agriculture reimagined - d3hip0cp28w2tg.cloudfront.net · • semi-hydroponic techniques eliminate...
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CHALLENGES FACING HORTICULTURE TODAY
Glasshouse and polytunnel production are approaching peak output with limited ability to further reduce costs without
compromising quality
LIGHT AND HEAT
• Inability to control
light and heat in a
low cost manner
• Adding light,
shading, heat and
cooling is complex,
inefficient and
expensive
PRODUCTION QUALITY
NATURAL RESOURCE
• Faming uses a huge
land footprint
• Water intensive and
generates harmful
effluents
• Light pollution and
heat loss, where
artificial lighting and
heat is used
• Food miles can be
significant
COST
• Glasshouses remain
complex and
expensive
• Artificial lighting is
inefficient
• High labour costs
(approaching 40% of
sales)
• Labour scarcity
issues
• Taste and flavour
vary throughout the
year
• Heavy use of
pesticides
• The need for light
removes the ability
to increase crop
densities
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VERTICAL FARMING IS THE FUTURE…
“There will be a new vertical agriculture revolution, because right
now we use up a third of the usable land of the world to produce
food, which is very inefficient.
Instead we will grow food in a computerised vertical factory
building (which is a more efficient use of real estate) controlled by
artificial intelligence, which recycles all of the nutrients so there’s
no environmental impact at all.”
Google’s Director of Engineering Ray Kurzweil
Source: The Times, 13 Dec 2013
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THE SOURCE OF OUR INNOVATION
IGS was born out of a collaboration between two businesses with a shared vision of low cost vertical farming
VERTICAL AUTOMATION
Peter Tyrell and Dave Scott at
Tornado Storage Solutions have
installed 400 modular automatic
storage towers for IKEA globally.
The towers are designed to drive
logistical efficiency.
The tower concept has been
redesigned and value-engineered
by IGS resulting in a 50%
reduction in capital cost.
GROWTH TOWER FACILITY
IGS has been working to combine
the technologies and with the help
of key research and manufacturing
partners the vision is approaching
reality.
DYNAMIC LED LIGHTING
Henry Aykroyd at TrueBaby had
the vision that LEDs could be
made to optimise lighting by
digitally measuring stress, and by
using feedback loops the lighting
could be made smart and more
efficient. This would mean that
only light photons would be
produced that were needed by the
plant, collapsing the cost of light.
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TOTAL CONTROLLED ENVIRONMENT AGRICULTURE
GROWING LOCALLY,
GLOBALLY
• Producing beside the
market collapses food
miles, cutting costs
• It also increases food
security, by reducing
dependency on imports
• ‘Farm to fork’ within
hours every day, 365
days of the year,
increasing both
freshness and shelf life
BETTER QUALITY
• Product appearance,
nutritional qualities and
taste are improved and
remain consistent year
round
• Disease-free growing
eliminates the need for
pesticides
• Semi-hydroponic
techniques eliminate the
need for washing,
reducing contamination
SAVING NATURAL
RESOURCES
• Small footprint allowing
production close to end-
markets
• Highly efficient growing
media and temperature
management reduces
water consumption by
more than 90% with
minimal effluent
• Large reduction in
wastage compared to
conventional production.
DECLINING COST
• Driven by the collapsing
cost of LEDs and
improving electrical
efficiency
• Compression of the
value chain reduces
number of participants
taking a margin
• Production matched to
consumer demand,
reducing wastage
• Integrated automation
reduces labour
The opportunity for Vertical Farming: higher plant densities and more crops per annum
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CHALLENGES FACED BY VERTICAL FARMING
To date high energy and labour costs have been prohibitive. IGS aims to make Vertical Farming commercially viable, not
only through scale, but by reducing power and labour costs by up to 80%
Energy Costs
• Whilst sunlight is free, by enabling its technology to be compatible with smart energy IGS’ system can provide a means of
supporting the national grid and encouraging the national adoption of renewable energy
• IGS’ advances in the efficient use of photons means as little energy as possible is wasted
Labour Costs
• IGS is driving down labour costs through automation
Vertical farming is set to become a $6bn industry over the next five years1 and the winners in this market will be those with
the lowest cost of production.
