All Rights

Agilent Te

4/30/02

Agilent 5DX Series II/2L/3/5000 Safety Overview and User Summary

5DXSeries 2

Manual Version A

Software Revision 8.0

March 2002

Reserved

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Emergency Shut Down ProcedureIn the event of a disaster or system emergency, shut down the Agilent 5DX by pressing one of the Emergency Stop Buttons, as indicated in Figure 1:

For additional information on Safety and the 5DX System, see the Safety Chapter in the 5DX ServiceManual.N

iWarranty and Regulatory Data

Figure 1: Emergency Stop Button Locations

!WARNING 120 Volt AC Power Connections are for Agilent Technologies Installed Acces-

sories ONLY. Do not use these connections as utility outlets. Improper handlingof these connections can result in electrical shock.

Emergency Stop Release Keys

Emergency Stop Button(Locking Switch)

Emergency Stop Button locks when pressed

X-ray On Indicator

The Series II is shown here;on the Series 2L, emergencystop buttons are in similarlocations.

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Notices

© Copyright Agilent Technologies 2001, 2002

All Rights Reserved.

Printed in USA

N7200-13604 Printed: March 2002

NOTICEThis manual is provided “as is” and is subject to change without notice.

AGILENT TECHNOLOGIES MAKES NO WARRANTY OF ANY KIND WITH REGARD TO THIS MATERIAL, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF NONINFRINGEMENT, MERCHANTABILITY AND FITNESS FOR A PARTICULAR

PURPOSE. Agilent Technologies shall not be liable for errors contained herein, nor for direct, indirect, general, special, incidental or consequential damages in

connection with the furnishing, performance, or use of this material.

Adobe™ is a trademark of Adobe Systems Incorporated which may be registered in certain jurisdictions.

Microsoft® is a U.S. registered trademark of Microsoft Corp.

Windows® and MS Windows® are U.S. registered trademarks of Microsoft Corp.

Manual Printing History And System Software Revisions:This page lists this manual's printing history and the system's software revisions. If you receive manual updates or system software revisions,

a new Printing History Page will accompany the updates and revisions. It is important that you insert the new Printing History Page in the manual and remove the old one.

Software Revision Manual Revision8.0 Rev A.1, March 2002

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WARRANTY

AGILENT TECHNOLOGIES WARRANTY STATEMENTAGILENT PRODUCT DURATION OF WARRANTY

5DX APT System and Accessories 1 (One) Year

1. Agilent warrants Agilent hardware, accessories and supplies against defects in materials and workmanship for the period specified above. IfAgilent receives notice of such defects during the warranty period, Agilent will, at its option, either repair or replace products which prove to bedefective. Replacement products may be either new or like-new.

2. Agilent warrants that Agilent software will not fail to execute its programming instructions, for the period specified above, due to defects inmaterial and workmanship when properly installed and used. If Agilent receives notice of such defects during the warranty period, Agilent willreplace software media which does not execute its programming instructions due to such defects.

3. Agilent does not warrant that the operation of Agilent products will be uninterrupted or error free. If Agilent is unable, within a reasonable time,to repair or replace any product to a condition as warranted, customer will be entitled to a refund of the purchase price upon prompt return of theproduct.

4. Agilent products may contain remanufactured parts equivalent to new in performance or may have been subject to incidental use.

5. The warranty period begins on the date of delivery or on the date of installation if installed by Agilent. If customer schedules or delays Agilentinstallation more than 30 days after delivery, warranty begins on the 31st day from delivery.

6. Warranty does not apply to defects resulting from (a) improper or inadequate maintenance or calibration, (b) software, interfacing, parts orsupplies not supplied by Agilent, (c) unauthorized modification or misuse, (d) operation outside of the published environmental specificationsfor the product, or (e) improper site preparation or maintenance.

7. TO THE EXTENT ALLOWED BY LOCAL LAW, THE ABOVE WARRANTIES ARE EXCLUSIVE AND NO OTHER WARRANTY ORCONDITION, WHETHER WRITTEN OR ORAL, IS EXPRESSED OR IMPLIED AND AGILENT SPECIFICALLY DISCLAIMS ANYIMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY, SATISFACTORY QUALITY, AND FITNESS FOR APARTICULAR PURPOSE.

8. Agilent will be liable for damage to tangible property per incident up to the greater of $300,000 or the actual amount paid for the product that isthe subject of the claim, and for damages for bodily injury or death, to the extent that all such damages are determined by a court of competentjurisdiction to have been directly caused by a defective Agilent product.

9. TO THE EXTENT ALLOWED BY LOCAL LAW, THE REMEDIES IN THIS WARRANTY STATEMENT ARE CUSTOMER'S SOLE ANDEXCLUSIVE REMEDIES. EXCEPT AS INDICATED ABOVE, IN NO EVENT WILL AGILENT OR ITS SUPPLIERS BE LIABLE FORLOSS OF DATA OR FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFIT OR DATA), OR OTHERDAMAGE, WHETHER BASED IN CONTRACT, TORT, OR OTHERWISE.

FOR CONSUMER TRANSACTIONS IN AUSTRALIA AND NEW ZEALAND: THE WARRANTY TERMS CONTAINED IN THIS STATEMENT, EXCEPT TO THE EXTENT LAWFULLY PERMITTED, DO NOT EXCLUDE, RESTRICT OR MODIFY AND ARE IN ADDITION TO THE

MANDATORY STATUTORY RIGHTS APPLICABLE TO THE SALE OF THIS PRODUCT TO YOU.

