLE Single counts for all sizes

2. Press the start key.

Page 140: Ai1515FS-1

Function DescriptionNo.

3-2-43

2AA

371 Setting auto start

DescriptionTurns the auto start function on or off.

PurposeNo change from the factory default of 1 is necessary. To prevent prob-lems, change the setting to 2.

MethodPress the start key. The current setting is displayed.

COPY AUTO START:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to switch auto start on or off.

Display Counting system

1: ON Auto start on

2: OFF Auto start off

2. Press the start key.

372 Setting auto clear time

DescriptionSets the time to return to the initial setting after copying is completed.

PurposeTo be set to a comparatively long time for continuous copying at the samesettings.

MethodPress the start key. The current setting is displayed.

Setting1. Change the settings using the numeric keys.

Description Setting range Initial valueChange in

value per step

Auto clear time 0 – 9 2 30 s

The set value is converted to the auto clear time as follows:

Set value × 30 (s).

E.g.: When the set value is 3, the auto clear time is 90 s. When thevalue is set to 0, auto clear is canceled.

2. Press the start key. The new value is set.

Page 141: Ai1515FS-1

Function DescriptionNo.

3-2-44

2AA

373 Setting auto preheat time

DescriptionSets the time to enter preheat/energy saver mode after copying iscompleted.

PurposeWhen the copier is in frequent use, increase the value to enable copyingpromptly without the recovery time from preheating; when the copier is notin frequent use, decrease the value to save energy.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Change invalue per step

Auto preheat time 0 – 9 3 5 min.

The set value is converted to the auto preheat/energy saver time asfollows:

Set value × 5 (min.).

E.g.: When the set value is 3, the auto preheat time is 15 min. Whenthe value is 0, auto preheat is canceled.

2. Press the start key. The new value is set.

Page 142: Ai1515FS-1

Function DescriptionNo.

3-2-45

2AA

374 Setting auto shutoff time

DescriptionSets the time to enter shutoff (energy saving) mode after copying iscompleted.

PurposeUsed to save energy when the copier is not in frequent use, by decreasingthe value.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial valueChange in

value per step

Auto shutoff time 0 – 24 6 5 min.

The set value is converted to the auto shutoff time as follows:

Set value × 5 (min.).

E.g.: When the set value is 4, the auto shutoff time is 20 min. Whenthe value is 0, auto shutoff is canceled.

2. Press the start key. The new value is set.

Page 143: Ai1515FS-1

Function DescriptionNo.

3-2-46

2AA

378 Setting operation under the toner empty condition

DescriptionSwitches between single and continuous copies under the toner emptycondition.

PurposeTo be set by the user based on how frequently continuous or single copiesare made.

MethodPress the start key. The current setting is displayed.

T.E ACTION:1

1:STOP 2:CONT

Setting1. Enter 1 or 2 using the numeric keys to switch between single and

continuous copies.

Display Operation

1: STOP Single copies

2: CONT Continuous copies

2. Press the start key.

Page 144: Ai1515FS-1

Function DescriptionNo.

3-2-47

2AA

389 Selecting if multiple copying is acceptable in memory copy mode

DescriptionSets if multiple copying is acceptable for a machine with less than 10 MBof bitmap memory when the machine is used in memory copy mode andpaper is fed from the DF. If set, multiple copying is possible but resolutiondeteriorates.For a machine with 10 MB of bitmap memory, multiple copying is alwaysacceptable, regardless of the setting.

PurposeSet to 1 if multiple copying, regardless of image quality, is required.

MethodPress the start key. The current setting is displayed.

MORE NUMBER COPIES :1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Counting system

1: ON Multiple copying is acceptable.

2: OFF Multiple copying is not acceptable.

2. Press the start key. The value is set.

Page 145: Ai1515FS-1

Function DescriptionNo.

3-2-48

2AA

390 Initializing memory 1

DescriptionWrites the backup data of the main PCB to the engine PCB.

PurposeUsed after replacing the engine PCB.

Method1. Press the start key. The memory is initialized.2. After initialization, “COMPLETED” is displayed.

CompletionPress the all clear/reset key. The current function is exited.

391 Initializing memory 2

DescriptionWrites the backup data of the engine PCB to the main PCB.

PurposeUsed after replacing the main PCB.

Method1. Press the start key. The memory is initialized.2. After initialization, “COMPLETED” is displayed.

CompletionPress the all clear/reset key. The current function is exited.

400 Test copy mode

DescriptionExecutes normal copying in maintenance mode.

PurposeUsed to make test copies during adjustment in maintenance mode.

Method1. Press the start key. Test copy mode is set.2. Set an original on the contact glass or DF and make test copies. The

preset number of copies, original and paper sizes, and magnificationratio are displayed.

CompletionPress the all clear/reset key. Test copy mode is exited and the screen toset the function No. appears.

Page 146: Ai1515FS-1

Function DescriptionNo.

3-2-49

2AA

415 Setting the copy density level

DescriptionAdjust the copy density.

PurposeDo not change the setting; otherwise, the entire image may be madelighter or darker and resolution may be lowered.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Copy density level 0 – 255 184

Increasing the value darkens the copy image; decreasing the valuelightens the image.

2. Press the start key. The value is set.

420 Adjusting white level

DescriptionSets the reference value for the white level that is used to detect the sizeof an original (on the original table) in the main scanning direction.

PurposeUsed when the size of an original (on the original table) in the maindirection is not detected correctly.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

White level reference 0 – 255 180

2. Press the start key. The value is set.

Page 147: Ai1515FS-1

Function DescriptionNo.

3-2-50

2AA

601 Initializing all data

DescriptionInitializes software switches for each destination and OEM, and all thedata in SRAM. It is not necessary to carry out this function in the field.

PurposeUsed to initialize the all data.

Method1. Press the start key. The destination code input display is shown.

Default: USA: 181Europe: 004

There is no operation necessary on this screen.

INI. ALL DATA

COUNTRY CODE:000

2. Press the start key. The OEM code input display is shown.Default: 000There is no operation necessary on this screen.

INI. ALL DATA

OEM CODE:000

3. Press the start key. Data initialization starts. To cancel data initializa-tion, press the all clear/reset key.

4. After data initialization, the entered destination and OEM codes aredisplayed, and the ROM version is displayed after two seconds.

INI. ALL DATA

COMPLETED 000 000

INI. ALL DATA

COMPLETED V1.00

Page 148: Ai1515FS-1

Function DescriptionNo.

3-2-51

2AA

602 Initializing permanent data

DescriptionInitializes data other than software switches for each destination andOEM; and settings, registrations, counts and machine data in SRAM.

PurposeUsed when upgrading firmware in the FLASH ROM (main PCB).

Method1. Press the start key. The destination code input display is shown.

Default: USA: 181Europe: 004

There is no operation necessary on this screen.

INI. KEEP DATA

COUNTRY CODE:000

2. Press the start key. The OEM code input display is shown.Default: 000There is no operation necessary on this screen.

INI. KEEP DATA

OEM CODE:000

3. Press the start key. Data initialization starts. To cancel data initializa-tion, press the all clear/reset key.

4. After data initialization, the entered destination and OEM codes aredisplayed, and the ROM version is displayed after two seconds.

INI. KEEP DATA

COMPLETED 000 000

INI. KEEP DATA

COMPLETED V1.00

Page 149: Ai1515FS-1

Function DescriptionNo.

3-2-52

2AA

603 Setting factory defaults

DescriptionInitializes data (other than software switches for each destination andOEM, and machine data in SRAM) to the factory defaults .

PurposeUsed to initialize the above data to the factory defaults.

Method1. Press the start key. Data initialization starts. To cancel data initializa-

tion, press the all clear/reset key.2. After data initialization, the entered destination and OEM codes are

displayed, and the ROM version is displayed after two seconds.

INI. SHIP DATA

COMPLETED 000 000

INI. SHIP DATA

COMPLETED V1.00

Page 150: Ai1515FS-1

Function DescriptionNo.

3-2-53

2AA

604 Initializing the main PCB (MFP)

DescriptionWrites backup data of the engine PCB to the main PCB after initializingthe main PCB for each destination and OEM. Initializes the image memoryat the same time.

PurposeUsed after replacing the main PCB.

Method1. Press the start key. The destination code input display is shown.

Default: USA: 181Europe: 004

There is no operation necessary on this screen.

INI. MFP DATA

COUNTRY CODE:000

2. Press the start key. The OEM code input display is shown.Default: 000There is no operation necessary on this screen.

INI. MFP DATA

OEM CODE:000

3. Press the start key. Data initialization starts. To cancel data initializa-tion, press the all clear/reset key.

4. After data initialization, the entered destination and OEM codes aredisplayed, and the ROM version is displayed after two seconds.

INI. MFP DATA

COMPLETED 000 000

INI. MFP DATA

COMPLETED V1.00

Page 151: Ai1515FS-1

Function DescriptionNo.

3-2-54

2AA

606 Initializing the administration password

DescriptionInitializes the administration password to the factory default, 6482.

PurposeUsed if the administration password that was changed has been forgotten.

Method1. Press the start key. Initialization of the administration password starts.

To cancel initialization, press the all clear/reset key.2. When initialized, “COMPLETED” is displayed.

CompletionPress the all clear/reset key. The current function is exited.

607 Initializing the confidential box ID

DescriptionInitializes the confidential box ID to the default, 0000.

PurposeUsed if the confidential box ID that was changed has been forgotten.

Method1. Press the start key. Initialization of the confidential box ID starts. To

cancel initialization, press the all clear/reset key.2. When initialized, “COMPLETED” is displayed.

CompletionPress the all clear/reset key. The current function is exited.

620 Setting the self telephone number

DescriptionRegisters or deletes the self telephone number.

PurposeTo be set when installing a machine.

MethodPress the start key. If a telephone number is already registered, thecurrent number is displayed.

Setting• To register the telephone number:1. Enter the telephone number using the numeric keys.

Up to 32 digits can be entered.To correct the entered number, reset it by pressing the stop/clear key.

• To delete the telephone number:1. Press the stop/clear key. To cancel deletion of the telephone number,

press the stop/clear key again.

2. Press the start key. The telephone number is registered or deletedand the current function is exited.

Page 152: Ai1515FS-1

Function DescriptionNo.

3-2-55

2AA

621 Setting a telephone line

DescriptionSetting the type of a telephone line.

PurposeTo be set when installing a machine.

MethodPress the start key. The current setting is displayed.

REG LINE TYPE :1

1:DTMF 2:10 3:20

Setting1. Change the setting using the numeric keys.

Display Description

1: DTMF DTMF

2: 10 10 PPS

3: 20 20 PPS

2. Press the start key. The value is set.

622 Setting the number of rings in fax/telephone auto select mode

DescriptionSets the number of rings before switching to fax in fax/telephone autoselect mode.

PurposeAccording to user request, to increase or decrease the time required toswitch to a fax.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

Number of fax/telephone rings 0 – 15

When set to 0, a fax is selected immediately after receiving a ringtone.

2. Press the start key. The value is set.

Page 153: Ai1515FS-1

Function DescriptionNo.

3-2-56

2AA

623 Setting remote diagnostic transmission

DescriptionSelects if remote diagnostic transmission is performed.

PurposeTo perform remote diagnostic transmission.

MethodPress the start key. The current setting is displayed.

REMOTE DIAG:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to select if remote diagnostic

transmission is performed.

Display Description

1: ON Performs remote diagnostic transmission.

2: OFF Does not perform remote diagnostic transmission.

2. Press the start key. The value is set.

634 Resetting the transmission history

DescriptionResets all the transmission history, such as the activity report, error list,action list, setting list and document numbers.

PurposeUsed when reset of the transmission history is requested by the user.

Method1. Press the start key. Reset of the transmission starts. To cancel

resetting, press the all clear/reset key.2. When reset, “COMPLETED” is displayed.

CompletionPress the all clear/reset key. The current function is exited.

Page 154: Ai1515FS-1

Function DescriptionNo.

3-2-57

2AA

637 Setting the number of lines to be ignored when receiving a fax at100% magnification

DescriptionSets the maximum number of lines to be ignored if the received datavolume exceeds the recording capacity when recording the data at 100%magnification. If the number of exceed lines is below the setting, thoselines are ignored. If more than the setting, they are recorded on the nextpage.

PurposeIncrease the setting when the blank second page is received, anddecrease it when the received image does not include the entire transmit-ted data.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial valueChange in

value per step

Lines to be0 – 22 3 6 linesignored

2. Press the start key. The value is set.

Page 155: Ai1515FS-1

Function DescriptionNo.

3-2-58

2AA

638 Setting the number of lines to be ignored when receiving a fax inauto reduction mode

DescriptionSets the maximum number of lines to be ignored if the received datavolume exceeds the recording capacity when the data is recorded in autoreduction mode. If the number of exceeded lines is below the setting,those lines are ignored. If over the setting, the entire data on a page isfurther reduced so that it can be recorded on the same page.

PurposeIncrease the setting if a page received in reduction mode is over-reducedand too much trailing edge margin is left. Decrease it if the received imagedoes not include the entire transmitted data.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial valueChange in

value per step

Number of lines0 – 22 3 6 linesto be ignored

2. Press the start key. The value is set.

Page 156: Ai1515FS-1

Function DescriptionNo.

3-2-59

2AA

639 Setting the number of lines to be ignored when receiving a fax(A4R, letter) in auto reduction mode

DescriptionSets the maximum number of lines to be ignored if the received datavolume exceeds the recording capacity when the data is recorded in autoreduction mode onto A4R or letter-size paper under the conditions below.If the number of exceeded lines is below the setting, those lines areignored. If over the setting, the entire data on a page is further reduced sothat it can be recorded on the same page.• With A4R present and folio absent in the drawers• With letter-size paper present and legal-size paper absent in the drawers

PurposeIncrease the setting if a page received in reduction mode is over-reducedand too much trailing edge margin is left. Decrease it if the received imagedoes not include the entire transmitted data.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial valueChange in

value per step

Lines to be0 – 22 3 6 linesignored

2. Press the start key. The value is set.

Page 157: Ai1515FS-1

Function DescriptionNo.

3-2-60

2AA

640 Setting how to proceed when memory becomes full during memorytransmission

DescriptionSets how to proceed when memory becomes full during memory transmis-sion.

PurposeTo select between user selection for whether to send only stored data orto cancel transmission user selection, and automatic transmissioncancellation.

MethodPress the start key. The current setting is displayed.

MEMORY FULL :1

1:CONT 2:STOP

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: CONT Whether to continue memory transmission or to clear thememory can be selected by the user.

2: STOP Memory is forcibly cleared.

2. Press the start key. The value is set.

Page 158: Ai1515FS-1

Function DescriptionNo.

3-2-61

2AA

641 Setting an alarm when reception is completed

DescriptionSelects if an alarm rings when reception is completed.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

FINISH ALARM:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON An alarm rings.

2: OFF An alarm does not ring.

2. Press the start key. The value is set.

642 Setting the conditions under which an error indicator turns off

DescriptionSets conditions under which an error indicator turns off.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

ALARM TURN OFF:1

1:RESET 2:COMM

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: RESET An error indicator turns off only when the all clear/resetkey is pressed.

2: COMM An error indicator turns off when any key is pressed, anoriginal is inserted or the next transmission is started.

2. Press the start key. The value is set.

Page 159: Ai1515FS-1

Function DescriptionNo.

3-2-62

2AA

643 Selecting if auto reduction in the auxiliary direction is performed

DescriptionSelects if auto reduction in the auxiliary direction is performed whenreceiving or copying a long document.

PurposeSet to 2 when reception of a long document at 100% magnification isrequested.

MethodPress the start key. The current setting is displayed.

AUTO REDUCE:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON Auto reduction is performed if the received document islonger than the fax paper.

2: OFF Auto reduction is not performed.

2. Press the start key. The value is set.

Page 160: Ai1515FS-1

Function DescriptionNo.

3-2-63

2AA

644 Setting the date format

DescriptionSelects the date format on the respective reports and sender’s informationrecord.

PurposeTo be set according to user request or respective local date notationcustoms.

MethodPress the start key. The current setting is displayed.

DATE PATTERN:1

1:YMD 2:MDY 3:DMY

Setting1. Change the setting using the numeric keys.

Display Order

1: YMD Year/month/day

2: MDY Month/day/year

3: DMY Day/month/year

2. Press the start key. The value is set.

Page 161: Ai1515FS-1

Function DescriptionNo.

3-2-64

2AA

645 Setting addition of an image to the report

DescriptionSelects if an image is added to the communication report.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

ADD IMAGE:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON Image added.

2: OFF Image not added.

2. Press the start key. The value is set.

646 Setting the error report output conditions (display format)

DescriptionSelects the format of the transmission report when a transmission erroroccurs.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

ERROR CODE:1

1:WORDS 2:CODE 3:MIX

Setting1. Change the setting using the numeric keys.

Display Description

1: WORDS Records an error message (BUSY, OK, ERROR or STOP).

2: CODE Records a six-digit error code.

3: MIX Records either an error message or code.

2. Press the start key. The value is set.

Page 162: Ai1515FS-1

Function DescriptionNo.

3-2-65

2AA

647 Setting the line-monitoring period

DescriptionSets the period to monitor the line.

PurposeAccording to user request, select whether or not to monitor the line via aspeaker during image reception.

MethodPress the start key. The current setting is displayed.

MONITOR PERIOD:1

1:END 2:DIS

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: END Until transmission is completed.

2: DIS After dialing is completed until reception of a DIS signal.

2. Press the start key. The value is set.

648 Setting the mode for remote switching

DescriptionSets the signal detection method for remote switching.

PurposeTo change the setting according to the type of telephone connected to themachine.

MethodPress the start key. The current setting is displayed.

REMOTE MODE:1

1:ONE 2:CONT

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ONE One-shot detection

2: CONT Continuous detection

2. Press the start key. The value is set.

Page 163: Ai1515FS-1

Function DescriptionNo.

3-2-66

2AA

649 Setting if the image scanning quality in fax mode is initialized

DescriptionSelect if the resolution is to be initialized when fax operation is complete.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

RESO. LOCK(FAX):1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON Resolution is initialized.

2: OFF Resolution is not initialized.

2. Press the start key. The value is set.

650 Initializing the scanning density in fax mode

DescriptionSets if the scanning density is initialized when fax operation is complete.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

DENS. LOCK(FAX):1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON Density is initialized.

2: OFF Density is not initialized.

2. Press the start key. The value is set.

Page 164: Ai1515FS-1

Function DescriptionNo.

3-2-67

2AA

659 Setting the number of lines to be ignored in rotation mode

DescriptionSets the maximum number of lines to be ignored when the received datavolume exceeds capacity in rotation mode. When the number of theexceeded lines is below the setting, those lines are ignored and theremaining data only is received. If over the setting, reception in rotationmode is disabled.

PurposeIncrease the setting if reception in rotation mode is disabled. However, thiscan result in partially missing transmission data on the received image.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Number of lines to beignored in the auxiliary 0 – 255 3direction

2. Press the start key. The value is set.

660 Setting the fax image scanning quality

DescriptionSets the initial condition of fax image scanning quality (resolution).

PurposeSet to the resolution that is most frequently used by the user.

MethodPress the start key. The current setting is displayed.

FAX RESOLUTION:1

1:S 2:F 3:SF 4:UF

Setting1. Change the setting using the numeric keys.

Display Description

1: S Normal

2: F Fine

3: SF Super fine

4: UF Ultra fine

2. Press the start key. The value is set.

Page 165: Ai1515FS-1

Function DescriptionNo.

3-2-68

2AA

661 Setting fax/copy priority mode

DescriptionSelects whether fax or copy mode is on standby after completing operation.

PurposeTo select the mode that is used more frequently by the user.

MethodPress the start key. The current setting is displayed.

FAX/COPY:1

1:FAX 2:COPY

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: FAX Fax mode is selected when operation is complete.

2: COPY Copy mode is selected when operation is complete.

2. Press the start key. The value is set.

680 Setting the auto redialing interval

DescriptionSets the auto redialing interval.

PurposeTo change the setting to prevent the following problems: a fax may not besent if the interval is too short, and it takes too much time to completetransmission if the interval is too long.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

Redialing interval 1 – 9 min.

2. Press the start key. The value is set.

Page 166: Ai1515FS-1

Function DescriptionNo.

3-2-69

2AA

681 Setting the number of times of auto redialing

DescriptionSets the number of times of auto redialing.

PurposeUsed to prevent an error code U00000 or error message “BUSY” fromappearing frequently by increasing the setting.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

Number of redialing 0 – 9

When set to 0, no redialing is performed.

2. Press the start key. The value is set.

682 Setting the method to process errors

DescriptionSelects if transmission is to be treated as in error if a RTN or PIN signal isreceived. If it is treated as in error, an alarm sounds and a transmissionreport is output.

PurposeTo be set according to user request.

MethodPress the start key. The current setting is displayed.

ERROR DEALING:1

1:OK 2:ERROR

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: OK Transmission is not treated as in error.

2: ERROR Transmission is treated as in error.

2. Press the start key. The value is set.

Page 167: Ai1515FS-1

Function DescriptionNo.

3-2-70

2AA

685 Setting the number of times of DIS signal reception

DescriptionSets the number of times to receive the DIS signal to once or twice.

PurposeUsed as one of the correction measures for transmission errors and otherproblems.

MethodPress the start key. The current setting is displayed.

DIS RESPONSE:1

1:ONCE 2:TWICE

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ONCE Responds to the first signal.

2: TWICE Responds to the second signal.

2. Press the start key. The value is set.

686 Setting the reference for RTN signal output

DescriptionSets the error line rate as the reference for RTN signal output.

PurposeTo increase the setting if an image cannot be received correctly.

MethodPress the start key. The current setting is displayed.

RTN THRESHOLD:1

1:5 2:10 3:15 4:20

Setting1. Change the setting using the numeric keys.

Display Description

1: 5 Error line rate of 5%

2: 10 Error line rate of 10%

3: 15 Error line rate of 15%

4: 20 Error line rate of 20%

2. Press the start key. The value is set.

Page 168: Ai1515FS-1

Function DescriptionNo.

3-2-71

2AA

687 Setting the waiting period to prevent echo problem at the sender

DescriptionSets the period before a DCS signal is sent after a DIS is received.

PurposeUsed when problems due to echoes at the sender occur.

MethodPress the start key. The current setting is displayed.

TX ECHO CORRECT:1

1:500 2:200

Setting1. Enter 1 or 2 using the numeric keys.

Display Description

1: 500 Sends a DCS 500 ms after receiving a DIS.

2: 200 Sends a DCS 200 ms after receiving a DIS.

2. Press the start key. The value is set.

688 Setting the waiting period to prevent echo problem at the receiver

DescriptionSets the period before an NSF, CSI or DIS signal is sent after a CEDsignal is received.

PurposeUsed when problems due to echoes at the receiver occur.

MethodPress the start key. The current setting is displayed.

RX ECHO CORRECT:1

1:500 2:75

Setting1. Enter 1 or 2 using the numeric keys.

Display Description

1: 500 Sends an NSF, CSI or DIS signal 500 ms after a CEDsignal is received.

2: 75 Sends an NSF, CSI or DIS signal 75 ms after a CEDsignal is received.

2. Press the start key. The value is set.

Page 169: Ai1515FS-1

Function DescriptionNo.

3-2-72

2AA

689 Setting the communication starting speed

DescriptionSets the initial communication speed when starting transmission. Whenthe destination unit has V.34 capability, V.34 is selected for transmission,regardless of this setting.

PurposeTo be set when installing the machine.

MethodPress the start key. The current setting is displayed.

TX SPEED:1

1:144 2:96 3:48 4:24

Setting1. Change the setting using the numeric keys.

Display Description

1: 144 V.17, 14400 bps

2: 96 V.17, 9600 bps

3: 48 V.27ter, 4800 bps

4: 24 V.27ter, 2400 bps

2. Press the start key. The value is set.

Page 170: Ai1515FS-1

Function DescriptionNo.

3-2-73

2AA

690 Setting the reception speed

DescriptionSets the reception speed that the sender is informed of using the DIS orNSF signal. When the destination unit has V.34 capability, V.34 isselected, regardless of the setting.

PurposeTo be set when installing the machine.

MethodPress the start key. The current setting is displayed.

RX SPEED:1

1:144 2:96 3:48 4:24

Setting1. Change the setting using the numeric keys.

Display Description

1: 144 V.17, V.33, V.29, V.27ter

2: 96 V.29, V.27ter

3: 48 V.27ter

4: 24 V.27ter (fallback only)

2. Press the start key. The value is set.

Page 171: Ai1515FS-1

Function DescriptionNo.

3-2-74

2AA

691 Setting no-ring reception when using the F network

DescriptionSets if no-ring reception (a fax is received without the machine ringing) isin use.

PurposeAccording to user request, select ring or no-ring reception when using theF network.Note that the F network is available only in Japan and no setting isnecessary for other destinations.

MethodPress the start key. The current setting is displayed.

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description Initial value

1: ON No-ring reception is available.2

2: OFF No-ring reception is not available.

2. Press the start key. The value is set.

692 Setting transmission intervals

DescriptionSets the minimum time required for connection to the line for the nexttransmission after the previous transmission was completed.

PurposeTo change the setting if transmission problems occur during multi-transmission, such as broadcasting and polling transmission, or reservedtransmission.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Display Description

1: 10 10 s

2: 30 30 s

3: 70 70 s

4: 120 120 s

2. Press the start key. The value is set.

Page 172: Ai1515FS-1

Function DescriptionNo.

3-2-75

2AA

693 Setting if V.34 transmission is acceptable

DescriptionSelect if transmission by V.34 is acceptable.

PurposeDepending on the quality of the line to be used, change the setting to 2 ifany problems occur during transmission.

MethodPress the start key. The current setting is displayed.

Setting1. Enter 1 or 2 using the numeric key to change the setting.

Display Description

1: ON V.34 transmission is acceptable.

2: OFF V.34 transmission is inhibited.

2. Press the start key. The value is set.

700 Setting ECM transmission

DescriptionSelects if ECM transmission is available.

PurposeTo be set to OFF when reduction of transmission costs is of higher prioritythan image quality.

MethodPress the start key. The current setting is displayed.

ECM TX:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON ECM transmission is available.

2: OFF ECM transmission is not available.

2. Press the start key. The value is set.

Page 173: Ai1515FS-1

Function DescriptionNo.

3-2-76

2AA

701 Setting ECM reception

DescriptionSelects if ECM reception is available.

PurposeTo be set to OFF when reduction of transmission costs is of higher prioritythan image quality.

MethodPress the start key. The current setting is displayed.

ECM RX:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON ECM reception is available.

2: OFF ECM reception is not available.

2. Press the start key. The value is set.

702 Setting the criteria for a TCF signal 1

DescriptionSets the maximum number of error bytes acceptable when judging a TCFsignal.

PurposeUsed as one of the correction measures for an error code U01143 andother problems.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

Number of errors as a criterion for a TCF0 – 255signal

2. Press the start key. The value is set.

Page 174: Ai1515FS-1

Function DescriptionNo.

3-2-77

2AA-1

703 Setting frequency of the CED signal

DescriptionSets frequency of the CED signal.

PurposeNo change from the factory default is necessary.

MethodPress the start key. The current setting is displayed.

CED FREQENCY:1

1:2100 2:1100

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: 2100 2100 Hz

2: 1100 1100 Hz

2. Press the start key. The value is set.

704 Setting the criteria for a TCF signal 2

DescriptionSets the signal checking time as a criterion for a received TCF signal.

PurposeUsed as one of the correction measures for an error code U01143 andother problems.

MethodPress the start key. The current setting is displayed.

Setting1. Enter 1 or 2 using the numeric key to change the setting.

Display Description

1: LONG Checks for 1.2 s.

2: SHORT Checks for 1.0 s.

2. Press the start key. The value is set.

Page 175: Ai1515FS-1

Function DescriptionNo.

3-2-78

2AA-1

3-2-77-1

705 Setting the reception of short protocol transmission

DescriptionSelects if receiving or ignoring transmission using short protocol.

PurposeIf short protocol transmission is received when an auto switching device isattached to the machine, communication problems, including autoswitching inability, sometimes occur. Select the setting to ignore shortprotocol transmission to prevent such problems.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Display Description

1: ON Receives short protocol transmission.

2: OFF Ignores short protocol transmission.

2. Press the start key. The value is set.

Page 176: Ai1515FS-1

Function DescriptionNo.

3-2-78

2AA

710 Setting the T0 time-out time

DescriptionSets the time before detecting a DIS after a dialing signal is sent.

PurposeDepending on the quality of a exchange, or when the auto select functionis selected at the destination unit, a line can be disconnected due to T0time-out. Change the setting to prevent this problem.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

T0 time-out time 30 – 90 s

2. Press the start key. The value is set.

711 Setting the one-shot detection time for remote switching

DescriptionSets the detection time when one-shot detection is selected for remoteswitching.

PurposeTo change the setting if malfunction occurs due to external noise duringremote switching.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

One-shot detection time for remote switching 0 – 255 ms

2. Press the start key. The value is set.

Page 177: Ai1515FS-1

Function DescriptionNo.

3-2-79

2AA

712 Setting the continuous detection time for remote switching

DescriptionSets the detection time when continuous detection is selected for remoteswitching.

PurposeTo change the setting if malfunction occurs due to external noise duringremote switching.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

Continuous detection time for remote switching 0 – 255 ms

2. Press the start key. The value is set.

713 Setting the T1 time-out time

DescriptionSets the time before detecting a DIS signal after sending an EOM signal.

PurposeNo change from the factory default is necessary.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

T1 time-out time 30 – 90 s

2. Press the start key. The value is set.

Page 178: Ai1515FS-1

Function DescriptionNo.

3-2-80

2AA

714 Setting the T2 time-out time

DescriptionSets the T2 time-out time. The T2 time-out time decides the following.• From CFR signal output to image data reception• From image data reception to the next signal reception• In ECM, from RNR signal output to the next signal reception

PurposeUsed as one of the correction measures for an error code U01114 andother problems.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial valueChange in

value per step

T2 time-out time 1 – 255 60 100 ms

2. Press the start key. The value is set.

Page 179: Ai1515FS-1

Function DescriptionNo.

3-2-81

2AA

716 Setting the Ta time-out time

DescriptionIn fax/telephone auto select mode, sets the time during which rings to callan operator continue through the connected telephone or speaker of theunit after receiving a call as a fax machine (see the diagram below). A faxsignal is received within the Ta set time, or fax mode is selected automati-cally when the time elapses.

Ta

Rin

g de

tect

ion

Line

con

nect

ion

as a

fax

mac

hine

Rin

gs

Sta

rt o

f fax

rec

eptio

n

Figure 3-2-4 Ta time-out time

PurposeIn fax/telephone auto select mode, change the setting when fax receptionis unsuccessful or a telephone fails to receive a call

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Ta time-out time 1 – 255 s 30

2. Press the start key. The value is set.

Page 180: Ai1515FS-1

Function DescriptionNo.

3-2-82

2AA

717 Setting the Tb time-out time

DescriptionIn fax/telephone auto select mode, sets the time to start rings to call anoperator via the connected telephone or by the unit speaker after receivinga call as a fax machine (see the diagram below).

Tb

Rin

g de

tect

ion

Line

con

nect

ion

as a

fax

mac

hine

Rin

gs

Sta

rt o

f fax

rec

eptio

nFigure 3-2-5 Tb time-out time

PurposeIn fax/telephone auto select mode, change the setting when fax receptionis unsuccessful or a telephone fails to receive a call

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial valueChange in

value per step

Tb time-out time 1 – 255 50 100 ms

2. Press the start key. The value is set.

Page 181: Ai1515FS-1

Function DescriptionNo.

3-2-83

2AA

718 Setting the Tc time-out time

DescriptionIn TAD mode, set the time to check if there are any triggers to shift to faxreception after a connected telephone receives a call. Only the telephonefunction is available if shifting is not made within the set Tb time.

PurposeIn TAD mode, change the setting when fax reception is unsuccessful or atelephone fails to receive a call.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Tc time-out time 1 – 255 s 60

2. Press the start key. The value is set.

719 Setting the Td time-out time

DescriptionSets the length of the time required to determine silent status (fax), one ofthe triggers for Tc time check.

PurposeIn TAD mode, change the setting when fax reception is unsuccessful or atelephone fails to receive a call. Be sure not to set too short; otherwise,the mode may be shifted to fax while the unit is being used as a tel-ephone.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Td time-out time 1 – 255 s 30

2. Press the start key. The value is set.

Page 182: Ai1515FS-1

Function DescriptionNo.

3-2-84

2AA

720 Setting the modem output level

DescriptionSets the modem output level.

PurposeTo be set when installing the machine.

MethodPress the start key. The current setting is displayed as a binary number.

SGL LEVEL MODEM

XXXX XXXX

Bit Output level setting

Bit 1 1: –0.25 dB

0: 0 dB

Bit 2 1: –0.5 dB

0: 0 dB

Bit 3 1: –1 dB

0: 0 dB

Bit 4 1: –2 dB

0: 0 dB

Bit 5 1: –4 dB

0: 0 dB

Bit 6 1: –8 dB

0: 0 dB

Bit 7 Setting is inhibited.

Setting1. Change the setting using numeric keys 1 to 6. The bit setting in

accordance with the entered number is displayed.

SGL LEVEL MODEM

XXXX XXXX

2. Press the start key. The value is set.

Page 183: Ai1515FS-1

Function DescriptionNo.

3-2-85

2AA

721 Adjusting modem output level

DescriptionAdjusts the modem output level.

PurposeNo change is necessary from the factory default.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

Modem sending level 4 – 12

2. Press the start key. The value is set.

724 Setting the modem detection level

DescriptionSets the modem detection level.

PurposeUsed as one of the correction measures for transmission errors and otherproblems.

MethodPress the start key. The current setting is displayed.

REG. RX MODEMLEVEL:1

1:33 2:38 3:43 4:47

Setting1. Change the setting using the numeric keys.

Display Description

1: 33 –33 dBm

2: 38 –38 dBm

3: 43 –43 dBm

4: 47 –47 dBm

2. Press the start key. The value is set.

Page 184: Ai1515FS-1

Function DescriptionNo.

3-2-86

2AA

725 Setting DTMF (high-frequency group) output level

DescriptionSets the output level of the high-frequency tones of a push-button dial.

PurposeUsed if problems occur when sending a signal with a push-button dial.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

DTMF (high-frequency group) output level 0 – 255

E.g.: When set to 8, DTMF (high-frequency group) output level is–8 dBm.

2. Press the start key. The value is set.

726 Setting DTMF (low-frequency group) output level

DescriptionSets the output level of the low-frequency tones of a push-button dial.

PurposeUsed if problems occur when sending a signal with a push-button dial.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

DTMF (low-frequency group) output level 0 – 255

E.g.: When set to 9, DTMF (low-frequency group) output level is–9 dBm.

2. Press the start key. The value is set.

Page 185: Ai1515FS-1

Function DescriptionNo.

3-2-87

2AA

727 Adjusting the DTMF (high-frequency group) output level

DescriptionAdjusts the output level for the high-frequency tone of a push-button dial.

PurposeNo change is necessary from the factory default.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

DTMF (high-frequency group) output level 4 – 12

2. Press the start key. The value is set.

728 Adjusting the DTMF (low-frequency group) output level

DescriptionAdjusts the output level for the low-frequency group of a push-button dial.

PurposeNo change is necessary from the factory default.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

DTMF (low-frequency group) output level 4 – 12

2. Press the start key. The value is set.

Page 186: Ai1515FS-1

Function DescriptionNo.

3-2-88

2AA

740 Setting the connection to PBX/PSTN

DescriptionSelects if a fax is to be connected to either a PBX or public switchedtelephone network.

PurposeTo be set when installing the machine.

MethodPress the start key. The current setting is displayed.

EXCHANGE:1

1:PSTN 2:PBX

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: PSTN Connected to the public switched telephone network.

2: PBX Connected to a PBX.

2. Press the start key. The value is set.

741 Setting PSTN dial tone detection

DescriptionSelects if the dial tone is detected to check off-hook when a fax isconnected to a public switched telephone network.

PurposeAccording to user request, set to 2 when sending a fax without dial tone.

MethodPress the start key. The current setting is displayed.

DETECT DIAL TONE:1

1:ON 2:OFF

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON Detects the dial tone.

2: OFF Does not detect the dial tone.

2. Press the start key. The value is set.

Page 187: Ai1515FS-1

Function DescriptionNo.

3-2-89

2AA-1

742 Setting the busy tone detection

DescriptionWhen a fax signal is sent, sets whether the line is disconnected immedi-ately after a busy tone is detected, or the busy tone is not detected andthe line remains connected until T0 time-out time.

PurposeFax transmission may fail due to incorrect busy tone detection. When setto 2, this problem may be prevented. However, the line is not discon-nected within the T0 time-out time even if the destination line is busy.

MethodPress the start key. The current setting is displayed.

Setting1. Enter 1 or 2 using the numeric keys to change the setting.

Display Description

1: ON Detects busy tone.

2: OFF Does not detect busy tone.

2. Press the start key. The value is set.

743 Setting for a PBX

DescriptionSelects the mode to connect an outside call when connected to a PBX.

PurposeAccording to the type of the PBX connected, select the mode to connectan outside call.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Display Description

1: EARTH Earth mode

2: FLS Flashing mode

3: LOOP Code number mode

2. Press the start key. The value is set.

Page 188: Ai1515FS-1

Function DescriptionNo.

3-2-90

2AA-1

750 Adjusting the ratio of make-to-break of 10-PPS dial pulse

DescriptionAdjusts the ratio of make-to-break (rate of make in pulse cycle) of 10-PPSdial pulse.

PurposeChange the setting if 10-PPS dial pulse transmission problems occur.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range

Make time in the pulse cycle 1 – 99 ms

2. Press the start key. The value is set.

751 Adjusting the ratio of make-to-break of 20-PPS dial pulse

DescriptionAdjusts the ratio of make-to-break (rate of make in pulse cycle) of 20-PPSdial pulse.

PurposeChange the setting if 20-PPS dial pulse transmission problems occur.Note that 20 PPS is for Japanese specifications only and no setting isnecessary for other specifications.

MethodPress the start key. The current setting is displayed.

Setting1. Change the setting using the numeric keys.

Description Setting range Initial value

Make time in the1 – 49 ms 16pulse cycle

2. Press the start key. The value is set.

Page 189: Ai1515FS-1

Function DescriptionNo.

3-2-91

2AA

760 Outputting the setting list

DescriptionOutputs a list of software switches, self telephone number, confidentialbox ID’s and ROM versions.

PurposeUsed when checking the above items to trace the cause.

MethodPress the start key. A sheet of the setting list as in the figure below isoutput and the current function is exited. Data in the figure are referencevalues.

Figure 3-2-6 Setting list

System Configuration Report

Soft Switch0 1 2 3 4 5 6 7 8 9

SW000 - 009 : 00 00 00 00 00 00 98 01 80 00SW010 - 019 : 00 00 C0 46 A0 20 00 C8 40 00SW020 - 029 : 00 00 20 80 00 80 03 03 03 07SW030 - 039 : 16 03 1A 00 00 64 04 B4 00 55SW040 - 049 : 02 0F 00 40 00 80 00 48 00 40SW050 - 059 : 06 00 00 00 00 00 00 00 00 00SW060 - 069 : 00 02 00 01 00 00 40 80 40 00SW070 - 079 : 00 00 00 00 00 D9 D0 00 FB E1SW080 - 089 : 80 F8 00 00 00 00 01 00 00 00SW090 - 099 : 3A 00 10 00 D0 03 03 00 00 00SW100 - 109 : 5A 00 00 C0 C0 8B 33 00 00 00SW110 - 119 : 80 00 01 00 00 00 00 00 00 00SW120 - 129 : 3A 26 3C 82 1E 3C 1E 32 3C 1ESW130 - 139 : 03 50 07 24 00 00 00 00 00 00SW140 - 149 : 00 D8 40 08 09 00 05 25 55 ADSW150 - 159 : 57 50 03 00 00 00 00 00 00 00SW160 - 169 : 40 10 00 00 00 F0 72 00 00 00SW170 - 179 : 03 0C 05 1E 78 46 21 43 10 22SW180 - 189 : 24 18 19 8E 07 FA 03 05 1E 01SW190 - 199 : 00 00 23 1E 20 00 00 00 00 00SW200 - 209 : 08 88 14 14 0A 1E 1E 0A 0A 0ASW210 - 219 : 1E 1E 04 06 1E 0A 10 00 00 00SW220 - 229 : 00 00 0A 0A 0A 0A 0A 0A 0A 1ESW230 - 239 : 1E 1E 00 00 00 00 00 00 00 00SW240 - 249 : 00 7A 8F 80 7A A9 3C 32 01 80SW250 - 259 : 00 00 00 00 00 00 00 00 00 00SW260 - 269 : 02 A3 F5 CD 03 B8 59 8C DE 00SW270 - 279 : 1E 3B 00 3C 00 00 00 00 00 10SW280 - 289 : 06 06 06 06 06 06 06 06 06 06SW290 - 299 : 06 06 06 06 06 06 06 06 00 00SW300 - 309 : 22 22 22 22 22 22 22 22 22 22SW310 - 319 : 22 22 22 22 22 22 22 22 22 22SW320 - 329 : 22 22 22 06 06 06 06 00 00 00SW330 - 339 : 00 00 00 00 00 00 00 00 00 00SW340 - 349 : 14 14 14 14 14 14 14 14 14 00SW350 - 359 : 14 14 14 14 14 14 14 14 14 00SW360 - 369 : 07 07 07 07 07 07 03 07 07 00SW370 - 379 : B4 14 14 14 14 14 14 00 00 00

Own Name #0

Own Telephone NumberOwn ID 0000Permit Tel Number #1

#2#3#4#5

Permit ID #1#2#3#4#5

ROM Version 0. 15

ROM Date 1998-06-10

P. 001

Page 190: Ai1515FS-1

Function DescriptionNo.