1 Market Research Engine, 20 Dec 2016
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PLANT SCIENCE: IGS IS BASED AT THE JAMES HUTTON INSTITUTE
In order to test its technologies IGS needed to carry out crop trials and being co-located at the Hutton sees it
ideally situated to access world-class science including:
• A Knowledge Transfer Partnership (KTP) which gives IGS access to the scientists and the Institute’s equipment –
currently assessing quality biomass yield with minimum inputs
• An on-site world-class food safety team renowned in plant pathogen research
• Collaborative development of new food products suitable for TCEA
Produce growing in the prototype tower
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IGS facility under construction Aug 2017
DEMONSTRATION FACILITY PHASE 1: CONSTRUCTION UNDERWAY
Phase 1:
• Due to complete late 2017
• 4 x towers approximating 0.75 acre (0.3 ha)
• Height 9m
• Each tower footprint 40m2
• Up to 60 trays per tower (approx. 6m2 per
tray)
• Giving approx. 360m2 growing area per tower
• Potential for nearly 9000m2 per annum
(depending on crop)
• Land : Tower growing area ratio = 1 : 9
Phase 2:
This will see the addition of up to 6 further growth
towers.
The Advanced Plant Growth Centre at the James Hutton Institute – Scientific support for the Vertical Farming Industry
Dr. Robert Hancock, Senior Research Scientist, Cell & Molecular Sciences
Field agriculture
Polytunnels Glasshouses Total environmental control
• Developed over millennia • Few environmental controls
• Irrigation • Fleecing • Netting • Pest & Disease
• Low capital • Low intensity
• Commodity crops • Staples • Established varieties • Seasonal • Need for storage • Product variability
• Developed over decades • Some environmental control
• Temperature • Humidity • Mineral nutrition • IPDM • Supplemental lighting • Enhanced CO2
• High capital
• Horticultural crops • Established varieties • Extended season • Lower variability
• New industry • Total environmental control
• Light • Duration • Intensity • Spectrum
• Pathogen free • High capital • High operational cost
• Herbs • Baby leaf salad • No bespoke varieties • Multiple harvests • Match supply to demand • Consistent quality
Total environmental control provides an opportunity to deliver consistent quality
20% yield uplift ~ 5kg m-2
Total environmental control provides an opportunity to deliver consistent quality
Total environmental control provides an opportunity to deliver consistent quality
Catechin Vanillic acid Syringic acid 1 Syringic acid 2 Isoquertin Hydroxybenzoic acid Caftaric acid 1 4-hydroxybenzoic acid Cinnamyl malic acid Rosmarinic acid-0-glucoside Cinnamyl malic acid 2 Chlorogenic acid Apigenin-7-0-glucoside Liquiritin 0-glucosyl apioside Hydroxy jasmonic acid Medioresinol Dihydroxy-octadecatrienoic acid Dihydroxy dimethoxyflavone Salvialonic acid C 2
In basil 39 of 49 secondary metabolites significantly influenced by light quality:
Caffeic acid Rosmarinic acid 1 Rosmarinic acid 2 Cinnamyl malic acid 3 Lithospermic acid A O-caffeoyl rosmarinic acid Luteolin acetyl-glucuronide Luteolin-7-0-rutinoside Rosmarinic acid dimer 2 Rosmarinic acid 3 Rashomonic acid C/D Cichoric acid methyl ester Ferulic acid Rutin Salviolanic acid C 1 Ellagic acid pentoside O-caffeoyl rosmarinic acid 2 Cirsimaritin Acacetin Methyl apigenin
How do we best achieve an optimised crop?
Inputs
Light Intensity (3) Photoperiod (3) Spectrum (3)
Temperature (3)
Nutrition Macronutrients (3) Micronutrients (3)
Gas Composition Humidity (3) CO2 (3)
Plant material Variety (3) Growth stage (3)
Total combinations: 310 = 59049
Outcomes
Yield Fresh weight Dry weight
Crop morphology Height Internode length Leaf area Leaf thickness
Appearance Colour Sheen
Aroma Terpenoids Alcohols Esters
Flavour Organic acids Sugars Glucosinolates Tannins Sesiquiterpene lactones
High throughput growth and screening to accelerate crop optimisation
Vertical Growth Tower
Large numbers of plants grown year round under precisely controlled conditions
+
High Throughput Phenotyping Platform
Platform for quantifying plant growth, photosynthetic responses and chemical composition using non-destructive high-throughput imaging technologies
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The Advanced Plant Growth Centre The Advanced Plant Growth Centre seeks to use next generation controlled pre- and post-harvest environments combined with high throughput technologies to monitor plant stress to deliver the underpinning science that will lead to new crop varieties that can i) feed a growing population in the face of environmental change by delivering on the promise of sustainable intensification and ii) support technologies and provide varieties for the emerging industries of controlled environment agriculture.
AGRICULTURE REIMAGINED
www.intelligentgrowthsolutions.com