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PLACE OF PERFORMANCEA. Within Agilent service travel areas, warranty and installation services for products installed by Agilent and certain other products designated by

Agilent will be performed at Customer’s facility at no charge. Outside Agilent service travel areas, warranty and installation services will beperformed at Customer’s facility only up on Agilent’s prior agreement and Customer shall pay Agilent’s round-trip travel expenses andapplicable additional expenses for such services.

B. On-site warranty services are provided only at the initial installation point. If products eligible for on-site warranty and installation services areremoved from the initial installation point, the warranty will remain in effect only if Customer purchases additional inspection or installationservices at the new site.

C. For product warranties requiring return to Agilent, products must be returned to a service facility designated by Agilent. The Customer shallprepay shipping charges (and shall pay all duty and taxes) for products returned to Agilent for warranty service. Except for products returned toCustomer from another country, Agilent shall pay for return of products to Customer.

D. Installation and warranty services outside the country of initial purchase are included in Agilent’s product price only if Customer pays Agilentinternational prices (defined as destination local currency price, or U.S., or Geneva Export price). Service outside the country of initial purchaseis subject to the conditions regarding Agilent service travel areas and initial installation point described above.

LIMITATION OF REMEDIES AND LIABILITYA. Agilent will not be liable for performance delays or for non-performance, due to causes beyond its reasonable control.

B. Products not specifically designed, manufactured or intended for sale as parts, components or assemblies for planning, construction,maintenance, or direct operation of a nuclear facility. Customer is solely liable if Products or Support purchased by Customer are used for theseapplications. Customer will indemnify and hold Agilent harmless from all loss, damage, expense or liability in connection with such use.

C. Agilent will be liable for damage to tangible property per incident up to the greater of $300,000 or the actual charges paid to Agilent for theproduct that is the subject of the claim, and for damages for bodily injury or death, to the extent that all such damages are determined by a courtof competent jurisdiction to have been directly caused by a defective Product sold hereunder.

D. For any material breach of Support services by Agilent, Customer’s remedy and Agilent’s liability will be limited to a refund of the relatedSupport charges paid during the period of breach, up to a maximum of 12 months.

ivTHE REMEDIES IN THIS AGREEMENT ARE CUSTOMER’S SOLE AND EXCLUSIVE REMEDIES. EXCEPT AS INDICATED ABOVE, IN NO EVENT WILL Agilent OR ITS SUBCONTRACTORS BE LIABLE FOR LOSS OF DATA OR FOR DIRECT, SPECIAL, INCIDENTAL, CONSEQUENTIAL (INCLUDING LOST PROFIT), OR OTHER DAMAGE WHETHER BASED IN CONTRACT, TORT, OR OTHERWISE.

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U.S. Government Restricted RightsThe Software and Documentation have been developed entirely at private expense. They are delivered and licensed as “commercial computer software” as defined in DFARS 252.227-7013 (Oct 1988), DFARS 252.211-7015 (May 1991) or DFARS 252.227-7014 (Jun 1995), as a “commercial item” as defined in FAR 2.101(a), or as “Restricted computer software” as defined in FAR 52.227-19 (Jun 1987) (or any equivalent agency regulation or contract clause), whichever is applicable. You have only those rights provided for such Software and Documentation by the applicable FAR or DFARS clause or the Agilent standard software agreement for the product involved.

Regulatory InformationAgilent Technologies is registered with federal and state agencies to sell and service its own X-ray equipment manufactured in Loveland, Colorado, USA. The equipment was designed, and is used, to inspect printed circuit boards only. The X-ray equipment is classified in the United States and internationally as an “Industrial Cabinet X-ray System”. It is not large enough for human entry. The equipment has been designed and constructed to be safely used in any area.

The 5DX System utilizes an X-ray Tube operating at 160 kilovolts, 100 microamps shielded within the lead cabinet. The tube is rated for continuous duty operation with beam filtration of 0.07 inches Beryllium and 0.010 inches stainless steel.

The lead cabinet is fully interlocked such that the main power to the X-ray Tube is removed when any access panel is opened.

When the 5DX System is installed at the customer’s site, the equipment is surveyed by trained service people. A full radiation safety survey is performed and a report generated. The survey is made using a Geiger Mueller and a health physics ion chamber according to procedures on record with the CDRH.

The end user is responsible for registering the equipment with their local and state authorities.

Agilent Technologies warrants that the 5DX automated process test systems meets X-ray safety regulations in the following countries:

Canada Reference Statutes of Canada Chapter R-1, Chapter 1370, Schedule 1, Section 15, Schedule II and Part XV.

England Reference BS5724, (ISO 9000 601-1).

Germany Reference BGBII, S.114 & Din 54113 and the “Law on the Protection Against Injury or Damage Due to X-Rays” a.k.a. “X-Ray Decree”.

Japan Reference Ministry of Labor, Industrial Safety and Health, Law #57 and Cabinet ordinance #38.

Korea Reference Presidential Decree, Article 65, Chapter VII, of the Atomic Energy Act.