3-2-92

2AA

Figure 3-2-7 Action list

761 Outputting the action list

DescriptionOutputs a list of error history, transmission line details, versions and otherinformation.

PurposeUsed when checking the above items to trace the cause.

MethodPress the start key. A sheet of the action list as in the figure below isoutput and the current function is exited. Data in the figure are referencevalues.

Action List

Error History1 2 3 4 5 6 7 8 9 10

0 00000 00000 00000 00000 00000 00000 00000 00000 00000 000001 00000 00000 00000 00000 00000 00000 00000 00000 00000 000002 00000 00000 00000 00000 00000 00000 00000 00000 00000 000003 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000

4 00000 00000 00000 00000 00000 00000 00000 00000 00000 00000Service Call History C00 C00 C00 C00 C00Transaction History

Total transaction = 2Total communication error = 0

Total no. of pages sent = 1 Total no. of pages received = 1Pages sent directly = 0 Pages received directly = 1Pages sent using memory = 1 Pages received from memory = 0

G3 TX = 0 G3 RX = 0ECM TX = 1 ECM RX = 1Proprietary TX = 0 Proprietary RX = 0Total calls made = 1 Total calls received = 1Total TX error = 0 Total RX error = 0

33600 bps/V. 34 TX = 1 33600 bps/V. 34 RX = 1 Broadcast = 031200 bps/V. 34 TX = 0 31200 bps/V. 34 RX = 0 Relay Command = 028800 bps/V. 34 TX = 0 28800 bps/V. 34 RX = 0 Relay Broadcast = 026400 bps/V. 34 TX = 0 26400 bps/V. 34 RX = 0 Relay RX = 024000 bps/V. 34 TX = 0 24000 bps/V. 34 RX = 0 Polling TX = 021600 bps/V. 34 TX = 0 21600 bps/V. 34 RX = 0 Polling RX = 019200 bps/V. 34 TX = 0 19200 bps/V. 34 RX = 0 Reverse Polling = 016800 bps/V. 34 TX = 0 16800 bps/V. 34 RX = 0 Delayed TX = 014400 bps/V. 34 TX = 0 14400 bps/V. 34 RX = 0 Confidential TX = 012000 bps/V. 34 TX = 0 12000 bps/V. 34 RX = 0 Confidential RX = 0 9600 bps/V. 34 TX = 0 9600 bps/V. 34 RX = 0 Password check TX = 0 7200 bps/V. 34 TX = 0 7200 bps/V. 34 RX = 0 Password check RX = 0 4800 bps/V. 34 TX = 0 4800 bps/V. 34 RX = 0 2400 bps/V. 34 TX = 0 2400 bps/V. 34 RX = 0 14400 bps/V. 33 RX = 0 ROM Version 0. 15 12000 bps/V. 33 RX = 0 ROM Date 1998-06-1014400 bps/V. 17 TX = 0 14400 bps/V. 17 RX = 0 Country Code 00012000 bps/V. 17 TX = 0 12000 bps/V. 17 RX = 0 OEM Code 000 9600 bps/V. 17 TX = 0 9600 bps/V. 17 RX = 0 Signal Level 0. 00 dB 7200 bps/V. 17 TX = 0 7200 bps/V. 17 RX = 0 DTMF HIGH 0. 00 dB 9600 bps/V. 29 TX = 0 9600 bps/V. 29 RX = 0 LOW 0. 00 dB 7200 bps/V. 29 TX = 0 7200 bps/V. 29 RX = 0 DP Make Time 33 10PPS 4800 bps/V. 27 ter TX = 0 4800 bps/V. 27 ter RX = 0 16 20PPS 2400 bps/V. 27 ter TX = 0 2400 bps/V. 27 ter RX = 0 ADF Document 20 20 10 Table Document 10 10 10ADF Main Scanning Adjust = 30 Paper 10 10ADF Sub Scanning Adjust = 30 Cassette Center 10 10 10 10Table Main Scanning Adjust = 30 Bypass Center 10Table Sub Scanning Adjust = 30

P. 001

Page 191: Ai1515FS-1

Function DescriptionNo.

3-2-93

2AA

762 Outputting the monitor list

DescriptionOutputs a list of destination codes, OEM codes, counts, ROM versions,transmission speeds, resolutions and minimum transmission times.

PurposeUsed when checking the above items to trace the cause.

MethodPress the start key. A sheet of the monitor list as in the figure below isoutput and the current function is exited. Data in the figure are referencevalues.

Figure 3-2-8 Monitor list

Monitor List

Country Code 00HOEM Code 00HSignal Level 0. 00 dBADF Counter (S) 000000

(D) 000000Scanner Counter (S) 000001

(D) 000001Image Unit 004626Printer (S) 000374

(D) 000374Speed V17. 14400bps V. 34 33600bpsMin. TX Time 5 msec/lineResolution NORMALROM Version 0.15ROM Date 1998-06-10

P. 001

Page 192: Ai1515FS-1

Function DescriptionNo.

3-2-94

2AA

763 Outputting the own-status report

DescriptionOutputs the list of settings in maintenance mode.

PurposeUsed before and after replacing the main PCB.

MethodPress the start key. A sheet of the own-status report as shown in functionNo. 000 is output and the current function is exited.

770 Performing memory tests

DescriptionPerforms tests for SRAM and DRAM (image memory and bitmapmemory).

PurposeUsed to check if reading and writing are performed correctly in respectiveinstalled memories.

MethodPress the start key. The test is performed and the result is displayed asfollows.

• When the test result is OK:

TEST MEMORY

OK

• When the test result is NG:

TEST MEMORY

NG DRAM IMG 0x∗∗∗∗∗∗∗∗∗∗∗∗: address

DRAM IMG: DRAM (image memory) errorDRAM B.M: DRAM (bitmap memory) errorSRAM: SRAM error

CompletionPress the all clear/reset key if the test result is OK. The current setting isexited. Reset by turning the main switch off and on if the test result is NG.

Page 193: Ai1515FS-1

Function DescriptionNo.

3-2-95

2AA

771 Performing optional memory tests

DescriptionPerforms tests for optional memories (one image memory and two bitmapmemories).

PurposeUsed to check if reading and writing are performed correctly in respectiveoptional memories installed.

MethodPress the start key. The test is performed and the result is displayed asfollows.

• When the test result is OK:

TEST OPTION MEMORY

OK

• When the test result is NG:

TEST OPTION MEMORY

NG DRAM IMG 0x∗∗∗∗∗∗∗∗∗∗∗∗: address

IMG: Image memory errorB.M: Bitmap memory error

• When the test result is NG (memory is not installed):

TEST OPTION MEMORY

NG DRAM IMG

IMG: Image memory is not installed.B.M 0: (Upper) bitmap memory is not installed.B.M 1: (Lower) bitmap memory is not installed.

CompletionPress the all clear/reset key if the test result is OK. The current setting isexited. Reset by turning the main switch off and on if the test result is NG.

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1-1-21

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CONTENTS

3-3 Assembly and Disassembly

3-3-1 Precautions for assembly and disassembly ........................................ 3-3-1(1) Precautions ................................................................................. 3-3-1(2) Running a maintenance function ................................................. 3-3-2

3-3-2 Paper feed section .............................................................................. 3-3-3(1) Detaching and refitting the paper feed pulley .............................. 3-3-3(2) Detaching and refitting the bypass paper feed pulley ................. 3-3-4(3) Adjusting the centerline of printing .............................................. 3-3-7(4) Adjusting the start position of image printing............................... 3-3-8(5) Adjusting the end position of image printing ................................ 3-3-9

3-3-3 Optical section .................................................................................. 3-3-10(1) Detaching and refitting the exposure lamp ................................ 3-3-10(2) Detaching and refitting the scanner wires ................................. 3-3-11

(2-1) Detaching the scanner wires .......................................... 3-3-11(2-2) Refitting the scanner wires ............................................. 3-3-12

(3) Detaching and refitting the laser scanner unit ........................... 3-3-17(4) Adjusting lateral image squareness (reference) ........................ 3-3-18(5) Adjusting the angle of mirror 3 .................................................. 3-3-20(6) Adjusting the scanning centerline of the original on

the contact glass ....................................................................... 3-3-21(7) Adjusting the scanning start position of the original on

the contact glass ....................................................................... 3-3-22(8) Adjusting the scanning end position of the original on

the contact glass ....................................................................... 3-3-23(9) Adjusting the magnification ....................................................... 3-3-24

(10) Adjusting the right and left margins ........................................... 3-3-253-3-4 Imaging unit section .......................................................................... 3-3-26

(1) Detaching and refitting the drum and the cleaning blade(reference) ................................................................................. 3-3-26

(2) Cleaning the drum ..................................................................... 3-3-293-3-5 Transfer section ................................................................................ 3-3-30

(1) Detaching and refitting the transfer roller .................................. 3-3-303-3-6 Fixing and eject section .................................................................... 3-3-31

(1) Detaching the fixing unit ............................................................ 3-3-31(2) Replacing the fixing heater ........................................................ 3-3-33(3) Replacing the fixing unit thermistor ........................................... 3-3-34(4) Replacing fixing unit thermostats 1 and 2 ................................. 3-3-35(5) Detaching and refitting the heat and press rollers and

the heat roller separation claws ................................................. 3-3-363-3-7 DF ..................................................................................................... 3-3-38

(1) Detaching and refitting the DF forwarding pulley ...................... 3-3-38(2) Detaching and refitting the DF original feed pulley.................... 3-3-39(3) Detaching and refitting the DF separation pulley ...................... 3-3-40(4) Adjusting the copy center line when the sheet-through DF

is used ....................................................................................... 3-3-43

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1-1-22

2AA

(5) Adjusting the scanning start position when the sheet-throughDF is used ................................................................................. 3-3-44

(6) Adjusting the scanning end position when the sheet throughDF is used ................................................................................. 3-3-45

(7) Adjusting magnification ............................................................. 3-3-463-3-8 Others ............................................................................................... 3-3-47

(1) Detaching and refitting the waste toner tank ............................. 3-3-47

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2AA

3-3-1

3-3-1 Precautions for assembly and disassembly

(1) Precautions• Be sure to turn the main switch off and disconnect the power plug before starting

disassembly.• When handling PCBs, do not touch connectors with bare hands or damage the board.• Do not touch any PCB containing ICs with bare hands or any object prone to static

charge.• Use only the specified parts to replace the fixing unit or optical section thermostats.

Never substitute wire for thermostats, as the copier may be seriously damaged.When installing a thermostat, ensure the correct clearance, if specified, using a thick-ness gauge.

• Prevent the ingress of dust, which can cause image problems (thin/thick lines), insidethe copier while removing the contact glass.

• Use the following testers when measuring voltages:Hioki 3200Sanwa MD-180CSanwa YX-360TRBeckman TECH300Beckman DM45Beckman 330 (capable of measuring RMS values)Beckman 3030 (capable of measuring RMS values)Beckman DM850 (capable of measuring RMS values)Fluke 8060A (capable of measuring RMS values)Arlec DMM 1050Arlec YF1030C

• Prepare the following as test originals:1. NTC (new test chart)2. NPTC (newspaper test chart)

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2AA-1

3-3-2

(2) Running a maintenance function

Enter 10871087 with the numeric keys.

Press the all clear/reset key.

“MAINTENANCE MODE 000” is shown on the display.

Enter 001 with the numeric keys and press the start key.

Enter the function No. with the numeric keys and press the start key.

The selected maintenance function is run.

Press the all clear/reset key.

Press the start key.

Start

End

Maintenance mode is entered.

The maintenance function is selected.

Maintenance mode is exited.

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

. . . . . . . . . . . . . . .

Page 198: Ai1515FS-1

2AA

3-3-3

3-3-2 Paper feed section

(1) Detaching and refitting the paper feed pulleyClean or replace the paper feed pulley as follows.

Procedure1. Open the front cover and remove the imaging unit.2. Detach the right, left and front covers.3. Remove the two screws and remove the front inner cover, the IU stopper and the

spring.4. Remove the E-ring and the bushing from the front of the left registration roller.

E-ringIU stopperSpring

Front inner cover Bushing Left registration roller

Figure 3-3-1

5. Remove the 2-pin and 6-pin connectors of the paper feed assembly.6. Remove the two screws holding the paper feed assembly.7. Raise the front end of the left registration roller slightly, slide the paper feed assembly

toward the front of the copier and remove it.

6-pin connector

Paper feed assembly

Left registration roller

2-pin connector

Figure 3-3-2

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2AA

3-3-4

8. Turn the paper feed assembly over.9. Remove the E-ring and the bushing on the front of the paper feed shaft.

10. Remove the screw holding each paper feed pulley, and pull the pulley off the paperfeed shaft. When refitting the pulley, take care to ensure correct orientation.

11. Clean or replace the paper feed pulley.12. Refit all the removed parts.

Figure 3-3-3 Detaching the paper feed pulley

(2) Detaching and refitting the bypass paper feed pulleyClean or replace the bypass paper feed pulley as follows.

Procedure1. Remove the three screws and right side cover.

E-ring

Paper feed pulley

Paper feed shaft

Bushing ScrewE-ring

Paper feed pulley

Paper feed shaft

Bushing

Screw

Metric specifications

Inch specifications

Right side cover

Figure 3-3-4

Page 200: Ai1515FS-1

2AA

3-3-5

6. Remove the two screws holding the bypass paper feed assembly. Slide the bypasspaper feed assembly to the machine front and remove it from the copier.

Bypass paper feed assembly

Figure 3-3-6

D-shaped cutout

Strap

Bypass cover

Pin

Paper conveying assemblyE-ring

Figure 3-3-5

2. Open the paper conveying assembly and remove the drawer.3. Remove the screw and detach the strap from the paper conveying assembly.4. Remove the E-ring and pin on the machine front holding the paper conveying assem-

bly and detach the assembly from the copier. To refit the assembly, insert the pin intothe D-shaped cutout in the assembly.

5. Remove the screw holding the bypass cover, and the cover.

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2AA

3-3-6

7. Remove the screw holding each of the bypass lift cam and the bypass paper feedpulley.

8. Remove the two E-rings, the bushing, the bypass lift cam, the two bypass paper feedcollars and the bypass paper feed pulley from the bypass shaft.

Bypass paper feed collar

Bypass paper feed collar

Bypass paper feed pulley

Bypass shaft

Bushing

E-ring

E-ring

Bypass lift cam

Figure 3-3-7 Detaching the bypass paper feed pulley

9. Clean or replace the bypass paper feed pulley.10. Refit all the removed parts.

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3-3-7

Setting range: 0 – 20Reference: 10Changing the value by 1 moves the centerline by 0.5 mm.Increasing the value moves the image to the machine rear, and decreasing it moves the image to the machine front.

Start

Enter maintenance mode.

Enter 344 with the numeric keys and press the start key.

Press the start key.

Select a paper source having A3/11" × 17" sheets with the cursor down key.

Press the start key to output a test pattern.

Press the all clear/reset key.

Yes

No

Is the image correct?

Press the all clear/reset key.

Enter the function No. of the paper source to be adjusted with the numeric keys and press the start key.120: Drawer 1 121: Drawer 2 (optional) 122: Drawer 3 (optional) 123: Drawer 4 (optional) 124: Bypass table

Exit maintenance mode.

End

Press the all clear/reset key.

Press the start key.

Press the start key.

The new setting is stored.

Change the set value with the numeric keys. • For output example 1, increase

the setting. • For output example 2,

decrease the setting.

Correct image Outputexample 1

Outputexample 2

(3) Adjusting the centerline of printingPerform the following adjustment if there is a regular error between the centers of theoriginal and the copy image on paper from a specific paper source.

Caution:• When performing this adjustment, all the above maintenance items must be executed in

the order indicated.• Perform adjustment for each paper source.

Procedure

Figure 3-3-8

No. 126(p. 3-3-21)

No. 120

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Yes

No

Change the set value with the numeric keys. • For output example 1, increase

the setting. • For output example 2, decrease

the setting.

Start

Enter maintenance mode.

Enter 344 with the numeric keys and press the start key.

Select a paper source having A3/11" × 17" sheets with the cursor down key.

Press the start key to output a test pattern.

Is the leading edge margin correct?

Press the all clear/reset key.

Press the all clear/reset key.

Enter 110 with the numeric keys and press the start key.

Exit maintenance mode.

End

Press the all clear/reset key.

Press the start key.

Press the start key.

Press the start key.

The new setting is stored.

Setting range: 0 – 20Reference: 10Changing the value by 1 changes the start position by 0.39 mm. Increasing the value moves the start position up, and decreasing it moves the position down.

(4) Adjusting the start position of image printingPerform the following adjustment when changing the leading edge margin.

Caution: When performing this adjustment, all the above maintenance items must beexecuted in the order indicated.

Procedure

Figure 3-3-9

Correct image Outputexample 1

Outputexample 2

No. 106(p. 3-3-24)

No. 111(p. 3-3-22)

No. 110

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Yes

No

Setting range: 0 – 20Reference: 6Changing the value by 1 changes the margin by 0.4 mm.Increasing the value makes the trailing edge margin smaller, and decreasing it makes the margin larger.

Start

Enter maintenance mode.

Enter 344 with the numeric keys and press the start key.

Select a paper source having A3/11" × 17" sheets with the cursor down key.

Press the start key to output a test pattern.

Is trailing edge margin A 3 ± 2.5 mm?

Press the all clear/reset key.

Press the all clear/reset key.

Enter 115 with the numeric keys and press the start key.

Exit maintenance mode.

End

Press the all clear/reset key.

Press the start key.

Press the start key.

Press the start key.

Change the set value with the numeric keys.

The new setting is stored.

(5) Adjusting the end position of image printingPerform the following adjustment if the trailing edge margin is not within the specifiedrange.

Caution: When performing this adjustment, all the above maintenance items must beexecuted in the order indicated.

Procedure

Figure 3-3-10

A = 3 ± 2.5 mm

Measure A with a ruler.

No. 110(p. 3-3-8)

No. 106(p. 3-3-24)

No. 111(p. 3-3-22)

No. 116(p. 3-3-23)

No. 115

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3-3-3 Optical section

(1) Detaching and refitting the exposure lampClean or replace the exposure lamp as follows.

Procedure1. Detach the contact glass.2. Move the scanner to the machine center.3. Remove the 2-pin connector of the exposure lamp from the inverter PCB.4. Remove the cable tie holding the exposure lamp wires from the scanner.5. Remove the screw holding the rear lamp holder, and the holder.6. Slide the exposure lamp to the machine front and remove it.7. Clean or replace the exposure lamp.8. Refit all the removed parts.

ScrewExposure lamp

Rear lamp holder

2-pin connector

Figure 3-3-11 Detaching the exposure lamp

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(2) Detaching and refitting the scanner wiresTake the following steps when the scanner wires are broken or to be replaced. Afterreplacing the scanner wires, proceed to (4) Adjusting lateral image squareness (adjustingthe installation of the ISU).

(2-1) Detaching the scanner wires

Procedure1. Remove the DF.2. Remove the right and left covers.3. Remove the lower cover of the operation unit.4. Remove the operation unit.5. Remove the upper right and upper rear covers.6. Remove the contact glass.7. Remove the screw holding the retaining wire on the left of the machine, and the wire.

Screw

Retaining wire

Bead

Figure 3-3-12

8. Move the scanner to the machine center.9. Remove the ISU wire from the inverter PCB.

10. Loosen the three screws holding the ISU wire and remove the wire from the scanner.11. Remove the screws holding each of the wire retainers which secure the scanner

wires to the scanner, and the wire retainers.12. Remove the scanner from the machine.13. Detach one round terminal of the scanner wire from the scanner wire spring on the left

side of the machine.14. Detach the other round terminal from the catch on the right of the machine.15. Remove the mirror frame from the machine.16. Remove and replace the scanner wires.

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Screws

ScannerMirror frame

Scanner wire spring

Round terminalScanner wire

Wire retainer

Round terminal

ISU wire

Figure 3-3-13 Detaching the scanner wire

(2-2) Refitting the scanner wires

Refitting requires the following tool:Scanner wire drum clip (part No.: 35968110)

ProcedureAt the machine rear:1. Remove the screw holding the scanner drive pulley, and then the pulley and the

scanner drive belt.2. Remove the two screws holding the DF connector mount, and the mount.

Scanner drive pulley

Scanner drive belt

DF connector mount

Figure 3-3-14

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3. Remove the four screws holding the scanner front and rear rails, and the rails.4. Remove the E-rings and the bearings holding the scanner drive shaft at the front and

rear.5. Remove the two screws holding the scanner wire drum and pull the scanner drive

shaft off the scanner wire drum.

Scanner rear rail

Scanner drive shaft

E-ring

BearingE-ring

Bearing

Scanner front rail

Figure 3-3-15

6. Insert the small ball of the scanner wire into the hole in the scanner wire drum sothat the longer wire end is to the left and the shorter wire to the right of themachine. ................................................................................................................ 1

7. Wind the longer end of the scanner wire six turns around the scanner wire drumtoward the machine outside. ................................................................................. 2

8. Wind the shorter end of the scanner wire four turns around the scanner wire drumtoward the machine inside. ................................................................................... 3

9. Hold the scanner wire in place with the scanner wire drum clip. ........................... 4

Scanner wire drum

Scanner wire drum clip

Longer end

Shorter wire end

4 turns

6 turns

Small ball1

23

4

Figure 3-3-16 Winding the scanner wire

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10. Refit the scanner wire drum and the scanner drive shaft to the machine and securethem with the E-rings.

11. Refit the scanner front and rear rails.12. Remove the scanner wire drum clip.13. Place the mirror frame on the scanner rails.14. Loop the inner scanner wire around the scanner wire pulley on the right of the

machine from the bottom to top. ........................................................................... 515. Loop the scanner wire around the upper groove of the scanner wire pulley on the

mirror frame. .......................................................................................................... 616. Hook the round terminal onto the catch on the right of the machine. .................... 717. Loop the outer scanner wire around the scanner wire pulley on the left side of the

machine from bottom to top. ................................................................................. 818. Loop the scanner wire around the lower groove in the scanner wire pulley on the

mirror frame. .......................................................................................................... 919. Run the scanner wire along the wire guide on the left of the machine. ................. 020. Hook the round terminal onto the scanner wire spring. ......................................... !21. Repeat steps 14 to 20 for the scanner wire on the front of the machine.

Scanner wire spring

Wire guideOuter wire

Inner wire

Scanner wire drum clip

8

6

9

75

0

!

Figure 3-3-17 Installing the scanner wire

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22. Hold the scanner wires with the wire retainers and tighten the screws. Do not tightencompletely.

23. Insert two positioning screws M3 × 16 (part No. B1303160) in the positioning holes inthe center of each of the scanner front and rear rails (Figure 3-3-18).

Wire retainer

Positioning screwsWire retainer

Positioning screws

Machine rear

Machine front

1

2

2

1

Figure 3-3-18 Fastening the scanner wire

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24. Move the mirror frame until it touches the inner positioning screws (Figure 3-3-18 1).25. Adjust the wire tension plates so that the scanner wires on the front and rear of the

machine are tensioned equally.

Wire tension plates

Scanner wire

Screws Screws

Machine rear Machine front

Scanner wire

Figure 3-3-19 Adjusting the tension in the scanner wires

26. When the scanner touches the outer positioning screws, fully tighten the screwsholding the wire retainers (Figure 3-3-18 2).

27. Remove the positioning screws.28. Turn the scanner wire drum to move the scanner and the mirror frame to the left of the

machine.29. Insert the positioning screws again.30. Turn the scanner wire drum to check that the scanner and the mirror frame touch the

four positioning screws.31. Remove the positioning screws.32. Refit all the removed parts.33. Make a test copy. If a background appears on the copy image, perform (5) Adjusting

the angle of mirror 3.

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(3) Detaching and refitting the laser scanner unitTake the following steps when the laser scanner unit is to be checked or replaced.

Caution: After replacing the laser scanner unit, proceed to (4) Adjusting lateral imagesquareness.

Procedure1. Remove the right, left, front and tray covers.2. Remove the 4-pin and 8-pin connectors.3. Remove the pin and two screws holding the laser scanner unit and detach the unit

from the machine.4. Check or replace the laser scanner unit.5. Refit all the removed parts.

4-pin connector

8-pin connector

Screw

Screw

Positioning pin

Positioning pin

Pin holding the LSU

Laser scanner unit

Figure 3-3-20 Detaching the laser scanner unit

Refitting the laser scanner unit

Refitting requires the following tools:Two positioning pins (part No. 35968070)

1. Insert the two positioning pins into the front and rear of the laser scanner unit. Do notinsert the pins completely. The heads of the positioning pins should stand well abovethe laser scanner unit (Figure 3-3-20).

2. Fasten the laser scanner unit with the pin and two screws.3. Remove the positioning pins.

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Enter maintenance mode.

Enter 340 with the numeric keys and press the start key.

Select A3/LED (11" × 17") with the cursor up key.

Select a paper source having A3/11" × 17" sheets with the cursor down key.

Yes

No

Start

End

Exit maintenance mode.

Press the start key to output a test pattern.

Press the all clear/reset key.

Press the all clear/reset key.

Tighten the pin and two screws holding the LSU.

Is the image correct?

Loosen the pin and two screws holding the LSU and adjust the position of the laser scanner unit using the center of the scale as the reference (Figure 3-3-22). • For output example 1, rotate the laser

scanner unit in the direction of arrow A. • For output example 2, rotate the laser

scanner unit in the direction of arrow B.

(4) Adjusting lateral image squareness (reference)Make the following adjustment if the copy image is skewed laterally (lateral squareness isnot obtained).

Caution: To adjust lateral image squareness, adjust the position of the laser scanner unitand check for squareness of the copy image. If squareness is not obtained,adjust the installation of the ISU.

Adjusting the position of the laser scanner unitProcedure

Correct image Outputexapmle 1

Outputexapmle 2

Screw

Laser scanner unit

Screw

Pin holding the LSU

B

B

AA

L mm

L mm

200 mm

Reference

When the image is skewed by L mm in 200 mm, move the laser scanner unit by L × 2 steps on the scale.

Example: If L is 2 mm, move the unit by 4 steps on the scale.

Figure 3-3-21

Figure 3-3-22

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3-3-19

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Yes

No

Start

End

Exit maintenance mode.

Press the start key to make a test copy.

Press the all clear/reset key.Press the all clear/reset key.

Is the image correct? Insert a shim under each of the two screws holding the ISU. • For copy example 1, insert

shims under A and C.• For copy example 2, insert

shims under B and D.

Original Copyexample 1

Copyexample 2

Screws

Positioning screw

Positioning screw

Screws

Shims

Shims

ISU

B

D

A

C

L mm

L mm

200 mm

Reference

When the image is skewed by L mm in 200 mm, insert L/2 mm shims.

Example: If L is 2 mm, insert 1 mm-thick shims.

Fastening the ISU1. Fix the ISU with the two positioning screws (part No. 60907120).2. Retighten the four screws.3. Remove the two positioning screws.

Adjusting the installation of the ISU

Caution: Make a test copy after adjusting the installation of the ISU. If a backgroundappears on the copy image, proceed to (5) Adjusting the angle of mirror 3.

Procedure

Figure 3-3-23

Figure 3-3-24

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3-3-20

90°

Mirror 2

Mirror 3

Hex wrench

Wire guide

Adjustment screw

Make a test copy using a white sheet of original at exp. 3 in half tone mode.

Make a test copy using a white sheet of original at exp. 5 in normal mode.

Yes

Yes

No

No

Start

End

Remove the screw and the wire guide from the mirror frame.

Turn the adjusting screw using a hex wrench to adjust the angle of mirror 3 so that the angle between mirrors 2 and 3 is 90 degrees. While loosening th adjusting screw, hold the back of mirror 3.

Does a background appear on the

copy image?

Does a background appear on the

copy image?

(5) Adjusting the angle of mirror 3Make the following adjustment if a background appears on the copy image after replacingthe scanner wires or mirror 3.

Procedure

Figure 3-3-25

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(6) Adjusting the scanning centerline of the original on the contact glassMake the following adjustment when there is a regular error between the centerlines ofthe copy image and original.

Caution:• When performing this adjustment, all the above maintenance items must be executed in

the order indicated.• Draw a reference line down the center of the original.

Procedure

No. 120(p. 3-3-7)

No. 126

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Enter 126 with the numeric keys and press the start key.

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct?

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Change the set value with the numeric keys. • For copy example 1, increase

the value. • For copy example 2, decrease

the value.

Setting range: 0 – 20Reference: 10Changing the value by 1 moves the centerline by 0.5 mm. Increasing the value moves the copy image toward the machine rear, and decreasing it moves the image toward the machine front.

Figure 3-3-26

Original Copyexample 1

Copyexample 2

Reference

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3-3-22

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Enter 111 with the numeric keys and press the start key.

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct?

Change the set value with the numeric keys. • For copy example 1, increase

the value. • For copy example 2, decrease

the value.

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Setting range: 0 – 20Reference: 10Changing the value by 1 moves the centerline by 0.5 mm. Increasing the value moves the start position down, and decreasing it moves the start position up.

(7) Adjusting the scanning start position of the original on the contact glassPerform the following adjustment when there is a regular error between the leading edgesof the copy image and original.

Caution:• When performing this adjustment, all the above maintenance items must be executed in

the order indicated.• Draw a reference line 10 mm from the original leading edge.

Procedure

No. 115(p. 3-3-9)

No. 110(p. 3-3-8)

No. 106(p. 3-3-24)

No. 116(p. 3-3-23)

No. 111

Original Copyexample 1

Copyexample 2

Reference

10 mm

Figure 3-3-27

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Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Enter 116 with the numeric keys and press the start key.

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct?

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Setting range: 0 – 20Reference: 10Changing the value by 1 moves the centerline by 0.5 mm. Increasing the value moves the end position down, and decreasing it moves the end position up.

Change the set value with the numeric keys. • For copy example 1, decrease

the value. • For copy example 2, increase

the value.

(8) Adjusting the scanning end position of the original on the contact glassPerform the following adjustment when there is a regular error between the trailing edgeof the copy image and original.

Caution: When performing this adjustment, all the above maintenance items must beexecuted in the order indicated.

Procedure

No. 110(p. 3-3-8)

No. 115(p. 3-3-9)

No. 111(p. 3-3-22)

No. 106(p. 3-3-24)

No. 116

Figure 3-3-28

Original Copyexample 1

Copyexample 2

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3-3-24

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Enter the function No. of the scanning direction to be adjusted with the numeric keys and press the start key.104: main scanning direction 106: auxiliary scanning direction

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct?

Change the set value with the numeric keys.

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Setting range: 0 – 60Reference: 30Changing the value by 1 changes the magnification by 0.1%.Increasing the value makes the image longer, and decreasing the value makes the image shorter.

(9) Adjusting the magnificationPerform the following adjustment if the magnification in the main or auxiliary scanningdirection is not correct.

Caution: When performing this adjustment, all the above maintenance items must beexecuted in the order indicated.

Procedure Main scanning direction

Auxiliary scanning direction

No. 111(p. 3-3-22)

No. 116(p. 3-3-23)

No. 115(p. 3-3-9)

No. 110(p. 3-3-8)

No. 106No. 104

Figure 3-3-29

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Enter maintenance mode.

Enter 344 with the numeric keys and press the start key.

Enter the function No. of the margin to be adjusted with the numeric keys and press the start key.082: left margin (printing start

position) 083: right margin (printing end

position)

Yes

No

Start

End

Press the all clear/reset key.

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to output a test pattern.

Are the right and left margins correct?

Change the set value with the numeric keys.

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Select a paper source having A3/11" × 17" sheets with the cursor down key.

Select the paper size to be adjusted with the cursor down key and press the start key.A5R, STATE (51/2" × 81/2"), B5R, LETTER (81/2" × 11"), A4R, LEDGER (11" × 17"), B5, HAGAKI (postcard), A4, A6R, B6R

Setting range: 0 – 12Reference: 6Changing the value by 1 changes the margin by 0.5 mm.• For the left margin, increasing the value

makes it larger, and decreasing the value makes it smaller.

• For the right margin, increasing the value makes it smaller, and decreasing the value makes it larger.

(10) Adjusting the right and left marginsAdjust the printing start or end position in the main scanning direction when the right or leftmargin is not correct.

Precaution: Adjust and make a test copy for each size of paper.

Procedure Right marginLeft margin

Figure 3-3-30

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3-3-4 Imaging unit section

(1) Detaching and refitting the drum and the cleaning blade (reference)Perform the following steps when cleaning or replacing the drum and replacing the clean-ing blade.

Precautions• Avoid direct sunlight and strong lighting when detaching and refitting the drum.• Hold the drum at the ends. Do not touch the drum surface.• After removing the drum, keep it in the drum case or storage bag to protect the surface

from light.

Procedure1. Open the front cover and remove the imaging unit.2. Remove the four screws holding the IU front cover, and the cover.3. Remove the two screws holding each of front and rear positioning pins, and then the

pins.4. Remove the three front and two rear screws holding the developing unit and detach

the developing unit from the IU housing.

Developing unitPositioning pin

Positioning pin

IU housing

IU front cover

Figure 3-3-31 Detaching the developing unit

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Removing the drum5. Remove the two rear screws holding the drum shaft, and the shaft. Remove the drum

from the IU housing.6. Replace or clean the drum. Orient the drum correctly during reassembly.

Drum shaft

Rear

Front

Drum

IU housing

Figure 3-3-32 Detaching the drum

Removing the cleaning blade7. Remove the screw holding the charger terminal cover, and then the cover.8. Remove the rear screw holding the main charger, and then the charger. Leave the

front screw tight.

Charger terminal cover

Main charger

Figure 3-3-33

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9. Remove the three screws holding the cleaning blade and detach the blade from the IUhousing.

10. Replace the cleaning blade.Caution: During replacement, apply powder to the new cleaning blade. Replace the

cleaning unit front, rear and lower seals at the same time.11. Refit the cleaning blade while holding it toward the drum.12. Attach the cleaning unit front and rear seals at the ends of the blade so that the seals

do not ride over the cleaning blade.13. Attach the cleaning unit lower seal.14. Refit all the removed parts.

Cleaning blade

Cleaning unit rear seal

Cleaning unit lower seal

0 – 0.5 mm*1

0 – 0.5 mm*3

0 – 0.5 mm*2

Cleaning unit front seal

IU housing

Do not allow the cleaning blade to ride over the front and rear seals.

*1, *2 and *3: references for aligning the cleaning unit lower seal

Figure 3-3-34 Detaching the cleaning blade

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(2) Cleaning the drumClean the drum as follows when an image problem occurs or if the drum is dirty.

Precautions• Avoid direct sunlight and strong light when cleaning the drum.• Dust in the air and from the cleaning pad may damage the drum during operation. Avoid

working in dusty places.• Clean the drum entirely even if it is only dirty locally.• Do not clean the drum with alcohol or other organic solvent.

Required supplies:• Polishing cloth: specified synthetic cotton• Toner

Procedure1. Detach the drum (see page 3-3-26).2. Apply a polishing cloth to the drum and gently wipe the drum in a spiral motion as

shown, taking care not to damage the surface.3. Apply toner to another cloth and wipe the drum surface with it in the same manner.4. Refit the drum.5. Refit all the removed parts and let the copier stand for 30 minutes.6. Make a test copy and check the image.

Drum

Polishing cloth

Figure 3-3-35 Cleaning the drum

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3-3-30

3-3-5 Transfer section

(1) Detaching and refitting the transfer rollerTake the following steps when the transfer roller is to be cleaned or replaced.

Procedure1. Open the right side cover.2. Remove the four screws and the transfer wire holding the transfer roller assembly,

and then the assembly.

Transfer roller assembly

Transfer wire

Figure 3-3-36

3. Remove the two E-rings holding the transfer roller, and then the roller.4. Clean or replace the transfer roller.5. Refit all the removed parts.

E-ringE-ring

Pulley Pre-transfer guide

Transfer roller

Transfer gear

Transfer roller front bracket

Transfer roller rear bracket

Pulley Shim

Figure 3-3-37

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3-3-31

3-3-6 Fixing and eject section

(1) Detaching the fixing unitTake the following steps when cleaning, inspecting or replacing parts in the fixing unit.

Procedure1. Turn the main switch off.2. Detach the right, left, front, tray and rear covers.

Caution: If the memory board (optional) is attached, remove it before detaching therear cover.

3. Disconnect the 3-pin connectors, remove the two screws holding cooling fan motor 1on the machine rear, and then fan motor 1.

4. Detach the fixing drive belt from the fixing pulley.

Fixing drive belt

Fixing pulley

3-pin connector

Cooling fan motor 1

Figure 3-3-38

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3-3-32

5. Remove the 3-pin connector of safety switch 3, the 2-pin connector of the fixing unitthermistor, the 3-pin connector of the eject switch, and the two 1-pin connectors of thefixing heater.

6. Remove the four screws holding the fixing unit on the machine right, and then removethe unit from the machine.

2-pin connector

3-pin connector

3-pin connector

1-pin connector1-pin connector

Fixing unit

Figure 3-3-39 Detaching the fixing unit

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(2) Replacing the fixing heaterTake the following steps when replacing the fixing heater.

Procedure1. Remove the fixing unit felt.2. Remove the two screws holding the fixing unit cover, and then the cover.3. Remove the 1-pin connector of the fixing heater from fixing unit thermostat 1.4. Remove the screws holding the fixing heater front and rear retainers respectively, and

then the retainers.5. Take the fixing heater out of the front side of the fixing unit. Handle the fixing heater by

the ceramic part only.6. Replace the fixing heater.7. Refit all the removed parts.

Fixing unit cover

Fixing heater front retainer

Fixing heater

Fixing heater rear retainer

Fixing unit felt

1-pin connector

Figure 3-3-40 Detaching the fixing heater

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(3) Replacing the fixing unit thermistorTake the following steps when replacing the fixing unit thermistor.

Procedure1. Remove the two screws holding the fixing unit cover, and then the cover.2. Remove the screw holding the fixing unit thermistor, and then the thermistor.3. Replace the fixing unit thermistor. To refit the thermistor, seat the projection of the

fixing unit thermistor in the left cutout in the fixing unit upper housing.4. Refit all the removed parts.

Screw

Fixing unit thermistor

Projection

Fixing unit upper housing

Figure 3-3-41 Detaching the fixing unit thermistor

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(4) Replacing fixing unit thermostats 1 and 2Take the following steps when replacing fixing unit thermostats 1 and 2.

Caution: Use the specified thermostat for replacement. Do not substitute a simple wire orsimilar; otherwise, the machine will be seriously damaged.

Procedure1. Remove the two screws holding the fixing unit cover, and then the cover.2. Remove the connectors of the fixing heater wire, the thermostat junction wire and

fixing heater junction wire from the fixing unit thermostats.3. Remove the two screws holding each of fixing unit thermostats 1 and 2, and then the

two thermostats.4. Replace fixing unit thermostat 1 or 2. When fitting, check the temperature indications

on the thermostat and install the thermostat on the fixing unit upper housing in thecorrect position.

5. Refit all the remove parts.

150°C

140°CFixing unit thermostat 2

Fixing unit thermostat 1

Screws

Screws

Thermostat junction wire

Fixing heater wire

Fixing heater junction wire

Figure 3-3-42 Detaching the fixing unit thermostats

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(5) Detaching and refitting the heat and press rollers and the heat roller separa-tion claws

Take the following steps when cleaning or replacing the heat and press rollers and theheat roller separation claws.

Procedure1. Remove the fixing heater (see page 3-3-33).2. Remove the front and rear fixing unit press springs.3. Remove the four screws from the front and rear of the fixing unit upper housing, and

then the housing.

Detaching the heat roller4. Remove the stop ring and the heat roller bushing on the front of the heat roller.5. Remove the stop ring, the heat roller gear and the heat roller bushing on the rear of

the heat roller.6. Remove the heat roller from the fixing unit.

Fixing unit upper housing

Heat roller

Stop ring

Heat roller bushing

Heat roller gear

Heat roller bushing

Stop ring

Figure 3-3-43 Detaching the heat roller

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Detaching the press roller7. Remove the front and rear bearings and the press roller.

Press roller

Bearing

Bearing

Figure 3-3-44 Detaching the press roller

Detaching the heat roller separation claws8. Detach the separation claw springs from the catches to remove all the four heat roller

separation claws.9. Clean or replace the heat and press rollers and the heat roller separation claws.

10. Refit all the removed parts.Caution: Refit the fixing unit upper housing to the fixing unit before refitting the heat

roller separation claws.