The Nordic Regions of Denmark, Finland, Iceland, Norway and Sweden,

Reference the Radiation Protection Institutes and the Radiation Protection Act.

United States

Regulation 21CFR 1010.2, 1010.3, and 1020.40 administered by the Department of Health and Human Services, Food and Drug Administration, Center for Devices and Radiological Health (CDRH).

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Safety Information

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!Warning This product produces X-rays. Do not attempt to open any part of the product.

Exposure to X-rays can cause serious bodily injury. Refer all servicing toservice-trained personnel.

!Warning This product produces X-rays. Do not operate this product or turn on the

X-rays source unless all shielding is in place. Operation without shielding inplace can result in serious bodily injury.

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SAFETY SYMBOLS

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Instruction symbol affixed to product. Indicates that the user must refer to the manual for specific WARNING or CAUTION information to avoid personal injury or damage to the product.

!Warning Calls attention to a procedure, practice, or condition that could result in

bodily injury or death.

!Caution Calls attention to a procedure, practice, or condition that could cause

damage to equipment or permanent loss of data.

Indicates hazardous voltage.

Indicates Pinch Hazard.

Indicates this equipment produces laser radiation when energized.

Indicates this equipment produces X-rays when energized.

!

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Electrical Symbols

WARNINGSThe following general safety precautions must be observed during all phases of operation, service, and repair of this product. Failure to comply with these precautions or with specific warnings elsewhere in this manual violates safety standards of design, manufacture, and intended use of the product. Agilent Technologies assumes no liability for the Customer’s failure to comply with these requirements.

Ground the Equipment: For Safety Class 1 equipment (equipment having a protective earth terminal), an uninterruptible safety earth ground must be provided from the mains power source to the product input wiring terminals or supplied power cable.

DO NOT operate the product in an explosive atmosphere or in the presence of flammable gases or fumes.

For continued protection against fire, replace the line fuse(s) only with the fuse(s) of the same voltage and current rating and type. DO NOT use repaired fuses or short-circuited fuse holders.

Keep away from live circuits: Operating personnel must not remove equipment covers or shields. Procedures involving the removal of covers or shields are for use by service-trained personnel only. Under certain conditions, dangerous voltages may exist even with the equipment switched off. To avoid dangerous electrical shock, DO NOT perform procedures involving cover or shield removal unless you are qualified to do so.

DO NOT operate damaged equipment: Whenever it is possible that the safety protection features built into this product have been impaired, either through physical damage, excessive moisture, or by any other reason, REMOVE POWER and do not use the product until safe operation can be verified by service-trained personnel. If necessary, return the product to a Agilent Technologies Sales and Service Office for service and repair to ensure that safety features are maintained.

Do not service or adjust alone: Do not attempt internal service or adjustment unless another person, capable of rendering first aid and resuscitation, is present or within emergency distance.

Do not substitute parts or modify equipment: Because of the danger of introducing additional hazards, do not install substitute parts or perform any unauthorized modification to the product. Return the product to a Agilent Technologies Sales and Service Office for service and repair to ensure that safety features are maintained.

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Indicates the field wiring terminal that must be connected to earth ground before operating the equipment — protects against electrical shock in case of fault.

Frame or chassis ground terminal — typically connects to the equipment’s metal frame.

Direct current (DC).

Alternating current (AC).

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DECLARATION OF CONFORMITYAccording to ISO/IEC Guide 22 and CEN/CENELEC

EN 45014

Manufacturer’s Name: Agilent Technologies, IncorporatedManufacturer’s Address: 815 – 14

th St. SW

Loveland, Colorado 80537USA

Declares, that the productProduct Name: 5DX Series 5000Model Number: N7271A, N7272AProduct Options: This declaration covers all options of the above product(s).

Conforms with the following European Directives:The product herewith complies with the requirements of the Low Voltage Directive 73/23/EEC, the EMC Directive89/336/EEC (including 93/68/EEC), and the Machinery Directive (98/37/EC) and carries the CE Marking accordingly.

Conforms with the following product standards:EMC Standard

IEC 61326-1:1997+A1:1998 / EN 61326-1:1997+A1:1998 CISPR 11:1990 / EN 55011:1991 IEC 61000-4-2:1995+A1:1998 / EN 61000-4-2:1995 IEC 61000-4-3:1995 / EN 61000-4-3:1995 IEC 61000-4-4:1995 / EN 61000-4-4:1995 IEC 61000-4-5:1995 / EN 61000-4-5:1995 IEC 61000-4-6:1996 / EN 61000-4-6:1996 IEC 61000-4-11:1994 / EN 61000-4-11:1994

Canada: ICES-001:1998 Australia/New Zealand: AS/NZS 2064.1

Limit

Group 1 Class A4kV CD, 8kV AD3 V/m, 80-1000 MHz0.5kV signal lines, 1kV power lines0.5 kV line-line, 1 kV line-ground3V, 0.15-80 MHz I cycle, 100%Dips: 30% 10ms; 60% 100msInterrupt > 95%@5000ms

The product was tested in a typical configuration with Agilent Technologies test systems.Attestation is provided according to article 10(2) of the Directive by a Technical Construction FileTCF: 00-0900-0012 Rev B dated April 23, 2002. A technical Report/Certificate was issued inaccordance with Part V (Reg 50) of the UK Regulations (SI1992 No. 2372) by a UK appointedCompetent Body, namely:Celestica LtdWestfields House, West AvenueKidsgrove, Stoke-on-TrentStaffordshire, ST7 1TL United KingdomCertificate Number: CC/TCF/00/046

Safety IEC 61010-1:1990+A1:1992+A2:1995 / EN 61010-1:1993+A2:1995Canada: CSA C22.2 No. 1010.1:1992UL 3111-1: 1994

Machinery Directive: According to the essential requirements in Annex I

23 April 2002Date Ray Corson

Product Regulations Program Manager

For further information, please contact your local Agilent Technologies sales office, agent or distributor.

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viii Revision: A.01 Issue Date: 29 April 2002 Document

N7271ASM.DOC

Electromagnetic Compatibility RequirementsThis product complies with EN 55011 (CISPR 11) Group 1, Class A for conducting emissions. The product exceeds the EN55011 (CISPR 11) Group 1, Class A limit for radiated emissions by less than 10 dB when measured on a test site at a distance of 30 meters. Therefore, some site preparations may have to be done in order to comply with the Class A limit in the frequency range of 30 MHz to 1 GHz for radiated emissions at 30 meters from the exterior wall of a building in which the equipment is installed. See the figure below for an illustration of the site calculations.

To obtain the necessary attenuation at the Customer’s site, perform these calculations (if the calculated site attenuation (A) is less than 10 dB, contact the Technical Regulatory Support Engineer (TRSE) in your country):

1. The attenuation of a concrete wall (W) (without any openings) = 10 dB

2. The distance (D) (the distance from the equipment to the exterior wall plus 30 meters) increases the attenuation by X and can be calculated asfollows:

X = 20 * log (D/30)

Where: X = attenuation in dB

D = distance in meters

3. The total attenuation (A) is calculated as follows:

A = n * W + X

Where: A = total attenuation in dB

n = number of concrete walls within distance D

W = 10 (dB)

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Figure 2: Electromagnetic Emission Measurement

QBEMC.WPG

Measuring PointEquipment

Building in which theEquipment is installed

30 m

W

D

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Emergency StopThe Emergency Stop Subsystem is used to quickly shutdown the power to the 5DX Main Cabinet. The Emergency Stop Subsystem is intended for crisis situations only and should not be used as the normal means to stop the 5DX.

The 5DX System is equipped with two Emergency Stop Buttons. Refer to Figure 3 for their locations.

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!Caution The Emergency Stop Buttons are intended for use in emergency situations only and

should not be used for normal system shutdown. Repeated misuse of the Emergency Stop Buttons will eventually cause damage to certain components or the loss of data or both.

Figure 3: Emergency Stop Locations

Push down the Emergency Stop Button, or toggle the AC “Mains” Disconnect in an emergency situation.

View from the front of the 5DX Systems.

The Emergency Stop Button locks OFF when pushed.

5DXSeries 2

Series II Series 2L/3/5000

A B C

Series II

ABC

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The Emergency Stop Buttons are located on either side of the 5DX System Main Cabinet just above the input or output barriers. When either Emergency Stop Button is pressed it will immediately interrupt the switched system power. The Emergency Stop Button will lock in the power off position and remain in the locked position until released with the Emergency Stop release key. See the Power Subsystem chapter of the 5DX Series II/2L Service Guide for a step-by-step procedure for restoring system power after an Emergency Stop procedure has been performed.

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Safety Summary

Prior to operating and performing maintenance activities on the 5DX System, personnel should be aware of system safety precautions. The 5DX is designed to be extremely safe, provided proper use and service precautions are observed. All users should be aware of the following areas of safety:

• Emergency Stop — How to shut off the 5DX Main Cabinet in an emergency situation.

• X-ray Safety — Effects of Radiation and the safeguards against exposure.• High Voltage Safety — High Voltage and safe servicing practices.• Mechanical Safety — Mechanical motion and safety precautions.• Laser Safety — Laser optics and safety precautions.

The labels used on the equipment are shown in Figure 4 and Figure 5.

Figure 4: Labels Used for most 5DX Systems

INVISIBLE LASER RADIATION CONTAINED WHEN ENERGIZED.DO NOT ATTEMPT TO DEFEATSAFETY INTERLOCKS.

5 mW CONTINUOUS

CLASS IIIB LASER SUBSYSTEMCLASS I LASER PRODUCT

DANGER

AT 780 NANOMETERS

CAUTIONX-RAYS

THIS EQUIPMENT PRODUCESX-RAYS WHEN ENERGIZED

1

Figure 5: Labels Used for Later Series 2L/3/5000 Systems

Invisible laser radiation contained when energized.

Do not attempt to defeatsafety Interlocks.

5 mW, 780 nmClass IIIB Laser Sub-System

Class I Laser Product

THIS EQUIPMENT PRODUCES X-RAYS WHEN ENERGIZED

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Warnings

This machine is classified as a Class I Laser Product containing a Class IIIB Laser Subsystem, with an output of 780 nm <5 mW.

Use only QUALIFIED personnel to service this equipment.

!WARNING This product produces X-rays. Do not attempt to open any part of the product. Do

not operate this product or turn on the X-ray source unless all shielding is in place.Operation without shielding in place can result in exposure to X-rays. Exposure toX-rays can cause serious bodily injury. Refer all servicing to service-trainedpersonnel.