Heat roller separation claw

Fixing unit upper housing

Separation claw spring

Figure 3-3-45 Detaching the heat roller separation claws

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3-3-7 DF

(1) Detaching and refitting the DF forwarding pulleyClean or replace the DF forwarding pulley as follows.

Procedure1. Open the DF cover.2. Remove the two screws holding the DF cover and then the cover.3. Remove the E-ring and then the DF forwarding pulley from the forwarding pulley

shaft.4. Clean or replace the DF forwarding pulley.5. Refit all the removed parts.

Figure 3-3-46 Detaching the DF forwarding pulley

DF forwarding pulley

E-ring

Forwarding pulley shaft

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(2) Detaching and refitting the DF original feed pulleyClean or replace the DF original feed pulley as follows.

Procedure1. Open the DF cover.2. Remove the two screws holding the DF cover and then the cover.3. Remove the screw and DF rear cover (see Figure 3-3-48).4. Remove the two stop rings and the bushing and slide the original feed pulley shaft

toward the machine rear.5. Remove the DF original feed pulley and original feed pulley gear from the original

feed pulley shaft.6. Clean or replace the DF original feed pulley.7. Refit all the removed parts.

• When fitting the DF original feed pulley and original feed pulley gear, ensure that theside having the one-way clutch faces the machine rear.

Figure 3-3-47 Detaching the DF original feed pulley

Stop rings

DF original feed pulley

Original feed pulley gear

Original feed pulley shaft

BushingDF forwarding pulley retainer

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(3) Detaching and refitting the DF separation pulleyClean or replace the DF separation pulley as follows.

Procedure1. Open the DF cover.2. Remove the two screws holding the DF cover and then the cover.3. Remove the screw holding the DF rear cover and then the cover.4. Remove the DF connector.5. Detach the cable tie holding the DF wires from the base.6. Remove the four screws holding the DF original feed unit and then the unit.

• When installing the DF original feed unit, ensure that the mark at the center of thescale is aligned with the center of the projection on the front side of the copier.

Figure 3-3-48

DF rear cover

DF connector

DF original feed unit

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Figure 3-3-49

7. Remove the stop ring and then the housing coupling.8. Remove the front and rear pins and then the DF upper housing.9. Remove the two screws and then the DF original feed guide.

PinDF lower housing

Pin

DF original feed guide

Stop ring

Housing couplingDF upper housing

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10. Remove the two stop rings and bushings from the front and rear of the separationpulley shaft.

11. Remove the E-ring and pin and detach the DF separation pulley from the shaft.12. Clean or replace the DF separation pulley.13. Refit all the removed parts.

Figure 3-3-50 Detaching the DF separation pulley

Stop ring

Separation pulley springs

Bushing

Pin Separation pulley shaft DF separation

pulley

E-ring

Bushing

Stop ring

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(4) Adjusting the copy center line when the sheet-through DF is usedPerform the following adjustment if there is a regular error between the centers of theoriginal and copy image when the sheet-through DF is used.

Caution: When performing this adjustment, all the above maintenance items must beexecuted in the order indicated.Use an original with a line drawn down the center.

Procedure

No. 120(p. 3-3-7) No. 127

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Place an original on the DF original table.

Enter 127 with the numeric keys and press the start key.

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct? Press the numeric keys to change the setting.• For copy example 1, increase

the value.• For copy example 2, decrease

the value.

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Setting range: 0 – 20Reference: 10Change per step: 0.5 mmIncreasing the value moves the copy image toward the machine rear, and decreasing the value moves it toward the machine front.

Original Copyexample 1

Copyexample 2

Center line

Figure 3-3-51

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(5) Adjusting the scanning start position when the sheet-through DF is usedPerform the following adjustment if there is a regular error between the leading edges ofthe original and the copy image when the sheet-through DF is used.

Caution: When performing this adjustment, all the above maintenance items must beexecuted in the order indicated.Use an original with a line drawn horizontally at a point 10 mm from the leadingedge.

Procedure

No. 110(p. 3-3-8)

No. 107(p. 3-3-46)

No. 112

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Place an original on the DF original table.

Enter 112 with the numeric keys and press the start key.

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct? Press the numeric keys to change the setting.• For copy example 1, increase

the value.• For copy example 2, decrease

the value.

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Setting range: 0 – 40Reference: 20Change per step: 0.5 mmIncreasing the value makes the scanning start later, and decreasing the value makes it start earlier.

Figure 3-3-52

Original Copyexample 1

Copyexample 2

Horizontal line

10 mm

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(6) Adjusting the scanning end position when the sheet through DF is usedPerform the following adjustment if there is a regular error between the trailing edges ofthe original and copy image when the sheet-through DF is used.

Caution: When performing this adjustment, all the above maintenance items must beexecuted in the order indicated.

Procedure

No. 110(p. 3-3-8)

No. 115(p. 3-3-9)

No. 107(p. 3-3-46)

No. 117

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Place an original on the DF original table.

Enter 117 with the numeric keys and press the start key.

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct?

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Setting range: 0 – 40Reference: 20Change per step: 0.5 mmIncreasing the value makes the scanning end later, and decreasing the value makes it end earlier.

Press the numeric keys to change the setting.• For copy example 1, decrease

the value.• For copy example 2, increase

the value.

Figure 3-3-53

Original Copyexample 1

Copyexample 2

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(7) Adjusting magnificationPerform the following adjustment if magnification is not correct when the sheet-throughDF is used.

Procedure

Enter maintenance mode.

Enter 400 with the numeric keys and press the start key.

Place an original on the DF original table.

Yes

No

Start

End

Press the all clear/reset key.

Exit maintenance mode.

Press the start key to make a test copy.

Is the image correct?

Press the numeric keys to change the setting.

Press the start key.

Press the start key.

Press the start key.

Press the all clear/reset key.

The new setting is stored.

Setting range: 0 – 60Reference: 30Change per step: 0.1%Increasing the value makes the copy image longer/wider, and decreasing the value makes it shorter/narrower.

Enter a function No. with the numeric keys and press the start key: 105 for the main direction and 107 for the auxiliary direction.

Main scanning direction

Auxiliary scanning direction

Figure 3-3-54

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3-3-8 Others

(1) Detaching and refitting the waste toner tankReplace the waste toner tank when the message display shows “Replace Waste TonerTank”.

Procedure1. Turn the main switch off.2. Remove the rear cover (two screws).

Caution: If the memory board (optional) is attached, remove it before detaching therear cover.

3. Open the drawer.4. Open the front cover and take out the imaging unit.5. Remove the overflow switch from the waste toner tank.6. Raise the tank with the left fingers inserted in the cutout at bottom left and the right

hand holding the right side of the tank.7. Draw the right side of the tank out to remove it.8. Replace the waste toner tank.9. Refit all the removed parts.

Waste toner tank

Overflow switch

1

2

Figure 3-3-55 Detaching the waste toner tank

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CONTENTS

3-4 PCB Initial Settings

3-4-1 Replacing the main PCB ..................................................................... 3-4-13-4-2 Upgrading the firmware in the FLASH ROM (main PCB) ................... 3-4-43-4-3 Replacing the engine PCB .................................................................. 3-4-73-4-4 Adjustment-free variable resisters (VR) .............................................. 3-4-83-4-5 Updating the firmware on the printer board ........................................ 3-4-9

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Main ROM IC2

Main ROM IC1

Flash tool assembly

3-4-1 Replacing the main PCB

Before and after replacing the main PCB, perform the steps below.Main PCB replacement requires the following tools:Flash tool assembly (P/N 35968010)Main ROM IC1(P/N 2AA2935X)Main ROM IC2 (P/N 2AA2936X)

Important: Be sure to use the latest versions (the one with the largest number for the lastdigit X of the part number) of main ROMs IC 1 and 2.

Procedure• Before removing the old main PCB:1. Enter the maintenance mode.2. Execute function No. 000 to output the own-status report.3. Exit the maintenance mode.4. Turn the main switch off and disconnect the power plug.5. Replace the main PCB with the new one.

• After installing the new main PCB:6. Attach main ROMs IC1 and 2 to the flash tool assembly.

Figure 3-4-1

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3-4-2

Flash tool assembly

Blanking cover

7. Remove the blanking cover from the rear of the copier and insert the flash toolassembly into the top slot.

Figure 3-4-2

8. Insert the power plug and turn the main switch on.

FLASH

PUSH START

9. Press the start key.

FLASH : WRITING

∗>> ∗

FLASH : Ver. *. ** OK

PUSH START

Approx. 45 s later

10. Press the start key.

FLASH

POWER OFF

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3-4-3

11. Turn the main switch off.12. Remove the flash tool assembly and refit the blanking cover.13. Turn the main switch on.14. Enter the maintenance mode.15. Execute function No. 604.16. Execute function No. 000 to output the own-status report.17. Compare the own-status reports output in steps 2 and 16. If there are different values,

reenter the data in accordance with those on the report from step 2.18. Exit the maintenance mode.

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3-4-4

Figure 3-4-3

Main ROM IC2

Main ROM IC1

Flash tool assembly

3-4-2 Upgrading the firmware in the FLASH ROM (main PCB)

Perform the steps below when upgrading the firmware in the FLASH ROM (main PCB).Firmware upgrading requires the following tools:Flash tool assembly (P/N 35968010)Main ROM IC1 (P/N 2AA2935X)Main ROM IC2 (P/N 2AA2936X)

Important: Be sure to use the latest versions (the one with the largest number for the lastdigit X of the part number) of main ROMs IC 1 and 2.

Procedure1. Enter the maintenance mode.2. Execute function No. 000 to output the own-status report.3. Exit the maintenance mode.4. Turn the main switch off and disconnect the power plug.5. Install main ROMs IC1 and IC2 on the flash tool assembly.

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3-4-5

Flash tool assembly

Blanking cover

Figure 3-4-4

7. Insert the power plug and turn the main switch on.

FLASH

PUSH START

8. Press the start key.

FLASH : WRITING

∗>> ∗

FLASH : Ver. *. ** OK

PUSH START

Approx. 45 s later

9. Press the start key.

FLASH

POWER OFF

10. Turn the main switch off.

6. Remove the blanking cover from the rear of the copier and insert the flash toolassembly into the top slot.

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11. Remove the flash tool assembly and refit the blanking cover.12. Turn the main switch on.13. Enter the maintenance mode.14. Execute function No. 602.15. Execute function No. 390.16. Execute function No. 000 to output the own-status report.17. Compare the own-status reports output in steps 2 and 16. If there are differences that

have not been affected by upgrading, reenter the data in accordance with the valueson the report from step 2.

18. Exit the maintenance mode.

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3-4-7

3-4-3 Replacing the engine PCB

Perform the following procedure when replacing the engine PCB.

Caution: Before replacing the engine PCB, be sure that toner empty has not been de-tected or the toner sensor output voltage has not reached the no-copying level.Reset, if necessary.

Procedure• Before removing the old engine PCB:1. Enter the maintenance mode.2. Execute function No. 000 to output the own-status report.3. Exit the maintenance mode.4. Turn the main switch off and disconnect the power plug.5. Replace the engine PCB with the new one.

• After installing the new engine PCB:6. Insert the power plug and turn the main switch on.7. Enter the maintenance mode.8. Execute function No. 390.9. Execute function No. 081 to adjust the ISU gain data between 240 and 250.

10. Reenter the data for function Nos. 051 and 363 in accordance with the values on theown-status report from step 2.

11. Exit the maintenance mode.

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3-4-8

3-4-4 Adjustment-free variable resisters (VR)

The variable resistors listed below are set at the factory prior to shipping and cannot beadjusted in the field.• High-voltage transfer PCB: VR101, VR201, VR301, VR 401

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3-4-5 Updating the firmware on the printer board

Perform the steps below when updating the firmware on the printer board.Firmware updating requires the following tools:PC (DOS)Parallel cableFile to be downloadedFirmware

Procedure

Important: Copy the file to be downloaded and firmware to the PC hard disk beforestarting this procedure.

1. Turn the copier main switch off and disconnect the power plug from the wall outlet.2. Remove the four screws securing the printer board cover.

Printer board cover

Figure 3-4-5

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3. Remove the fourteen screws securing the printer board inner cover.

Printer board inner cover

Figure 3-4-6

4. Connect the PC to the printer board using the parallel cable.5. Connect the power plug to the wall outlet.6. Turn the copier main switch on and wait until the machine stabilizes.

When the main switch is turned on, the LED on the printer board lights orange. TheLED goes off when the machine stabilizes.

LED

Printer board

Figure 3-4-7

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7. At the DOS prompt on the PC, enter “copy dnload/b lpt1:” using the PC keyboard.8 Press the return key.9. When the LED flashes green, turn the copier main switch off.

10. Turn the copier main switch on and wait until the flashing green LED stays on.11. Enter “copy 3vX-XX.dwn/b lpt1:” at the DOS prompt.

Note that the underlined part of the file name varies according to the version of thefirmware.

12. Press the return key.Wait until the LED lights orange after it has changed from green to red.

13. Turn the copier main switch off.14. Turn the copier main switch on and wait until the machine stabilizes.

When the main switch is turned on, the LED on the printer board lights orange. TheLED goes off when the machine stabilizes.

15. Perform test printing on the copier to output a Self Test Page.16. Check the SOFTWARE item on the Self Test Page for correct renewed firmware

version.17. Updating the firmware is completed.18. Refit all the removed parts.

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CONTENTS

3-5 Self-Diagnosis

3-5-1 Self-diagnosis ..................................................................................... 3-5-1(1) Self-diagnostic function ............................................................... 3-5-1(2) Error code .................................................................................... 3-5-5

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3-5-1 Self-diagnosis

(1) Self-diagnostic functionThis unit is equipped with a self-diagnostic function. When it detects a problem with itself,it disables copying and displays the problem as a code consisting of “C” followed by a two-digit number, indicating the nature of the problem. A message, “Call for service.” is alsodisplayed.After removing the problem, the self-diagnostic function can be reset by opening andclosing the front cover to turn safety switch 1 off and on.

Figure 3-5-1 Service call code display

Call for service.

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The connec-tors of thewires betweenthe main PCBand operationunit PCBmake poorcontact.

Defectivemain PCB oroperation unitPCB.

The connec-tors of thewires betweenthe main PCBand enginePCB makepoor contact.

Defectivemain PCB orengine PCB.

Defective en-gine PCB.

Defective en-gine PCB.

Check the connection of con-nectors of the wires betweenthe main PCB and operationPCB.

Replace the main PCB oroperation unit PCB and checkfor correct operation.

Check the connection of con-nectors on the main PCB andengine PCB.

Replace the main PCB orengine PCB and check forcorrect operation.

Replace the engine PCB andcheck for correct operation.

Replace the engine PCB andcheck for correct operation.

C05

C06

C07

C08

Code ContentsRemarks

Causes Check procedures/corrective measures

Operation unit PCB com-munication problemThere is a communicationproblem between the mainPCB and operation unitPCB.

Engine PCB communica-tion problemThere is a communicationproblem between the mainPCB and engine PCB.

Checksum problem inthe SRAM programmingareaThere is a difference be-tween the checksum in theSRAM programming areastored when the power isturned off and the valuechecked when the power isturned on.

Checksum problem inthe SRAM software areaThere is a difference be-tween the checksum in theSRAM software areastored when the power isturned off and the valuechecked when the power isturned on.

Self diagnostic codes

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Code ContentsRemarks

Causes Check procedures/corrective measures

The connec-tors of theexposurelamp makepoor contact.

Defective in-verter PCB orengine PCB.

The connec-tors of thescanner homepositionswitch makepoor contact.

Defectivescanner homepositionswitch.

Defective la-ser scannerunit.

Exposure lamp problemThe value of the ASIC ad-dress AGCHMAX is 30 orless when scanning thewhite reference data.

The scanner home posi-tion switch problemThe scanner home positionswitch does not turn onwhen expected.The scanner home positionswitch does not turn offwhen expected.

Laser scanner unit prob-lemThe laser scanner unit isnot stabilized (the MSYNCsignal remains high) within6 s after the scanner motorturns on.The MSYNC signal goeshigh after the laser scannerunit is stabilized.

Check the connection of theconnectors of the exposurelamp.

Replace the inverter PCB orengine PCB and check forcorrect operation.

Check the connection of theconnectors of the scannerhome position switch.

Check if CN13-7 on the en-gine PCB goes high whenthe scanner home positionswitch is on and goes lowwhen the switch is off. If itdoes not, replace the scan-ner home position switch.

Replace the laser scannerunit and check for correctoperation.

C10

C31

C42

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Main chargeroutput leaking.

Brokencharger wire.

Defectivehigh-voltagetransformerPCB.

Transfer high-voltage outputleaking.

Defectivehigh-voltagetransformerPCB.

Broken fixingheater wire.

Fixing unitthermostat 1/2actuated.

Fixing unitthermistorinstalled incor-rectly.

Broken fixingunit thermistorwire.

Shorted fixingunit thermis-tor.

Defectivepower sourcePCB.

Check the charger housingvisually and clean it if it is dirty.

Check the charger wire visuallyand replace it if it is broken.

Replace the high-voltagetransformer PCB and checkfor correct operation.

Check the transfer wire andrepair it if necessary.

Replace the high-voltagetransformer PCB and checkfor correct operation.

Check for continuity acrossthe fixing heater. If none,replace the heater.

After clarifying the cause ofthe actuation, replace thefixing thermostat 1/2.

Check fixing unit thermistorand reinstall it if necessary.

Measure the resistance. If itis ∞ Ω, replace the fixing unitthermistor.

Measure the resistance. If itis 0 Ω, replace the fixing unitthermistor.

Replace the power sourcePCB and check for correctoperation.

C51

C52

C60

Code ContentsRemarks

Causes Check procedures/corrective measures

Main charger outputproblemThe MC ALM signal is out-put from the high-voltagetransformer PCB while themain charger output is on.

Transfer high-voltageoutput problemThe TC ALM signal is out-put from the high-voltagetransformer PCB while thetransfer high-voltage out-put is on.

Fixing problemsThe fixing temperaturedoes not rise within 5 safter the fixing heater isturned on.The fixing temperaturedoes not exceed 120°C/248°F within 100 s after thefixing heater is turned on.The fixing temperaturedoes not exceed 165°C/329°F within 100 s after thefixing heater is turned on.The fixing temperaturerises to 210°C/410°F orhigher during secondarystabilization or preheat.The fixing temperaturedrops to 120°C/248°F orlower during secondarystabilization or preheat.The fixing heater remainson for 25 s or longer duringsecondary stabilization orpreheat.An error signal is outputfrom the engine PCB.

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(2) Error codeThe error codes are listed on the transmission report, activity report and action list. Thecodes consist of an error code indication “U” followed by a 5-digit number.The upper three of the five digits indicate general classification of the error and its cause,while the lower two indicate the detailed classification. For items for which detailed classi-fication is not necessary the last two digits are 00.

Error code

U X X X X X

Detailed classification of error codeGeneral classification of error codeError code indication

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Error code Description

Table of general classification

U000 No response or busy after the set number of redials.

U001 Transmission was interrupted by a press of the stop/clear key.

U002 Reception was interrupted by a press of the stop/clear key.

U003 Recording paper on the destination unit has run out during transmis-sion.

U004 Connection was made but interrupted during handshake with thereceiver unit.

U005 Multiple communication was interrupted and call was not made ondestination units after interruption.

U006 Communication was interrupted because of a machine problem.

U007 Communication was interrupted because of a problem in thedestination unit.

U008 Page transmission error occurred in G3 mode.

U009 Page reception error occurred in G3 mode.

U010 Transmission in G3 mode was interrupted by a signal error.

U011 Reception in G3 mode was interrupted by a signal error.

U012 Not used.

U013 Not used.

U014 Invalid one-touch key was specified during communication.

U015 A communication error occurred when calling in V.8 mode.

U016 A communication error occurred when called in V.8 mode.

U017 A communication error occurred before starting T.30 protocol duringtransmission in V.34 mode.

U018 A communication error occurred before starting T.30 protocol duringreception in V.34 mode.

U020 When a relay was specified, the relay center refused relay broadcastbecause of a mismatch in authorized ID numbers and authorizedtelephone numbers.

U021 When specifying a relay, the destination unit (intended relay center)had no broadcast capability.

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Error code Description

U022 The host center tried to specify the relay but failed because thespecified telephone number was not registered at the relay center.Or, the relay center received a request for relay broadcast, but failedto broadcast because the specified telephone number was notregistered at the relay center.

U023 When receiving a relay specification, the reception center informa-tion was not received correctly.

U030 No document was present in the destination unit when pollingreception started.

U031 No document was present in the destination unit for reverse pollingbut transmission was completed.

U032 In confidential polling reception, data was not stored in the boxspecified by the destination unit.

U033 In (confidential) polling reception from a unit of our make, operationwas interrupted due to a mismatch in authorized ID or telephonenumber.

U034 Polling reception was interrupted because of a mismatch in indi-vidual numbers (destination unit is either of our make or by anothermanufacturer).

U035 In confidential polling reception, the specified confidential boxnumber was not registered on the destination unit.

U036 Confidential polling reception was interrupted because of a mis-match in the specified confidential box number.

U037 Confidential polling reception failed because the destination unit hadno confidential polling transmission capability, or data was not storedin any box on the destination unit.

U040 In confidential transmission mode, the specified confidential box wasnot registered on the destination unit.

U041 Confidential transmission failed because the destination unit had noconfidential communication capability.

U042 In encrypted transmission, the specified confidential box was notregistered or was not for encrypted communication.

U043 Encrypted transmission failed because the destination unit had noencrypted communication capability.

U044 Communication was interrupted because of an encryption key errorduring encrypted transmission.

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Error code Description

U045 Encrypted reception was interrupted because of a mismatch inencryption keys.

U050 In total page numbering mode, set number of pages and number ofpages actually sent did not agree.

U051 Password check transmission was interrupted because the author-ized ID or telephone number did not agree.

U052 Password check reception was interrupted because the authorizedID or telephone number did not agree.

U053 Destination unit in password check reception mode did not receivedata because the authorized ID or telephone number did not agree.

U090 G3 communication was attempted but failed because the destinationunit was a G2 machine.

U120 Memory overflowed during reception upon request of relay broad-cast from the host center.

U121 When specifying a relay, memory overflowed on the destination unit(relay center).

U140 In confidential reception, memory overflowed.

U141 In confidential transmission, memory overflowed on the destinationunit.

U190 Memory overflowed during out-of-paper reception.

U191 Memory overflowed on the destination unit during transmission.

U192 Memory transmission failed because a decoding error occurred.

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Error code Description

U00420 Relay request was received from the host center but interruptedbecause of a mismatch in authorized ID or telephone number.

U00430 Confidential or reverse polling request was received but interruptedbecause of a mismatch in authorized ID or telephone number on thetransmitting unit.

U00431 Confidential polling transmission was interrupted because thespecified confidential box number was not registered.

U00432 Confidential polling transmission was interrupted because of amismatch in confidential box ID numbers.

U00433 Confidential polling request was received but data was not present inthe confidential box.

U00434 Confidential polling request was received but interrupted becausethe specified confidential box number was for encrypted communica-tion.

U00435 Confidential polling request was received but interrupted becausethe specified confidential box number was being accessed.

U00440 Confidential reception was interrupted because the specifiedconfidential box number was not registered.

U00441 Confidential reception was interrupted because the specifiedconfidential box number was for encrypted communication.

U00450 Destination unit in password check transmission mode interruptedtransmission because of a mismatch in authorized ID or telephonenumber.

U00460 Encrypted reception was interrupted because the specified confiden-tial box number was not registered.

U00461 Encrypted reception was interrupted because the specified confiden-tial box number was not for encrypted communication.

U00462 Encrypted reception was interrupted because the encryption key forthe specified confidential box was not registered.

Table of detailed classification: Errors corresponding to error code U004XX(interrupted phase B)

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Error code Description

Table of detailed classification: Errors corresponding to error code U006XX(problem on the unit)

U00600 DF cover is open.

U00601 Document jam or the document length exceeds the maximum.

U00602 Image scanning section problem.

U00603 No document feed.

U00610 Right side cover is open.

U00611 Recording paper jam.

U00613 Laser scanner section problem.

U00614 Recording paper is almost empty.

U00615 Recording paper is empty.

U00620 Fixing section problem.

U00621 Cooling fan motor 1 or 2 problem.

U00622 Drive motor problem.

U00670 Power was cut during communication.

U00690 System error.

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Table of detailed classification: Errors corresponding to error code U008XX(page transmission error)

Error code Description

U00800 Page transmission error occurred because of reception of a RTN orPIN signal.

U00810 Page transmission error reoccurred after retry of transmission inECM mode.

Table of detailed classification: Errors corresponding to error code U009XX(page reception error)

Error code Description

U00900 A RTN or PIN signal was transmitted because of a page receptionerror.

U00910 Page reception error remained after retry of transmission in ECMmode.

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Error code Description

Table of detailed classification: Errors corresponding to error code U101XX(G3 transmission)

U01000 FTT signal was received for a set number of times after TCF signaltransmission at 2400 bps. Or, RTN signal was received in responseto a Q signal (excluding EOP) after transmission at 2400 bps.

U01001 Function of the unit differs from that indicated by a DIS signal.

U01010 No relevant signal was received after transmission of a DNL (MPS orEOM) signal, and the preset number of command retransfers wasexceeded (between units of our make).

U01011 No relevant signal was received after transmission of a DCS, TCFsignal, and the preset number of command retransfers was ex-ceeded.

U01012 No relevant signal was received after transmission of an NSS1,NSS2 (TCF) signal, and the preset number of command retransferswas exceeded (between units of our make).

U01013 No relevant signal was received after transmission of an NSS3, TCFsignal, and the preset number of command retransfers was ex-ceeded (between units of our make).

U01014 No relevant signal was received after transmission of an MPS signal,and the preset number of command retransfers was exceeded.

U01015 No relevant signal was received after transmission of an EOMsignal, and the preset number of command retransfers was ex-ceeded.

U01016 An MCF signal was received but DIS signal not after transmission ofan EOM signal, and T1 timeout was detected.

U01017 No relevant signal was received after transmission of an EOP signal,and the preset number of command retransfers was exceeded.

U01018 No relevant signal was received after transmission of a PRI-EOPsignal, and the preset number of command retransfers was ex-ceeded.

U01019 No relevant signal was received after transmission of a CNC signal,and the preset number of command retransfers was exceeded(between units of our make).

U01020 No relevant signal was received after transmission of a CTC signal,and the preset number of command retransfers was exceeded(ECM).

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Error code Description

U01021 No relevant signal was received after transmission of an EOR.Qsignal, and the preset number of command retransfers was ex-ceeded (ECM).

U01022 No relevant signal was received after transmission of an RR signal,and the preset number of command retransfers was exceeded(ECM).

U01023 No relevant signal was received after transmission of a PPS.NULLsignal, and the preset number of command retransfers was ex-ceeded (ECM).

U01024 No relevant signal was received after transmission of a PPS.MPSsignal, and the preset number of command retransfers was ex-ceeded (ECM).

U01025 No relevant signal was received after transmission of a PPS.EOMsignal, and the preset number of command retransfers was ex-ceeded (ECM).

U01026 No relevant signal was received after transmission of a PPS.EOPsignal, and the preset number of command retransfers was ex-ceeded (ECM).

U01027 No relevant signal was received after transmission of a PPS.PRI-EOP signal, and the preset number of command retransfers wasexceeded (ECM).

U01028 T5 timeout was detected during ECM transmission (ECM).

U01040 A DCN or other inappropriate signal was received during standby forDIS signal reception.

U01041 A DCN signal was received after transmission of a DNL (MPS orEOM) signal (between units of our make).

U01042 A DCN signal was received after transmission of a DCS, TCF signal.

U01043 A DCN signal was received after transmission of an NSS1, NSS2(TCF) signal (between units of our make).

U01044 A DCN signal was received after transmission of an NSS3, TCFsignal (between units of our make).

U01045 A DCN or other inappropriate signal was received after transmissionof an MPS signal.

U01046 A DCN or other inappropriate signal was received after transmissionof an EOM signal.

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Error code Description

U01047 A DCN or other inappropriate signal was received after transmissionof an EOP signal.

U01048 A DCN signal was received after transmission of a PRI-EOP signal.

U01049 A DCN signal was received after transmission of a CNC signal(between units of our make).

U01050 A DCN signal was received after transmission of a CTC signal(ECM).

U01051 A DCN signal was received after transmission of an EOR.Q signal(ECM).

U01052 A DCN signal was received after transmission of an RR signal(ECM).

U01053 A DCN signal was received after transmission of a PPS.NULL signal(ECM).

U01054 A DCN signal was received after transmission of a PPS.MPS signal(ECM).

U01055 A DCN signal was received after transmission of a PPS.EOM signal(ECM).

U01056 A DCN signal was received after transmission of a PPS.EOP signal(ECM).

U01057 A DCN signal was received after transmission of a PPS.PRI-EOPsignal (ECM).

U01070 Polarity reversal was detected during handshake.

U01071 Polarity reversal was detected during message transmission.

U01072 Break of loop current was detected during transmission.

U01080 A PIP signal was received after transmission of a PPS.NULL signal.

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Error code Description

Table of detailed classification: Errors corresponding to error code U011XX(G3 reception)

U01100 Function of the unit differs from that indicated by a DCS signal.

U01101 Function of the unit (excl. communication mode select) differs fromthat indicated by an NSS signal.

U01102 DTC (NSC) signal was received when no transmission data was inthe unit.

U01110 No response after transmission of a DIS signal.

U01111 No response after transmission of a DTC (NSC) signal.

U01112 No training reception after reception of DCS or NSS signals.

U01113 No response after transmission of an FTT signals.

U01114 No message reception after transmission of a CFR signal.

U01115 No message reception after transmission of an MCF signal.

U01116 No message reception after transmission of a PPR signal.

U01117 No message reception after transmission of a CTR signal.

U01118 No message reception after transmission of an ERR signal.

U01119 No further signals were received after reception of a message.

U01120 No response after transmission of an MCF signal.

U01121 No response after transmission of an RTP signal.

U01122 No response after transmission of an RTN signal.

U01123 No response after transmission of a PIP signal.

U01124 No response after transmission of a PIN signal.

U01125 No response after transmission of a CNS signal (between units ofour make).

U01126 No response after transmission of a PPR signal (ECM).

U01127 No response after transmission of an ERR signal (ECM).

U01128 No response after transmission of an RNR signal (ECM).

U01129 No response after transmission of an SPA signal (simplifiedprotocol).

U01140 A DCN signal was received after transmission of a DIS signal.

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Error code Description

U01141 A DCN signal was received after transmission of a DTC signal.

U01142 A DCN signal was received after transmission of a DCS or NSSsignal.

U01143 A DCN signal was received after transmission of an FTT signal.

U01144 A DCN signal was received after transmission of a CFR signal.

U01145 A DCN signal was received after reception of a message.

U01146 A DCN signal was received after transmission of an MCF signal(interoffice communication after reception of MPS, EOM signal orconfidential interoffice communication).

U01147 A DCN signal was received after transmission of an RTP signal.

U01148 A DCN signal was received after transmission of an RTN signal.

U01149 A DCN signal was received after transmission of a PIP signal.

U01150 A DCN signal was received after transmission of a PIN signal.

U01151 A DCN signal was received after transmission of a PPR signal (ECM).

U01152 A DCN signal was received after transmission of a CTR signal (ECM).

U01153 A DCN signal was received after transmission of an ERR signal(ECM).

U01154 A DCN signal was received after transmission of an RNR signal(ECM).

U01155 A DCN signal was received after transmission of an SPA signal(simplified protocol).

U01160 During message reception, transmission time exceeded themaximum transmission time per line.

U01161 Number of error lines exceeded limits during message reception.

U01162 Break of loop current was detected during message reception.

U01163 Polarity reversal was detected during message reception.

U01164 One page length exceeded the specified length during messagereception.

U01170 Decoding error occurred during MMR message reception.

U01199 A DIS signal with different FIF was received after transmission of aDIS signal.

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Table of detailed classification: Errors corresponding to error code U017XX(V.34 transmission)

Error code Description

U01700 A communication error occurred in phase 2 (line probing).

U01720 A communication error occurred in phase 4 (modem parameterexchange).

U01721 Operation was interrupted due to the absence of a commoncommunication speed between units.

Table of detailed classification: Errors corresponding to error code U018XX(V.34 reception)

Error code Description

U01800 A communication error occurred in phase 2 (line probing).

U01810 A communication error occurred in phase 3 (primary channelequivalent device training).

U01820 A communication error occurred in phase 4 (modem parameterexchange).

U01821 Communication was interrupted due to the absence of a commoncommunication speed between units.

Table of detailed classification: Errors corresponding to error code U023XX(erroneous relay specification reception)

Error code Description

U02303 The correct DNL signal was not received before timeout wasdetected.

U02304 A signal other than MPS, EOM was received after reception of aDNL signal.

Table of detailed classification: Errors corresponding to error code U044XX(encrypted transmission)

Error code Description

U04400 Encrypted transmission was interrupted because encryption keys didnot agree.

U04401 Calling failed during encrypted transmission because the encryptionkey was not registered.

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CONTENTS

3-6 Troubleshooting

3-6-1 Image formation problems .................................................................. 3-6-1(1) No image appears (entirely white). .............................................. 3-6-3(2) No image appears (entirely black). .............................................. 3-6-4(3) Image is too light. ........................................................................ 3-6-5(4) Background is visible. .................................................................. 3-6-5(5) A white line appears longitudinally. ............................................. 3-6-6(6) A black line appears longitudinally. ............................................. 3-6-6(7) A black line appears laterally. ...................................................... 3-6-7(8) One side of the copy image is darker than the other. .................. 3-6-7(9) Black dots appear on the image. ................................................. 3-6-8

(10) Image is blurred. .......................................................................... 3-6-8(11) The leading edge of the image is consistently misaligned

with the original. .......................................................................... 3-6-9(12) The leading edge of the image is sporadically misaligned

with the original. .......................................................................... 3-6-9(13) Paper creases. .......................................................................... 3-6-10(14) Offset occurs. ............................................................................ 3-6-10(15) Image is partly missing. ............................................................. 3-6-11(16) Fixing is poor. ............................................................................ 3-6-11(17) Image is out of focus. ................................................................ 3-6-12(18) Image center does not align with the original center. ................ 3-6-12(19) Image is not square. .................................................................. 3-6-13(20) There is a regular error between the centers of the original

and copy image when using the sheet-through DF. .................. 3-6-14(21) There is a regular error between the leading edges of the

original and copy image when using the sheet-through DF. ..... 3-6-143-6-2 Paper misfeeds ................................................................................. 3-6-15

• Main body ....................................................................................... 3-6-15(1) A paper jam in the paper feed or conveying section is

indicated as soon as the main switch is turned on. ................... 3-6-15(2) A paper jam in the eject section is indicated as soon as

the main switch is turned on. ..................................................... 3-6-15(3) A paper jam in the drawer is indicated during copying. ............. 3-6-15(4) A paper jam in the bypass is indicated during copying. ............ 3-6-16(5) A paper jam in the eject section is indicated during copying. .... 3-6-16

• DF ................................................................................................... 3-6-18(1) An original jams in the DF simultaneously when scanner

initialization ends. ...................................................................... 3-6-18(2) An original jams frequently. ....................................................... 3-6-18

3-6-3 PCB terminal voltages ...................................................................... 3-6-19(1) Power source PCB .................................................................... 3-6-19(2) Main PCB .................................................................................. 3-6-21(3) Engine PCB ............................................................................... 3-6-24(4) Motor PCB ................................................................................. 3-6-30

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(5) Operation unit PCB ................................................................... 3-6-32(6) NCU PCB .................................................................................. 3-6-33

3-6-4 Electrical problems ............................................................................ 3-6-35• Main body ....................................................................................... 3-6-35

(1) The machine does not operate when the main switch isturned on. .................................................................................. 3-6-35

(2) The drive motor does not operate. ............................................ 3-6-35(3) The scanner motor does not rotate. .......................................... 3-6-36(4) The toner feed motor does not rotate. ....................................... 3-6-36(5) Cooling fan motor 1 does not rotate. ......................................... 3-6-36(6) Cooling fan motor 2 does not rotate. ......................................... 3-6-37(7) The paper feed clutch does not operate. ................................... 3-6-37(8) The bypass paper feed clutch does not operate. ...................... 3-6-37(9) The registration clutch does not operate. .................................. 3-6-38

(10) The cleaning lamp does not turn on. ......................................... 3-6-38(11) The exposure lamp does not turn on (C10). .............................. 3-6-38(12) The exposure lamp does not turn off. ........................................ 3-6-38(13) The fixing heater does not turn on (C60). .................................. 3-6-39(14) The fixing heater does not turn off (fixing unit thermostat

triggered; C60). ......................................................................... 3-6-39(15) Main charging is not performed (C51). ...................................... 3-6-39(16) Transfer charging is not performed (C52). ................................ 3-6-40(17) No developing bias voltage is output. ........................................ 3-6-40(18) The original size is not detected. ............................................... 3-6-40(19) The original size is not detected correctly. ................................ 3-6-41(20) The message requesting paper to be loaded is shown

when paper is present in the drawer. ........................................ 3-6-41(21) The size of paper in the bypass is not displayed correctly. ....... 3-6-41(22) The size of paper in the drawer is not displayed correctly. ....... 3-6-41(23) A paper jam is indicated on the message display immediately

after the main switch is turned on. ............................................. 3-6-42(24) The message requesting the front cover to be closed is

displayed when it is already closed. .......................................... 3-6-42(25) The message requesting the right side cover to be closed is

displayed when it is already closed. .......................................... 3-6-42(26) The message requesting the eject cover to be closed is

displayed when it is already closed. .......................................... 3-6-42• DF ................................................................................................... 3-6-43

(1) The DF motor does not operate. ............................................... 3-6-43(2) A message requesting the DF cover be closed is displayed

with the cover closed correctly. ................................................. 3-6-43(3) A message indicating an original jam is displayed when

the main switch is turned on. ..................................................... 3-6-43(4) Original size is not detected correctly. ....................................... 3-6-43

3-6-5 Mechanical problems ........................................................................ 3-6-44• Main body ....................................................................................... 3-6-44

(1) No primary paper feed. .............................................................. 3-6-44(2) No secondary paper feed. ......................................................... 3-6-44(3) Skewed paper feed. .................................................................. 3-6-44(4) The scanner does not travel. ..................................................... 3-6-44

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(5) Multiple sheets of paper are fed at one time. ............................ 3-6-44(6) Paper jams. ............................................................................... 3-6-44(7) Toner drops on the paper conveying path. ................................ 3-6-45(8) Abnormal noise is heard. ........................................................... 3-6-45

• DF ................................................................................................... 3-6-46(1) No original feed. ........................................................................ 3-6-46(2) An original jams. ........................................................................ 3-6-46

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3-6-1

3-6-1 Image formation problems

(1) No image appears(entirely white).

See page 3-6-3.

(2) No image appears(entirely black).

See page 3-6-4.

(3) Image is too light.

See page 3-6-5.

(4) Background is visible.

See page 3-6-5.

(5) A white line appearslongitudinally.

See page 3-6-6.

(6) A black line appearslongitudinally.

See page 3-6-6.

(7) A black line appearslaterally.

See page 3-6-7.

(8) One side of the copyimage is darker thanthe other.

See page 3-6-7.

(9) Black dots appear onthe image.

See page 3-6-8.

(10) Image is blurred.

See page 3-6-8.

(11) The leading edge ofthe image is consist-ently misaligned withthe original.

See page 3-6-9.

(12) The leading edge ofthe image is sporadi-cally misaligned withthe original.

See page 3-6-9.

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3-6-2

(13) Paper creases.

See page 3-6-10.

(14) Offset occurs.

See page 3-6-10.

(15) Image is partlymissing.

See page 3-6-11.

(16) Fixing is poor.

See page 3-6-11.

(17) Image is out of focus.

See page 3-6-12.

(18) Image center doesnot align with theoriginal center.

See page 3-6-12.

(19) Image is not square.

See page 3-6-13.

(20) There is a regularerror between thecenters of the originaland copy image whenusing the sheet-through DF.

See page 3-6-14.

(21) There is a regularerror between theleading edges of theoriginal and copyimage when using thesheet-through DF.

See page 3-6-14.

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3-6-3

(1) No image appears(entirely white).

Causes1. No transfer charging.2. No developing bias voltage is output.

Check procedures/corrective measures

Repair or replace the wire.

Check for continuity across the terminals. Ifnone, replace the terminals.

Check if CN8-8 on the engine PCB goes lowduring copying. If not, replace the enginePCB.

Check if transfer charging takes place duringcopying when CN1-8 on the high-voltagetransformer PCB goes low. If not, replace thehigh-voltage transformer PCB.

Check the developing bias wire. If there isany problem, replace it.

Check for continuity across the connectorterminals. If none, replace them.

Check if CN8-9 on the engine PCB goes lowduring copying. If not, replace the enginePCB.

Check if the developing bias is output duringcopying when CN1-7 on the high-voltagetransformer PCB goes low. If not, replace thehigh-voltage transformer PCB.

Causes1. No transfer charging.

A. Broken transfer wire.

B. Poor contact in the high-voltagetransformer PCB connectorterminals.

C. Defective engine PCB.

D. Defective high-voltage trans-former PCB.

2. No developing bias voltage isoutput.

A. Poor contact in the developingbias wire.

B. Poor contact in the high-voltagetransformer PCB connectorterminals.

C. Defective engine PCB.

D. Defective high-voltage trans-former PCB.

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3-6-4

(2) No image appears(entirely black).

Causes1. Exposure lamp fails to light.2. No main charging.

Causes1. Exposure lamp fails to light.

A. The connector terminals of theexposure lamp make poorcontact.

B. Defective inverter PCB.

C. Defective engine PCB.

2. No main charging.

A. Broken charger wire.

B. Leaking charger housing.

C. The connector terminals of thehigh-voltage transformer PCBmake poor contact.

D. Defective engine PCB.

E. Defective high-voltage trans-former PCB.

Check procedures/corrective measures

Check for continuity across the terminals. Ifnone, replace the terminals.

Check if the exposure lamp lights duringcopying when CN1-1 and 1-2 on the inverterPCB go low. If not, replace the inverter PCB.

Check if CN 14-1 and 14-2 goes low duringcopying. If not, replace the engine PCB.

Replace the wire.

Clean the charger housing.

Check for continuity across the terminals. Ifnone, replace the terminals.

Check if CN8-7 goes low during copying. Ifnot, replace the engine PCB.

Check if main charging takes place duringcopying when CN1-9 on the high-voltagetransformer PCB goes low. If not, replace thehigh-voltage transformer PCB.

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3-6-5

Causes1. Misadjusted exposure level.2. Insufficient toner.3. Deteriorated developer.4. Dirty or deteriorated drum.

Causes1. Deteriorated developer.

(3) Image is too light.

(4) Background is visible.

Check procedures/corrective measuresIf the display shows the message requestingreplacement of the IU, replace the imagingunit.

Causes1. Deteriorated developer.

Causes1. Misadjusted exposure level.

2. Insufficient toner.

3. Deteriorated developer.

4. Dirty or deteriorated drum.

Check procedures/corrective measuresAdjust exposure level (see page 3-2-49).

If the display shows the message requestingtoner replenishment, replace the cartridge.

If the display shows the message requestingreplacement of the IU, replace the imagingunit.

Clean the drum or, if the maintenance levelhas been reached, replace the drum (seepage 3-3-26).

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3-6-6

Causes1. Dirty or flawed charger wire.2. Foreign matter in the imaging unit.3. Flawed drum.

Causes1. Dirty contact glass.2. Dirty or flawed drum.3. Deformed or worn cleaning blade.4. Dirty scanner mirror.

(5) A white line appearslongitudinally.

(6) A black line appearslongitudinally.

Causes1. Dirty contact glass.

2. Dirty or flawed drum.

3. Deformed or worn cleaning blade.

4. Dirty scanner mirror.

Check procedures/corrective measuresClean the contact glass.

Clean the drum or, if it is flawed, replace it(see page 3-3-26).

Replace the cleaning blade (see page3-3-26).

Clean the scanner mirror.

Causes1. Dirty or flawed charger wire.

2. Foreign matter in the imagingunit.

3. Flawed drum.

Check procedures/corrective measuresClean the charger wire or, if it is flawed,replace it.

Replace the imaging unit.

Replace the drum (see page 3-3-26).

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3-6-7

Causes1. Flawed drum.2. Dirty developing section in the imaging unit.

Causes1. Dirty charger wire.2. Defective exposure lamp.

(7) A black line appearslaterally.

(8) One side of the copyimage is darker thanthe other.

Causes1. Flawed drum.

2. Dirty developing section in theimaging unit.

Check procedures/corrective measuresReplace the drum (see page 3-3-26).

Clean the developing section in the imagingunit.

Causes1. Dirty charger wire.

2. Defective exposure lamp.

Check procedures/corrective measuresClean the wire or, if it is extremely dirty,replace it.

Check if the exposure lamp light is distrib-uted evenly. If not, replace the exposurelamp (see page 3-3-10).

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3-6-8

Causes1. Dirty or flawed drum.2. Deformed or worn cleaning blade.

Causes1. Scanner moves erratically.2. Deformed press roller.3. Paper conveying section drive problem.

(9) Black dots appear onthe image.

(10) Image is blurred.

Check procedures/corrective measuresClean the drum or, if it is flawed, replace it(see page 3-3-26).

Replace the cleaning blade (see page3-3-26).

Causes1. Dirty or flawed drum.

2. Deformed or worn cleaning blade.

Causes1. Scanner moves erratically.

2. Deformed press roller.

3. Paper conveying section driveproblem.

Check procedures/corrective measuresCheck if there is any foreign matter on thefront and rear scanner rails. If any, remove it.

Replace the press roller (see page 3-3-36).

Check the gears and belts and, if necessary,grease them.

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3-6-9

(11) The leading edge ofthe image is consist-ently misaligned withthe original.

(12) The leading edge ofthe image is sporadi-cally misaligned withthe original.

Causes1. Misadjusted scanning start position for the original

on the contact glass.

Causes1. Registration clutch, bypass paper feed clutch or pa-

per feed clutch installed or operating incorrectly.

Causes1. Misadjusted scanning start

position for the original on thecontact glass.

Check procedures/corrective measuresReadjust the scanning start position for theoriginal on the contact glass (see page 3-3-22).

Causes1. Registration clutch, bypass paper

feed clutch or paper feed clutchinstalled or operating incorrectly.

Check procedures/corrective measuresCheck the installation positions and opera-tions of the registration clutch, bypass paperfeed clutch and paper feed clutch. If any ofthem operates incorrectly, replace it.

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3-6-10

Causes1. Paper curled.2. Paper damp.

Causes1. Defective cleaning blade.

(13) Paper creases.

(14) Offset occurs.

Check procedures/corrective measuresReplace the cleaning blade (see page3-3-26).

Causes1. Defective cleaning blade.

Check procedures/corrective measuresCheck the paper storage conditions.

Check the paper storage conditions.

Causes1. Paper curled.

2. Paper damp.

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3-6-11

Causes1. Paper damp.2. Paper creased.3. Drum condensation.4. Flawed drum.

Causes1. Wrong paper.2. Flawed press roller.

(15) Image is partly missing.

(16) Fixing is poor.

Causes1. Paper damp.

2. Paper creased.

3. Drum condensation.

4. Flawed drum.

Check procedures/corrective measuresCheck the paper storage conditions.

Replace the paper.

Clean the drum (see page 3-3-29).

Replace the drum (see page 3-3-26).

Causes1. Wrong paper.

2. Flawed press roller.

Check procedures/corrective measuresCheck if the paper meets specifications.

Replace the press roller (see page 3-3-36).

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3-6-12

Causes1. Defective image scanning unit.

Causes1. Misadjusted image center line.2. Original placed incorrectly.

(17) Image is out of focus.

(18) Image center does notalign with the originalcenter.

Check procedures/corrective measuresReplace the image scanning unit.

Causes1. Defective image scanning unit.

Causes1. Misadjusted image center line.

2. Original placed incorrectly.

Check procedures/corrective measuresReadjust the image center line (see page3-3-7).

Place the original correctly.

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3-6-13

Causes1. Squareness adjusted (laser scanner unit positioned)

incorrectly.2. Image scanning unit positioned incorrectly.

(19) Image is not square.

Causes1. Squareness adjusted (laser

scanner unit positioned) incor-rectly.

2. Image scanning unit positionedincorrectly.

Check procedures/corrective measuresAdjust the squareness (installation positionof the laser scanner unit; see page 3-3-18).

Adjust the installation position of the imagescanning unit (see page 3-3-19).

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3-6-14

(20) There is a regular errorbetween the centers ofthe original and copyimage when using thesheet-through DF.

Causes1. Misadjusted DF center line.

(21) There is a regular errorbetween the leadingedges of the originaland copy image whenusing the sheet-through DF.

Causes1. Misadjusted scanning start position of the DF origi-

nal.

Causes1. Misadjusted DF center line.

Check procedures/corrective measuresReadjust the DF center line when using thesheet-through DF (see page 3-3-43).

Causes1. Misadjusted scanning start

position of the DF original.

Check procedures/corrective measuresReadjust the scanning start position of theDF original (see page 3-3-44).

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3-6-2 Paper misfeeds

• Main body

Check visually and remove it, ifany.

With 5 V DC present at CN5-10on the engine PCB, check ifCN5-11 on the engine PCB re-mains low when the registrationswitch is turned on and off. If itdoes, replace the registrationswitch.

Check visually and remove it, ifany.

With 5 V DC present at CN3-1on the engine PCB, check ifCN3-2 on the engine PCB re-mains low when the eject switchis turned on and off. If it does,replace the eject switch.

Change the paper.

Replace the deformed claw.

Repair the deformed spring.

Check visually and replace thedeformed pulley.

With 5 V DC present at CN5-10on the engine PCB, check ifCN5-11 on the engine PCBgoes low when the registrationswitch is turned on. If not, re-place the registration switch.

(1)A paper jam inthe paper feedor conveyingsection is indi-cated as soonas the mainswitch isturned on.

(2)A paper jam inthe eject sec-tion is indi-cated as soonas the mainswitch isturned on.

(3)A paper jam inthe drawer isindicated dur-ing copying.

A piece of paper torn from copypaper is caught around the reg-istration switch.

Defective registration switch.

A piece of paper torn from copypaper is caught around the ejectswitch.

Defective eject switch.

Paper in the drawer is extremelycurled.

Check if the front or rear paperclaw of the drawer is deformed.

Check if the drawer spring isdeformed.

Check if the paper feed pulley isdeformed.

Defective registration switch.

Problem Causes/check procedures Corrective measures

Page 291: Ai1515FS-1

3-6-16

2AA

Problem Causes/check procedures Corrective measures

Check and repair if necessary.

See page 3-6-37.

Check and replace the de-formed pulley.

With 5 V DC present at CN5-10on the engine PCB, check ifCN5-11 on the engine PCBgoes low when the registrationswitch is turned on. If not, re-place the registration switch.

Check and repair if necessary.

See page 3-6-37.

Check and repair if necessary.

With 5 V DC present at CN3-1on the engine PCB, check ifCN3-2 on the engine PCB goeslow when the eject switch isturned on. If not, replace theeject switch.

Check and repair if necessary.

See page 3-6-38.

Clean or replace the press roller(see page 3-3-36).

(3)A paper jam inthe drawer isindicated dur-ing copying.

(4)A paper jam inthe bypass isindicated dur-ing copying.

(5)A paper jam inthe eject sec-tion is indi-cated duringcopying.

Check if the paper feed clutchmalfunctions.

Electrical problem with the pa-per feed clutch.

Check if the bypass paper feedpulley is deformed.

Defective registration switch.

Malfunction of the bypass paperfeed clutch.

Electrical problem with the by-pass paper feed clutch.

Check if the right and left regis-tration rollers contact eachother.

Defective eject switch.

Malfunction of the registrationswitch.

Electrical problem with the reg-istration clutch.

Check if the press roller is ex-tremely dirty or deformed.

Page 292: Ai1515FS-1

3-6-17

2AA

Problem Causes/check procedures Corrective measures

Clean or replace the heat rollerseparation claws (see page3-3-36).

Check and repair if necessary.

(5)A paper jam inthe eject sec-tion is indi-cated duringcopying.

Check if the heat roller separa-tion claws are extremely dirty ordeformed.

Check if the upper eject pulleyand lower eject roller contacteach other.

Page 293: Ai1515FS-1

3-6-18

2AA

• DF

Check visually and remove it, ifany.

With 5 V DC present atCN13-17 on the engine PCB ofthe copier, check if CN13-14remains low when the DF timingswitch is turned on and off. If itdoes, replace the DF timingswitch.

Use an original conforming tothe specifications.

Check and clean them with iso-propyl alcohol if they are dirty.

Remedy.

(1)An originaljams in the DFsimultane-ously whenscanner ini-tializationends.

(2)An originaljams fre-quently.

A piece of paper torn from anoriginal is caught around the DFtiming switch.

Defective DF timing switch.

An original outside the specifi-cations is used.

The DF forwarding pulley, DForiginal feed pulley or DF sepa-ration pulley is dirty with paperpowder.

The DF conveying roller and DFconveying pulley, or the DFeject roller and DF eject pulleydo not contact each other.

Problem Causes/check procedures Corrective measures

Page 294: Ai1515FS-1

2AA

3-6-19

3-6-3 PCB terminal voltages

Precautions• When handling the circuit boards, do not touch the components with bare hands.• ICs can be damaged by static discharges. If a PCB contains ICs, do not touch the ICs,

cable connectors or edge connectors.• Store the circuit boards wrapped in aluminum foil, conductive sponge rubber, or similar

material.

(1) Power source PCB

–12V

+12V

SGN

O

5V–2

24V–3

24V–2

24VIN

DC

24V

DC

5V

PGN

O

FG

1

F1 AC250V 15A

F3 A

C125V

T4A

F2 A

C250V

15A ARS1

C33

C34

DB1

C6

VZ2

VZ

1

R1

C2

NT

H1

L3

R8

D2

R3

R15

JP1

D1

Q1

ZD

2

C7

C14

ZD

1 R10 D

4

IC1

R106

C104

R104

D303

ZD

103Z

D301

FB

202

FB

201

C301

C203

PT

RI51

R202

C103 L202F

B102

C102

D103

C201

L201

R203

JP3

1

IC201

R101

C101

D101

VR

201

JP15

T1

R102

ZD

401

JP28

JP22

JP15

JP14

JP10

CN

4

CN

3

DC

24V

DC

5V

PGN

O

SGN

O

–12V

+12V

C402

R107

C9

C31

C32

PC

1_1

PC

1_2

JP25

JP26

JP27

JP19

D301

D401JP7

JP8

JP2

JP20D302

D201JP9

R201

C202

JP4

IC301

JP21

D102

D403

R110IC401

C302

C204

JP23JP16

JP5

JP6

RL1

R108

JP11

1

CN5

1

1

D102

R103

R105

ZD102Q101

ZD101

D402R401

C13D3

R16

R9

TRI51

C8

R2

R52

R51

R6

JP17

JP12

JP30

JP18

JP24

R5

R4

R14C11

C10

D5

C12

R12

R11

R13

R7

CR51

L1

C1

CN

1

N 1L

L51

CN2

HEATER OUT

1

LN

F401 A

C250V

0. 5A

F301 A

C250V

0. 5A

F103 A

C125V

4A

F102 A

C125V

4A

F101 A

C125V

4A

F201 A

C125V

5A

FB

2

120 V area

–12V

+12V

SGN

O

5V–2

24V–3

24V–2

24VIN

DC

24V

DC

5V

PGN

O

FG1

F3 AC250V T2. 0A

F2 A

C250V

T6. 3A

F1 A

C250V

T6. 3A

ARS1

C33

C34

C3

C4

R1

VZ

2

VZ

1

FB

31L2

L3

C5

R8

D2

R3

R15

JP1

D1

Q1

ZD

2

DB

1

C7

NT

H1

C14

ZD

1 R18 D

4

IC1

R105

R106

C104

R104

D303

ZD

103Z

D301

FB

202

FB

201C

401C203

C301

PT

RI51

PT

RI61

R202

C103 L202F

B102

C102

D103

C201

L201

R203

JP4

1

IC201

R101

C101

D101

VR

201

JP15

T1

R102

ZD

401

JP28

JP23

JP17

JP16

JP12

CN

4

CN

3

DC

24V

DC

5V

PGN

O

SGN

O

–12V

+12V

C402

R107

C9

C31

C32

PC

1_1

PC

1_2

JP25

JP26

JP27

JP20

D401

D301

JP9

JP10

JP3JP2

JP21

D302D201

JP11

R201

C202

JP5

IC301

JP22

D102

D403

R110IC401

C302

C204

JP24JP18

JP6

JP7

RL1

R109

R108

CN5

JP13

1

1

1

D102

R103ZD102 Q101

ZD101

D402R401

C13D3

R16

R9

R52

TRI51

CN1

JP8

R51

C8

R2

FB1

R62

R61

R63

C61

CN2

HEATER

OU

T

CO

M

RESISTOR

CN6

JP19

R6

R5

R4

R14C11

C10

D5

C12

R12

R11

R13

R7

C2

C51

R53

L1C

1

N

11

LL

L51

L61

TR

I61

N

F401 A

C250V

T0. 5A

F301 A

C250V

T0. 5A

F103 A

C250V

T4. 0A

F102 A

C250V

T4. 0A

F101 A

C250V

T4. 0A

F201 A

C250V

T5A

230 V area

1-1 1-2 120 V AC AC supply, input

230 V AC

2-1 2-2 75 V AC AC supply for H, output

Terminals (CN) Voltage Remarks

Page 295: Ai1515FS-1

2AA

3-6-20

Terminals (CN) Voltage Remarks

3-1 3-5 24 V DC 24 V DC supply for EPCB, output

3-2 3-5 24 V DC 24 V DC supply, input

3-3 3-5 24 V DC 24 V DC supply for EPCB, output

3-4 3-5 24 V DC 24 V DC supply for EPCB, output

3-6 3-8 5 V DC 5 V DC supply for EPCB, output

3-7 3-8 5 V DC 5 V DC supply for EPCB, output

3-9 3-8 +12 V DC +12 V DC supply for EPCB, output

3-10 3-8 –12 V DC –12 V DC supply for EPCB, output

4-1 4-2 5 V DC 5 V DC supply for MPCB, output

4-3 4-5 +12 V DC +12 V DC supply for MPCB, output

4-4 4-5 –12 V DC –12 V DC supply for MCPB, output

4-6 4-5 24 V DC 24 V DC supply for MPCB, output

5-1 5-2 24/0 V DC PRY on/off, output

5-3 5-2 24/0 V DC H off/on, input

5-4 5-2 24/0 V DC PRY off/on, input

6-1 6-2 120 V AC AC supply for resistors, output

230 V AC

Page 296: Ai1515FS-1

2AA

3-6-21

(2) Main PCB

C1514

CN41

2

9

10

C1301

IC60

IC47

IC46

TR

3

R1315

IC24

67656866

IC77

IC74

IC48

C1033

R1337

R1501

C1108IC

18

IC19

IC20

IC21

IC25

RI032

R1033

R1034

R1001

IC30

IC33

IC29

IC26

C1007 C1024C1006

105104

156

157 20831

IC1

X1

IC62

C303

IC7

IC14

IC15

595760581423142

CN

7

5958C

N8

3

IC45

IC53

IC75

C819

CN

6

IC51

IC56

IC52

C508

C509

C510

C304

C820

IC76

C1513

R296

301

IC22

C907

IC23

104

105156

157 X2

IC39

C904 C905 C906 C908

30

81

C805

1C

N5

IC35

R410IC38

IC37R409

R407

R408

C1512

C404

C403

6

100100

1

C1023

L1007

C1510

R1025

R1026

R1028

R1029

R1027R1031

R1030

R1003R1005R1007R1009R1011R1013R1017R1015R1018

R308R803R804R282

C806

C1511

L1501

L1502

L1503

L401 C401

C809C807

C808C1020

R802

R1002R1004R1006R1008R1010R1012R1014R1016C1034 IC78

53

51

50

6190

60 31

91

120

157

156

31

30

IC2

IC5

C1508

C1502

BA

T1

IC42

IC43

C1021

C1012

L1002

IC41

IC40

IC28

L1001

C1011

IC31

C810R1039R1038R1037R1036

C1019

R1212R1210R1208R1206R1204R1202

C1213

R1335

R1247

C1204R1245C1221

C1219IC

79

C1215

R1244

C1518

C1211R1240

C1216

C1214

C1212

R1230

C1206

C1209

C1104

R1411R1412R1405R1406

R1409R1410R1404R1403

R1401

C1201R1035

R1408

C1515

C1205

R281R279R277R275R273R271R269R267

R1211R1209R1207R1205R1203R1201

R1227R1228R1229

R1108R1107R1106R1105R1104R1103R1102R1101R1216R1215R1214R1213

R1219R1220R1221R1222

C1010C1009L1005

52

53

104

C210

C201

151

Z08

801

80

521

1

IC17

IC73

IC16

IC13

IC51

208

81

R1502

L901C909R904R903R902

R1316R1320R1317R1321R1318R1322

R128

R131

R134

R136

R149

R147

R145

R143

R130

R132

R135

R133

R112

R148

R146

R144

R142

R210R208R206R204

R202R306R304R302

R209R207R205R203R201R305R303

C919

L907

C1105

R1319

R1301R1302TR4R1303R1304R1305R1306

R1336

C1031

C1107R

948R

946R

944R

942

R124

R116

R117

R118

R110

R947

R945

R943

R941

105

3142

R1312R1311R1314R1313R1218R1334R1333

R1323R1328R1329R1324R1330R1325R1326R1331R1327R1332

R1307R1308R1309R1310

Page 297: Ai1515FS-1

2AA

3-6-22

Terminals (CN) Voltage Remarks

1-1 5-2 5/0 V DC (pulse) EPCB control signal, input (SVCLK)

1-3 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD0)

1-4 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD1)

1-5 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD2)

1-6 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD3)

1-8 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD4)

1-9 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD5)

1-10 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD6)

1-11 5-2 5/0 V DC (pulse) EPCB control signal, input (SVD7)

1-13 5-2 5/0 V DC (pulse) EPCB control signal, output (CPRDY)

1-15 5-2 5/0 V DC (pulse) EPCB control signal, output (_PRINT)

1-16 5-2 5/0 V DC (pulse) EPCB control signal, input (_PVSYNC)

1-18 5-2 5/0 V DC (pulse) EPCB control signal, input (_PHSYNC)

1-21 5-2 5/0 V DC (pulse) EPCB control signal, input (SCINHI)

1-24 5-2 5/0 V DC (pulse) EPCB control signal, input (_SRDY)

1-25 5-2 5/0 V DC (pulse) EPCB control signal, output (_SCAN)

1-26 5-2 5/0 V DC (pulse) EPCB control signal, output (PTIM)

1-27 5-2 5/0 V DC (pulse) EPCB control signal, input (_SVSYNC)

1-29 5-2 5/0 V DC (pulse) EPCB control signal, input (_SHSYNC)

1-31 5-2 5/0 V DC (pulse) EPCB control signal, input (EPRDY)

1-32 5-2 5/0 V DC (pulse) EPCB control signal, output (CMD)

1-33 5-2 5/0 V DC (pulse) EPCB control signal, input (_STS)

1-34 5-2 5/0 V DC (pulse) EPCB control signal, output (CCLK)

1-36 5-2 5/0 V DC (pulse) EPCB control signal, input (_SBSY)

1-37 5-2 5/0 V DC (pulse) EPCB control signal, input (_PRDY)

1-39 5-2 5/0 V DC (pulse) EPCB control signal, input (PVCLK)

1-41 5-2 5/0 V DC (pulse) EPCB control signal, output (_PVDO)

1-42 5-2 5/0 V DC (pulse) EPCB control signal, input (_LSUOUT)

1-44 5-2 5/0 V DC (pulse) EPCB control signal, input (_RSTWR)

2-1 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, input

(ONHOOK1 L)

2-2 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, input

(ONHOOK2 L)

2-3 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, output

(TELSEL L)

2-4 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, output

(PLSDIL L)

2-5 1-12, 14 NCUPCB analog signal, input (MODRXD)

2-6 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, output

(RXSEL L)

Page 298: Ai1515FS-1

2AA

3-6-23

Terminals (CN) Voltage Remarks

2-7 1-12, 14 NCUPCB analog signal, input (MODTXD)

2-8 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, output

(DCCUT L)*1

NCUPCB control signal, output

(EARTM L)*2

2-9 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, output

(KMUTE)*2

2-10 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, input

(RNGDET L)

2-11 2-19, 20 5/0 V DC (pulse) NCUPCB control signal, output

(OFFHOOK L)

2-12 1-14, 15 NCUPCB analog signal, input (RXIN_N)

2-13 1-12, 14 +12 V DC +12 V DC supply for NCUPCB, output

2-14 1-12, 14 +12 V DC +12 V DC supply for NCUPCB, output

2-17 1-12, 14 –12 V DC –12 V DC supply for NCUPCB, output

2-18 1-12, 14 –12 V DC –12 V DC supply for NCUPCB, output

2-19 1-21, 22 5 V DC 5 V DC supply for NCUPCB, output

2-20 1-21, 22 5 V DC 5 V DC supply for NCUPCB, output

4-1 4-5 5 V DC 5 V DC supply for OPCB, output

4-2 4-5 5/0 V DC (pulse) OPCB control signal, output (COM)

4-3 4-5 5/0 V DC (pulse) OPCB control signal, input (STATUS)

4-4 4-5 5/0 V DC (pulse) OPCB control signal, output (SCLK)

4-6 4-5 5/0 V DC (pulse) OPCB control signal, input (SIG1)

4-7 4-5 5/0 V DC (pulse) OPCB control signal, input (SIG2)

4-9 4-8 24 V DC 24 V DC supply for OPCB, output

5-1 5-2 5 V DC 5 V DC supply, input

5-3 5-5 +12 V DC +12 V DC supply, input

5-4 5-5 –12 V DC –12 V DC supply, input

5-6 5-5 24 V DC 24 V DC supply, input

6-1 – 5-2 5/0 V DC (pulse) Printer PCB*3 control signal

6-68

10-1 10-2 2.4 V DC BUBAT, 24 V DC supply, input

11-1 11-2 Speaker, output

*1 For 120 V specifications only. *2 For 230 V specifications only. *3 Optional.

Page 299: Ai1515FS-1

2AA

3-6-24

(3) Engine PCB

14

1321

CN16

1

F5

F6

F7

F8

F9

F10

2

1CN15

8

7

L67

L66

21

6

5

CN14

F1

F2

F3

F4 IC11

AD

818AR

IC18

LM636IM

TR

21 1

11

55

IC19

AD

818AR

VR

2

C3

D9

TR

3

AK1

IC20

LM636IMIC

24

5

TP

3

1

IC8

AG

C68

8

AG

C68

8

TP

1

IC13

LM636IM

TA

1

AK D6

5

1

5

IC4

uPC

408262

1

5

IC3

uPC

408262

1

5

IC2

uPC

408262

1

5

IC1

uPC

408262

VR

1

5

IC12

LM636IM5

TP

2

CN

1212

1112

IC39

M66258F

P

IC358HD185

1

120

40

41

81

80121

• • • • • • •

• • • • • • •

• • • • • • •

• • • • • • •

160

TP

4

C1

1

49

16

1732

48

• • •

• • •

64

1

5

X122

33

1

49

16

1732

48

• • •

• • •

64

33

CN19

IC45

M66258F

P

• •

• •

1

11

12

IC44

74F244

• •

• •

D40

D31

TR

8D

30C

N8

TR

7

222121

AK

1

13• •

• •

••1

8IC49

74LS07

12

23

2324

D19

D29

CN

9D

32

D20 D

21D

22D

23IC

40O

FF

AKD

13

AK+

D33

AK

R1

D24

VY

C359

1MS

1

1

11IC

3774F

244

• •

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11IC

3074F

24444

• •

1

8

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26 74HC

14

1

8

1

8

IC27 74LS

07•

IC31 74LS

01• •• •

1

8

1

8

IC23

74HC

08•

• •

••

IC22

74HC

32

1

11IC14

74HC

245

•••

• •

1

8

1

8

IC6

74HC

125

IC5

74LS07

CN

22

CN

20

11

75

21

2019C

N13

1

8

IC7

74LS07

1

8

1

8

•• •C

N28

D13

D12

1

11• 1

5

D11

IC17

X10

671

IC33

74HC

374

IC38

IC29

uPC

35862

130

31

81

8051

50

• • • • •

• • • • •

• • •

• • •

100

IC32

•74HC

14 •

D10

M623

54FP

102

130

31

81

8051

50

• • •

• • •

100

D1

D2

D3

D4

FE

T1

FE

T2

FE

T3

FE

T4

18 • 12

19

25

11

526 • 4

1

8

D5

IC9

74HC

14

•D

7

IC21

TA

8415P•

••

1

9

1

8

1

5IC10

uPC

39362

IC16

74LS07

CN

18

12

2930

CN

11

21

5 1CN2

C8 + C7 + CN1 C4 + C2 +

1

1

8

1

5

33

1

8

IC25

74F32 82C54-2 IC15

D8

IC34

M38027E

85P• • • • • •

••

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1

5

1

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ST

93C46T

1

X4

5

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IC41 1

1

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74HC

138

1

8

••••

IC47

74LS07

CN

1712

1112D

34

IC48 •

D35

FE

T5

CN

101

11

74HC

14

1

9•

D17

IC42

FE

T6

17

IC36

TA

80308

L81650•

••

C11

+

+

1

9C

12

X2

IC46

TD

62308AF

19

171

1

2

D36

CN

5

•T

R4

D37

D38

CN

4 D39

TR

6

TR

51

9

D25

D28

CN

3

CN

231

1 2

510

3 4

K A

K A

D18

D14

D15

IC43

TD

62304AF

••

D27

21

CN

7

CN6

CN21C10 + C9 +

8

Page 300: Ai1515FS-1

2AA

3-6-25

Terminals (CN) Voltage Remarks

1-1 1-6 24 V DC 24 V DC supply, input

1-3 1-6 24 V DC 24 V DC supply for PSPCB, output

1-4 1-6 24 V DC 24 V DC supply, input

1-5 1-6 24 V DC 24 V DC supply, input

1-7 21-1 5 V DC 5 V DC supply, input

1-8 21-1 5 V DC 5 V DC supply, input

2-2 2-4 0/5 V DC DM on/off, output

2-3 2-4 5 V DC 5 V DC supply for DM, output

2-5 1-6 24 V DC 24 V DC supply for DM, output

3-1 3-3 5 V DC 5 V DC supply for ESW, output

3-2 3-3 0/5 V DC ESW on/off, input

4-1 1-6 24 V DC 24 V DC supply for SSW3, output

4-3 1-6 24/0 V DC SSW3 on/off, input

4-5 1-6 24 V DC 24 V DC supply for SSW1, output

4-7 1-6 24/0 V DC SSW1 on/off, input

4-8 1-6 24/0 V DC 24 V DC supply for SSW2, output

4-10 1-6 24/0 V DC SSW2 on/off, input

5-1 1-6 24 V DC 24 V DC supply for PFCL, output

5-2 1-6 0/24 V DC PFCL on/off, output

5-3 1-6 24 V DC 24 V DC supply for RCL, output

5-4 1-6 0/24 V DC RCL on/off, output

5-5 1-6 24 V DC 24 V DC supply for BYPPFCL, output

5-6 1-6 0/24 V DC BYPPFCL on/off, output

5-7 5-9 5 V DC 5 V DC supply for PSW, output

5-8 5-9 0/5 V DC PSW on/off, input

5-10 5-12 5 V DC 5 V DC supply for RSW, output

5-11 5-12 0/5 V DC RSW on/off, input

5-13 5-15 5 V DC 5 V DC supply for BYPPSW, output

5-14 5-15 0/5 V DC BYPPSW on/off, input

5-16 1-6 24 V DC 24 V DC supply for CL, output

5-17 1-6 0/24 V DC CL on/off, output

6-1 21-1 5/0 V DC (pulse) PSSW1 scan signal, output (SCAN0)

6-2 21-1 5/0 V DC (pulse) PSSW1 return signal, input

6-4 21-1 5/0 V DC (pulse) PSSW2 scan signal, output (SCAN0)

6-5 21-1 5/0 V DC (pulse) PSSW2 return signal, input

6-7 21-1 5/0 V DC (pulse) PSSW3 scan signal, output (SCAN0)

6-8 21-1 5/0 V DC (pulse) PSSW3 return signal, input

7-1 21-1 5/0 V DC (pulse) PSSW4 scan signal, output (SCAN0)

7-2 21-1 5/0 V DC (pulse) PSSW4 return signal, input

8-1 21-1 5/0 V DC (pulse) BYPPSSW scan signal, output (SCAN4)

Page 301: Ai1515FS-1

2AA

3-6-26

Terminals (CN) Voltage Remarks

8-2 21-1 5/0 V DC (pulse) BYPPSSW (1) return signal, input

8-3 21-1 5/0 V DC (pulse) BYPPSSW (2) return signal, input

8-4 21-1 5/0 V DC (pulse) BYPPSSW (3) return signal, input

8-5 8-6 24 V DC 24 V DC supply for HVTPCB, output

8-7 8-6 0/17.7 V DC HVTPCB (MC) on/off, output

8-8 8-6 0/15.7 V DC HVTPCB (TC) on/off, output

8-9 8-6 0/24 V DC HVTPCB (DB) on/off, output

8-10 8-6 0/15.9 V DC HVTPCB (CHG) on/off, output

8-11 8-15 HVTPCB DB control voltage, output

8-12 8-15 HVTPCB GRID control voltage, output

8-13 8-15 0/5 V DC HVTPCB TC short detection signal, input

8-14 8-15 0/5 V DC HVTPCB MC short detection signal, input

8-16 8-18 24/0 V DC CFM1 on/off, output

8-17 8-18 0/5 V DC CFM1 high speed/low speed control

signal, output

8-19 8-21 24/0 V DC CFM2 on/off, output

8-20 8-21 0/5 V DC CFM2 high speed/low speed control

signal, output

8-22 8-6 0/16 V DC HVTPCB (TC CHG) on/off, output

9-1 21-1 5/0 V DC (pulse) Imaging unit scan signal, output (SCAN4)

9-2 21-1 5/0 V DC (pulse) Imaging unit differentiation signal, input

(DEV A)

9-3 21-1 5/0 V DC (pulse) Imaging unit differentiation signal, input

(DEV B)

9-4 21-1 5/0 V DC (pulse) Imaging unit differentiation signal, input

(DEV C)

9-6 9-5 TNS detection voltage, input

9-7 9-5 24 V DC 24 V DC supply for TNS, output

9-8 9-5 TNS control voltage, output

9-9 1-6 24 V DC 24 V DC supply for DEVF, output

9-10 1-6 24/0 V DC Imaging unit new/old differentiation

signal, input

9-18 9-19 24/0 V AC TFM on/off, output

9-20 21-1 5 V DC 5 V DC supply for DTH, output

9-21 21-1 DTH detection voltage, input

9-24 1-6 24/0 V DC Feeder heater* on/off, output

10-2 10-1 5 V DC 5 V DC supply for OSSW, output

10-3 10-1 0/5 V DC OSSW on/off, input

11-1 21-1 5 V DC 5 V DC supply for FTH, output

11-2 21-1 FTH detection voltage, input

* Optional.

Page 302: Ai1515FS-1

2AA

3-6-27

Terminals (CN) Voltage Remarks

12-1 12-5, 6 24 V DC 24 V DC supply for MOTPCB, output

12-2 12-5, 6 24 V DC 24 V DC supply for MOTPCB, output

12-3 12-4 5 V DC 5 V DC supply for MOTPCB, output

12-7 12-5, 6 5/0 V DC (pulse) MOTPCB coil energization pulse, output

(MOT A)

12-8 12-5, 6 5/0 V DC (pulse) MOTPCB coil energization pulse, output

(MOT _A)

12-9 12-5, 6 5/0 V DC (pulse) MOTPCB coil energization pulse, output

(MOT B)

12-10 12-5, 6 5/0 V DC (pulse) MOTPCB coil energization pulse, output

(MOT _B)

12-11 12-4 MOTPCB motor control voltage, output

12-12 12-4 5/0 V DC MOTPCB DFM/SM selection signal,

output

13-1 13-3 5 V DC 5 V DC supply for ODSW, output

13-2 13-3 0/5 V DC ODSW on/off, input

13-4 1-6 0/24 V DC ISUH on/off, output

13-5 1-6 24 V DC 24 V DC supply for ISUH, output

13-7 13-6 5/0 V DC SHPSW on/off, input

13-8 13-6 5 V DC 5 V DC supply for SHPSW, output

13-10 13-16, 20 0/5 V DC DFSDPCB (SIZE4) on/off, input

13-11 13-16, 20 0/5 V DC DFSDPCB (SIZE3) on/off, input

13-12 13-16, 20 0/5 V DC DFSDPCB (SIZE2) on/off, input

13-13 13-16, 20 0/5 V DC DFSDPCB (SIZE1) on/off, input

13-14 13-16, 20 0/5 V DC DFTSW on/off, input

13-15 13-16, 20 0/5 V DC DFSDPCB (OD) on/off, input

13-17 13-16, 20 5 V DC 5 V DC supply for DFSDPCB, output

13-18 13-19 0/5 V DC DFSSW on/off, input

14-1 14-5, 6 0/24 V DC INPCB (EL) on/off, output

14-2 14-5, 6 0/24 V DC INPCB (EL) on/off, output

14-3 14-5, 6 24 V DC 24 V DC supply for INPCB, output

14-4 14-5, 6 24 V DC 24 V DC supply for INPCB, output

15-1 15-2, 3, 4 +12 V DC +12 V DC supply for CCDPCB, output

15-5 15-6 CCDPCB control voltage, input (OS2)

15-7 15-8 CCDPCB control voltage, input (OS1)

16-1 16-2 5 V DC 5 V DC supply for CCDPCB, output

16-3 16-4 5/0 V DC (pulse) CCDPCB control signal, output (RS1)

16-5 16-6 5/0 V DC (pulse) CCDPCB control signal, output

(CCDCLK1)

Page 303: Ai1515FS-1

2AA

3-6-28

Terminals (CN) Voltage Remarks

16-7 16-8 5/0 V DC (pulse) CCDPCB control signal, output

(CCDCLK2)

16-9 16-10 5/0 V DC (pulse) CCDPCB control signal, output [ROG

(SH)]

16-11 16-12 5/0 V DC (pulse) CCDPCB control signal, output [S/H

(SP1)]

16-13 16-14 5/0 V DC (pulse) CCDPCB control signal, output (CP1)

17-1 17-2 0/5 V DC LSU control signal, input (MSYNC)

17-3 17-6 0/5 V DC LSU control signal, output (PMOT)

17-4 17-2 24 V DC 24 V DC supply for LSU, output

17-5 17-6 5 V DC 5 V DC supply for LSU, output

17-7 17-8 5/0 V DC (pulse) LSU control signal, output (VIDEO)

17-9 17-8 5/0 V DC (pulse) LSU control signal, output (LDRDY)

17-10 17-11 5/0 V DC (pulse) LSU control signal, output (ADJUST)

17-12 17-11 5/0 V DC (pulse) LSU control signal, input (BD)

18-1 1-6 24 V DC 24 V DC supply for STMOTPCB*, output

18-2 1-6 24 V DC 24 V DC supply for STMOTPCB*, output

18-3 1-6 0/24 V DC STPFCL1* on/off, output

18-4 1-6 0/24 V DC STPFCL2* on/off, output

18-5 1-6 0/24 V DC STPFCL3* on/off, output

18-6 1-6 0/24 V DC STFCL1* on/off, output

18-7 1-6 0/24 V DC STFCL2* on/off, output

18-8 1-6 0/24 V DC STFCL3* on/off, output

18-9 18-22 5/0 V DC (pulse) STPSSW* scan signal, output (SCAN1)

18-10 18-22 5/0 V DC (pulse) STPSSW* scan signal, output (SCAN2)

18-11 18-22 5/0 V DC (pulse) STPSSW* scan signal, output (SCAN3)

18-12 18-22 5/0 V DC (pulse) STPSSW* return signal, input (SENS0)

18-13 18-22 5/0 V DC (pulse) STPSSW* return signal, input (SENS1)

18-14 18-22 5/0 V DC (pulse) STPSSW* return signal, input (SENS2)

18-15 18-22 5/0 V DC (pulse) STPSSW* return signal, input (SENS3)

18-16 18-22 5/0 V DC (pulse) STPSSW* return signal, input (SENS4)

18-17 18-22 5/0 V DC (pulse) STPSSW* return signal, input (SENS5)

18-18 18-22 0/5 V DC STMOTPCB* (STDM1) on/off, output

18-19 18-22 0/5 V DC STMOTPCB* (STDM2) on/off, output

18-20 18-22 0/5 V DC STMOTPCB* (STDM3) on/off, output

18-21 18-22 5 V DC 5 V DC supply for STMOTPCB*, output

18-23 18-22 0/5 V DC STMOTPCB* (STPSW1) on/off, input

18-24 18-22 0/5 V DC STMOTPCB* (STPSW2) on/off, input

18-25 18-22 0/5 V DC STMOTPCB* (STPSW3) on/off, input

18-26 18-22 0/5 V DC STFSW1* on/off, input

* Optional.