!WARNING This product produces High Voltage. Do not attempt to open any part of the product.

High Voltage can cause electrical shock resulting in serious bodily injury. Refer allservicing to service-trained personnel.

!WARNING This product produces Laser Light Emissions. Do not attempt to open any part of

the product. Laser Light Emissions can cause serious eye injury. Refer all servicingto service-trained personnel.

!WARNING Do not, for ANY reason, attempt to defeat the built-in safety interlocks. Operation

without the Safety Interlock Subsystem functional can result in exposure to X-rays,high voltage or laser light emissions. Exposure to X-rays can cause serious bodilyinjury. Contact with high voltage can cause electrical shock resulting in seriousbodily injury. Exposure to laser light emissions can cause serious eye injury.

!WARNING Always DISCHARGE all high voltage connections prior to servicing.

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Emergency Stop

The Emergency Stop Subsystem is used to quickly shutdown power to the 5DX Main Cabinet. The Emergency Stop Subsystem is intended for crisis situations only and should not be used as the normal means to stop the 5DX.

The 5DX System is equipped with two Emergency Stop Buttons. The Emergency Stop Buttons are located on either side of the 5DX System Main Cabinet, centered above the left and right loader assemblies on a Series II and above the outer barrier panels on a Series 2L. Refer to Figure 6 for locations of the Emergency Stop Buttons. Whenever one of the Emergency Stop Buttons is pressed, all power is immediately removed from the 5DX subsystems, with the exception of the System Controller and the monitor.

To restart the 5DX System after the Emergency Stop Button has been pushed requires the Emergency Stop Release Key and the normal 5DX System startup procedure, provided the condition which caused the operator to engage the Emergency Stop Button is cleared.

!Caution The Emergency Stop Buttons are intended for use in emergency situations only

and should not be used for normal system shutdown. Repeated misuse of theEmergency Stop Buttons will eventually cause damage to certain components or theloss of data or both.

NOTE The AC “Mains” power disconnect is a circuit breaker installed bythe end user and is to be located within 15 feet of the 5DX SystemPower Distribution Unit (PDU). Local codes and needs will definethe accessibility, configuration, and size of this disconnect. Thisdisconnect will disconnect all power to the 5DX System.

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Figure 6: Emergency Stop Locations

Push down the Emergency StopButton, or toggle the AC “Mains”Disconnect in an emergencysituation.

View from the front of the 5DX System.

The Emergency StopButton locks OFF whenpushed.

5DXSeries 2

Series II Series 2L/3/5000

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Emergency Procedures

In case of a disaster such as fire, explosion, flood, or strong earthquake, the X-ray Tube must be de-energized immediately. In an emergency, de-energize the X-ray Tube by one of the following methods:

• Turn the X-ray Control Key to the Off Position.• Press the X-ray Control Off Button on the Operator Control Console as shown

in Figure 7 Location of X-ray Control Off Button (Series II) and Figure 8 Location of X-ray Control Off Button (Series 2L/3/5000). Depending on the model, On may be represented by “|” and Off may be represented by “�”.

• Press one of the Emergency Stop Buttons, refer to Figure 6.• Open the AC “Mains” Disconnect circuit breaker supplying power to the 5DX

System.

Once de-energized, the X-ray Tube emits no radiation. After a disaster that may have resulted in damage to the 5DX System shielding, an X-ray Safety Test of the 5DX must be performed prior to placing it back in operation. Consult the Agilent Response Center before attempting to return the 5DX System to operation. An electrical brownout or electrical power off, due to storms, does not constitute an emergency since the system will simply shut itself off and may be restarted in the normal manner after the power returns.

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Figure 7: Location of X-ray Control Off Button (Series II)

DANGEROff

CAUTION X-RAYS

THIS EQUIPMENT PRODUCES X-RAYS WHEN ENERGIZED

INVISIBLE LASER RADIATIONCONTAINED WHEN ENERGIZED.DO NOT ATTEMPT TO DEFEATSAFETY INTERLOCKS.

5mW CONTINUOUSAT 780 NANOMETERS

CLASS IIIB LASER SUB-SYSTEMCLASS 1 LASER PRODUCT

Enable

X-ray Control

OffOnSafety

Interlocks ClosedLaser On

X-ray On

X-ray Control

Off Button

Top View

Side View

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Figure 8: Location of X-ray Control Off Button (Series 2L/3/5000)

DANGEROff

CAUTION X-RAYS

THIS EQUIPMENT PRODUCES X-RAYS WHEN ENERGIZED

INVISIBLE LASER RADIATIONCONTAINED WHEN ENERGIZED.DO NOT ATTEMPT TO DEFEATSAFETY INTERLOCKS.

5mW CONTINUOUSAT 780 NANOMETERS

CLASS IIIB LASER SUB-SYSTEMCLASS 1 LASER PRODUCT

Enable

X-ray Control

OffOnSafety

Interlocks ClosedLaser On

X-ray On

X-ray Control Off Button

Top View

Front View

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X-ray Safety

Effects of Radiation

There are a variety of natural and man-made emissions that are classified as radiation. X-rays are included in most definitions. It should be noted that the 5DX System will not produce X-rays unless power is specifically provided to the X-ray Tube, and will cease immediately upon removal of power. In addition, it should be noted that the 5DX System is not designed for use on the human body.