Page 304: Ai1515FS-1

2AA

3-6-29

Terminals (CN) Voltage Remarks

18-27 18-22 0/5 V DC STFSW2* on/off, input

18-28 18-22 0/5 V DC STFSW3* on/off, input

18-29 18-22 5/0 V DC (pulse) STMOTPCB* STDM drive pulse signal,

output

19-1 21-1 5/0 V DC (pulse) MPCB control signal, output (SVCLK)

19-3 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD0)

19-4 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD1)

19-5 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD2)

19-6 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD3)

19-8 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD4)

19-9 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD5)

19-10 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD6)

19-11 21-1 5/0 V DC (pulse) MPCB control signal, output (SVD7)

19-13 21-1 5/0 V DC (pulse) MPCB control signal, input (CPRDY)

19-15 21-1 5/0 V DC (pulse) MPCB control signal, input (_PRINT)

19-16 21-1 5/0 V DC (pulse) MPCB control signal, output (_PVSYNC)

19-18 21-1 5/0 V DC (pulse) MPCB control signal, output (_PHSYNC)

19-21 21-1 5/0 V DC (pulse) MPCB control signal, output (SCINHI)

19-24 21-1 5/0 V DC (pulse) MPCB control signal, output (_SRDY)

19-25 21-1 5/0 V DC (pulse) MPCB control signal, input (_SCAN)

19-26 21-1 5/0 V DC (pulse) MPCB control signal, input (PTIM)

19-27 21-1 5/0 V DC (pulse) MPCB control signal, output (_SVSYNC)

19-29 21-1 5/0 V DC (pulse) MPCB control signal, output (_SHSYNC)

19-31 21-1 5/0 V DC (pulse) MPCB control signal, output (EPRDY)

19-32 21-1 5/0 V DC (pulse) MPCB control signal, input (CMD)

19-33 21-1 5/0 V DC (pulse) MPCB control signal, output (_STS)

19-34 21-1 5/0 V DC (pulse) MPCB control signal, input (CCLK)

19-36 21-1 5/0 V DC (pulse) MPCB control signal, output (_SBSY)

19-37 21-1 5/0 V DC (pulse) MPCB control signal, output (_PRDY)

19-39 21-1 5/0 V DC (pulse) MPCB control signal, output (PVCLK)

19-41 21-1 5/0 V DC (pulse) MPCB control signal, input (_PVD0)

19-42 21-1 5/0 V DC (pulse) MPCB control signal, output (_LSUOUT)

19-44 21-1 5/0 V DC (pulse) MPCB control signal, output (_RSTWR)

21-2 21-1 +12 V DC +12 V DC supply, input

21-3 21-1 –12 V DC –12 V DC supply, input

21-4 21-1 24/0 V DC H off/on, output

21-5 21-1 24/0 V DC PRY off/on, output

* Optional.

Page 305: Ai1515FS-1

2AA

3-6-30

(4) Motor PCB

TR2

TR

2J3

C5

CI

C6

D3 4

1

D4

8

7

C2

CO

N2

D2

D1

1 1

J4

CO

N3

J10R4R3

TR1R1 J28

J5J8

J8

494VOBD 3

J7R5

C4 R6

1

J19

J9

J18

CON1

IC1LS07E C B

E C B

D5

IC2LS04

8

1

16STK8711BMK4 J12

J13

J11 3592814 REV:1

J14

C3

1

1 +

• •

D6

+

J1

J16J17 12

J15IC3

Page 306: Ai1515FS-1

2AA

3-6-31

Terminals (CN) Voltage Remarks

1-1 1-9 5/0 V DC DFM/SM selection signal, input (MOTSEL)

1-2 1-9 Motor control voltage, input (SMREF)

1-3 1-9 5/0 V DC (pulse) Motor coil energization pulse signal, input

(MOT _B)

1-4 1-9 5/0 V DC (pulse) Motor coil energization pulse signal, input

(MOT B)

1-5 1-9 5/0 V DC (pulse) Motor coil energization pulse signal, input

(MOT _A)

1-6 1-9 5/0 V DC (pulse) Motor coil energization pulse signal, input

(MOT A)

1-10 1-9 5 V DC 5 V DC supply, input

1-11 1-7, 8 24 V DC 24 V DC supply, input

1-12 1-7, 8 24 V DC 24 V DC supply, input

2-1 1-7, 8 0/24 V DC DFM on/off, output

2-2 1-7, 8 24/0 V DC (pulse) DFM motor coil energization pulse, output

(_A)

2-3 1-7, 8 24/0 V DC (pulse) DFM motor coil energization pulse, output

(A)

2-4 1-7, 8 0/24 V DC DFM on/off, output

2-5 1-7, 8 24/0 V DC (pulse) DFM motor coil energization pulse, output

(_B)

2-6 1-7, 8 24/0 V DC (pulse) DFM motor coil energization pulse, output

(B)

3-1 1-7, 8 0/24 V DC SM on/off, output

3-2 1-7, 8 24/0 V DC (pulse) SM motor coil energization pulse, output

(_A)

3-3 1-7, 8 24/0 V DC (pulse) SM motor coil energization pulse, output

(A)

3-4 1-7, 8 0/24 V DC SM on/off, output

3-5 1-7, 8 24/0 V DC (pulse) SM motor coil energization pulse, output

(_B)

3-6 1-7, 8 24/0 V DC (pulse) SM motor coil energization pulse, output

(B)

Page 307: Ai1515FS-1

2AA

3-6-32

(5) Operation unit PCB

1-1 1-3 24 V DC 24 V DC supply from MPCB, input

1-2 1-4 5 V DC 5 V DC supply from MPCB, input

1-5 1-4 5/0 V DC (pulse) MPCB control signal, input (SCLK)

1-6 1-4 5/0 V DC (pulse) MPCB control signal, input (COM)

1-7 1-4 5/0 V DC (pulse) MPCB control signal, output (STATUS)

1-8 1-4 5/0 V DC (pulse) MPCB control signal, output (SIG1)

1-9 1-4 5/0 V DC (pulse) MPCB control signal, input (SIG2)

2-1 1-4 5/0 V DC (pulse) LCD control signal, output (D1)

2-2 1-4 5/0 V DC (pulse) LCD control signal, output (FLM)

2-3 1-4 5/0 V DC (pulse) LCD control signal, output (M)

2-4 1-4 5/0 V DC (pulse) LCD control signal, output (CL1)

2-5 1-4 5/0 V DC (pulse) LCD control signal, output (CL2)

2-7 2-8 5 V DC 5 V DC supply for LCD, output

2-9 2-10 –12.7 V DC –12.7 V DC supply for LCD, output

3-1 1-4 VR voltage, input (VR1)

3-2 1-4 VR voltage, input (VR2)

3-3 1-4 VR voltage, input (VR3)

Terminals (CN) Voltage Remarks

CN1

CN

2

Page 308: Ai1515FS-1

2AA

3-6-33

(6) NCU PCB

120 V specifications

+–

2 1

CN

1

L2

K1

.PC1

IC1

L10

L3

L5L4L7L9

L6

L8

J19

J18

J20

MCN2

MCN3

C22

J12

D5

D4

C7

C5+

++

+

+ –

MCN1

V2

V1

J7

J1

DB

1

C2

L1

Y

Y B

Y

B

B

4 43

1

C 2

5 1 1

1

7

4

8 12

1

13

+

+

34

3

J9

J21

D6

J22

J8

T1

C1

R3

PC

4

1

3

5

PC

3

J10 J1

1

J4

J3J2

J5

C3

22 21

J15 J6

J16

J17

J14

J25

J26

J29

J24

J28 L1

1

J23

J13

R14

C21

IC4

J27

Vout–Vout+

C23

230 V specifications

JP1

Y1

C10

Y2

C9

D2

C2

K1D1

R2

R3R1

F1 F2

F3

Y

Y

B

B

Y

Y

B

B

F4

12

34

12

34

MCN1 MCN2

JP7 L8

R19C26

C0

L7

DB1 DB2

C27

R21

PC3

R20 TR5

K2

172

4

123

8

3

17

IC1

L2L1L5 L6

L9

L10 L4

C3

K3

T1R7

C30

L3

C7C5

CN1

JP6

JP4

R30

R28

PC2

4 6

4 6

5

3

1

1

1

D10

D9

D8

D11 JP

8

10

JP10

IC4

JP5P

C4

5

1

1

TR

6

C29

C28

BC

E

BC

E

PC1

D3

5

1

2

1

Page 309: Ai1515FS-1

2AA

3-6-34

Terminals (CN) Voltage Remarks

1-1 1-19, 20 5/0 V DC (pulse) MPCB control signal, output

(ONHOOK1 L)

1-2 1-19, 20 5/0 V DC (pulse) MPCB control signal, output

(ONHOOK2 L)

1-3 1-19, 20 5/0 V DC (pulse) MPCB control signal, input (TELSEL L)*1

MPCB control signal, input (KCMCNT)*2

1-4 1-19, 20 5/0 V DC (pulse) MPCB control signal, input (PLSDIL L)

1-5 1-19, 20 MPCB analog signal, output (MODRXD)

1-6 1-19, 20 5/0 V DC (pulse) MPCB control signal, input (RXSEL L)

1-7 1-19, 20 MPCB analog signal, output (MODTXD)

1-8 1-19, 20 5/0 V DC (pulse) MPCB control signal, output (DCCUT L)*1

MPCB control signal, output (EARTM L)*2

1-9 1-19, 20 5/0 V DC (pulse) MPCB control signal, output (KMUTE)*2

1-10 1-19, 20 5/0 V DC (pulse) MPCB control signal, output (RNGDET)

1-11 1-19, 20 5/0 V DC (pulse) MPCB control signal, output

(OFFHOOK L)

1-12 1-19, 20 5/0 V DC (pulse) MPCB control signal, output (RXIN_L)

1-13 1-13, 14 +12 V DC +12 V DC supply, input

1-14 1-13, 14 +12 V DC +12 V DC supply, input

1-17 1-13, 14 –12 V DC –12 V DC supply, input

1-18 1-13, 14 –12 V DC –12 V DC supply, input

1-19 1-19, 20 5 V DC 5 V DC supply, input

1-20 1-19, 20 5 V DC 5 V DC supply, input

*1 For 120 V specifications only. *2 For 230 V specifications only.

Page 310: Ai1515FS-1

2AA

3-6-35

No electricity at thepower outlet.

The power cord isnot plugged inproperly.

The front cover isnot closed com-pletely.

Broken power cord.

Defective mainswitch.

Blown fuse in thepower source PCB.

Defective safetyswitch 1, 2 or 3.

Defective powersource PCB.

Poor contact in thedrive motor con-nector terminals.

Defective enginePCB.

Broken drive motorgear.

3-6-4 Electrical problems

• Main body

(1)The machinedoes not oper-ate when themain switch isturned on.

(2)The drive mo-tor does notoperate.

Measure the input voltage.

Check the contact between the power plugand the outlet.

Check the front cover.

Check for continuity. If none, replace thecord.

Check for continuity across the contacts. Ifnone, replace the main switch.

Check for continuity. If none, remove thecause of blowing and replace the fuse.

Check for continuity across the contacts ofeach switch. If none, replace the switch.

With AC present, check for 5 V DC at CN4-1and CN3-6 on the power source PCB and24 V DC at CN4-6, CN3-1 and CN3-4. Ifnone, replace the power source PCB.

Check for continuity across the connectorterminals. If none, replace them.

Check if the drive motor rotates when CN2-2on the engine PCB is held low. If it does,replace the engine PCB.

Check the gear visually and replace the drivemotor if necessary.

Problem Causes Check procedures/corrective measures

Page 311: Ai1515FS-1

Problem Causes Check procedures/corrective measures

2AA

3-6-36

Broken scannermotor coil.

Poor contact in thescanner motor con-nector terminals.

Defective enginePCB.

Defective motorPCB.

Broken toner feedmotor coil.

Poor contact in thetoner feed motorconnector termi-nals.

Broken coil in cool-ing fan motor 1.

Poor contact in theconnector termi-nals of cooling fanmotor 1.

Defective enginePCB.

(3)The scannermotor doesnot rotate.

(4)The toner feedmotor doesnot rotate.

(5)Cooling fanmotor 1 doesnot rotate.

Check for continuity across the coil. If none,replace the scanner motor.

Check for continuity across the connectorterminals. If none, replace them.

Check if CN12-12 on the engine PCB goeslow and motor coil energizing pulses are in-put to each of CN12-7, CN12-8, CN12-9 andCN12-10 during the scanner initial operationimmediately after the main switch is turnedon. If not, replace the engine PCB.

Check if the scanner motor rotates whenCN1-1 on the engine PCB goes low and mo-tor coil energizing pulses are input to each ofCN1-3, CN1-4, CN1-5 and CN1-6 during thescanner initial operation immediately afterthe main switch is turned on. If not, replacethe motor PCB.

Check for continuity across the coil. If none,replace the toner feed motor.

Check for continuity across the connectorterminals. If none, replace them.

Check for continuity across the coil. If none,replace cooling fan motor 1.

Check for continuity across the connectorterminals. If none, replace them.

Check if cooling fan motor 1 rotates whenCN8-17 on the engine PCB is held low. If itdoes, replace the engine PCB.

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Problem Causes Check procedures/corrective measures

3-6-37

Broken cooling fanmotor 2 coil.

Poor contact in thecooling fan motor 2connector termi-nals.

Defective enginePCB.

Broken paper feedclutch coil.

Poor contact in thepaper feed clutchconnector termi-nals.

Defective enginePCB.

Broken bypasspaper feed clutchcoil.

Poor contact in thebypass paper feedclutch connectorterminals.

Defective enginePCB.

(6)Cooling fanmotor 2 doesnot rotate.

(7)The paperfeed clutchdoes not oper-ate.

(8)The bypasspaper feedclutch doesnot operate.

Check for continuity across the coil. If none,replace cooling fan motor 2.

Check for continuity across the connectorterminals. If none, replace them.

Check if cooling fan motor 2 rotates whenCN8-20 on the engine PCB is held low. If itdoes, replace the engine PCB.

Check for continuity across the coil. If none,replace the paper feed clutch.

Check for continuity across the connectorterminals. If none, replace them.

Check if the paper feed clutch operateswhen CN5-2 on the engine PCB is held low.If it does, replace the engine PCB.

Check for continuity across the coil. If none,replace the bypass paper feed clutch.

Check for continuity across the connectorterminals. If none, replace them.

Check if the bypass paper feed clutch oper-ates when CN5-6 on the engine PCB is heldlow. If it does, replace the engine PCB.

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Problem Causes Check procedures/corrective measures

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3-6-38

Broken registrationclutch coil.

Poor contact in theregistration clutchconnector termi-nals.

Defective enginePCB.

Poor contact in thecleaning lamp con-nector terminals.

Defective cleaninglamp.

Defective enginePCB.

Poor contact in theexposure lampconnector termi-nals.

Defective inverterPCB.

Defective enginePCB.

Defective inverterPCB.

Defective enginePCB.

(9)The registra-tion clutchdoes not oper-ate.

(10)The cleaninglamp does notturn on.

(11)The exposurelamp does notturn on (C10).

(12)The exposurelamp does notturn off.

Check for continuity across the coil. If none,replace the registration clutch.

Check for continuity across the connectorterminals. If none, replace them.

Check if the registration clutch operateswhen CN5-4 on the engine PCB is held low.If it does, replace the engine PCB.

Check for continuity across the connectorterminals. If none, replace them.

Check for one-way continuity across eachLED comprising the cleaning lamp. If none,replace the cleaning lamp.

If the cleaning lamp turns on when CN5-17on the engine PCB is held low, replace theengine PCB.

Check for continuity across the connectorterminals. If none, replace them.

If the exposure lamp does not turn on whenCN1-1 and CN1-2 on the inverter PCB areheld low, replace the inverter PCB.

If the exposure lamp turns on when CN14-1and CN14-2 on the engine PCB are held low,replace the engine PCB.

If the exposure lamp does not turn off withCN1-1 and CN1-2 on the inverter PCB high,replace the inverter PCB.

If CN14-1 and CN14-2 on the engine PCBare always low, replace the engine PCB.

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Problem Causes Check procedures/corrective measures

3-6-39

Broken wire in thefixing heater.

Fixing unit thermo-stat 1 or 2 trig-gered.

Broken fixing unitthermistor wire.

Dirty sensor in thefixing unit thermis-tor.

Defective powersource PCB.

Defective enginePCB.

Broken maincharger wire.

Leaking chargerhousing.

Poor contact in thehigh-voltage trans-former PCB con-nector terminals.

Defective enginePCB.

Defective high-voltage transformerPCB.

(13)The fixingheater doesnot turn on(C60).

(14)The fixingheater doesnot turn off(fixing unitthermostattriggered;C60).

(15)Main chargingis not per-formed (C51).

Check for continuity across the heater. Ifnone, replace the fixing heater (see page3-3-33).

Check for continuity across each thermostat.If none, remove the cause and replace thethermostat.

Measure the resistance. If it is ∞ Ω, replacethe fixing unit thermistor.

Check visually and clean the thermistor sen-sor.

If the fixing heater stays on with CN5-3 onthe power source PCB high, replace thepower source PCB.

If CN21-4 on the engine PCB is always low,replace the engine PCB.

See page 3-6-4.

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Problem Causes Check procedures/corrective measures

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3-6-40

Broken transferwire.

Poor contact in thehigh-voltage trans-former PCB con-nector terminals.

Defective mainPCB.

Defective enginePCB.

Defective high-voltage transformerPCB.

Poor contact in thedeveloping biaswire.

Poor contact in thehigh-voltage trans-former PCB con-nector terminals.

Defective high-voltage transformerPCB.

Defective enginePCB.

Defective originaldetection switch.

(16)Transfercharging is notperformed(C52).

(17)No developingbias voltage isoutput.

(18)The originalsize is notdetected.

See page 3-6-3.

Check the developing bias wire. If there isany problem, replace it.

Check for continuity across the connectorterminals. If none, replace them.

Check if the developing bias is output duringcopying when CN1-7 on the high-voltagetransformer PCB goes low. If not, replace thehigh-voltage transformer PCB.

Check if CN8-9 on the engine PCB goes lowduring copying. If not, replace the enginePCB.

If the level of CN13-2 on the engine PCBdoes not change when the original detectionswitch is turned on and off, replace the origi-nal detection switch.

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Problem Causes Check procedures/corrective measures

3-6-41

Original is notplaced correctly.

Poor contact in theoriginal size switchconnector termi-nals.

Defective originalsize switch.

Defective paperswitch.

Poor contact in thebypass paper sizeswitch connectorterminals.

Defective bypasspaper size switch.

Poor contact in theconnector termi-nals of paper sizeswitch 1, 2, 3 or 4.

Defective papersize switch 1, 2, 3or 4.

(19)The originalsize is notdetected cor-rectly.

(20)The messagerequestingpaper to beloaded isshown whenpaper ispresent in thedrawer.

(21)The size ofpaper in thebypass is notdisplayed cor-rectly.

(22)The size ofpaper in thedrawer is notdisplayed cor-rectly.

Check the original and set it correctly.

Check for continuity across the connectorterminals. If none, replace them.

With 5 V DC present at CN10-2 on the en-gine PCB, check if CN10-3 goes low whenan original is set on the original size switch. Ifnot, replace the original size switch.

If CN5-8 on the engine PCB remains highwhen paper is set in the drawer, replace thepaper switch.

Check for continuity across the connectorterminals. If none, replace them.

Check for continuity across CN8-1 and eachof CN8-2, CN8-3 and CN8-4. Change theposition of the bypass slider and check if thecontinuity status changes depending on theposition of the slider. If no change, replacethe bypass paper size switch.

Check for continuity across the connectorterminals. If none, replace them.

Check for continuity across each of papersize switches 1, 2, 3 and 4 as each switch isturned on. If none, replace paper size switch1, 2, 3 or 4.

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Problem Causes Check procedures/corrective measures

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3-6-42

A piece of papertorn from copy pa-per is caughtaround the regis-tration switch oreject switch.

Defective registra-tion switch.

Defective ejectswitch.

Poor contact in theconnector termi-nals of safetyswitch 1.

Defective safetyswitch 1.

Poor contact in theconnector termi-nals of safetyswitch 2.

Defective safetyswitch 2.

Poor contact in theconnector termi-nals of safetyswitch 3.

Defective safetyswitch 3.

(23)A paper jam isindicated onthe messagedisplay imme-diately afterthe mainswitch isturned on.

(24)The messagerequesting thefront cover tobe closed isdisplayedwhen it is al-ready closed.

(25)The messagerequesting theright sidecover to beclosed is dis-played when itis alreadyclosed.

(26)The messagerequesting theeject cover tobe closed isdisplayedwhen it is al-ready closed.

Check and remove if any.

With 5 V DC present at CN5-10 on the en-gine PCB, check if CN5-11 on the enginePCB remains low when the registrationswitch is turned on and off. If it does, replacethe registration switch.

With 5 V DC present at CN3-1 on the enginePCB, check if CN3-2 on the engine PCB re-mains low when the eject switch is turned onand off. If it does, replace the eject switch.

Check for continuity across the connectorterminals. If none, replace them.

Check for continuity across the contacts ofsafety switch 1. If there is no continuity whenthe switch is on, replace safety switch 1.

Check for continuity across the connectorterminals. If none, replace them.

Check for continuity across the contacts ofsafety switch 2. If there is no continuity whenthe switch is on, replace safety switch 2.

Check for continuity across the connectorterminals. If none, replace them.

Check for continuity across the contacts ofsafety switch 3. If there is no continuity whenthe switch is on, replace safety switch 3.

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3-6-43

Broken DF motorcoil.

The connector ter-minals of the DFmotor make poorcontact.

The connector ter-minals of the DFsafety switch makepoor contact.

Defective DFsafety switch.

A piece of papertorn from an origi-nal is caughtaround the DF tim-ing switch.

Defective DF tim-ing switch.

Defective connec-tor terminals of theDF size detectionPCB.

Defective DF sizedetection PCB.

(1)The DF motordoes not oper-ate.

(2)A messagerequesting theDF cover beclosed is dis-played withthe coverclosed cor-rectly.

(3)A messageindicating anoriginal jam isdisplayedwhen the mainswitch isturned on.

(4)Original size isnot detectedcorrectly.

Check for continuity across the coils. If none,replace the DF motor.

Check for continuity across the connectorterminals of the DF motor. If none, replacethe connector terminals.

Check for continuity across the connectorterminals. If none, replace the connector ter-minals.

Check for continuity across the contacts ofthe switch. If none when the switch is on,replace the switch.

Check visually and remove it, if any.

With 5 V DC present at CN13-17 on the en-gine PCB of the copier, check if CN13-14remains low when the DF timing switch isturned on and off. If it does, replace the DFtiming switch.

Check for continuity across the connectorterminals. If none, replace the terminals.

Check if each of CN13-10 to 13 on the en-gine PCB of the copier changes when eachof four size detection sensors on the DF sizedetection PCB is turned on and off. If any ofthem does not, replace the DF size detectionPCB.

• DF

Problem Causes Check procedures/corrective measures

Page 319: Ai1515FS-1

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3-6-44

3-6-5 Mechanical problems

• Main body

If dirty, clean with isopropyl al-cohol.

Replace any deformed or wornpulley (see page 3-3-3, 4).

If dirty, clean with isopropyl al-cohol.

Repair or replace.

Repair or replace.

Reinstall the scanner wires(see page 3-3-11).

Reinstall the scanner wires(see page 3-3-11).

Reinstall the belt.

Repair or replace.

Repair or replace.

Change the paper.

Change the paper.

Repair or replace.

Repair or replace.

Check if the paper feed pulleyor bypass paper feed pulley isdirty with paper powder.

Check if the paper feed pulleyor bypass paper feed pulley isdeformed.

Check if the right or left registra-tion roller is dirty with paperpowder.

Check if the front or rear claw ofthe drawer is deformed.

Check if the drawer spring isdeformed.

Check if the scanner wires areloose.

Check if the screws holding thewire retainers are loose.

Check if the scanner drive beltis out of place.

Check if the front or rear claw ofthe drawer is deformed.

Check if the drawer spring isdeformed.

Check if the paper is exces-sively curled.

Check if the paper is exces-sively curled.

Check if the front or rear claw ofthe drawer is deformed.

Check if the drawer spring isdeformed.

(1)No primarypaper feed.

(2)No secondarypaper feed.

(3)Skewed paperfeed.

(4)The scannerdoes nottravel.

(5)Multiplesheets of pa-per are fed atone time.

(6)Paper jams.

Problem Causes/check procedures Corrective measures

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3-6-45

Problem Causes/check procedures Corrective measures

If there is any problem, repair.

Repair or replace.

Repair or replace.

Clean or replace the press roller(see page 3-3-36).

Repair if any springs are off theseparation claws.

If there is any problem, repair.

Clean the developing section ofthe imaging unit.

Apply grease to the bushingsand gears.

If there is any problem, repair.

(6)Paper jams.

(7)Toner dropson the paperconveyingpath.

(8)Abnormalnoise is heard.

Check if the contact betweenthe right and left registrationrollers is correct.

Check if the fixing unit frontguide is deformed.

Check if the fixing unit upperguide is deformed.

Check if the press roller is ex-tremely dirty or deformed.

Check if the contact betweenthe heat roller and the heatroller separation claws is cor-rect.

Check if the contact betweenthe lower eject roller and theupper eject pulley is correct.

Check if the developing sectionof the imaging unit is extremelydirty.

Check if the pulleys, rollers andgears operate smoothly.

Check if the paper feed clutch,bypass paper feed clutch andregistration clutch are installedcorrectly.

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3-6-46

Clean with isopropyl alcohol ifthey are dirty.

Use an original conforming tothe specifications.

Clean with isopropyl alcohol ifthey are dirty.

Remedy.

(1)No originalfeed.

(2)An originaljams.

The surfaces of the DF forward-ing pulley or DF separation pul-ley are dirty with paper powder.

An original outside the specifi-cations is used.

The surfaces of the DF forward-ing pulley, DF original feed pul-ley or DF separation pulley aredirty with paper powder.

The DF conveying roller and DFconveying pulley, or the DFeject roller and DF eject pulleydo not contact each other.

• DF

Problem Causes/check procedures Corrective measures

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1-1-31

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CONTENTS

3-7 Appendixes

Timing chart No. 1 ......................................................................................... 3-7-1Timing chart No. 2 ......................................................................................... 3-7-2Timing chart No. 3 ......................................................................................... 3-7-3Timing chart No. 4 ......................................................................................... 3-7-4Timing chart No. 5 ......................................................................................... 3-7-5Power source PCB (120 V area) ................................................................... 3-7-6Power source PCB (230 V area) ................................................................... 3-7-7Main PCB 1/29 .............................................................................................. 3-7-8Main PCB 2/29 .............................................................................................. 3-7-9Main PCB 3/29 ............................................................................................ 3-7-10Main PCB 4/29 ............................................................................................ 3-7-11Main PCB 5/29 ............................................................................................ 3-7-12Main PCB 6/29 ............................................................................................ 3-7-13Main PCB 7/29 ............................................................................................ 3-7-14Main PCB 8/29 ............................................................................................ 3-7-15Main PCB 9/29 ............................................................................................ 3-7-16Main PCB 10/29 .......................................................................................... 3-7-17Main PCB 11/29 .......................................................................................... 3-7-18Main PCB 12/29 .......................................................................................... 3-7-19Main PCB 13/29 .......................................................................................... 3-7-20Main PCB 1429 ........................................................................................... 3-7-21Main PCB 15/29 .......................................................................................... 3-7-22Main PCB 16/29 .......................................................................................... 3-7-23Main PCB 17/29 .......................................................................................... 3-7-24Main PCB 18/29 .......................................................................................... 3-7-25Main PCB 19/29 .......................................................................................... 3-7-26Main PCB 20/29 .......................................................................................... 3-7-27Main PCB 21/29 .......................................................................................... 3-7-28Main PCB 22/29 .......................................................................................... 3-7-29Main PCB 23/29 .......................................................................................... 3-7-30Main PCB 24/29 .......................................................................................... 3-7-31Main PCB 25/29 .......................................................................................... 3-7-32Main PCB 26/29 .......................................................................................... 3-7-33Main PCB 27/29 .......................................................................................... 3-7-34Main PCB 28/29 .......................................................................................... 3-7-35Main PCB 29/29 .......................................................................................... 3-7-36Engine PCB 1/12 ......................................................................................... 3-7-37Engine PCB 2/12 ......................................................................................... 3-7-38Engine PCB 3/12 ......................................................................................... 3-7-39Engine PCB 4/12 ......................................................................................... 3-7-40Engine PCB 5/12 ......................................................................................... 3-7-41Engine PCB 6/12 ......................................................................................... 3-7-42Engine PCB 7/12 ......................................................................................... 3-7-43Engine PCB 8/12 ......................................................................................... 3-7-44

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Engine PCB 9/12 ......................................................................................... 3-7-37Engine PCB 10/12 ....................................................................................... 3-7-46Engine PCB 11/12 ....................................................................................... 3-7-47Engine PCB 12/12 ....................................................................................... 3-7-48NCU PCB (120 V area) ............................................................................... 3-7-49NCU PCB (230 V area) ............................................................................... 3-7-50Operation unit PCB ..................................................................................... 3-7-51Connection diagram .................................................................................... 3-7-52

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PointSource Ai1515F/Vi155(MCA/MCE) S/M

Timing chart No. 1 From main switch on to stabilization

7 s

2000 ms

100 ms

5 – 15 s

0 – 600 s

5 s

60 s

Preheat modeHigh temperature 190°C/374°F

Secondary stabilizationfixing temperature 165°C/329°F

Primary stabilizationfixing temperature 120°C/248°F

H CN1-4ON

OFF

ON

OFF

ON

OFF

ON

OFF

FullspeedHalfspeed

FullspeedHalfspeed

OFF

DB REM CN8-9

DM CN2-1

CFM1 CN8-17

CFM2 CN8-20

STDM2* CN18-19STDM1* CN18-18

STDM3* CN18-20

Preheat temperature 150°C/302°F

MSW: ON

100 ms100 ms

Approx. 1°C/1.8°F

Approx. 1°C/1.8°F

Approx. 1°C/1.8°F

* Optional.

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Timing chart No. 2 Printing the image onto a sheet of paper fed from the drawer or bypass table

START KEY

MSYNC

PM

DM

DB REM

MC REM

DB CHG

GRID CONT

DB CONT

RSW

RCL

PVSYNC

ESW

TC REM

CN17-1

CN17-3

CN2-2

CN8-9

CN8-7

CN8-10

CN8-12

CN8-11

CN5-11

CN5-4

CN3-2

CN8-8

PFCLBYPPFCL

CN5-2CN5-6

100 ms

100 ms

500 ms 150 ms

300 ms*1

100 ms*2

230 ms*3

50 ms20 ms × 4

50 ms × 2

100 ms × 5

100 ms × 3

100 ms

130 – 190 ms*4

230 – 290 ms*5

470 ms470 ms

100 ms × 3150 ms

100 ms × 4

650 ms 3800 ms

500 ms

400 ms

400 ms

150 ms

5 – 105 ms

5.00 V3.98 V3.49 V2.82 V2.16 V

4.05 V3.04 V2.03 V1.01 V

5.00 V

1.44 V

4.05 V3.04 V2.03 V1.01 V

5.00 V3.98 V3.49 V2.82 V2.16 V

1200 ms

Pre-feed command PRINT and SVSYNC signals (during copying)PRINT signal (during printing)

*1: Paper fed from the drawer or bypass table*2: Paper fed from the drawer or special cassette (option)*3: Paper fed from the bypass table*4: Paper fed from the drawer or special cassette (option)*5: Paper fed from the bypass table

Chatter removal

At least 500 ms and after the laser diode has been turned on.

Slack formed

1.44 V

50 ms × 2

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PointSource Ai1515F/Vi155(MCA/MCE) S/M

Timing chart No. 3 Initial operation of the DF and scanner

MSW: ON

Fwd. rotation

Rev. rotation

Fwd. rotation

Rev. rotation

CN12-7–CN12-12

CN14-1–CN14-2

CN12-7–CN12-12

CN13-7

40 ms

40 ms

800 P

992 P

1000 P

1000 ms

SM

DFM

EL

SHPSW

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Timing chart No. 4 Scanning operation 1: original placed on the contact glass

SCAN signal

Fwd.

Rev.

SM CN12-7 –CN12-12

EL CN14-1

SHPSW CN13-7

SVSYNC

560 –800 P

20 ms

120 ms

50 ms

100 ms 40 ms

992 P

CN14-2

During scanning: 446 – 686 PDuring copying: 398 – 638 P

2500 P

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PointSource Ai1515F/Vi155(MCA/MCE) S/M

Timing chart No. 5 Scanning operation 2: original placed on the DF

Scan signal

Fwd. rotation

Rev. rotation

Fwd. rotation

Rev. rotation

SM CN12-7–CN12-12

EL CN14-1–CN14-2

DFM CN12-7–CN12-12

SVSYNC

SHPSW CN13-7

DFTSW CN13-14

560 –800 P

58 – 154 P

150 P 2500 P

992 P

50 ms

75 – 395 P

20 ms

120 ms

50 ms

During scan: 200 - 520 pulsesDuring copy: 168 - 488 pulses

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A B C D E F G H I J

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Power source PCB (120 V area)

+

+ +

+

+

+

+ +

+

+

+

+

L

CN1

CN1

1

2

F1 F3

F2N

CN2

1L

CN2

2

L51

R52 R108

PTR151 PTR151

CR

51

R51

VZ1

C1 L1

C2

C33

C34

L3

D2

R8

R9

ZD1

C6

R15

ZD2Q1

D1R5

R4C8 R2

T1 D101 FB102

R103

R106

Q101

FB201

FB202

F201

PC1_2

VR201

R20

3

C20

4R

202 Q

102

R11

0

D40

3

C104D103

RL1

F101 1 +24 V

+24 V IN

+24 V

+24 V

+5 V

+5 V

GND

GND

CN3

2 CN3

3 CN3

4 CN3

5 CN3

6 CN3

7 CN3

8 CN3

+12 V9 CN3

+5 V1 CN4

+12 V3 CN4

–12 V4 CN4

GND5 CN4

+24 V6 CN4

RY 24 V1 CN5

GND2 CN5

H REM3 CN5

GND2 CN4

–12 V10 CN3

F102

F103RL1C101

C202 R201

IC2011 5

2 3 4L201

C10

3R

101

R10

2

PC

1_1 R10

4

D10

2

R10

7Z

D10

2

ZD

103

R10

5C10

2Z

D10

1

R6

R3

FB

2

D4

D5

R10

R14

C14

C10

C12

R12

R11 R

7

PC1_1

C13C401

D401

IC401

C402 D402

F401R40

1Z

D40

1

PC1_2

R13

C11

IC1

C9

R16 D3 C31 C32

C201 D201 L202

C203

ZD301 D303

F301

D301 D302

C301

IC301

C302

FG

FG

DB1C7

NTH1

R1

TR

151

N

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PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Power source PCB (230 V area)

+

+ +

+

+

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+

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+

+

L

CN1

CN1

1

2

F1 F3

F2N

CN2

1L

CN2

2

CN6 1

CN6 2

CN6 L61

C61

R63

R51

L51

R53 R52 R108

PTR151 PTR151C51

R51

ARS1

FB31

VZ1

C34

C33C1

L1 L2

C2

C3

C4

C5

L3

D2

R8

R9

ZD1

R14R15

ZD2Q1

D1R5

R4C8 R2

T1 D101 FB102

R103

R106

Q101

FB201

FB202

F201

PC1_2

VR101

R20

3

C20

4R

202 Q

102

R11

0

D40

3

C104D103

RL1

F101 1 +24 V

+24 V IN

+24 V

+24 V

+5 V

+5 V

GND

GND

CN3

2 CN3

3 CN3

4 CN3

5 CN3

6 CN3

7 CN3

8 CN3

+12 V9 CN3

+5 V1 CN4

+12 V3 CN4

–12 V4 CN4

GND5 CN4

+24 V6 CN4

RY 24 V1 CN5

GND2 CN5

H REM3 CN5

R REM4 CN5

GND2 CN4

–12 V10 CN3

F102

F103RL1C101

C202 R201

IC2011 5

2 3 4L201

C10

3R

101

R10

2

PC

1_1 R10

4

D10

2

R10

7Z

D10

2

ZD

103

R10

5C10

2Z

D10

1

R6

R3

FB1

D4

D5

R10C14

C10

C12

R12

R11 R

7

PC1_1

C13C401

D401

IC401

C402 D402

F401R40

1Z

D40

1

PC1_2

R13

C11

IC1

C9

R16 D3 C31 C32

C201 D201 L202

C203

ZD301 D303

F301

D301 D302

C301

IC301

C302

FG

FG

DB1C7

NTH1

R1VZ2

TR

151

R62 R109

PTR161PTR161TR

161

3

N

N

Page 331: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-8

2AA

Main PCB 1/29

R152

+5V

GND

C101 C108 C102 C109 C103 C110 C104 C111 C105 C112

+5V

GND

+5V

GND

+5V

GND

+5V

GND GND GND

+5V

C106 C113

+5V

C107 C114

+5V

CPU

'028_09A'

'004_09F'

'004_03E'

'009_08C'

'010_09C'

'004_03A'

'004_02A'

IC1

'012_09C'

'018_10D'

'009_08C'

'022_10D'

'010_09C'

'008_10C'

'027_01D'

'027_01E'

'027_01E'

'027_01D'

'024_01E'

'024_01E'

'027_02B'

12

11

110

8

6

4

5

76

75

30

29

28

27

26

25

24

62

61

60

59

63

43

42

38

40

64 58 120 83 108 91 74 57 44 10 1

109 82 65 53 23 13 111 73 72 71 70 69 68 67 66

112

115

114

113

117

116

119

9

7

3

2

118

14

80

79

78

77

36

35

34

33

32

31

52

51

5049

48

47

46

45

56

55

54

41

37

39

107

106

105

104

103

102

101

100 99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 22 21 20 19 18 17 16 15

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

23 22 21 20 19 18 17 16

R14

9

R14

8

R14

7

R14

6

R14

5

R14

4

R14

3

R14

2

R17

5

R17

4

R17

3

R17

2

R17

1

R17

0

R16

9

R16

8

R16

7

R16

6

R16

5

R16

4

R16

3

R16

2

R16

1

R16

0

R141

R140

R139

R138

R136

R135

R134

R133

R132

R131

R129

R128

R127

R126

R125

R123

R124

R122

R121

R117

R118

R116

R115

R112R111

R114

R113

R151

R119

R150 1

2

3

ST1 XST1

PLUG 2P

R102

R101

R110

R107

+5V

GN

DG

ND

GN

D

+5V

+5V

GND

GND

+5V

+5V

+5V

+5V

GND

GN

D

+5V

'004_03D'

'004_03D'

'004_03D'

'004_03D'

'004_03D'

'004_03D'

'027_02A'

'027_02A'

'008_02C'

'027_01D'

'023_01F'

'004_03E'

'018_01E'

'004_09F'

'027_02B'

'027_02B'

'029_02E'

'024_01D'

'004_05F'

'004_03E'

'004_03D'

'006_08B'

'006_08B'

'006_08A'

'004_03E'

'007_01G'

'007_01G'

'007_01G'

'007_01H'

'027_01F'

'027_01F'

AD(15:0)

AB(23:1)

DREQ0

CPUX1

INTRC_

INTVC_

INTQM_

INTOP_

RESET_

INTACE

INTMDM_

OFFHOOK_

RNGDET_

ONHOOK2_

ONHOOK1_

ECCLK

ESTS

READY

KPSD1

DREQ1

ASTB_

RD_

WRL_

WRH_

IORD_

IOWR_

SYSCLK

RICCE

RTCCLK

RTCD

RASCONT

RAS_

REFRQ_

KPSIG0

KPSD0

KPSCLK

SELDP2

'027_01D'PLSDIL_

'027_01D'RXSEL_

'027_01D'FNET_

'027_01E'EXTRING_

RESETM

TELSEL_

'022_03F'SELDP1

ECMD

CSSEL_

KPSIG1

DACK0_

FIDRST2

'018_01G'FIDRST1

'018_01F'FIDRST0

'014_02F'ESVSYNC

DACK1_

SPKENB_

SPSEL1

SPSEL2

SPSEL3

POLE2_

POLE1_

A23

A22

A21

A20

A19

A18

A17

A16

AD

15

AD

14

AD

13

AD

12

AD

11

AD

10

AD

9

AD

8

AD

7

AD

6

AD

5

AD

4

AD

3A

D2

AD

1

AD

0

P07

P06

P05

P04

P03

P02

P01

P00

AV

CC

AG

ND

NC

1

ICH

DV

CC

7

DV

CC

6

DV

CC

5

DV

CC

4

DV

CC

3

DV

CC

2

DV

CC

1

DG

ND

6

DG

ND

5

DG

ND

4

DG

ND

3

DG

ND

2

DG

ND

1

ICL

RT

P7_

P77

RT

P6_

P76

RT

P5_

P75

RT

P4_

P74

RT

P3_

P73

RT

P2_

P72

RT

P1_

P71

RT

P0_

P70

ASTB

RD

WRL

WRH

IORD

IOWR

DEX

DACK0

CLKD

WDID

HACK

BUSLOCK

RAS

REFREQ

TCE1

TCE0

DACK1

PD4_P44

TO30_P25

TO21_P24

TO20_P23

TO01_P22

TO00_P21

PWM_P20

PD7_P47

PD6_P46

PD5_P45

TXD1_SO1_P34

PD3_P43

PD2_P42

PD1_P41

PD0_P40

BUSY_P52

ACK_P51

DSTB_P50

TXC_SCK0_P32

TXD0_SB0_P30

X2

X1

D8H16L

RST

DREQ0_PB0

POLL

HREQ

RDY

DREQ1_PB1

ANI3_P63

INT5_P16

INT4_P15

INT3_P14_TI

INT2_P13

INT1_P12

INT0_P11

NMI_P18

CTSI_SCK1_P36

ANI2_P62

ANI1_P61

ANI0_P60

AVREF

CTS0_P33

RXD0_SB1_P31

RXD1_S11_P35

Page 332: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-9

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 2/29

IODIR

READY0

REFR00

DACK10

DACK00

RAS0

IORD0

IOWR0

RD0

WRL0

WRH0

AST0

AB23

AB22

AB21

AB20

AB19

AB18

AB17

AB16AD15

AD14

VSS

VDD

AD13

AD12

AD11

AD10

AD9

AD8

AD7

VSS

VDD

AD6

AD5

AD4

AD3

AD2

AD1

AD0

IOE

NO

MD

IR

ME

NO

VD

D

VS

S

RE

SE

T0

CS

SE

L

TS

T1

TS

T0

VS

S

SY

SC

LK

CLK

16M

VS

S

VS

S

SC

AS

4L0

SC

AS

3L0

SC

AS

2L0

SC

AS

1L0

SC

AS

0L0

SC

AS

4U0

SC

AS

3U0

VD

D

SC

AS

2U0

SC

AS

1U0

SC

AS

0U0

SR

AS

0

VS

S

ICA

S40

ICA

S30

ICA

S20

ICA

S10

ICA

S00

IRA

S0

MA

B0

MA

B1

MA

B2

MA

B3

VD

D

VD

D

MA

B4

MA

B5

MA

B6

MA

B7

MA

B8

MA

B9

BM

DIR

BM

EN

0

IDB

0

VS

S

VS

S

IDB

1

IDB

2

IDB

3

IDB

4

VD

D

IDB

5

IDB

6

IDB

7

IDB

8

IDB

9

IDB

10

IDB

11

VS

S

IDB

12

VS

S

CS

MO

D0

CK

OU

T

CS

FIP

0

CS

VC

0

CS

RC

0

CS

AC

E0

CS

OM

0C

SO

P0

VD

D

CS

FLM

0W

RF

LM0

CS

CG

0

CS

SR

M

VS

S

WR

SR

MN

0

WR

SR

ML0

BA

CK

00

BA

CK

10

BA

CK

2

BA

CK

30R

DQ

M0

WR

QM

0V

SS

BR

EO

00

BR

EO

10

BR

EO

2

BR

EO

3A

EN

MB

CS

IMA

S0

VS

S

IMR

D0

IMW

AIT

0

IMW

AIT

0

SA

B15

SA

B14

VS

S

SA

B13

SA

B12

SA

B11

SA

B10

VD

D

SA

B9

SA

B8

SA

B7

SA

B6

VS

S

SA

B5

SA

B4

SA

B3

SA

B2

SA

B1

INT

CP

D0

SD

B15

SD

B14

SD

B13

SD

B12

SD

B11

VS

S

VD

D

SD

B10

SD

B9

SD

B8

IDB13

IDB14

IDB15

IA0

IA1

IA2

IA3

VDD

VSS

IA4

IA5

IA6

IA7

IA8

IA9

IA10

IA11

IA12

IA13

IA14IA15

IA16

IA17

IA18

IA19

IA20

IA21

IA22

IA23

SIOW0

SIOR0

VSS

SDB0

SDB1

SDB2

SDB3

SDB4

SDB5

SDB6

SDB7

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198199

200

201

202

203

204

205

206

207

208

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

193

194

195

196

197

198199

202

203

204

205

206

207

208

168

167

166

165

164

163

162

161

160

159

158

157

156

155

154

153

152

151

150

149

148

147

146

145

144

143

142

141

140

139

138

137

136

135

134

133

132

131

130

129

128

127

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

107

106

105

168

167

166

163

162

158

156

154

153

152

151

150

149

148

146

145

144

143

141

140

139

138

137

136

134

133

132

131

129

128

127

126

124

123

122

121

120

118

117

116

115

113

112

111

110

109

108

105

106

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

2 3 4 5 6 7 8 9 1211 13 14 16 17 18 19 20 21 22 23 25 26 27 28 29 30 31 33 34 35 36 37 39 40 41 42 44 45 46 47 49 50 51 52 53 54 55 56 57 58 59 62 63 64

104

103

102

101

100

99

98

97

96

95

94

93

92

91

90

89

88

87

86

85

84

83

82

81

80

79

78

77

76

7574

73

72

71

70

69

68

67

66

65

104

103

102

101

100

99

98

95

94

93

92

91

90

89

88

87

86

85

84

83

82

81

80

79

78

77

76

7574

71

72

70

69

68

67

66

65

IC2

CPDBUS(208:1)'004_01A'

GND

+5V

CPD

CPD

Page 333: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-10

2AA

Main PCB 3/29

GND

C201 C210 C202 C211 C203 C212 C204 C213 C205 C214 C206 C215 C207 C216 C217 C218C208

+5V

GND

+5V

GND

C219 C221 C228 C222

+5V

GND

+5V

GND

+5V

GND

+5V

GND

+5V

GND

+5V

GND

+5V

GND

+5V

C209

GND

+5V

GND

R282 R283 R284 R285

GND

+5V

+5V

+5V

+5V

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

2

3

0

1

181

182

183

184

185

186

187

188

189

190

193

194

195

196

197

198

199

202

203

204

205

207

206

208

175

176

179

178

177

180

171

172

173

170

174

148

147

146

145

144

154

153

152

151

150

36

37

39

40

41

42

44

45

46

47

49

50

51

52

53

55

56

57

58

59

62

64

63

65

66

67

68

69

70

71

72

2

3

4

5

6

7

97475

143

11

13

14

12

16

17

102

8

4 6

8

5

9

10

R211

R212

R213

R214

R215

R216

R217

R218

R219

R220

R221

R222

R223

R224

R225

R226

R227

R228

R229

R230

R231

R233

R232

R234

R235

R236

R237

R238

R239

R240

R241

CSMDM_

BEEP

CSFIP_

CSYC_

CSRC_

CSACE_

CSOPEX_

SIORD_SIOWR_

SRAS_

CSFLM_

CSCG_

CSSRM_

WRFLM_

WRSRM_

WRDRM_

CSSEL_

RDRC

IC73

IC73

RDVC

IRD_

IWR_

IWAIT_

MBCS

IAS_

OMEN_

OMDIR

IOEN

IDDIR_

SYSCLK

CLK16M

RESET_

R242

R243

R244

R245

R246

R247

R248

R249

R250

R251

R252

R253

R254

R255

R256

R257

R258

R259

R260

R261

R262

R264

R263

R265

R266

R267

R268

R269

R270

R272

R271

R273

R274

R275

R276

R277

R278

R279

R280

R281

R286

R287

R288

R289

R290

R291

R292

R293

R294

R295

R296

R297

R298

R299

R300

R301

IRAS0_

ICAS4_

ICAS3_

ICAS2_

ICAS1_

ICAS0_

BACK1_

BACK2_

BACK3

BREQ0_

BREQ1_

BREQ2

BREQ3AEN

76

77

78

79

80

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

98

100

99

101

102

103

104

105

106

108

109

110

111

112

113

115116117

118

120

33

34

35

30

31

123

124

126

127

128

129

131

132

133

134

136

141

140

139

138

137

19

20

21

25

26

27

29

166

167

168

169

158

156

163

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

1

2

0

15

14

13

12

11

10

9

8

7

6

5

432

1

0

9

8

7

6

5

43

2

1

0

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

0

4

3

2

1

0

4

3

2

1

0

IORD_

IOWR_

WRH_

WRL_

RD_

ASTB_

REFRQ_

DACK1_

DACK0_

READY

RAS_

'002_10B'

'002_10B'

'002_10B.007_01E'

'002_10B.007_01E'

'002_10B.005_01F'

'002_10B'

'002_10C.029_02G'

'002_10C.009_02C'

'002_10D.010_01C'

'002_02C'

'002_10C'

'023_01D'

'023_01D'

'022_01E'

'022_01E'

RDOM

WROM

BMEN

BMDIR

22

23

121

122

'009_02G'

'009_02G'

'011_02D'

'011_02D'

'002_10C'

'009_02C'

'002_02C.005_01E'

'008_02B'

'007_01F'

'014_02D'

'018_02D'

'012_09A'

'010_01C'

'022_07E'

'008_02D'

'008_02C'

'023_08E'

'005_01F'

'005_01D'

'006_02D'

'005_01F'

'006_02D'

'006_02D'

'002_10E.024_08B'

'009_02B'

'012_09B'

'018_02D'

'011_02G'

'026_02E'

'026_02E'

'026_02E'

'026_02E'

'011_02G'

'010_09F'

'012_09C'

'010_01F'

BACK0_18'018_05E'

'009_02G'

'012_09C'

'010_09F'

'009_08G'28 '018_05E'

'010_09F'

'010_09F'

'010_09F'

'010_09F'

'012_02D'

R201

R202

R203

R204

R205

R206

R207

R208

R209

R210

'003_11A'CPDBUS(208:1)

'002_02A.005_01B'

'002_02A'

AB(23:16)

AD(15:0)

'023_08A'SCASH(4:0)

'023_08C'SCASL(4:0)

'005_01B'

'005_01A'

SAB(15:1)

SDB(15:0)

R302

'010_09C'IAB(23:0)

'009_02E'IDB(15:0)

'011_02D'MAB(9:0)

CPD PIN

Page 334: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-11

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 4/29

GND

GND

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

A0

NC4

RST

CS

OE

WE

BYTE

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

NC3

NC2

NC1

BSY

VCC

GND2

GND1

A17

A16

A15

A14

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

A0

OE

CS

BYTE

NC3

NC2

NC1

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

VCC2

VCC1

GND5

GND6

GND3

GND4

GND1

GND2

16

17

48

1

2

3

4

5

6

7

8

18

19

20

21

22

23

24

25

14

12

26

28

11

47

19

18

17

16

15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

15

2

3

4

5

6

7

8

9

10

16

17

18

19

20

21

22

23

2724

1

14

1311

18

17

1615

14

13

12

11

10

9

8

7

6

5

4

3

2

1

15

14

13

12

11

10

9

8

7

6

5

4

3

2

10

45

43

41

39

36

34

32

30

44

42

40

38

35

33

31

29

13

10

9

15

37

46

27

15

14

13

12

11

10

9

8

7

6

5

4

3

2

10

46

44

42

40

35

33

31

29

45

43

41

39

34

32

30

28

38

37

48

47

36

26

12

25

IC4IC3

+5V

+5V

C301 C302

C303

R309

C304

+5V

4M MASK ROM 512K×16 EEPROM

+5V

+5V

SDB(15:0)

CSCG

RESET_

CSFLM_

RD_

WRFLM_

AB(23:16)

SAB(15:1)

'004_05F'

'004_05F'

'004_09F.006_08G'

'004_03D.006_02D'

'004_04A.006_2A'

'004_05A.006_02A'

'004_04A.006_02A'

'004_05F'

CG ROM & FLASH MEM

Page 335: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-12

2AA

Main PCB 5/29

GNDGNDGND

GND

GND

GND

GND

VCC

GND

GND

GND

GND

C402

RTC

IC6

RIC-4513

R411 R412 R413

IC532×8 SRAM

C401

R401 R403 D1

C408

IC34

VDD

NC2 OUT

NC1

GND

VCC

RSTIN RST+

NC3

NC2

NC1

CT

GND

IC35

R407

R408 C404

2

3

1

1 42

3

5

2

7

87

6

4

4

1

21

T

5

6

8

3

Q

3R

S

D

QC

4

R406

C406

C405

R409

IC37

VCC

GND

GND

GND

IC36

RESET_

BCHG_

C403

R404

R410R404

R405

BAT1 +

R402

TR2

TR1

1 3

2

12 3

1 2

3

+5V

+5V

+5V

+5V

'005_01A.007_01A'

'004_05F'

'004_05F'

'005_01B.023_05A'

SDB(15:0)

AB(23:16)

'005_01B.007_01A'SAB(15:1)

WRSRML_'004_05F'

CSSRM

WRSRMH_

'005_01F.007_01D'RD_

A14

A15

A16

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

A0

CS0

CS1

OE

WE

D7

D6

D5

D4

D3

D2

D1

D0

VCC2

NC

VCC1

3

28

4

25

23

26

27

5

6

7

8

9

10

11

12

22

27

38

22 CS0

CS1

OE

WE

22

27

38

22

15

14

13

3116

2173116

217

12

11

10

9

8

7

6

5

4

3

2

1

7

6

5

4

3

2

1

1 NC 1

0

19

18

17

16

15

13

12

11

28

37

GND

IC8132K×8 SRAM

C407

L402L401

A14

A15

A16

A13

A12

A11

A10

A9

A8

A7

A6

A5

A4

A3

A2

A1

A0

D7

D6

D5

D4

D3

D2

D1

D0

VCC

GND

3

28

4

25

23

26

27

5

6

7

8

9

10

11

12

15

14

1312

11

10

9

8

7

6

5

4

3

2

1

7

6

5

4

3

2

1

0

19

18

17

16

15

13

12

11

32

16

DATA

CLK

CE

NC4

NC3

NC2

NC1

STDP

KC8

VCC

KC7

KC6

KC7

2

13

12

7

5

4

1

3

14

11

10

8

6

9

'002_10D'RTCD

RTCCLK

RTCCE

'002_10D'

'002_10D'

SRAM & RTC & BACKUP

'005_01E.009_02C'

'030_02D'

5

Page 336: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-13

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 6/29

A9

A8

A7

A6

A5

A4

A3

A2

A1

A0

NC7

NC6

NC5

NC4

NC3

NC2

NC1

CASL

RAS

CASU

OE

WE

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

GND3

GND2

GND1

VCC3

VCC2

VCC1

32

31

30

29

28

27

24

23

22

21

40

36

20

19

16

15

11

18

34

35

33

17

Y7

Y6

Y5

Y4

Y3

Y2

Y1

Y0

VDD

GND

VEE

COM

C

B

A

G

4

2

5

1

12

15

14

13

16

8

7

3

9

10

11

6

10

9

8

7

6

5

4

3

2

1

15

14

13

12

11

10

9

8

7

6

54

32

1

0

49

48

47

46

44

43

42

41

10

9

8

7

5

4

3

2

25

6

1

50

45

26

IC7

IK×16 DRAM

AG

1 SP

CN11

2 AG

I/O

AG

C506

R510

C507

1

8

5

7

6

4

3

2

VCCC505

C504

R509

C503

C502

R507R506

R508

IC9

ANA MPX PW AMP

IC10+12V

GND

IN+

IN-

GA+

GA-

OUT

BYP

+

AGAG

AG

-12V

AG

R504R503R502

R501

R505

C501

AG

GND

C508 C509 C510

L501

DRAM & SP AMP

SPEAKER

+5V

+5V

+5V

+5V_B

'006_02A.022_01A'

'006_02A.022_01A'

SDB(15:0)

SAB(15:1)

'023_11E'

'023_11C'

'023_11E'

'006_02C.023_05E'

'004_05E'

'002_09A'

'002_09A'

'002_09A'

'002_09A'

SPKENB_

SPSEL1

SPSEL2

SPSEL3

DMCASOH_

DMCASOL_

'023_05E'WRDRM'004_03D'

'004_03D'

WRL_

WRH_

RD_

DMRAS_

BEEP

RXIN_N'027_01E'

1

23

IC74

74HC08

Page 337: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-14

2AA

Main PCB 7/29

-

+

-

+

C620 C621 C622 C623

GND

AG

AG–12V

AG

AG

AG

+

+

+

+

+5V

+5V

AG

R611

IC12

R610

R609

R606

A_+5V

L602

C602C609

MODEM

'002_02D'

'009_02A'

'009_02A'

'004_05E'

'004_05E.009_02B''004_05E.009_02B'

'002_10G'

'027_01D'

'027_01D'

INTMOM

MODRXDR608

MODTXDC619

C616

C617

C618

C615

R607

R612

IC12

5

6

7

+12

2

31

IODB(15:0)

IOAB(10:1)

CSMDM_

SIORD_SIOWR_

RESETM_

+5V

R604

R603

R602

C612

C613

C614

GND

L601

X3

R615

R605

C603 C610

C611C604

C601 C605 C606 C607 C608

GND

IC11

54321

6364656620

626061

59

1867176816159

14

76543210

D7D6D5D4D3D2D1D0

RS4RS3RS2RS1RS0

CSRDWR

32

392

333

577

34

1494254

RST

PORN.C

DSPRST

CLKIN

IACKIN

TXD

RTS

DTR

NC

TXDAT

RXOUT

XTCLK

XTLI

XTLO

VREF

VC

DVCC4

DVCC3

DVCC2

DVCC1

GND

GND

GND

GND

GND

IRO

N.C

DSPIRO

N.C

TMODD

RXD

CTS

RXRD_DSR

TXRD_RI

RLSD

TDCLK

RDCLK

RDN

TXA2

TXA1CHRC

RINGD

TALK

SPKR

GP0

EYESYN

EYECLK

EYEXY

AVCC

AGND2

AGND1

8

38

4

44

45

35

37

58

5

51

5052

23

26

2731

6

28

29

53

46

47

48

21

30

22

12

13

25

24

56

41

36

11

55

43

40

19

10

28.8K Modem

Page 338: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-15

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 8/29

'008_029.010_01A'IOAB(10:1)

'004_05F'CSOM_

'008_02A.010_01A'IODB(15:0)

'008_02B.010_01C'SIORD_

'008_02C.010_01C' SIOWR_

'006__08G.010_01C'RESET_

'004_09F.010_01B' CLK16M

'004_03E'DACK1_

'004_06D.010_01E'IDB(15:0)

'004_09E' RDOM

'004_09E' WROM_

'004_10D' BACK3_

'002_02D'INTQM

'002_02C'DREQ1

'004_10D'BREQ3

+5V

+5V

+5V

+5V

+5V

C701 C712

GND

+5V

C702 C713

GND

+5V

C703 C714

GND

+5V

C704 C715

GND

+5V

C705 C716

GND

+5V

C706 C717

GND

+5V

C707 C718

GND

+5V

C708 C719

GND

+5V

C709 C720

GND

+5V

C710 C721

GND

+5V

C711 C722

GND

GND

GND

GND

92919089868584838079787774737271

1514131211109876543210

IC82

JBIG/JPEQ CEP

D15D14D13D12D11D10D9D8D7D6D5D4D3D2D1D0

A3A2A1A0

BHE

CSRDWR

RST

BUS16TEST1TEST0

MCLKDACK

PD31PD30PD29PD28PD27PD26PD25PD24PD23PD22PD21PD20PD19PD18PD17PD16PD15_PEUPEPD14PD13PD12PD11_CX11PD10_CX10PD9_CX9PD8_CX8PD7_CX7PD6_CX6PD5_CX5PD4_CX4PD3_CX3PD2_CX2PD1_CX1PD0_CX0

PDRDPDWRPDACK

PTIM_XPXCKSVID_PIXXWAIT

INTRDREQ

YCC11YCC10YCC9YCC8YCC7YCC6YCC5YCC4YCC3YCC2YCC1

GND11GND10GND9GND8GND7GND6GND5GND4GND3GND2GND1

TOUT2TOUT1

PDREQ

X.PRDYPXCKO

PIX_RYIDXCLK

5354

10093878175695950392613

948882767060514027141

9697

38

45954452

67666564

63

625758

68

559899

6156

414243

47484645

37363534333231302928252423222120191817161512111098765432

0123456789

101112131415

321

R702

R701

QM_CODER

Page 339: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-16

2AA

Main PCB 9/29

IOAB(10:1)'009_02A.012_02A'

CLK16M'009_02C.012_02C'

RESET_'009_02C.012_09B'

CSACE_'004_05E'

SIORD_'009_02B.014_02D'

SIOWR_'009_02B.012_09B'

BACK2'004_10D'

DACK0_'004_03E'

IODB(15:0)'009_02A.012_02A'

IDB(15:0)'009_02E.011_02A'

3

2

1

91

92

94

93

8

4

5

6

3

100

46

45

44

43

42

41

39

38

37

36

35

34

33

32

31

30

15

14

13

12

11

10

9

8

7

6

5

4

3

2

0

1

97

78

81

82

83

96 87 73 61 57 53 15 7 90 80 79 68 60 52 40 28 10 9 2 129

95

27

26

24

25

23

22

21

20

19

18

16

13

17

12

11

98

99

77

76

75

74

72

71

70

69

67

66

65

64

63

62

59

56

55

54

51

50

49

48

47

88

89

84

85

86

58

14

15

14

12

13

11

10

9

8

7

6

4

2

5

1

0

23

22

21

20

19

18

17

16

15

14

13

12

11

10

9

7

6

5

4

3

2

1

0

8

3

INTACE'002_02D'

DRE Q0'002_02D'

IAB(23:0)'004_06A.012_09F'

AEN'004_10D'

MBCS'004_07F'

IRD_'004_07F.011_82G'

IWR_'004_07F.011_82G'

BRE Q2'004_10D'

GND

GND

GND

R801 R802

+5V

+5V +5V +5V

R803

R804

IOA3

IOA2

IOA0

IOA1

CLK

CS

UBE

IORW

IORD

DACK

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

IC2

IC1

RC64L 128H

RDY

MACK

RST

IOD15

IOD14

IOD12

IOD13

IOD11

IOD10

IOD9

IOD8

IOD7

IOD6

IOD4

IOD2

IOD0

IOD5

IOD1

INT

DRE Q

RFR_RLR_A23

A22

A21

A20

A19

A18

A17

A16

A15

A14

A13

A12

A11

A10

A9

A7

A6

A5

A4

A3

A2

NBCS

MWR

A8

A1

A0

AEN

MRD

MRE Q

IOD3

VC

C8

VC

C7

VC

C6

VC

C5

VC

C4

VC

C3

VC

C2

GN

D13

GN

D12

GN

D11

GN

D10

GN

D9

GN

D8

GN

D7

GN

D6

GN

D5

GN

D4

GN

D3

GN

D2

GN

D1

VC

C1

IC13

ACEE

GND

C801 C809 C802 C810 C803 C811 C804 C812

+5V

GND

+5V

GND

+5V

GND

+5V

GND

C805 C813 C806 C814 C807 C815 C808 C816

+5V

GND

+5V

GND

+5V

GND

+5V

Page 340: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-17

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 10/29

'010_01E.012_02F'IDB(15:0)

'004_09E'RMDIR

'004_09E'BMEN_

'004_10A.026_02A'MAB(9:0)

'004_10C.026_02E'IRAS0_

'004_10C'ICAS0_

'010_09F.012_02D' IRD_

'010_09F.012_02D' IWR_

'026_02A'BMOB(15:0)

C817C818 C819

C820

+5V+5V

GND

GND

IC84

IC83

IC14

15141312111098

15141312111098

98765432

98765432

A8A7A6A5A4A3A2A1

B8B7B6B5B4B3B2B1

DIR OC

DIR OC

1 19

A8A7A6A5A4A3A2A1

B8B7B6B5B4B3B2B1

1 19

76543210

76543210

1112131415161718

1112131415161718

+5V

R820R819R818R817R816R815R814R813

R812R811R810R805R806R807R808R809

9876543210

3231302928272423222140362019161511

A9A8A7A6A5A4A3A2A1A0MC7MC6MC5MC4MC3MC2MC1

D15D14D13D12D11D10

D9D8D7D6D5D4D3D2D1D0

494847464443424110

9875432

1M×16 DRAM151413121110

9876543210

RASCASUCASL

OE

WE

VCC3VCC2VCC1

GND3GND2GND1

183435

33

17

2561

504526

L801

IC83 IC84

20

18 18

20C821

BIT MAP MEM.

Page 341: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-18

2AA

Main PCB 11/29

GND

C831 C838 C832 C839 C833 C840 C834 C841

+5V

GND

+5V

GND

+5V

GND

+5V

GND

C835 C842 C836 C843 C837 C844

+5V

GND

+5V

GND

+5V

GN

DG

ND

GN

DG

ND

GND

GND

RCSC

IC16

GND

GN

DG

ND

GN

D

GNDGNDGND

+5V

+5V

GND

0

1

2

+5V +5V

+5V

+5V

+5V

81

82

83

84

85

86

87

88

89

90

91

92

93

94

95

96

97

98

99

100

50

49

48

47

46

45

44

43

42

41

40

39

38

37

36

35

34

33

32

31

23

22

21

20

19

18

17

16

15

14

13

121 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

3 4 5 6 7 8 9 10 11 12 13 14 15

0 1 2 3 4 5 6 7 8 9 10 11

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51

6 5 4 3 2 1

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0

'002_02D'

'004_10D'

'004_10D'

'010_09C.018_10A'

'004_05E'

'004_06G'

'010_01C.014_02D'

'010_01B.018_10D'

'004_07F.018_10D'

'011_02G.018_10D'

'010_01A.014_02B'

'010_01A.014_02A'

'011_02G.018_10D'

'011_02A.019_07A'

RCSC

VD

D

IMD

3

IMD

4

IMD

5

IMD

6

IMD

7

VS

S

IMD

8IM

D9

IMD

10

IMD

11IM

D12

IMD

13

IMD

14

VS

S

IMD

15

IMA

0

IMA

1

IMA

2

IMA

3

VD

DIM

A4

VS

SIM

A5

IMA

6

IMA

7

IMA

8

IMA

9IM

A10

IMA

11

CP

A5

CP

A4

CP

A3

CP

A2

CP

A1

CP

A0

VS

S

CP

D15

CP

D14

CP

D13

CP

D12

CP

D11

CP

D10

VD

D

VS

S

CP

D9

CP

D8

CP

D7

CP

D6

CP

D5

VS

SC

PD

4

CP

D3

CP

D2

CP

D1

CP

D0

CS

L

RD

LW

RL

RE

SE

TL

VSS

CLKI6M

VSS

TST5

TST4

TST3

TST2

TST1

TST0

VSS

VDD

IMASL

IMWRL

IMADL

TST6

VDD

VSS

IMD0

IMD1

IMD2

IRQL

VDD

VSS

IMBREQL

IMBACKL

IMA23

IMA22

IMA21

IMA20

VDD

VSS

IMA19

IMA18

IMA17

IMA16

IMA15

IMA14

IMA13

IMA12

VSS

IODB(15:0)

IDB(15:0)IAB(23:0)

BACK1_

BREQ1_

INTRC_

RESET_'010_01C.014_02D'

SIOWR_

RDRC_

CSRC_IOAB(10:1)

CLK16M

IAS_

IWR_

IRD_

Page 342: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-19

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 12/29

FI4D2

FI4D3

FI4D4

FI4D5

FI4D6

FI4D7

GND

SHSYNCL

SYSYNCL

FHSYNCL

FYSYNCL

RRS2L

WRS2L

GND

VDD

EK0D0

EK0D1

EK0D2

EK0D3

GNDEK0D4

EK0D5

EK0D6

EK0D7

VDD

EKID0

EKID1

EKID2

EKID3

EKID4

EKID5

EKID6

EKID7

GND

SCINHI

PTIM

GND

NITIOUT

TOUT

VDD

FI4

D1

FI4

D0

VD

D

FI3

D7

FI3

D6

FI3

D5

FI3

D4

FI3

D3

FI3

D2

FI3

D1

FI3

D0

VD

D

GN

D

GN

D

XT

AL

GN

D

FI2

D7

FI2

D6

FI2

D5

FI2

D4

FI2

D3

FI2

D2

FI2

D1

FI2

D0

VD

D

GN

D

FI1

D7

FI1

D6

FI1

D5

FI1

D4

FI1

D3

FI1

D2

FI1

D1

FI1

D0

GN

D

RW

RS

IL

FIP

CLK

GN

D

VD

D

MR

EO

UT

MR

EF

IP

GN

DF

I0D

7

FI0

D6

FI0

D5

FI0

D4

GN

D

FI0

D3

FI0

D2

FI0

D1

FI0

D0

GN

D

VD

D

SD

27S

D26

SD

25

SD

24G

ND

SD

23

SD

22

SD

21

SD

20G

ND

GN

D

GN

D

GN

D

RE

SE

TL

GN

D

A1

A2

A3

A4

A5

A6

A7

TIN

TE

B

VD

D

D0

D1

D2

GN

DD

3

D4

D5

GN

DV

DD

D6

D7

GN

D

VD

D

D8

D9

D10

GN

D

D11

D12

D13

GN

D

VD

D

D14

D15

GN

D

FIP

CS

L

IDR

DL

IDW

RL

IDIN

0

IDIN

1

IDIN

2

IDIN

3

IDIN

4

IDIN

5

IDIN

6

IDIN

7

GN

D

GN

D

VD

D

GN

DW

RIL

OE

IL

GN

DS

A10

SA

11

SA

12

SA

13

GN

D

SA

14

SA

15

VDD

GND

WR2L

DE2L

GND

SA212

SA211

SA210

SA29

VDD

SA28

SA27

SA26

SA25

SA24

GND

SA23

SA22

SA21

SA20GND

SD17

SD16

SD15

SD14

GND

VDD

SD13

SD12

SD11

SD10

GND

SAI12

SAI11

SAI10

SAI9

VDD

SAI8

SAI7

SAI6

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198199

200

201

202

203

204

205

206

207

208

169

170

171

172

173

174

176

177

178

179

180

181

184

185

186

187

189

189

191

192

194

195

196

197

198199

200201

203

204

206

168

167

166

165

165

164

164

163

162

162

161

161

160

160

159

158

158

157

156

155

154

153

152

151

150

149

148

147

147

146

145

144

143

142

142

141

140

139

138

137

136

135

134

133

132

131

130

129

128

127

126

125

124

123

122

121

120

119

119

118

117

116

115

114

114

113

112

111

110

109

108

107

106

105

168

167

163

159

154

152

151

150

149

148

146

145

141

140

139

138

137

136

135

133

132

129

128

126

125

124

123

121

120

118

115

113

112

110

109

108

107

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

3 5 6 7 8 9 10 11 1615 17 19 20 21 24 25 28 29 30 32 33 34 37 38 40 41 42 43 44 45 46 47 48 49 50 55 56 58 59 60 61 63 64

104

103

102

101

100

99

98

97

96

95

94

93

92

91

90

89

88

87

86

85

84

83

82

81

80

79

78

77

76

7574

73

72

71

70

69

68

67

66

65

102

101

99

98

99

98

94

93

92

91

90

88

87

86

85

83

82

81

80

77

76

7574

72

71

70

69

67

66

65

IC17

FIPBUS(208:1)'014_01A'

GND

+5V

FIP

FIP

Page 343: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-20

2AA

Main PCB 13/29

'013_11A'FIPBUS(208:1)

R941

R942

R943

R944

R945

R946

R947

R948

192

191

190

189

187

186

185

184

7

6

5

43

2

1

0

201

200

199

198

197

196

195

194

180

181

7

6

5

43

2

1

0

'016_05E'

'016_08E'

'016_05F'

'016_05F'

EK0D(7:0)

EKID(7:0)

FRRES2_

FWRES2_

GND

+5V

FIP PIN

20

10

IC39

C935

R933

R934

R935

R936

R937

R938

R939

R940

126

125

124

123

121

120

119

118

7

6

5

43

2

1

0

'015_01B'FI0D(7:0)

142

141

140

139

138

137

136

135

7

6

5

43

2

1

0

'015_04B'FI1D(7:0)

152

151

150

149

148

147

146

145

7

6

5

43

2

1

0

'015_06B'FI2D(7:0)

165

164

163

162

161

160

159

158

7

6

5

43

2

1

0

'015_08B'FI3D(7:0)

174

173

172

171

170

169

168

133

154

167

7

6

5

43

2

1

0

'015_10B'

'015_01E'

'028_05D'

FI4D(7:0)

FRWRESI

FXIAL

R905

R906

R907

R908

R909

R910

R911

R912

R913

R914

R915

R916

R917

72

71

70

69

67

66

65

64

63

61

60

59

58

9

8

7

12

11

10

6

5

43

2

1

0

'016_02A'FS1A(12:0)

83

82

81

80

77

76

75

74

55

56

7

6

5

43

2

1

0

'016_04A'

'016_02C'

'016_02C'

FSID(7:0)

R918

R919

R920

R921

R922

R923

R924

R925

R926

R927

R928

R929

R930

R931

R932

99

98

97

96

94

93

92

91

90

88

87

86

85

9

8

7

12

11

10

6

5

43

2

1

0

'016_05A'FS2A(12:0)

FWRSI

FRDSI

115

114

113

112

110

109

108

107

102

101

7

6

5

43

2

1

0

'016_08A'

'016_05C'

'016_05C'

FS2D(7:0)

FWRS2

'015_01E'FIPCLK1

'015_01E'FIPCLK2

'016_02G'FIPCLK3

FRDS2

7

6

5

4

3

2

1

15

14

13

12

11

10

9

8

7

6

5

4

2

3

0

1

11

10

9

8

7

6

5

38

37

34

33

32

30

29

28

25

24

21

20

19

17

15

16

41

42

40

3

SIOWR_

SIORD_

CSFIP_

RESET_

'012_09B.018_02D'

'010_01C.022_07F'

'004_05E'

'012_09B.018_02D'

'012_02A.018_02A'

'012_02A.018_02B'

IOAB(10:1)

IODB(15:0)

7

6

5

4

2

3

0

1

50

49

48

47

46

45

44

43

128

176

177

203

204

132

179

178

129

206

FHSYNC

FVSYNC

FMREOUT

FNITI

'018_05B'

'018_05B'

'018_01E'

'018_05A'

ESVSYNC_

ESHSYNC_

ESCINHI

FIPIM

FMREFIP

'002_1DE.024_01D'

'024_01D'

'016_02F'

'024_01G'

'022_03E'

'016_04E'FIDIN(7:0)

2A3

2A4

2A2

2A1

1A4

1A3

1A2

1A1

2Y3

2Y4

2Y2

2Y1

1Y4

1Y3

1Y2

1Y1

17

15

13

11

8

6

4

2

3

5

7

9

12

14

16

18

R901

IC39

1G

1 19

2G

GND GND

R902

R903

R904

L910

L911

L912

GN

D

GND

C901 C918 C902 C919 C903 C920 C904 C921

+5V

GND

+5V

GND

+5V

GND

+5V

C905 C922

GND

+5V

GND

C906 C923 C907 C924 C908 C925 C909 C926

+5V

GND

+5V

GND

+5V

GND

+5V

C910 C927

GND

+5V

GND

C911 C928 C912 C929 C913 C930 C914 C931

+5V

GND

+5V

GND

+5V

GND

+5V

C915 C932

GND

+5V

GND

C916 C933 C934C917

+5V

GND

+5V

L901

Page 344: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-21

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 14/29

Q15

Q14

Q13

Q12

Q11

Q10

Q9

Q8

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC2

VCC1

GND2

GND1

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

OE

MD

RE

WE

RSTR

WRST

23

24

25

26

27

28

29

30

37

38

39

40

41

42

43

44

10

36

12

33

13

32

9

35

0

7

6

5

4

3

2

1

7

6

54

32

1

0

22

21

20

19

18

17

16

15

8

7

6

5

4

3

2

1

IC21

5048×16 LINE

'014_07E'FI4D(7:0)

'014_07E'

'014_05G'

'014_05H'

FRWRES1_

FIPCLK1

FIPCLK2

GN

D

GN

D

+5V

GND

Q15

Q14

Q13

Q12

Q11

Q10

Q9

Q8

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC2

VCC1

GND2

GND1

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

OE

MD

RE

WE

RSTR

WRST

23

24

25

26

27

28

29

30

37

38

39

40

41

42

43

44

10

36

12

33

13

32

9

35

0

7

6

5

4

3

2

1

7

6

54

32

1

0

22

21

20

19

18

17

16

15

8

7

6

5

4

3

2

1

IC20

5048×16 LINE

GN

D

GN

D

+5V

GND

Q15

Q14

Q13

Q12

Q11

Q10

Q9

Q8

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC2

VCC1

GND2

GND1

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

OE

MD

RE

WE

RSTR

WRST

23

24

25

26

27

28

29

30

37

38

39

40

41

42

43

44

10

36

12

33

13

32

9

35

0

7

6

5

4

3

2

1

7

6

54

32

1

0

22

21

20

19

18

17

16

15

8

7

6

5

4

3

2

1

IC19

5048×16 LINE

GN

D

GN

D

+5V

GND

Q15

Q14

Q13

Q12

Q11

Q10

Q9

Q8

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC2

VCC1

GND2

GND1

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

OE

MD

RE

WE

RSTR

WRST

23

24

25

26

27

28

29

30

37

38

39

40

41

42

43

44

10

36

12

33

13

32

9

35

0

7

6

5

4

3

2

1

7

6

54

32

1

0

22

21

20

19

18

17

16

15

8

7

6

5

4

3

2

1

31

14

34

11

IC18

5048×16 LINE

GND

C936 C937

L902

+5V

31

14

34

11

GND

C938 C939

L903

+5V

31

14

34

11

GND

C946 C941

L904

+5V

31

14

34

11

GND

C942 C943

L905

+5VGN

D

GN

D

+5V

GND

'014_07D'FI3D(7:0)

'014_07C'FI2D(7:0)

'014_07B'FI1D(7:0)

'014_07A'FI0D(7:0)

FIP FIFO

Page 345: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-22

2AA

Main PCB 15/29

Q15

Q14

Q13

Q12

Q11

Q10

Q9

Q8

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC2

VCC1

GND2

GND1

D15

D14

D13

D12

D11

D10

D9

D8

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

OE

MD

RE

WE

RSTR

WRST

23

24

25

26

27

28

29

30

37

38

39

40

41

42

43

44

10

36

12

33

13

32

9

35

0

7

6

5

4

3

2

1

7

6

54

32

1

0

22

21

20

19

18

17

16

15

8

7

6

5

4

3

2

1

31

14

34

11

IC25

5048×16 LINE

C947 C948

GN

DG

ND

+5V

GND

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC

GND

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

RE

WE

RRST

WRST

13

14

15

16

21

22

23

24

5

20

6

19

8

17

0

7

6

5

4

3

2

1

7

6

54

32

1

0

12

11

10

9

4

3

2

1

18

7

IC24

8K×8 LINE

GND

C946

GN

D

EK1D(7:0)'014_11B'

EK0D(7:0)'014_11A'

FRRES2_'014_11C'

FWRES2_'014_11C'

FIDIN(7:0)'014_02D'

ESVD(7:0)'024_02A'

FMREFIP'014_02E'ERSTWR_'024_01F'

ESVCLK

FIPCLK3

'014_02A'

'014_05H.018_01G'

D7

D6

D5

D4

D3

D2

D1

D0

VCC

GND

A12

A11

A14

A13

A10

A9

A8

A7

A6

A5

A4

CS

OE

A3

A2

A1

A0

WE

8

7

10

9

6

5

4

3

2

1

26

25

24

23

21

20

22

27

0

7

6

5

4

3

12

11

10

9

8

2

1

7

6

54

32

1

0

19

18

17

16

15

13

12

11

IC22

32K×8 SRAM

GNDGND

C944

L906

+5V

28

14

FS1D(7:0)'014_05C'

FS1A(12:0)'014_05A'

FRDS1_'014_05D'FWRS1_'014_05D'

FIP RAMRF IFO

GND

D7

D6

D5

D4

D3

D2

D1

D0

VCC

GND

A12

A11

A14

A13

A10

A9

A8

A7

A6

A5

A4

CS

OE

A3

A2

A1

A0

WE

8

7

10

9

6

5

4

3

2

1

26

25

24

23

21

20

22

27

0

7

6

5

4

3

12

11

10

9

8

2

1

7

6

54

32

1

0

19

18

17

16

15

13

12

11

IC23

32K×8 SRAM

GNDGND

C945

28

14

FS2D(7:0)'014_05E'

FS2A(12:0)'014_05D'

FRDS2_'014_05F'FWRS2_'014_05F'