A complete description of the biological effects of radiation is outside the scope of this guide, but is generally available at any library or local government office.

X-ray Dose Limits

The State of California (see California Radiation Control Regulations, Title 17, California Administrative Code, Section 30265), and other Agreement States, have established maximum dose limits for individuals working in an area considered to be uncontrolled (not under constant monitoring). These limits are the maximum of no more than:

2 millirem / hour100 millirem / 7 days500 millirem / year

These limits were considered when the United States federal government established the limit of 0.5 millirem/hour at 5 cm from the surface of any Cabinet Radiography system. Agilent Technologies certifies that the 5DX System X-ray emissions are less than the United States Government and International Safety Standards for Cabinet X-ray Systems.

!WARNING This product produces X-ray emissions. Do not attempt to open any part of the

product while X-rays are engaged. Do not attempt to defeat any of the SafetyInterlocks. Do not alter the shielding of the 5DX System. X-ray emissions aredangerous and may cause side effects or even death if encountered in large doses.Service must be performed by personnel certified by Agilent.

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Definition of a Cabinet X-ray System

A Cabinet X-ray System is one that produces little or no X-ray exposure to the user and is safe to operate and to be in close proximity to under foreseeable conditions. The 5DX System is certified to produce not more than 0.5 millirem per hour at a distance of 5 cm from the machine surface. Agilent Technologies warrants that the 5DX System meets all Federal Regulations regarding a Cabinet Radiography Systems.

The 5DX System is classified as a “Cabinet X-Ray System” by the United States Code of Federal Regulations: 21 CFR 1020.40 (X-Ray) and CFR 1040.10 (Laser). The 5DX System is designed, manufactured and registered in accordance with strict criteria established by the Department of Health and Human Services (DHHS), Food and Drug Administration, Center for Devices and Radiological Health (CDRH), X-ray Products Branch. Agilent Technologies certifies that the 5DX System X-ray emissions are less than United States Government and International Safety Standards for a “Cabinet X-ray Systems.”

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Built-In Safety Features

The 5DX System is enclosed in shielding that limits X-ray exposure to normal background levels and all of the 5DX System access ports are safety interlocked to prevent any accidental radiation exposure. In addition, Agilent Technologies performs an X-ray Safety Test three times on every system prior to customer use:

1. At the completion of manufacture

2. Prior to shipment from Agilent Technologies’s facility, and

3. At the user’s facility.

Agilent Technologies further warrants and certifies that the 5DX System fully passes the approved Certification Test for compliance with 21 CFR 1020.40 after shipping and installation at the customer's facility.

Several 5DX Systems are currently in operation throughout the world. These systems meet local and government X-ray exposure standards.

Registration Requirements

Customers are directed to check with their state radiation control program director for registration requirements.

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X-ray Safety

Each of the following steps must be followed for the safety of personnel and responsible equipment handling:

X-ray Safety Precautions

• Do not attempt to defeat the Safety Interlocks. The Safety Interlocks are designed to prevent operation of the 5DX System if the access panels are not in place.

• Do not substitute any shielding panels.• Do not drill or modify the shielding panels in ANY way.• Do not place any strong magnets near the X-ray Tube. The X-ray Tube is

designed to have a scanned beam. The beam scanning coils are designed to limit the deflection of the electron beam to the target area. Any magnets stronger than 50 gauss placed immediately at the position of the deflection coils could cause the electron beam to hit the side of the X-ray Tube. The entire X-ray Tube is shielded in the 5DX System, so, no additional radiation will be emitted from the system. However, proper operation of the machine would not be possible in a strong magnetic field.

• Do not apply pressure to, modify or damage the X-ray vacuum window. The X-ray vacuum window supports the tungsten target material. If the X-ray vacuum window is broken, the X-ray Tube will cease to operate.

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• Do not kink or sharply bend the High Voltage Cable, as it is used to supply a ground and the high voltage to the X-ray Tube. Sharp bending tends to lower the dielectric strength of the High Voltage Cable and may lead to failure of the system. Since one ground is provided through the shielding of the High Voltage Cable, the cable should be kept free of cracks in the insulation, kinks or punctures.

• Do not operate the X-ray High Voltage Power Supply without the High Voltage Cable connecting it to the X-ray Tube properly installed. The high voltage connections are not user serviceable. Refer service to Agilent Technologies personnel only.

• Do not insert any portion of the body into the XYZ Stage Assembly or the Loader Assembly, as these contain moving mechanisms and harm may come to the user, even though movable barriers are present.

• Do not insert any portion of the body into the path of the inner barrier. Thefollowing warning meassage will appear if the inner barrier is moved while anaccess panel is open:

Safety Requirements

• Do consult the Agilent Response Center before attempting to service any components of the X-ray Subsystem.

• Do properly follow ALL Warnings and Cautions.• Do verify that the X-ray Tube has an external green ground wire going directly

to the ground connection on the X-ray High Voltage Power Supply. This safety ground is in addition to the ground supplied by the High Voltage Cable and the X-ray Tube Mount.

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High Voltage Safety

The 5DX System has no exposed high voltage potentials. High voltages are contained within subsystems, and should only be accessed by Agilent Technologies personnel.