GND

L908

+5V

L907

+5V

L909

+5V

Page 346: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-23

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 16/29

IMWAITL

TST6

VDD

VSS

IMA0

IMA1

IMA2

IMA3

IMA4

IMA5

IMA6

IMA7

VSS

IMA8

IMA9

IMA10

IMA11

IMA12

IMA13

IMA14IMA15

VDD

VSS

IMA16

IMA17

IMA18

IMA19

IMA20

IMA21

IMA22

IMA23

VSS

VDD

TST7

TST8

TST9

VSS

CLK16M

VSS

CPUCSL

IMW

RL

IMR

DL

IMA

SL

VD

D

VS

S

IMB

RE

QL

IMB

AC

KL

TS

T5

TS

T4

TS

T3

TS

T2

TS

T1

TS

T0

VS

S

FF

W2R

DE

L

FF

W2R

CK

FF

W2R

RS

L

FF

W2W

CK

FF

W2W

RS

L

FF

W1R

DE

L

FF

WIR

CK

VD

D

FF

WIR

RS

L

FF

WIW

CK

FF

WIW

RS

L

W37

4DE

L

VS

S

W37

4CK

2W

374C

K1

FIP

D0

FIP

D1

FIP

D2

FIP

D3

FIP

D4

FIP

D5

FIP

D6

FIP

D7

VS

S

FF

R20

FF

R21

FF

R22

FF

R23

FF

R24

FF

R25

FF

R26

FF

R27

FF

R2R

CK

FF

R2R

RS

LF

FR

2WC

K

VS

S

FF

R2W

RS

L

R37

4DE

2L

R37

4DE

1L

R37

4CK

VD

D

FF

RIR

CK

FF

RIR

RS

L

FF

RIW

CK

FF

RIW

RS

L

FF

R10

FF

R11

FF

R12

FF

R13

FF

R14

CP

UR

DL

CP

UW

RL

CP

UIR

QL

CP

UR

ST

L

CP

UD

15

CP

UD

14C

PU

D13

CP

UD

12

CP

UD

11

VD

D

CP

UD

10C

PU

D9

CP

UD

8

CP

UD

7

VS

S

CP

UD

6

CP

UD

5

CP

UD

4

CP

UD

3

CP

UD

2

CP

UD

1

CP

UD

0

VS

S

CP

UA

8

CP

UA

7

CP

UA

6

CP

UA

5

CP

UA

4C

PU

A3

CP

UA

2

CP

UA

1M

RE

IN

NIT

IINF

VS

YN

CL

FH

SY

NC

L

VS

S

FIP

CLK

VS

S

PR

CLK

VS

S

PV

SY

NC

L

PH

SV

NC

L

VD

D

WR

EO

UT

NIT

IOU

T

EP

RD

YC

PR

DY

SB

SY

L

PR

DY

L

SR

DY

L

PR

INT

SC

AN

VS

S

SR

AM

A14

SR

AM

A13

SR

AM

A12

SR

AM

A11

SR

AM

A10

SR

AM

A9

VS

S

VD

D

SR

AM

A8

SR

AM

A7

SR

AM

A6

FFR15

FFR16

FFR17

FF6RCK

FF5PRSL

FF6WCK

FF6WRSL

VDD

VSS

FF600

FF601

FF602

FF603

FF604

FF605

FF6I0

FF6I1

FF6I2

FF6I3

FF6I4FF6I5

SRAMRDL

SRAMWRL

SRAMCSL

SRAMD0

SRAMD1

SRAMD2

SRAMD3

VSS

SRAMD4

SRAMD5

SRAMD6

SRAMD7

VDD

SRAMA0

SRAMA1

SRAMA2

SRAMA3

SRAMA4

SRAMA5

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198199

200

201

202

203

204

205

206

207

208

169

173

174

175

176

177

178

179

180

182

183

184

185

186

187

188

189

189

192193

194

195

196

197

198199

206

208

168

167

166

165

166

164

163

162

162

161

160

159

158

157

156

155

154

153

152

151

150

149

148

147

146

145

144

143

142

141

140

139

138

137

136

135

134

133

132

131

130

129

128

127

126

125

124

123

122

121

120

119

118

117

116

115

114

113

112

111

110

109

108

107

106

105

168

167

163

154

153

152

151

150

149

148

146

145

144

143

141

140

139

138

137

136

135

134

133

132

130

129

128

127

126

124

125

123

122

121

120

118

115

116

117

113

112

111

110

109

108

107

105

106

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

3 421 5 6 7 8 9 11 12 13 14 16 17 18 19 20 21 22 24 25 26 27 28 29 30 31 32 33 34 35 37 39 41 42 44 45 46 47 48 49 50 51 52 5554 56 57 58 59 62 63 64

104

103

102

101

100

99

98

97

96

95

94

93

92

91

90

89

88

87

86

85

84

83

82

81

80

79

78

77

76

7574

73

72

71

70

69

68

67

66

65

104

103

102

101

100

99

98

94

95

93

92

91

90

88

89

87

86

85

83

84

82

81

80

77

78

79

7574

7273

70

6968

67

66

65

IC17

VCBUS(208:1)'018_01A'

GND

+5V

FIP

VC

Page 347: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-24

2AA

Main PCB 17/29

+5V

+5V

R

S10

12

13

11T

Q9

8

D

QC

IC77

+5V

R

S4

2

1

3T

Q5

6

D

QC

IC77

C1023

IC74

14

7

+5V

GND

C1024

IC73

14

7

+5V

GND

C1025

IC77

14

7

+5V

GND

VC PIN

15

14

13

12

11

10

9

8

23

22

21

20

19

18

17

16

7

6

5

4

2

3

0

1

199

198

197

196

195

194

193

192

189

188

187

186

185

184

182

183

180

179

178

177

176

175

173

174

167

168

166

169

IWR_

IRD_

IAS_

IWAIT_

'012_02D.026_02H'

'012_02D.026_02H'

'012_02D'

'004_07F'206

3

CLK16M

INTVC_'012_02C.02B_09B'

'002_02D'

'012_09F'

'019_02A'

IAB(23:0)

110

112

111

VFI1RRS_

VFI1WRS_

VFI1WCK'020_02F'

'020_02F'

'020_02F'113 VFI1RCK

'020_02F'R1028

R1027

52

51

47

EPRINT

ESCAN

ECPRDY'024_02G'

'024_02H'

'024_02B'49 EPRDY_

'024_01F'

R1033

R1032

R1034

48

46

50

EEPRDY

ESBSY_

ESRDY_'024_01D'

'024_01F'

'024_01C'

1 3

IC73

IC74

GND

2

13 1112

140

141

143

VLOCK2

VLOCK1

VLOEN_'019_02F'

'019_02F'

'019_02F'144 VFO1WRS_

'019_02C'146

145

148

VFO1WCK

VFO1RRS_

VFO1RCK'019_02C'

'019_02C'

'019_02G'150

152

151

VFO2RRS

VFO2WRS_

VFO2WCK'019_02E'

'019_02E'

'019_02E'153 VFO 2RCK

'019_02G'149

154 VFO2RE_

VFO1RE_

'019_02E'

'019_08B'

'019_02C'

118

121

120

VFI2RRS_

VFI2WRS_

VFI2WCK'020_02E'

'020_02F'

'020_02F'122 VFI2RCK

'020_02F'R1030

R1029

115

116

117

VLIEN1_

VLICK

VLIEN2_'020_02E'

'020_02E'

'020_02E'

R1031

7

6

5

4

2

3

0

1

102

103

104

105

106

107

108

109

'020_07C'VFI1D(7:0)

7

6

5

4

2

3

0

1

123

124

125

126

127

128

129

130

'020_07A'VFI2D(7:0)

R1002

R1003

R1004

R1005

R1006

R1007

R1008

R1009

R1015

R1016

R1017

R1018

R1019

R1020

R1021

R1022

R1023

R1024

98 VF6WRS'019_08C'

100 VF6RRS'019_08C'

99

101 VF6RCK

VF6WCK

'019_08C'

'019_08C'R1025

R1026

R1010

R1011

R1012

R1013

R1014

132

133

134

135

136

137

138

139

7

6

5

43

2

1

0

VFIPD(7:0)

90

91

92

93

94

95

5

43

2

1

0

5

43

2

1

0

VFGO(15:0)

VSA(14:0)

'019_11B'

84

85

86

87

88

89

5

43

2

1

0

5

43

2

1

0

VF61(5:0)

37

33

32

FNIT1'014_02F'

35 FHSYNC_'014_02F'

34

44

FVSYNC_

VMREOUT_

'014_02F'

'023_01E'45

39 VFIPCLK

VNITIOUT

'023_01E'

'021_01B'

'023_01E'

83

82

81

VWRS_

VRDS_

VCSS_'021_01D'

'021_01D'

'021_01D'

42

41

162

163 BREQ0_

BACK0_

'004_10D'

'004_10C'

R1001

14

13

12

11

10

9

8

7

6

5

4

2

3

0

1

54

55

56

57

58

59

62

63

64

65

66

67

68

69

70

IOAB(10:1)'014_02A.022_10A'

8

7

6

5

4

2

3

1

24

25

26

27

28

29

30

31

7

6

5

4

2

3

0

1

72

73

74

75

77

78

79

80

'021_01B'VSD(7:0)

15

14

13

12

11

10

9

8

7

6

5

4

2

3

0

1

5

6

7

8

9

11

13

12

14

16

17

18

19

20

22

21

'014_02B.022_05A'IODB(15:0)

208

1

CSVC_

RDVC_'004_05E'

'004_06G'2

4

SIDWR2_

RESET_'014_02D.022_07D'

'014_02D.022_07F'

VCBUS(208:1)'017_11A'

'014_02F'FWREOUT

FIFORST2

EPHSYNC_FIFORST0_

EPVSYNC_FIFORST1_

FIPCLK3

11

IC73

IC74

IC74

1213

109

54

'002_10C'

'022_07F''002_10D'

'022_07F''002_10C'

'016_02G'

GND

C1001 C1012 C1002 C1013 C1003 C1014 C1004 C1015

+5V

GND

+5V

GND

+5V

GND

+5V

C1005 C1016

GND

+5V

C1006 C1017

GND

+5V

GND

C1007 C1018 C1008 C1019 C1009 C1020 C1010 C1021

+5V

GND

+5V

GND

+5V

GND

+5V

C1011 C1022

GND

+5V

Page 348: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-25

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 18/29

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC

GND

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

RE

WE

RRST

WRST

13

14

15

16

21

22

23

24

5

20

6

19

8

17

0

7

6

5

4

3

2

1

0

7

6

5

4

32

1

7

6

54

32

1

0

7

6

54

32

1

0

12

11

10

9

4

3

2

1

18

7

IC27

5K×8 LINE

GND

C1026

GN

D

VFIDPDD(7:0)VFIPD(7:0)

VFO1RE_

VFO1RRS_

VFO1WRS_

VFO1WCK

'018_07A'

'018_07C'

'018_07B'

'018_07B'

'018_07C'

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC

GND

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

RE

WE

RRST

WRST

13

14

15

16

21

22

23

24

5

20

6

19

8

17

0

5

4

3

2

1

0

5

4

3

2

1

12

11

10

9

4

3

2

1

18

7

IC29

5K×8 LINE

GN

D VF6I(5:0)VF6O(5:0)

IDB(5:0)

VF6RRS_

VF6WRS_

VF6RCK

VF6WCK

'018_07C'

'012_02F.020_02A'

'018_07D'

VPVD0R1035'024_01F'

'018_07E'

'018_07E'

'018_07E'

'018_07E'

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC

GND

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

RE

WE

RRST

WRST

13

14

15

16

21

22

23

24

5

20

6

19

8

17

12

11

10

9

4

3

2

1

18

7

IC30

5K×8 LINE

GN

D

ELSUOUT_

VMREOUT_

EPVCLK

VFCLK

'022_07F'

VNITIOUT_'023_04E'

'023_04E'

'022_07F'

'023_04E'

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC

GND

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

RE

WE

RRST

WRST

13

14

15

16

21

22

23

24

5

20

6

19

8

17

0

7

6

5

4

3

2

1

7

6

54

32

1

0

12

11

10

9

4

3

2

1

18

7

IC28

5K×8 LINE

GN

D

VFO2RE_

VFO2RRS_

VFO2WRS_

VFO2WCK

'018_07C'

'018_07C'

'018_07C'

'018_07C'

VLOCK1

VLOCK2'018_07B'

'018_07B'VLOEN_

'018_07B'

GND

+5V

20

10

IC41

C1031

GND

+5V

20

10

IC40

C1030

D7

D8

D6

D5

D4

D3

D2

D1

Q7

Q8

Q6

Q5

Q4

Q3

Q2

Q1

18

17

14

13

8

7

4

3

19

16

15

12

9

6

5

2

IC40

T

11 1

OC

0

7

6

5

4

32

1

15

14

1312

1110

9

8

D7

D8

D6

D5

D4

D3

D2

D1

Q7

Q8

Q6

Q5

Q4

Q3

Q2

Q1

18

17

14

13

8

7

4

3

19

16

15

12

9

6

5

2

IC41

T

11 1

OC

VC FIF01

VF01RCK

VF02RCK5

3

4Vcc

'018_07C''018_07C'

GND

+5V

GND

C1032

+5V

L1001

+5V

GND

C1028

L1003

+5V

GND

C1027

L1002

+5V

GND

C1029

L1004

+5V

Page 349: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-26

2AA

Main PCB 19/29

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC

GND

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

RE

WE

RRST

WRST

13

14

15

16

21

22

23

24

5

20

6

19

8

17

0

7

6

5

4

3

2

1

7

6

54

32

1

0

12

11

10

9

4

3

2

1

18

7

IC31

5K×8 LINE

GND

C1033

+5V

GN

D

VFI2D(7:0)

VF1DB(7:0)'019_07A'

VFI2RRS_

VFI2WRS_

VFI2RCK

VFI2WCK

'018_09B'

'018_09B'

'018_09B'

'018_09B'

Q7

Q6

Q5

Q4

Q3

Q2

Q1

Q0

VCC

GND

D7

D6

D5

D4

D3

D2

D1

D0

RCLK

WCLK

RE

WE

RRST

WRST

13

14

15

16

21

22

23

24

5

20

6

19

8

17

0

7

6

5

4

3

2

1

7

6

54

32

1

0

12

11

10

9

4

3

2

1

18

7

IC32

5K×8 LINE

GN

D

VFI1RRS_

VFI1WRS_

VFI1RCK

VFI1WCK

VLIEN1_

'018_09A'

'018_09A'

'018_09B'

'018_09B'

'018_09B'

'018_09D'

8

15

14

13

12

1110

9

7

6

54

32

1

0

7

6

54

32

1

0

IDB(15:0)

VLICK'018_09B'

'018_09C'VLIEN2_

D7

D8

D6

D5

D4

D3

D2

D1

Q7

Q8

Q6

Q5

Q4

Q3

Q2

Q1

18

17

14

13

8

7

4

3

19

16

15

12

9

6

5

2

IC42

T

11 1

OC

0

7

6

5

4

32

1

D7

D8

D6

D5

D4

D3

D2

D1

Q7

Q8

Q6

Q5

Q4

Q3

Q2

Q1

18

17

14

13

8

7

4

3

19

16

15

12

9

6

5

2

IC43

T

11 1

OC

GND

+5V

20

10

IC43

C1036

GND

+5V

20

10

IC42

C1035

VC FIF02

VFI1D(7:0)'018_09C'

R10

36

R10

37

R10

38

R10

39

R10

40

R10

41

R10

42

R10

43

L1005

+5V

GND

C1034

L1006

+5V

Page 350: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-27

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 20/29

D7

D6

D5

D4

D3

D2

D1

D0

VCC

GND

A12

A11

A14

A13

A10

A9

A8

A7

A6

A5

A4

CS

OE

A3

A2

A1

A0

WE

8

7

10

9

6

5

4

3

2

1

26

25

24

23

21

20

22

27

0

7

6

5

4

3

12

13

14

11

10

9

8

2

1

7

6

54

32

1

0

19

18

17

16

15

13

12

11

IC33

32K×8 SRAM

GND

C1038

+5V

L100728

14

VSD(7:0)'018_05D'

VSA(14:0)'018_05B'

VRDS_'018_05E'

VCSS_'018_05E'

VWRS_'018_05E'

VC SRAM

Page 351: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-28

2AA

Main PCB 21/29

76543210

98765432

1112131415161718

151413121110

98

IC85

A8A7A6A5A4A3A2A1

B8B7B6B5B4B3B2B1

DIR OC

R1116R1115R1114R1113R1112R1111R1110R1109

R1135R1136R1137R1138R1139R1140R1141R1142

+5V

1 19

109876543

17151311

8642

3 5 7 912141618

17151311

8642

3 5

9

141618

17151311

8642

5 7 912141618

109876543

IC46

2A42A32A22A11A41A31A21A1

2Y42Y32Y22Y11Y41Y31Y21Y1

2A42A32A22A11A41A31A21A1

2Y42Y32Y22Y11Y41Y31Y21Y1

1G

GND GND

2G

1G

GND GND

2G

1 19

1 19

21

21

IC47

GND

GND

GND

GND

2A42A32A22A11A41A31A21A1

2Y42Y32Y22Y11Y41Y31Y21Y1

1G

GND GND

OP I/F Buffer

2G1 19

IC48

+5V

IC45

20

10

C1103

GND GND GND GND

+5V

IC46

20

10

C1104

+5V

IC85

20

10

C1102

GND

+5V

IC47

20

10

C1105

+5V

IC48L1102

20

10

C1106

'018_02B.025_08C'

'018_02A.025_08C'

'025_08F''002_02D'

OPEXCS_

OPRD_OPWR_

'025_08F'

'025_08F'

'025_08F''025_06E'

OPHSYNC_OPVSYNC_

OPVCLK

DLSUOUT_R1120R1119R1118 '025_06E'

'025_06E''025_06E'

OPINT INTOP_OPRST_RESET

'025_08F'

CSOPEX_SIORD_SIOWR_

EPHSYNC_EPHSYNC_EPVCLK_ELSUOUT_

'004_05E''014_02D''018_02D'

'018_01F.024_02C''018_01G.024_02C''019_08E.024_01F''019_08E.024_01F'

'007_91A_023_01A' '007_01A.023_05B'SAB(15:1)

'018_02D_029_02F'

SDBI(15:0) IODB(15:0)

IOAB(10:1)

R1117R1132R1133R1134

76543210

98765432

1112131415161718

76543210

IC45

IC86

A8A7A6A5A4A3A2A1

B8B7B6B5B4B3B2B1

DIR OC

R1108R1107R1106R1105R1104R1103R1102R1101

R1143R1144R1145R1146R1147R1148R1149R1150

131418116532

12

9

7

4

4B4A3B3A2B2A1B1A

4Y

3Y

2Y

1Y

+5V

1 19

'004_09F' IDEN_'004_09F'

'025_06D''014_02F' '024_01D'

IOOIR_

OPTIM_

'002_10G' SELOP1_

FPTIM_ EPTIM_

R1122

R1123

GND

+5V

IC86L1101

16

8

C1101

R1121

S G1 15

7

12

3

Page 352: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-29

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 22/29

15141312111098

98765432

1112131415161718

151413121110 9 8

IC51

A8A7A6A5A4A3A2A1

B8B7B6B5B4B3B2B1

76543210

98765432

1112131415161718

76543210

IC52

A8A7A6A5A4A3A2A1

B8B7B6B5B4B3B2B1

DIR OC

DIR OC

R1201R1202R1203R1204R1205R1206R1207R1208

R1209R1210R1211R1212R1213R1214R1215R1216

1 19

1 19

'004_09E' OMDIR

VNITIOUTONITIOUTVMREOUT_OMREOUT_VFIPCLK

OCLK

OMEN_'004_09E'

'019_08E''018_05B''025_06B'

'018_05B''025_06B''018_05B''025_06B'

'002_10G'

+5V_B

'024_08B'

'006_02A'

'022_07A'

022_01A'OMD(15:0)SDB(15:0)

13141011 6 5 3 2

9

7

4

VFNITIOUT

VFMREOUT

VFCLK

R1218

'019_08E'R1217

'019_08E'

4B4A3B3A2B2A1B1A

4Y

3Y

2Y

1Y

IC53

S G

1 15

GND

GND

GND

GND

'024_08E'

'024_08E'

13141011 6 5 3 2

12

9

7

4

R1237

R1238

'024_08E'

'024_08E'

R1239

R1240

4B4A3B3A2B2A1B1A

4Y

3Y

2Y

1Y

S G

1 15

GND

1514131211

17151311 8 6 4 2

3 5 7 912141618

1817161514131211

IC54

GND GND

GND GND

GNDGND GND

2A42A32A22A11A41A31A21A1

2Y42Y32Y22Y11Y41Y31Y21Y1

2A42A32A22A11A41A31A21A1

2Y42Y32Y22Y11Y41Y31Y21Y1

2A42A32A22A11A41A31A21A1

2Y42Y32Y22Y11Y41Y31Y21Y1

1G 2G

R1219R1220R1221R1222R1223R1224R1225R1226

+5V1 19

17151311 8 6 4 2

3 5 7 912141618

IC55

1G 2G

1G 2G

R1227R1228R1229R1230R1231R1232R1233R1234

1 19

17151311 8 6 4 2

3 5 7 912141618

IC56

1 19

'007_01D''007_06E'

RDWRDRM

'024_08D'OMRD_OMWR_ '024_08D'

'029_11E''004_05E'

'029_09E'

'024_08G'

'004_03E'

'029_09B'

'029_09B'

AB(23:16)

SAB(15:1)

181716

10 9 8 7 6 5 4 3

109 87654 3

R1235

R1236

21

21

+5V

IC57

4

3

2

1

'007_01C'

'024_08E''004_03F'

13141011 6 5 3 2

12

9

7

4

R1241

R1242

'024_08E'

'024_08E'

R1243

R1244

4B4A3B3A2B2A1B1A

4Y

3Y

2Y

1Y

S G

1 15

GND

+5V

IC58

0

4

3

2

'024_08D'

'007_01C'

13141011 6 5 3 2

12

9

7

4

R1245

R1246

'007_01C.024_08D'R1247

4B4A3B3A2B2A1B1A

4Y

3Y

2Y

1Y

S G

1 15

GND

GND

IC59

0

1

0

BURAS_SRAS_

BUSEL

R1253R1254R1255R1256R1257

SCASL_(4:0)

BUCAS1

BUCAS0

SCASH(4:0)

OMC AS1L_

OMC AS0L_

OMR AS_

DMC AS0H_

DMC AS4L_

DMC AS3L_

DMC AS2L_

DMC AS4H_

DMC AS3H_

DMC AS2H_

DMC AS1H_

+5V

C1201

IC53L1103

16 16 16 16

8 8 8 8

C1202

IC57

C1203

IC58

C1204

IC59

C1205

IC51

20

10

20

10

20

10

20

10

20

10

C1206

IC52

C1207

IC54

C1208

IC55

C1209

IC56+5V

SELOP2

OMA(18:1)

R1248

R1249

R1250

R1251

R1252

C12

14

C12

13

C12

12

C12

11

GND

C12

18

C12

17

C12

16

C12

15

GND

C12

21

C12

20

C12

19

GND

Page 353: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-30

2AA

Main PCB 23/29

'004_05F. 029_02F'

'016_02G_025_06D''016_02E_025_06C'

'022_07F'

'022_07F'

'014_02F_025_06E'

'014_02E_025_06E'

'022_07F'

'014_02F_025_06D'

'+5V_B'

'023_07E''023_07E''023_11E''023_11E''023_11B''023_11D''023_11B''023_11D''023_11B''023_11C''023_11B'

OMMR_OMRD_OMRAS_OMCAS1L_OMCAS1H_OMCASL2_OMCAS2H_OMCAS3L_OMCAS3H_OMCAS4L_OMCAS4H_

'023_07A'

1 SVCLK2 SG3 SVD04 SVD15 SVD26 SVD37 SG8 SVD49 SVD510 SVD611 SVD712 SG13 CPRDY14 SG15 _PRINT16 _PVSYNC17 SG18 _PHSYNC19 SG20 SG21 SCINHI22 SG23 SG24 _SRDY25 _SCAN26 PTIM27 _SVSYNC28 SG29 _SHSYNC30 SG31 EPRDY32 CMD33 _STS34 CCLK35 SG36 _SBSY37 _PRDY38 SG39 PVCLK40 SG41 _PVDO42 _LSUOUT43 SG44 _RSTWR

0123

4567

+5V

R1303

R1304R1305

R1306

R1307R1308R1309

R1310

+5V

R1302

+5V

R1312

R1314

R13

18R

1317

R13

16R

1315

+5V

+5V

R13

23R

1324

R13

25R

1326

R13

27

IC60

IC60

IC60

R1337

+5V R1336

12

3

12

3

TR3

TR4

123456789101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

'023_04A'

'018_09E'

'018_09F'

'022_05E'

'018_09E'

'002_10E'

'002_02F'

'002_02F'

'018_09E''018_09E'

'018_09E'

'018_09E'

'022_07F'

'019_11E'

'016_02F'

+5V_B

OMA(18:1)

R1335

1514131211109876543210

181716151413121110987654

21

3

CSSEL_OMD(15:0)

+5V

I/O

I/O

CN1

ENGINE

CN7

GN

DG

ND

OPTION MEM.

ENGINE I/F & OM I/F

ESVCLK R1301

ESVD(7:0)

ECPRDY

EPVSYNC_

EPHSYNC_

ESRDY

ECMD

EEPRDY

ESHSYNC_

ESVSYNC_

EPTIM

R1311

R1313

ECCLK 1011

98

1213

ESTS

ESCINHI

ERSTWR_

ELSUOUT_VPVDO_

EPVCLK

EPRDY_

ESBSY_

R1319

R1320

R1321

R1322

R1328

R1329

R1330

R1331

R1332

R1333

R1334

GND

GND

GND

ESCAN

EPRINT

IC60

C1301

14

7

+5V

Page 354: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-31

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 24/29

GN

D

3401234567

333231302928272625242322212019181716151413121110987654321

ESVD(7:0)

I/O

CN6+

5V

OPTION PCB

OP. PCB CONNECTOR

+5V

'024_02A'

'022_03E'OPTIM

ESCTNHIESVCLK

ESVSYNC_ESHSYNC_

OLSUOUT_

OPHSYNC_

OPHSYNC_OPVCLK

'024_01G''024_02A''024_01D''024_01D'

'022_10F'

'022_10F''022_10F''022_10F'

GN

DG

ND

68

01234567

676665646362616059585756555453525150494847464544434241403938373635

GND+5V

+5V

IODB(15:0)

IOAB(10:0)'022_06A'

1234567

89

10

'022_10A'

'022_10F''022_10F'

'022_10E''022_10D''022_07D'

R1408

+5V

R14

01

R14

03

R14

04R

1409

R14

10

R1411R1412R1405

'023_01E''023_01E''023_01E'

DMREOUT_DCLK

ONITIOUT_

OPRD_OPWR_

OPEXCS_OPRST_OPINT_

Page 355: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-32

2AA

Main PCB 25/29

123456789

1514131211109876543210

101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

9876543210

I/O

'011_07A'BMDB(15:0)

MAB(9:0)'011_02D'

'011_02G'

'004_10C'

'004_10C'

'004_10C'

'004_10C'

IRAS0_ICAS1_

ICAS2_

ICAS3_

ICAS4_

IWR_

IRD_'018_10D''018_10D'

BITMAP MEM. BITMAP MEM.

GND

123456789

1514131211109876543210

101112131415161718192021222324252627282930313233343536373839404142434445464748495051525354555657585960

9876543210

I/O

GND

CN9CN8

+5V

+5V

+5V

R1416R1415

+5V

R1414R1413

BIT MAP MEM.I/F

Page 356: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-33

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 26/29

'002_10E'

A_+5V

'002_10E'

'002_02F'

'002_10C'

'002_10C'

+

1 5V2 COM3 STATUS4 SCLK

123456

5VSG+12V –12VPG24VIN

5 SG6 SIG17 SIG28 PG9 24V10

R1502

KPSCLK

KPSDO

IC60

IC60R1501

+5V

+5V

OPCB

NCU

POWER

CN4

1112131415161718192021

12345678910

2223242526272829303132

CN2

KPSD1

KPS1G1

KPS1G0

'002_02E' ONHOOK1_

IC60

+24

V

+24

V

+24V

CN5

C1503

C1517

C1519

C1518

C1504

+ C1520

+C1501 C1502

+

+

C1505 C1506

–12V

+12V

–12V

+12V

+5V

C1508C1507

C1510

+5V

1 2JP1

C1511 C1512 C1513 C1514 C1515 C1516

+5V

GND GND

AG

GND

GND

GND

GND

GN

D

GND

2 1

3 4

5 6

L1501L1502L1503L1504L1505L1506

+5V

R1511R1503

R1512

'002_02E' ONHOOK2_ R1513

'002_10G' TELSEL_ R1514

'002_10G' PLSDIL_ R1515

'008_10C' MOORXD_

'002_10G' RXSEL_ R1516

'008_10O' MOOTXD_

'002_10G' FNET_ R1517

'002_10G' EXTRING_ R1518

'002_02E' RNGDET_

'002_02E' OFFHOOK1_

'007_01F' RXIN_N

'002_09A' POLE1_

'002_09A' POLE2_

R1504

+5V

R1519 R1520

R1505 R1506 R1507 R1508 R1509 R1510

0

0

0

I/O

I/O

I/O

CONNECTORS

Page 357: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-34

2AA

Main PCB 27/29

'002_02B'

'018_10D'

'014_07F'

X1

1 2

L1601

R1602

R1601 3 4IC61

5 6IC61

L3

C1602C1601 C1603

GND

GND

GND

GND GND

GND GND

GND GND

L1603 R1603

R1604

CPUX1

CLK16M

L1605 R1605

+5V

+5V

IC62

S

R

T

D Q

QC

+5V

+5V

IC62

C1604

R1607

R1608

L1606L1607

RI606

X2

FXTALVCC

GND

OUT

NC

+5V

13 12

IC61

11 10

IC61

9 8

IC61

S

R

T

D Q

QC

+5V

IC61

14

7

C1605

GND

+5V

IC62

14

7

C1606

IC61

10

9

8

12

11

13

CLOCK GEN.

4

2 5

63

1

+5V

R1609

R1610

L1608 L1609

1

3

2

4

Page 358: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-35

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

Main PCB 28/29

'023_08A'

'023_08A'

'023_08E'

'023_08F'

'002_10E'

'004_03D'

'024_08B'

'022_07D_030_02D'

GND

C1703

C1701

C1702

R1701

R1702

6

31

2

8

4

57

IC63

GND

GND

X4

32

4

5

6

1

11

1210

9

8

13

IC65

T T

S

R

32

4

5

6

1

IC64

T

S

R

1112

10

9

8

13

IC64

+5V_B

+5V_B

+5V_B

+5V_B

T

S

R

RASCON1

REFRQ_

RESET_CSSEL_

R1708R1709

IC65

R1706

R1707

3

2

IC68

IC68

BUCAS0

BUCAS1

BURAS_

BUSEL_

IC644

7 C1705

+5V_B

IC654

7

C1706

+5V_B

IC684

7

L1704

C1704

L1705

Backup Refresh

910

8

12

3

GND GND GND

GND

GND

GND

S

R

D Q

QC

D Q

QC

D Q

QC

D Q

QC

+5V_B

+5V_B

3Y

2Y1Y

3AVcc

GND

2A1A

IC68

IC681213 11

910 8

Page 359: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155 (MCA/MCE) S/M

3-7-36

2AA

Main PCB 29/29

'002_08E'

'029_02F'

+5V_B

+

12

CN10

BUBUT

GND

1

2

3

1

23 1

23

R1801

C1810

D2

5

4

2

3

1

C1806 C1807+

+

+

C1809

IC69

BCC2

14

7

5

6

7

IC70

C1804

R1808

1

2

3

4

5IC70

R1810 R1802 C1803R1811

D5 D6

+12V+5V

C1615

GND

+5V

BCHG_

RESET_

IC691

23

4

56

12

1311

IC69

IC69IC69

9

108

R1803

TR5 R1805

R1804

1

2

3

R1806

TR6

1 3

2 D3 L4 D7

TR8

1

2 3

C1805

R1807

3 2

1

LX OUT

+5V

D8

+5V

IC71

IC72

BATT Backup

VDD

OUT

GND

GND

NC2

NC1

GND

GND GND GND GNDGND

GND

GND

GND

DC-DC Conv.

GND GND

GND

GND

GND

I/O

BCC2

Page 360: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA-1

3-7-37

PointSource Ai1515F/Vi155(MCA/MCE) S/M

Engine PCB 1/12

S G

S G

CS

SK

D I

DO

S

S

S

3456

2187

C152

C121

C125

IC38 R244

R441

R442

R443R444

R245

VCCNCNCGND

WDPTHERMISTOR

THXTONERPRINT

MTCLK_TMOT2_TMOT1

M3XM2XM1XM0X

_SBSY_CCLK

_CMDSCAN_PTIM

_RES_TIMER_HERR

R246R257R304R303R258R259R260R261R262

R263

R265R267

S G

S G

S G

S

S

R264

R266

R268

C157

C158

C184

IC48

IC26

10 11

IC26

12 13

IC48

2 1

IC48

12 13

IC48

10 11

IC48

8 9

X2

R282

STS

P30P31

_ONW_RESETOUT

SYNC_WR_RDP00P01P02P03P04P05P06P07P10P11P12P13P14P15P16P17P20P21P22P23P24P25P26P27

VCCVREFAVSSP67P66P65P64P63P62P61P60P57P56P55P54P53P52P51P50P47P46P45P44P43P42CNVSS_RESETP41P40XINXOUTVSS

S

S

_MSRY_CPUADJUST

6463626160595857565554535251504948474645444342414039383736353433

123456789

1011121314151617181920212223242526272829303132

R190R191R192R193R194R195R196R197R198R199R200R201R202R203R204R205R206R207R208R209R210R211R177R178

R232R233R234R235R236R237R151R152

AD0AD1AD2AD3AD4AD5AD6AD7AD8AD9AD10AD11AD12AD13AD14AD15

AD

0A

D1

AD

2A

D3

AD

4A

D5

AD

6A

D7

AD

8A

D9

AD

10A

D11

AD

12A

D13

AD

14A

D15

C19

5C

196

C19

7C

198

C19

9C

200

C20

1C

202

C20

3C

204

C20

5C

206

C20

7C

208

C20

9C

210

DB0DB1DB2DB3DB4DB5DB6DB7

R187

_WR_RD

φ

R445R446R186 AD

AD11 1AD12 2AD13 3

AD14 6AD15 4

5

IC41

16

L56 L24 L16

IC25

IC258

64

5

9

10

IC41

8

S

S

S G

A

B

C

G1

_G2A_G2B

15

14

13

12

11

10

9

7

R288

R308

R309

R310

R311

R312

R313

R289

R290

R291

R292

R293

R294

R295

_XIOCS

_VTCCS_AGC1CS_AGC2CS_SHDCS_TIMERCS

_Y0

_Y1

_Y2

_Y3

_Y4

_Y5

_Y6

_Y7

DB

R185

IC33

31

2

IC25

C11

R301

R302

C144

WDP

_RES

C147

1 2 3 4 5 6 7

WD

TC

_RE

S1

GN

DA

DJ

VC

C_R

ES

2

IC36

R349

C173

C174IC33

R214

C109

C108IC25

R112

C72

C79

S

S G

+

C122

L32

IC34

2

5

6

9

12

15

16

19

3

4

7

8

13

14

17

18

DB0

DB1

DB2

DB3

DB4

DB5

DB6

DB7

_FLICKREM_FANST2_DSKHT_YOBI1_YOBI2_YOBI3_YOBI4_YOBI5

φ

REF5V

D1

D2

D3

D4

D5

D6

D7

D8

Q1Q2Q3Q4Q5Q6Q7Q8

_OC

CLK

S

_WR

20

10

S

S G

14

7

S

S G S G

S G

14

7

S

S G

111

S G

Page 361: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155(MCA/MCE) S/M

3-7-38

2AA

Engine PCB 2/12

AD4 29 _FAN2AD3 30 48

49

FTOPAD2 31 47 RCOVO

EJOPAD1 32 4645

_RES

_WR_LDS

_XIOCS

_REG.SW

_M LEAK_T LEAK

_VFD1FSW_VFD2FSW_VFD3FSW

_DFSZ1_DFSZ2_DFSZ3_DFSZ4

_TBLSZ1_TBLSZ2

_PEMP_ORGSW

_PE1FSW_PE2FSW_PE3FSW

_BYPE

_EJTSW

_SENS0_SENS1_SENS2_SENS3_SENS4_SENS5

_LMPHP

_DFORG_DFTIM

DB7 7 44 _PFCL2F_PFCL1F

DB6 8 43 _PFCL3FDB5 9 42 _LDRDYDB4 10DB3 11 68 _HEAT.REMDB2 12 67 _MOTREMDB1 13 65 _DMREMDB0 14 64 _FDCL1F

39 63 _FDCL2F 2 62 _FDCL3F36 61 _FANST

60 _FAN 3 4 76 SCINHI 5 75 _T.COUNT

74 _PMOT73 _INVERTER

58 72 _FEED.CL

_SCAN0

_SCAN1

_SCAN2

_SCAN3

_SCAN4

_SCAN5

57 71 _REG.CL56 70 _BYS.CL55 69 MOTSEL5453 2352 2251 21

2099 1998 1897 17 _INHI96 16 _SHORTO9594 27 _MC.REM93 26 _TC.REM92 25 _DB.REM

24 _CHG.REM8988 187 4186 59

7785 9184838281 680 1579 2878 33

4037 5035 6634 9038 100

AD

DB

R175R174R173R172R171R170

S

S

S

S

R147R146R145R144R143R142

S

S G S G

S G

R117

C41

L8L14L15

L5

C51

C42

C59

C75

C76

C76

C77

C78

C54

R84

R80

R11

6

R11

8

R83

A4A3A2A1

D7D6D5D4D3D2D1D0/RESETFXECLKXIOINT

R/W/LDS/XIOCS

PG0PG1PG2PG3PG4PG5PG6PG7

PH0PH1PH2PH3PH4PH5PH6PH7

PI0PI1PI2PI3

PF0PF1PF2PF3PF4PF5PF6PF7

SINSOUTSCLKCKCHG

PA0PA1PA2PA3PA4PA5PA6PA7

PB0PB1PB2PB3PB4PB5PB6PB7

PC0PC1PC2PC3PC4PC5PC6PC7

PD0PD1PD2PD3PD4PD5PD6PD7

PE0PE1PE2PE3

VDDVDDVDDVDDVDD

GNDGNDGNDGNDGNDGNDGNDGNDGND

IC17

φ

*CN20-1*CN20-2*CN20-3*CN20-4*CN20-5

IC7

IC7

IC7

IC7

IC7

IC7

1 2

3 4

5 6

13 12

11 10

9 8

C36

7

14

IC7

* Not installed

S G

Page 362: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-39

PointSource Ai1515F/Vi155(MCA/MCE) S/M

Engine PCB 3/12

AD8AD1AD2AD3AD4AD5AD6AD7

5354555658596061

R157R158R159R160R161R162R163R164

89101113141516

ID10ID11ID12ID13ID14ID15ID16ID17

R454R453R452R451R450R449R448R447

ADCCLK1SI

ADCCLK1SH

ADIN1

5250513847

43

AIN

ID0ID1ID2ID3ID4ID5ID6ID7

VREFHVREFL

DOUT1DOUT2

VREFH1VREFH2VREFL1VREFL2

AVDD

AVSS

4543

20

IC24

ID1

S

_ASB_IOWR_IORD_RESET_AGCCS_RTCCS2PDWN

XI

XO

BUSYCLK1K

BVDDVDDVDDVDDVDD

_WR

_RES_AGC1CS

S G

64

1

541

27

174462

6122339485763

VSSVSSVSSVSSVSSVSSVSS

313233343536404246303749

1921

2629

24272528

18

22

C86

L18

L22

L19

L17

C10

4

C82

C83

C84

R13

7

R21

2

R12

1

R12

2

C87

C10

5

C18

1

TO1TO2TO3TO4TO5TO6

TEST1TEST2TEST3MTESTMTIN1MTC1

DOUT11DOUT21

*R154

R138

S

A

C92

R510C88

C89

L4 L6 L1 L3

S G A G

A G

S G

S

VREFH1VREFL1

AD8AD1AD2AD3AD4AD5AD6AD7

5354555658596061

89101113141516

ID20ID21ID22ID23ID24ID25ID26ID27

R455R456R457R458R459R460R461R462

ADCCLKSI

ADCCLK2SH

ADIN2

5250513847

43

AIN

ID0ID1ID2ID3ID4ID5ID6ID7

VREFHVREFL

DOUT1DOUT2

VREFH1VREFH2VREFL1VREFL2

AVDD

AVSS

4543

20

IC8

ID2

S

S

_ASB_IOWR_IORD_RESET_AGCCS_RTCCS2PDWN

XI

XO

BUSYCLK1K

BVDDVDDVDDVDDVDD

_WR

_RES_AGC2CS

S G

S G S G

64

1

541

27

174462

6122339485763

VSSVSSVSSVSSVSSVSSVSS

313233343536404246303749

1921

2629

24272528

18

22

R49

R85

R15

R48C

34

C56

C16

C31

C32

C33

C55

C15

TO1TO2TO3TO4TO5TO6

TEST1TEST2TEST3MTESTMTIN1MTC1

DOUT12DOUT22

*R39

R38

S

A

S

A

C48

R511C22

C47

S G A G

A G

S G

S G

A G

VREFH2VREFL2

C62

14

7

IC22

S

S G

C71

14

7

IC23

S

S G

C38 20

10

IC14C39

R61

L723456789

1817161514131211

DB0DB1DB2DB3DB4DB5DB6DB7

R97R98R99R100R101R102R103R104

DB

IC14191

36811

_OE1_OE2_OE3_OE4

A1A2A3A4

_WR

_RD

_LDS

AD1AD2AD3AD4

259

12

VDD

VSS

Y1Y2Y3Y4

14

1013

9

10

IC22

8

_AGC1CS

_AGC2CS

_WR

4

56

64

5

IC22

IC23

34

ADIC26

1

23 21

IC23 IC26_RD

IC22

32

1

C28C29R47

14

7

R28

R26R25R27

8

42

3

IC1

DOUT21 +

-

6

75 +

-

C18

C24

VREFH11

A G

A G

IC1

8

42

3

IC2

DOUT22 +

-

6

75 +

-

C19

C25

VREFH21

A G

A G

IC2

8

42

3

*IC3

DOUT11 +

-

6

75 +

-

*C20

*C26

VREFL11

A G

A G

*IC3

8

42

3

*IC4

DOUT12 +

-

6

75 +

-

*C21

*C27

VREFL21

A G

A G

*IC4

IC6L2

B1B2B3B4B5B6B7B8

A1A2A3A4A5A6A7A8

* Not installed

_GDIR

A

A G

S

S G

S G S G

S

Page 363: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155(MCA/MCE) S/M

3-7-40

2AA

Engine PCB 4/12

IC40

2

3

4

5

67

8

910

11

12

13

1415

16

1718

19

20

21

2223

24

25

26

2728

29

30

31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 48 50

AD

1

AD

2

AD

3

AD

4

AD

5

DB

0

DB

C154 C153

R327

DB

1

DB

2D

B3

DB

4

DB

5D

B6

DB

7

/IOW

RA

1

A2

A3

A4

A5

A6

TE

ST

1C

LKA

GN

D

VD

D

D0

D1

D2

D3

GN

DD

4

D5

D6

D7

100

C16

9

R34

7

C17

0

99 98 97 96 95 94 93 92 91 90 89 88 87 86 85 84 83 82 81

/RE

SE

TT

ES

T3

/PV

D0

TE

ST

2C

166

C16

7

R32

6

CLK

B

GN

D

VD

D

IND

0

IND

1

IND

2

IND

3

IND

4

IND

5

IND

6IN

D7

OP

6G

ND

XO

BX

IB

R297

R296

R248 C123

C124

C142 C143

VD

D

1

VDD

IP0

/LDout

GND

PWMD0PWMD1

PWMD2

PWMD3GND

PWMD4

PWMD5

PWMD6

PWMD7GND

OP0

OP1SDMin

LTMin

SDMout

LTMout

IP1IP2

VDD

XIA

XOA

GNDGND

VDD

/IORD

GND

R314

R463

R464

C17

2

C17

1

R34

8

79

78

77

76

7574

73

7271

70

69

68

6766

65

6463

62

61

60

5958

57

56

55

5453

52

51

80

VDD

/EN

/LDON

LBON

/ADJUSTOP5

OP4

OP3OP2

GND

PMCLK

LSUout

SCDEGND

/PHSYNC

IP4IP3

PVCLK

GND

/PVSYNC

EXSCLESCLE

/PPST

/BD

/MSYNC

/VTCCS _VTCCS

_MSYNC

_PVSYNC

_SHORTI

_ADFCOVO_PHSYNC

_LSUout

_PRDY_CPULDON

_ADJUST

VTC5V

VTC5V

VTC5V

VTC5VL35

L40

L44

L48R249

R502

R251

R252

R503R504

R253

R254

R255

R256

DAO

R250

DALDDACLK

PVCLK

_BD

GND

VDD

GND

GND

_PVD0

_RES

_CPRDY

EPRDY

_SRDY

_OVERFLOW

_TBLS3

_RD

_WR

C151

L51

C162

R3211 4

8

X4+5V OUT

AD

R317

NC GND

5

_LDout

S G

S G

S

S G

S G

S G S G

S

S

VTC5V

C138C135

R287

VTC5V

VTC5V

VTC5V

Page 364: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-41

PointSource Ai1515F/Vi155(MCA/MCE) S/M

Engine PCB 5/12

23456789

10111213141516171819202122232425

AD1AD2AD3AD4AD5AD6AD7AD8AD9

AD10DB0DB1DB2DB3

R298 C132C133DB4DB5DB6DB7

8

4

5

1_RES

_CLAMPRS1

CCDCLK1

CCDCLK2

SHD5V

SHD5V

X1V

G

OUTC126C129

R277

L38

NC

R276

R275

R274

R273

R272

262728293031323334353637383940

C114C115

R239

SP1R184

R183R182 C113

SHCL1

R238C112

R181

R180ADCCLK2

ID2

C120

R241

C111

ID1

ADCCLK1

*TP4

1

_SHDCS_WR_RDAD

DB

SHD5V

/CS/IOWR/IORDGNDA1A2A3A4A5A6A7A8A9A10D0D1D2D3VDDGNDD4D5D6D7GNDCLOCKGND/RESETGND/BCLAMPGNDRS1RS2GNDCCDCLK1GNDCCDCLK2NCVDD

VDD119118117116115114113112

BRD5R323

C163

C149

BRD4BRD3BRD2BRD1BRD0

11111010910810710610510410310210110099989796959493

WWD6

WWD7

_WBRSTWR

SHD5V

SHD5V

_WBRSTRD

WBCLK1

WBCLK2

WWD5WWD4WWD3WWD2WWD1WWD0

929190

R215

R478

R484

R283

R501

R476

R475

R474

R473

C139C128

R483R482R481R480R479

C118C119

89888786858483

WRD7

WRD

WWD

BRDBWR

WRD6WRD5WRD4WRD3WRD2WRD1WRD0

SHD5V8281

120

SVD1SVD2SVD3

SVD0

SVD4SVD5SVD6SVD7

_RSTWRSVCLK

_SVSYNC_SHSYNC_PHSYNC

SHD5VR316

R315

C156

C155

NCGND

BRD5BRD4BRD3BRD2BRD1BRD0GND

WBCLK2

12349

101112

2423222116151413

WWD0

WWDWRD

WWD1WWD2WWD3WWD4WWD5WWD6WWD7

WRD0 R485

R486

R487

R488

R489

R490

R491

R492

R493

R494

R495

R496

R497

R498

R499

R500

WRD1WRD2WRD3WRD4WRD5WRD6WRD7

D0D1D2D3D4D5D6D7

Q0

IC39

Q1Q2Q3Q4Q5Q6Q7

6198

17

18 C160 L45

C14875

R31820

VccGND_RE_WE

_WBRSTRD_WBRSTWR

WBCLK1WBCLK2

_RRES_WRESRCKWCK

GNDWBCLK1

GND/WBRSTRD

GND/WBRSTWR

GNDWWD7

GNDVDD

WWD6WWD5WWD4WWD3WWD2WWD1WWD0

VDDGND

WRD7WRD6WRD5WRD4WRD3WRD2WRD1WRD0

VDDVDD

VDD

42 43 44 45 46 47 48 49 50 51 52 53 5441 56 57 58 59 60 61 62 63 64 65 66 67 6855 70 71 72 73 74 75 76 77 78 79 8069