High Voltage Subsystem

The High Voltage Subsystem’s high voltages are contained within the X-ray High Voltage Power Supply, the High Voltage Power Supply Cable, and the X-ray Tube Assembly. Under no conditions are the High Voltage Subsystems user serviceable. The X-ray High Voltage Power Supply produces up to 160,000 volts direct current (dc). Should any damage occur to any of the high voltage components, remove power from the system, and contact the Agilent Response Center prior to attempting any further operation of the 5DX System.

!WARNING This product produces High Voltage potentials. Do not attempt to open any part of

the product. Contact with High Voltage can cause serious bodily injury. Refer allservicing to service-trained personnel.

NOTE For support purposes, the following components make up the HighVoltage Subsystem: X-ray Tube Assembly, X-ray High VoltagePower Supply and the High Voltage Power Supply Cable.

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Power Distribution Unit (PDU)

The 5DX System is powered by line voltage alternating current (ac) of 200 to 415 volts, at 50 or 60 Hertz (cycles), one or three phase. Prior to distribution to the subsystem modules, this supply voltage is transformed to the appropriate voltage levels for the various components. The lines have thermal circuit breakers at both voltage levels. This power distribution is engaged by the Emergency Stop Contactor, which is controlled by 12 volts dc, and may be interrupted in an emergency by any of the following:

• Pressing one of the Emergency Stop Buttons.• Open the AC “Mains” Disconnect circuit breaker supplying power to the 5DX

System.

Mechanical Safety

!WARNING This product contains high speed motion components. The motion components can

cause severe bodily injury. Do not attempt to open any part of this product while themotion components are operational. Do not attempt to defeat the Safety Interlocks.

!WARNING The Rotary Scintillator spins at 750 revolutions per minute. The rotation of the

Rotary Scintillator Assembly can cause sever bodily injury. The safety interlocksdo not stop the Rotary Scintillator. Remove power to the Motion Driver Assemblyand wait until the Rotary Scintillator Assembly stops spinning before removing theclear plastic safety cover.

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The motion mechanics of the 5DX System involve high speed mechanical assemblies, including the panel conveyors and the XYZ Stage Assembly. Mishandling could result in bodily injury. To help prevent any risk of injury, the major motion components of the 5DX System are enabled through the Safety Interlocks Subsystem. If an access panel is open, or if an incorrect sensor state is sensed, the X-Axis, Y-Axis and X-ray Subsystem functions are ceased.

Laser Safety

The 5DX System uses a solid-state laser to perform a Surface Map of the panel. This laser has an output of less than 5 mW (milliwatt) at 780 nm (nanometers, or 10-9 meters). Because this laser is capable of causing optical (eye) damage, it is rated as a class IIIB laser subsystem. The laser operation is linked to the Safety Interlocks, such that it cannot operate with the access panels open. This effectively renders the 5DX System a Class I laser product (inherently safe).

!WARNING The 5DX System contains a class IIIB laser subsystem. The laser is capable of

causing optical (eye) damage. Do not attempt to defeat any Safety Interlock. Do notattempt to operate the laser with the access panels open.

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Additional Information

5DX System Training

Agilent Technologies strongly recommends the “5DX System Service Course” as a prerequisite for maintaining optimal safety standards and performing system servicing. The “5DX System Service Course” and the “5DX System Operations Course” provide a qualified understanding of the 5DX System safety, operations and maintenance.

For additional information, please call the Agilent Response Center.3Using the 5DX

NOTE The recommendations presented are not intended to be used in lieu ofany government regulations of applicable jurisdiction, but, aredesigned to serve only as a guide to basic safety and the operation ofthe 5DX Structural Process Test System.

NOTE Replacement or repair of the X-ray Tube Assembly, the X-ray ImageCamera, or related system internal assemblies may be made only byAgilent Technologies authorized personnel or individuals who havereceived proper training and are certified by Agilent Technologies.

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5DX Overview

Circuit board manufacturing requires constant evaluation of the product for correct assembly and process. Various methods of testing and inspeciting the board can be performed to discover if the product will operate correctly and maintain an acceptable useful life. To ensure product reliability, manufacturers utilize a range of methods, including human visual inspection, sophisticated functional testing, advanced computer imaging, or a combination of the above. Such complex testing has been required traditionally because no one form of analysis has provided a single, comprehensive solution.

With any test and inspection option, the following limitations and trade-offs must be considered:

• Visual inspection cannot handle current technology (too many, too small, and hidden joints).

• Solder joints are the most common failure mode.• Functional test does not verify joint quality.• Component failure is extremely rare.• Optical inspection does not find hidden defects.• In some cases, in-circuit testing may not have adequate access or node

coverage.

These limitations make the manufacture of reliable circuit boards increasingly difficult and complex. Other factors contributing to the complexity of circuit board manufacture are increasing lead count, decreasing pitch, evolving and new surface mount technologies, limited access, and environmentally-friendly cleaning processes. In addition, more complex features mean that board repair costs increase exponentially as the board travels further down the manufacturing line. As a result, it is now essential for test engineers to obtain real-time feedback.

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Agilent Technologies’s Structural Process Test systems address these conflicting needs and define new standards of efficiency. The 5DX Structural Process Test system provides a comprehensive test and process control solution that can analyze fine pitch and hidden joints.