ID10

ID11

ID12

ID13

ID14

ID15

ID17

ID20

ID21

ID22

ID23

ID24

ID25

ID26

ID27

ID16

GN

DC

CD

CLK

3S

MC

CN

TT

ES

TS

OT

GN

DC

CD

CLK

4G

ND

SP

HO

LD1

SP

HO

LD2

GN

DS

HIF

TG

ND

GN

D

CLA

MP

2G

ND

VD

DA

DC

CLK

1G

ND

AD

CC

LK2

GN

DID

10ID

11ID

12ID

13ID

14ID

15

CLA

MP

1

ID17

ID20

ID21

ID22

ID23

ID24

ID25

ID26

ID27

GN

DG

ND

ID16

159

158

157

156

155

154

153

152

151

150

149

148

147

160

145

144

143

142

141

140

139

138

137

136

135

134

133

146

131

130

129

128

127

126

125

124

123

122

121

132

BW

D6

BW

D5

BW

D4

BW

D3

BW

D2

BW

D1

BW

D0

BR

D7

BR

D6

BW

D7

R46

5

R33

5

R35

0

R37

5

R34

2

R29

9 R33

4R

333

R33

2R

331

R33

0R

329

R27

1

R46

9R

470

R47

1R

472

R46

8R

467

R46

6

GN

DF

0MI

TE

B/O

HS

YN

CA

MC

OV

ST

TE

ST

1S

CK

/SH

SY

NC

GN

D/S

VS

YN

CG

ND

SV

CLK

GN

D

/RS

TW

RG

ND

VD

DO

D7

OD

6O

D5

OD

4O

D3

OD

2O

D1

OD

0G

ND

VD

D

GN

D

BW

D6

BW

D5

BW

D4

BW

D3

BW

D2

BW

D1

BW

D0

BR

D7

BR

D6

GN

DG

ND

BW

D7

S G

S G

S G

S G

S

S G

S G

S G

S G

IC35

S G

S

12349

101112

2423222116151413

BWD0

BWDBRD

BWD1BWD2BWD3BWD4BWD5BWD6BWD7

BRD0BRD1BRD2BRD3BRD4BRD5BRD6BRD7

D0D1D2D3D4D5D6D7

Q0

IC45

Q1Q2Q3Q4Q5Q6Q7

6198

17

18 C175

C179

L60

75

R35420

VccGND_RE_WE

_WBRSTRD_WBRSTWR

WBCLK1WBCLK2

_RRES_WRESRCKWCK

* Not installed

SHD5V SHD5V

C150C164

C140R284

C141

R324

SHD5V

SHD5VL26

L28

L29

L30

S

S G

S

Page 365: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155(MCA/MCE) S/M

3-7-42

2AA

Engine PCB 6/12

A

A G

A G

A G

A G

573

2

14

8

IC186

C66

C73

A G

573

2

14

8

6

C60

A G573

2

14

8

IC116

C43

A GC58

OS1R176

C91 C90

R139

R166

L20

A GA G

A G

A G

A

A

A G

14

23

A

A G

14

23

ADIN1

*TP1

* Not installed

R72

D6

C1

*C50

R82

R79

*R95

+

ZD2

IC13

C46

*R71

R73R92

R78

TR1

*TP2

6 5

C44

R93

R60

VR1

R74

321

A

A G

A G

A G

A G

573

2

14

8

IC126

C45

C57

A G

573

2

14

8

6

C80

A G573

2

14

8

IC196

C67

A GC74

OS2R179

C99 C100

R140

R168

L21

A GA G

A G

A

ADIN2R110

D9

C3

R119

R106 IC20

C63

*R124

R141

R123

R136

TR3

*TP3

C68

R77

R105

VR2

R153

321

R76

R113

R75

R115

R135R114

R111

*C93

ZD3

R120

IC26

_CLAMP

R94

+

+

+

+

+

A GS G

*C14

A GS G

*C101

A GS G

*C61

A GS G

*C103

Page 366: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-43

PointSource Ai1515F/Vi155(MCA/MCE) S/M

Engine PCB 7/12

C176IC43

9

8

S G

S

C187C180

1,89,16

4,5 HS 12,13

S G

S

CN1-124VIN

CN1-2NC

24V-2

24V-3

PG

5V

+12V

-12V

H REM

NC

DM REM

5V-2 5V-2

SG

24V-2

24V-3

5V

_ELLED

ESW

SG

NC

SG

5V-2 5V-2

24VOUT

24VIN

24VIN

24VR

24VF

24V-2

TC REM

MSW REM

NC

SSW3

SSW1

SSW2

24V-2

PFCL

RCL

24V-2

24V-2

BYPPFFCL

PSW

5V

5V

RSW

SG

5V

BYPPSW

SG

24V-2

CL REM

SG

NC

NC

NC

24VIN

24V-3

24VOUTCN4-1

EJOP

FTOP

RCOVO

_T.COUNT

_MSRY

24VIN

24VOUT

24VIN

R388

R390

R391

TR4

TR5

TR6

D28

D25

IC43

IC43

*D37

*D38

*D39

B

E

C

CN5-1

IC46

FET6

IC48R383

R381

R384FET5

R382

R421

R422

R420

R425

R424

R423

D36

D35

2 3

56

D

D

SG

SG

CN4-2CN5-2

CN4-3

CN5-3

CN4-5

NC CN4-4

CN5-4CN4-6

CN5-5CN4-7

CN5-6CN4-8

CN5-7

CN4-9

CN5-8

CN4-10

CN5-9

CN5-10

CN23-1

NC CN23-2

CN5-11

CN23-3

CN5-12

CN23-4

CN5-13

CN23-5

CN5-14

CN5-15

CN5-16

CN5-17

CN5-18

CN1-3

CN1-4

CN1-5

CN1-6

CN1-7

CN1-8

CN21-1

CN21-2

CN21-3

CN21-4

CN2-1

CN2-2

CN2-3

CN2-4

CN2-5

CN3-1

R394

R393CN3-2

CN3-3

CN3-4

+

+

+

+

C85C2

*C4

C7 C102

C8 C117

+

+

C9

C10

2IC16

IC16

1 11

12

13

12

13

8 9

C131

C145

C98

S A

S G A G

_ELLED

_BYPE

_REG.SW

_PEMP

_BYS.CL

_REG.CL

_FEED.CL

FG5FG4FG3

C191

FG2

S

F G

C30

FG1

S G

S G

R REM CN21-5

4IC16

3 11

6 5

IC16

IC9

R91 R90C37

IC10

_HEAT.REM

_FLICKREM

IC10

R89

R871

4

8

3

5

6

7

28 9

IC16

10 11

_EJTSW

_MOTREM

_HERR

TH

THXS S

S S

B

E

C

B

16 1

15 2

E

C

S G

S G

S G

S

R58

R88

+

-

+

-

S G

S G

S G

R86

S

R387

R389

R392

S G

S G

IC48

34

S

IC43

14 3

* Not installed

S

S

F G

S

F G

S

F G

S

F G

IC22

IC25R169

IC46

C23

R14C189

C185

R404C182

C190

R397C49

C181

R368

C40

R59

R50

5

R13

R52

R51

R50

6

R41

0

R41

5

R43

8

R50

7

R40

7

R44

0

R43

9

R50

8

R40

8

R43

5

R40

9

R50

9

R3

R40

R50

Page 367: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155(MCA/MCE) S/M

3-7-44

2AA

Engine PCB 8/12

S

SS G

CN6-1

NC

SCAN0

PSSW1

PSSW2

SCAN0

PSSW3

SCAN0

PSSW4

SCAN0

NC

CN6-2

CN6-3

CN6-4

CN6-5

CN6-6

CN6-7

CN6-8

CN7-1

CN7-2

CN8-1

CN8-2

CN8-3

CN8-4

CN8-524V-2

SCAN4

BYPPSW1

BYPPSW2

BYPPSW3

PG

MC REM

TC REM

DB REM

DB CHG

DB CONT

GRID CONT

TC ALM

MC ALM

CFM1 REM

CFM2 REM

SG

24V-2

24V-2

PG

PG

TC CHG

DSKHT

* Not installed

24V-2

NC

5V

DTH

SG

TFM1

TFM2

5V

OFSW

24V-2

SHORT

SCAN5

TCDES1

TCDES2

TCDES3

24V-2

SG

TNS

TVR

SCAN4

DEV A

DEV B

DEV C

CN8-6

CN8-7

CN8-8

CN8-9

CN8-10

CN8-11

CN8-12

CN8-13

CN8-14

R401

R402

R403

R399

TR8R366

R400

CN8-15

CN8-16

CN8-17

CN8-18

CN8-19

CN8-20

CN8-21

CN8-22

CN9-1

CN9-2

CN9-3

CN9-4

CN9-5

CN9-6

CN9-7

CN9-8

CN9-9

CN9-10

CN9-11

CN9-12

CN9-13

CN9-14

CN9-15

CN9-16

CN9-17

CN9-18

CN9-19

CN9-20

CN9-21

CN9-22

CN9-23

CN9-24

_TMOT1

IC42

IN136

11

14

16

4

5

12

13

IN2

IN3IN4

O1

O2

O3O4

V2

GND

GNDGNDGND

_INH1

_TMT1

_TMT2

_INH2C146

V1

_TMOT2

_INHI

_SHORTO

C12

IC43

R360 R359

R358

_SHORT

_SHORTI

*D15

*R328

1 2

3

S G

S G

S G

S G

S G

S G

S G S G

1

2

7

10

15

1

9

8

1

D27

2

4

3

1

D14

2

4

3

2

2

4 13

1

2 1

D16

D17

3

3

D183

1

D31

D30

IC49

2

2 1

4

3

1

D29_SCAN4_SCAN4

_SCAN0

_SENS0

_SENS1

_SENS2

_SENS3

_SENS0

_SENS1

_SENS2

_MC.REM

_TC.REM

_DB.REM

_CHG.REM

_T LEAK

_M LEAK

_FANST

_FAN

_FAN2

TKVR

DBVR

GRIDVR

_SENS3

_SENS4

_SENS5

_SHORT

_SENS3_SENS4

_SENS5

_SCAN5

_SENS0

_SENS1

_SENS2

_OVERFLOW

_TMT1

_TMT2

_DSKHT

THERMISTOR

TONER

TVR

*SW1

2

4

3

1

D33

2

4

3

D21

+

S

S

SS G

*R436

*D40

1 2

3

S

S G

14

23

D19

S

SS G

S G

*R376

1D22

D23D24

23

876

*D20

1 2

3

R49R418

R1

C13

IC49

12 13

IC49

4 3

IC49

10 11

S

IC27

4 3

IC49

6 5

IC49

IC49

14

7

C194

8 9

S G

S

IC47*R369

R371

R370

4 3

R377

R378

S G

S G

S

+

_FANST2

S G

S

S

SS

*

**

R365R398 R379

TR7

IC47

2 1

D32

R380

Page 368: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-45

PointSource Ai1515F/Vi155(MCA/MCE) S/M

Engine PCB 9/12

CN10-1

CN10-2

CN10-3

CN10-4

CN10-5

CN10-6

CN10-7

CN10-8

CN10-9

CN10-10

CN10-11

CN11-1

CN11-2

CN12-1

CN12-2

CN12-3

CN12-4

CN12-5

CN12-6

CN12-7

CN12-8

CN12-9

CN12-10

CN12-11

CN12-12

CN13-1 CN14-1

CN14-2

CN14-3

CN14-4

CN14-5

CN14-6

CN15-1

CN15-2

CN15-3

CN15-4

CN15-5

CN15-6

CN15-7

CN15-8

CN13-2

CN13-3

CN13-4

CN13-5

CN13-6

CN13-7

CN13-8

CN13-9

CN13-10

CN13-11

CN13-12

CN13-13

CN13-14

CN13-15

CN13-16

CN13-17

CN13-18

CN13-19

CN13-20

S

S

S

O

O

S G

S G

S G

S G

S G

S G

A G

_ORGSW

_INVERTER

_LMPHP

_LMPHT

24VIN

_DFSZ4

_DFSZ3

_DFSZ2

_DFSZ1

_DFTIM

_DFORG

_DFCOVO

_TBLSZ1

_TBLSZ2

_TBLSZ3

SG

5V

NC

SG

5V

NC

SG

5V

R429

R431

R433

R430

R432

R434

TH

24VIN

M0

M1

M2

M3

SMVR

MOTSEL

R2

IC31

12 13

5V

24VIN

24VIN

5V

SG

PG

PG

R37R12

D1

12 13

IC9R63

R64C

FET1

D

S

5V

ODSW

SG

24V-2

SG

5V

24VIN

SG

5V

SG

SG

R11

R10

R9

R8

R7

R6

R5

R36

R35

R34

R33

R32

R31

R30

R4R29

OS2

OS1

C130

24V-2

24V-2

PG

PG

+12V

AG

AG

AG

AG

AG

TR2IC9

4 3C

E

B

OSSW

FTH

MOT A

MOT A

MOT B

MOT B

SM REF

MOTSEL

ISUH REM

SHPSW

DF SIZE4

DF SIZE3

DF SIZE2

DF SIZE1

DFTSW

DFOD

DFSSW

EL REM1

EL REM2

OS2

OS1

L11

L13

F4

F3

F2

F1

L39

L37C127

L36

L33

L31

L66

L27

L67

L25

R247

Page 369: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155(MCA/MCE) S/M

3-7-46

2AA

Engine PCB 10/12

CN16-1 CN18-1

CN18-2

CN18-3

CN18-4

CN18-5

CN18-6

CN18-7

CN18-8

CN18-9

CN18-10

CN18-11

CN18-18

CN18-19

CN18-20

CN18-21

CN18-22

CN18-23

CN18-24

CN18-25

CN18-26

CN18-27

CN18-28

CN18-29

CN18-30

CN18-12CN18-13CN18-14CN18-15CN18-16CN18-17

CN16-2

CN16-3

CN16-4

CN16-5

CN16-6

CN16-7

CN16-8

CN16-9

CN16-10

CN16-11

CN16-12

CN16-13

CN16-14

CN17-1

CN17-2

CN17-3

CN17-4

CN17-5

CN17-6

CN17-7

CN17-8

CN17-9

CN17-11

CN17-12

CN17-10

S

S

S

S

S

S

O

O

S G

S G

S G

S GS G

S G

3 1

2

S G

3 1

2

S G

3 1

2

S G

3 1

2

S G

3 1

2

S G

3 1

2

S

S

S G

S

S

S G

S G

20

IC44

1, 19, 10

C177

S

S G

S G

20

IC37

C137

S

S G

14

IC27

7

C116

S

S G

14

IC31

7

S

S G

14

IC47

7

C183

S

S G

14

IC16

7

C65

C110

S

S G

14

IC32

7

S

S G

14

IC9

7

C35

S

S G

14

IC26

7

C97

S

S G

20

IC30

C107

IC30

IC30

IC30

IC30

11

13

15

17

9

7

5

3

S G

*IC5

C96

R367

R363

R361

R355

R346

R340

F10

F9

F8

F7

F6

F5

3

5

7

14

16

18

17

15

13

6

4

2

IC44

IC44

IC44

IC44

IC44

IC44

5V

SG

RS1

SG

CCDCLK1

SG

RS1

CCDCLK1

CCDCLK2

SH

SP1

CL1

SG

SH

SG

SP1

SG

CP1

SG

24V-2

STPFCL1

STPFCL2

STPFCL3

STFCL1

STFCL2

STFCL3

SCAN1

SCAN2

SCAN3

SENS0SENS1SENS2SENS3SENS4SENS5

STDM1 REM

STDM2 REM

STDM3 REM

24V-2

IC46

IC46

IC46

10 11

D2

D3

D4

D

D

D

15

_PFCL1F

_PFCL2F

_PFCL3F

_FDCL1F

_FDCL2F

_SCAN1

_SCAN1

_SCAN2

_SCAN3

_SENS0_SENS1_SENS2_SENS3_SENS4_SENS5

_DMREM

_MSYNC

_PMOT

5V-2

_CPULDON

_LDOUT

_LDRDY

_ADJUST

_BD

_CPUADJUST

_PE1FSW

_PE2FSW

_PE3FSW

_VFD1FSW

_VFD2FSW

_VFD3FSW

14

7 6

FET2

FET3

FET4

R65

R66

R67

R68

R69

R70

IC9

IC9

IC9

G

G

G

6 5

8

10

9

11

S

S

S

1 2

3

1 2

3

1 2

3

*D5

*D8

*D7

*R16

*R17

*R18

NC

2 1IC27

5V

SG

STPSW1

STPSW2

STPSW3

STFSW1

STFSW2

STFSW3

R19R41

R42

R43

R44

R45

R46

R20

R21

R22

R23

R24

MTCLK

IC1612 13

R414

R413

R411

C192IC47

IC47 IC23

IC47

10 11

9

5 86

8

10

9

1113

12

12 13

C193

IC47

R426R427 R428

1 2

3D34

PG

24V

5V-2

SG

SG

SG

IC23

CCDCLK2

MSYNC

PM

VIDEO

LDRDY

ADJUST

BD

MTCLK

*CN22-1NC

S

*CN22-2NC _YOBI1

*CN22-3NC _YOBI2

*CN22-4NC _YOBI3

*CN22-5NC _YOBI4

*CN22-6NC _YOBI5

*CN22-7NC

S G

O

*IC5

*R57

*R55

*R53

*R54

*R56

*IC5

*IC5

*IC5

*IC5

1, 19, 10 1, 19, 10

* Not installed

L63

L62

L61

L58

L57

L53

L52

L64

L65

L59 L43 L23

C168 C136 C106

R213R281R341

2 1

S

S G

14

*IC5

7

*C17

Page 370: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-47

PointSource Ai1515F/Vi155(MCA/MCE) S/M

Engine PCB 11/12

CN19-1

R437 IC44

12 8

IC30

18 2

6 5

R412

SVCLK

SVD0

SVD1

SVD2

SVD3

SVD4

SVD5

SVD6

SVD7

_CPRDY

PRINT

IC44

9 11

R395 IC37

18 2

R385 IC37

16 4

R372 IC37

14 6

R362 IC37

12 8

R356 IC37

9 11

R351 IC37

7 13

R343

R325

R319

R337

R306

C165

C161

R336

R305

IC37

5 15

IC269 8

IC32

1 2

CN19-2

CN19-3

CN19-4

CN19-5

CN19-6

CN19-7

CN19-8

CN19-9

CN19-10

CN19-11

CN19-12

CN19-13

CN19-14SG

SG

SG

SG

_PVSYNC

_PHSYNC

SCINHI

SG

_SBSY

_PRDY

EPRDY

CMD

_STS

CCLK

SG

PVCLK

SG

_PVD0

_LSUOUT

_RSTWR

SG

SG

SG

SG

SG

_SRDY

_SCAN

_SVSYNC

_SHSYNC

PTIM

SG

SG

SG

SVD0

SVD1

SVD2

SVD3

SVD4

SVD5

SVD6

SVD7

CPRDY

_PRINT

SVCLK

CN19-15

S G

C386

S

CN19-16

CN19-17

CN19-18

CN19-19

CN19-20

CN19-21

CN19-22

CN19-23

CN19-24

CN19-25

CN19-26

CN19-27

CN19-28

CN19-29

CN19-30

R300 IC27

3 17

IC37

8 9

3 4

5 6

10 11

IC27

IC32

IC32

S S

R280

R242

R364

R357

R352

R344

R338

R320

R307

R278R279

*R243

C134

*R286R269

R240

R417

R416R405

R386

R406

R374R396

R373C186

IC27

12 8

IC30

S G

CN19-31

CN19-32

CN19-33

CN19-34

CN19-35

CN19-36

CN19-37

CN19-38

CN19-39

CN19-40

CN19-41

CN19-42

CN19-43

CN19-44

S G

IC27

12 13

9 8

IC30

16 4

2 1

IC31

4 3

IC31

6 5

IC31

8 9

6 14

IC31

IC30

10 11

IC31

R353 R345

IC32

R339

C159

R322

R270

13 12

IC32

10 11

IC32

_PVSYNC

_PHSYNC

SCINHI

_SRDY

SCAN

_PTIM

_SVSYNC

_SHSYNC

EPRDY

_CMD

_CCLK

_SBSY

_PRDY

PVCLK

_PVD0

_LSUOUT

_RSTWR

STS

C178

* Not installed

R285

Page 371: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155(MCA/MCE) S/M

3-7-48

2AA

Engine PCB 12/12

S

S

S

S

S

IC15

1018211317192627222324

1111525

NCNCNCNC

CK0CK1CK2GT0GT1GT2RDWRA0A1CS

O0O1O2D0D1D2D3D4D5D6D7

Vcc

GND

28

14

S G

S G

S G

S G

S G

S G

12162098765432

DB0DB1DB2DB3DB4DB5DB6DB7

DB

_TIMER

DALDDACLK

DAO

*R96

C70

AD0AD1

R62

AD

_RD_WR

*R107

_TIMERCS

*IC21

*C53

16

5

12

6

7

9

10

8

VCC

GND

_ MO

CLK_OUT

OUT1

OUT2

OUT3

OUT4

CK1CK2

CW_CCW3 _ 4

_ R

E

EA

EB

1314

1 4

15

11

2

3*R133 *R130 *R129

*R132

*R125

*R126

*R128

*R127

R148

R149

R134

R131

MOX

M1X

M2X

M3X

_RES

*R150

M0

M1

M2

M3

φ

* Not installed

S

S G

234

1413

87

569

101112

1

A01A02A03A04A05A06D0

LDCLKDI

VCCVDD

VSSGND

S G

REF5V

+

S G

2

31

+

S G

2

3

8

1

DBVRSMVR_LMPHT

TKVR

GRIDVR

TVR

S G

S

1 2

S G

S

1 2

S G

S

1 2

S G1 2

3

3

3

3

4

S G

L12

C69

R108

*L10

*C52

*R81

IC29

IC28

D13

D10

D11

D12

C94R109

ZD1

R156 R155

IC29

Page 372: Ai1515FS-1

AA A

A

AA A

A

E

E E

E

E

E E

E

EA

EA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

2AA

3-7-49

PointSource Ai1515F/Vi155(MCA/MCE) S/M

NCU PCB (120 V area)

MCN1-3L1

L2 MCN1-4

F1

F G

V1 V2

S

S

S G

D2

910

8

3

5

12

MCN2-3EXTEL1

EXTEL2

TEL L1

TEL L2

MCN2-4

MCN3-3

MCN3-4

F2

1

42

3

1

4

2

3

1

4

K1

DB1

+-

~

~

C1

2

6

4

5

S

IC1C12

S G

5

4

6

OUT1

OUT2

OUTAC

ACOUT

ACIN

Vcc

7 3G

ND

1

2

3

PC1R1

R4

D1

T11

4

8

5

R7

D5

D4

S G

A G

R6

R5

R17

2 -

+3 IC2a1

R2C2PC2

1

3

6

4

D2

SR9F5

F9

S GA G

A G

A G

A G

25 S

INH

F7

IC5

CH1 COM

VDDVEE

VSS

CH0

6 1

8

3

4

7

C10

C11

S

R11

-

+IC3b

5

6

A G

R13

C15

C14

R12

7

F6

F3

F4

CN1-4 PLSDIL L

ONHOOK1 L

ONHOOK2 L

RXIN_N

CN1-1

CN1-2

CN1-12

CN1-13CN1-14

CN1-15CN1-16

CN1-17CN1-18

A GA G

+12V

+12VDC

+12V

AGAG

-12V-12V

+

+

CN1-19CN1-20

CN1-19CN1-20S G

+5V+5V

SGSG

+C3

F G

FG3

F G

FG2

S

CN1-7 MODTXD

CN1-6

CN1-3

CN1-10

CN1-5 MODRXD

RXSEL L

TELSEL L

RNGDET L

TR2

1

C9 R18

R10

A GS G

C18

C4

C19 C20

F10 F11B-10 B-10

C8C7C17

C16 AGDCC6C5

8

4

IC2

S G

A G

C23

R3

32

41

PC3

32

41

PC4

D7 S G

F8S

S

CN1-8

CN1-11

DCCUT L

OFFHOOK L

++ +

+12VDC

TR3

R15

C22

3

2 1

4

+Vout +Vin

-Vin-Vout

DC-DC CONVERTER

R14

C21

R19

IC4

AGDC

Page 373: Ai1515FS-1

AA A A

A

AA A A

A

E

E E E

E

E

E E E

E

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

PointSource Ai1515F/Vi155(MCA/MCE) S/M

3-7-50

2AA

NCU PCB (230 V area)

S G

S G

S G

S G

S G

S G

S G

S G

S G

S G

+

+

+

+

CN1-1

CN1-2

CN1-3

CN1-11

CN1-12

CN1-5

CN1-6

CN1-7

CN1-4

CN1-9

CN1-10

CN1-8

PLSDIL

KMUTE

RNCDET

EARTM

CN1-19CN1-20

CN1-21CN1-22

CN1-13CN1-14

CN1-15CN1-16

CN1-17CN1-18

+5V

MODTXD

RXSEL

MODRXD

RXIN_H

OFFHOOK L

KCTCNT

+5V

SGSG

-12V-12V

-12V-12V

ACAC

-

+IC2a

-

+IC2b

+-

~

~

+-

~

~

S

2

S

S

S

S

S

S

S

S

S

S

IC1

C11

S G

5

4

6

OUT1

OUT2

OUT AC

AC OUT

AC IN

Vcc

7 3G

ND

1MCN1-3

MCN1-4

MCN1-2

MCN1-5

MCN2-3

MCN2-4

MCN1-6

MCN1-1

F3 F1

F4 F2

910 8 3 5

1214

A G

A GA G

A G

A G

A G

A G

A G

A G

A G

F G

FG3

F G

FG2

ONHOOK 1

ONHOOK 2

F G

C3C4

C2

C8C5

C7

C13

C14

R25

8

9

10

3

4

5

2

C28 R13

C16

R16 R15

R14

R10

6

5

6

7

5

2

1

30

4R12

CH1

CH0

S

INH

YSS

YEE

YDD

COM

L4

IC3 ANALOG MPX

C22

C21

1 2

C19

R11

2

13

C15

C38

R9

L10

C1

C17

C31

L1

L5

R31C13

TR1

R8

R30

C2

TR9

D7 D13

3

4

5

5

2 2 1

3 47

K2

TR10

D12R29R28

C0

C26

L8

R19

JP7

T2

T1

3 4

1 6

C27

D9

D8

D10

K3

3

2

1

6

5

4

N.C.

TR5TR6R24

R22

R27

R23

R20

R21C28

PC3

C29

D11

1

3

2

4

R6

R26

TR4

TR7

JP5

JP4

R7

1

3

4

5

6

C32 R18 IC4C23

RXIN

COM

TXOUT

RXOUT

TXIN

OUT 1

RXATT

Vcc

Vss

GN

D

C24 C25

L3

L9L2

L6TR3

R5

R4

PC1

1 4

2 33

D1 D2

D3R2

SM1

R3

R1C10

C9

K1

FC1

V2

V1

1

4

2

3

1

4

2

3

1

4

2

3

1

4

2

3

L1

L2

TTEL 1

TTEL 2

TEL L1

TEL L2

TEL GND

TEL GND

L7

PC2

1

2

4

3

DBI

1 6 7

JP8

DB2

Page 374: Ai1515FS-1

2AA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-51

Operation unit PCB

2-1 D1D1

FLM

M

CL1

CL2

NC

VDD(5V)

VSS

VEE

V0

FLM

M

CL1

C10

C11

4CTRL RES5

3TH CVT6

2DCRG TRG7

1Vdd GND8

CL2

F1

F3

F2

R24

R17 R20

R23TR21 D6

D6

C4C16

R1

R102R101R100R99R98R97R96R95

R2 C3

C12

C1

C2

C9

C8

24V

PG 5V SG

CO

M

IC13

43

2

13 11

6

1312

5

1012

1IC

13

IC13

IC13

IC13

IC12

SC

LK

ST

AT

US

SIG

1

SIG

2

R19

ZD1

32

4

18 IC7

IC5

IC3 IC8

R18

R21

R22

R25

VR1

R26

TH1

2-2

2-3

2-4

2-5

2-6

2-7

PG

PG

2-8

3-1

3-2

3-3

2-9

2-10

1-1

1-3

1-2

1-4

1-6

1-5

1-9

1-7

1-8

SW7 SW8SW6SW5SW4SW3SW2SW1

P00B

E

C

SW15 SW16SW14SW13SW12SW11SW10SW9

P01B

E

C

SW23 SW24SW22SW21SW20SW19SW18SW17

P02B

E

C

SW31 SW32SW30SW29SW28SW27SW26SW25

P03B

E

C

SW39 SW40SW38SW37SW36SW35SW34SW33

P04B

E

C

SW47SW46SW45SW44SW43SW42SW41

P70 R49

R43

TR15

TR16

TR17

TR18

TR19

R65

R67R66

R68

TR20

R44

R45

R46

R47

R48

R50

R51

R52

R53

R54

R55

R56

R57

R58

R59

R60

R61

R62

R63

R64

P05C15

IC1 C5

B

E

C

P71

P72

P73

P74

P75

P22

P23

LED17 LED9 LED1

P00R3

R4

R5

R6

R7

R8

R9

R10

R13

R12

R11

BC

E

LED18 LED10 LED2

P01BC

E

LED19 LED11 LED3

P02BC

E

LED20 LED12 LED4

P03BC

E

LED21 LED13 LED5

P04BC

E

LED22 LED14 LED6

P05BC

E

LED15 LED7

P06BC

E

LED16 LED8

P07BC

E

P35BC

E

P36BC

E

P37BTR9

TR10

TR11

TR14

TR13

TR12

TR8

TR7

TR6

TR5

TR4

TR3

TR2

TR1

C

E

+–

+

+

+

+

PG

SG

C20 C21

R27

D1 D2 D3 D4 D5

R29

R30

R32

R31 R33 R34 R35 R37

C22

C6

R42

C18C7

C17

C23 C24 C28 C30

R28

F04 F373HC14

IC4 IC6

C19X2

HS

I

Vcc

GND COUT

RD RD

R93IC2C13

C14A192

A183

A174

A165

RESET6

X27

X18

VSS9

A1510

A1411

A1312

A1213

A1114

A1015

A9

P71P72P73P74P75

AVRBFAVSS

VDDEASO

SCKTXDRXD

SIP26P2516

1

AD

718

AD

619

AD

520

AD

421

AD

322

AD

223

VS

S24

AD

125

AD

026

AS

TB

27

P20

28

P21

29

P22

30

P23

31

P24

32

A8

17R

80R

79R

78R

77R

76R

75

R74

R73

R70 R

69

R71

R81

6364

47464544434241403938

35 SW48

SW31

3433

48

WR

P66

62P

6761

P07

60P

0659

P05

58P

0457

P03

56P

0255

P01

54P

0053

P37

52P

3651

P35

P34

49P

70

WR H

S1

HS

0

3

2

X11

CST

+

NCA162

A153

A124

A75

A66

A57

A48

A39

A210

A111

A012

D013

D114

D215

GND

VCCA18

A19

A19

A17A14A13A8A9

A11OE

A10CED7D6D5D4D316

1 OEQ02

D03

D14

Q15

Q26

D27

D38

Q39

VSS

VDDQ7D7D6Q6Q5D5D4Q4LE10

1191817161514131211

20313029282726252423222120191817

32

RD

RESET2

MDS3

MD04

MD15

MD26

MD37

FS08

FS19

D010

D111

D212

D313

D414

D515

D616

D717

WR18

RD19

CE20

C/D21

d022

d123

d224

d325

d426

VDD27

d528

d629

d730

r/w31

ce32

ad033

ad1

X0X1T1T2VSSSDSELVDDDSPONCH2CH1FRCDATALPDUALHSCPEDHODce1ce0ad15ad14ad13ad12ad11ad10ad9ad8ad7ad6ad5ad4ad3ad234

6766

1

2

3CST

MFLMCL1

CL2D1

636261

5756555453525450494847464544434241403938373635

HALT1

A122

A73

A64

A55

A46

A37

A28

A19

A010

I/O011

I/O112

I/O213

GND14

A14WEA13A8A9A11OEA10CEI/O7I/O6I/O5I/O4I/O3

VCC1

27262524232221201918171615

28

+

+

WRRD

R92R91R90R89

R88

R87R86R85R84R83R82

Page 375: Ai1515FS-1

2AA

A B C D E F G H I J

A B C D E F G H I J

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

3-7-52

Connection diagram

( CN

15)

1 2 3 4 5 6 7 8

+12

VA

GA

GA

GO

S2

AG

OS

1A

G

( CN

16)

101 2 3 4 5 6 7 8 9 11

5V SG

RS

1S

GC

CD

CLK

1S

GC

CD

CLK

2S

G

SP

112

SG

SH

SG

13 14

1 2 3 4 5 6 7 8 101 2 3 4 5 6 7 8 9 11 12 13 14S

GC

P1

YWYWYWYWYWYWYWYWYWYWYWYW

123456789

10

1211

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24V 124VIN 224V-2 324V-3 4PG 55V 65V-2 7SG 8+12V 9-12V 10

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12

12

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3EXTELL14EXTELL25N.C.6N.C. T

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3

1

12

6

1

36

TEL L14TEL L25N.C.6N.C.

*1 Option*2 Optional for 120V specifications only.

MPCB

M 3CL1 4CL2NC

56

VDD 7VSS 8VEE 9V0 10

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1 2 3 4 5 6 7 8 9

924

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( CN

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YW

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YW

YW

YW

YW

YW

YW

YW

YW

YW

YW

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YW

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L2S

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L3S

TF

CL1

ST

FC

L2S

TF

CL3

2 3 4 5 6 7 8 9S

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GST

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TF

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42 1

(CN1) (CN2)CCDPCB

Special cassette 1(option)

Special cassette 2(option)

Special cassette 3(option)

CORES A to G are for 230V specifications only.

*2

Wire color Mark

BlackBrownYellowGreenBlueWhitePinkRedOrangeLight bluePurpleGrayGreen/yellow

BKBNYWGNBEWEPKRDOELBPEGY

GN/YW

1 2H

EA

TE

RR

EM

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E

GY

PK

1 25V S

G3

+12

V4

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5P

G6

1 2 3 4 5 6

A BJ I C D E F

A B C D E FR

DB

EG

YP

EB

EO

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RD

BE

GY

PE

BE

OE

24V

IN

FH

PC

B

5V SG

+12

V-1

2VP

G24

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(CN1)(CN3)

*1

(CN2)

123( C

N1)

LCD VOLUMEPCB

241

681

CORE CORE

OEGYBE

I

FG

FG

YW

CORE

HEATERCIRCUIT

*1

RESISTER10Ω, 40W

RESISTER10Ω, 40W

RESISTER (TH)157°C, 10Ω, 40W

CORE

*1

1 2

SP

HA

ND

SE

T

LIN

E M

OD

NC

U P

CB

PRINTERPCB

18 18

1 1

18 18

1 1

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

29 30 27 28 25 26 23 24 21 22 19 20 17 18 15 16 13 14 11 12 9 10 7 8 5 6 3 4 1 2

J

Page 376: Ai1515FS-1

©1998 MITA INDUSTRIAL CO., LTD.MITA and are registered trademarks of MITA INDUSTRIAL CO., LTD.

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