The 5DX Structural Process Test system makes this analysis possible by generating real-time cross-sectional images of solder joints. The X-ray Laminography slice images acquired by the 5DX are automatically analyzed against the board design data to provide real-time feedback on the structure of every solder joint. The 5DX slice imaging allows comprehensive evaluation of virtually all types of solder joints: Through-hole, Multi-Chip Modules (MCM), single and double sided surface mount technologies (SMT), Ball Grid Arrays (BGA), and solder bump technologies. The data that the 5DX measures provides extensive process control data, enabling test engineers to make precise accept (pass) or reject (fail) decisions.

Normal 5DX System Operations This chapter of the 5DX Safety Overview and User Summary provides an overview of typical operations of the 5DX system. The common 5DX operations are discussed in a tutorial format. In addition to the procedures described in this section, a complete reference for 5DX User Interface functions is available in the User Interface Reference chapter of the 5DX Reference Guide.

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This section is divided into functional areas for ease of reference:

The 5DX Interface, Tools and Displays, on page 21

F2 5DX Keyboard Shortcuts, on page 31

For Startup and Shutdown, Managing Users, Confirmtion and Adjustment and Backup Strategy, see the 5DX Sytem Administration Guide

Figure 9: 5DX Monitor and Windows

5DX User Interface Window

Image Window

Image WindowDockable Tool Bars

Results Window

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The 5DX Interface, Tools and DisplaysThe 5DX is operated through the use of programs and utilities running in windows on the System Controller. Some of the windows are illustrated in Figure 9, and are described in the following section.

As with all 5DX tools, be sure to select the desired tools as the current window before selecting a command, using Alt + Tab or the Mouse Cursor. The 5DX User Interface menus are displayed in the User Interface Window, while X-ray and other imaging modes are displayed in the Image Window (Figure 9). The standard 5DX setup also provides the results processing in the Results Window.

Figure 10: User Interface Supervisor Menu

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The 5DX User Interface appears in three primary modes, depending on assigned privilege of the user:

• Supervisor User Interface: This level provides access to all 5DX functions. This reference describes the options available to the full Supervisor User Interface.

• Configurable User Interface: This level provides access to a configurable subset of tasks available in the Supervisor User Interface.

• Automatic Test Mode: This level provides only the ability to run automatic panel program tests. Formerly known as operator mode.

In all modes, the 5DX User Interface provides a System Status Display at the bottom of the User Interface Window (Figure 10).

5DX Window Displays

User Interface Window

The 5DX User Interface provides menu options and a variety of dialogs reporting the current 5DX system status. Figure 11 illustrates the 5DX Supervisor Menu Bar, providing access to all major 5DX operations. The System Status Display at the bottom of the user interface window provides general system information. Basic system status is also conveyed by the System Status Beacon on the Electronics Cabinet.

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The top of the Supervisor User Interface window is illustrated in Figure 11. The information presented from the top, down is:

• The current 5DX User Interface version number, displayed at the top of the window.

• The current panel program name on the top, left and the board identification on the right, top.

• The next field down provides a short description of the highlighted menu option.

• The menu bar. The menu bar provides the menu options available or the present status of 5DX board test operations.

Figure 11: 5DX Supervisor Menu Bar

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The bottom of the Supervisor User Interface, illustrated in Figure 12, provides the System Status Display. The system status includes:

• X-ray Control current in microamperes: 100.0 ±2 during 5DX operation,• X-ray Control energy in kilovolts: 160.0 ±5 during 5DX operation.• Number of X-ray Laminography cycles: Indicates the default number of

Integrated image laminograph cycles for the current image display,• Current Field of View (magnification),• Current Camera Index (camera control and thickness table settings),• Current Stage Speed factor (between 1 and 6),• Current operating mode. This displays Normal Test Mode for standard

board test operations or indicates various panel programming modes. And, • System readiness status: The display changes to 5DX Not Ready in red

when the system is in a standby, shutdown or otherwise not ready for automatic board test. This status is also indicated by the system status beacon, as illustrated in Figure 13.

Figure 12: System Status Display

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Image Window

The Image Window displays the current X-ray image, location, or system interior view (Board camera). Use the Mouse Cursor to access the Image Window tools and options. The Image Window is illustrated in Figure 9 as a typical configuration with the User Interface Window and the Results Window. See chapter 3 of the User Guide for additional information.

Results Window

The default operation of the 5DX also provides a Results Window. The Results Window normally runs Test Results Command Processor (TRCMDPRO). TRCMDPRO is the program that launches the Defect Reporter.

The results window tasks can be optionally handled by another computer on the 5DX network. For additional information, see the Results Handling and Output chapter of the 5DX Reference Guide and the Networking chapter of the 5DX System Administration Guide.

Figure 13: System Status Beacon

RED = System Not Ready

YELLOW = Ready

GREEN = Test In Progress

(Standby or system fault)

(Standing by for next test)

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Magnify Window

The 5DX includes a Magnify Window that works with any application in a Window. Start the Magnify Window from the Magnify icon on the Desktop. See Figure 14 for Magnify Window basic operation.

Figure 14: Zoom Window Basics

NOTE The Magnify Window does not operate on any application in full screen mode. Close the Magnify Window when not in use.

Drag Slider to Zoom

Zoom Out

Zoom In

1) Start the Magnify Window2) Size the window for the desired zoom region3) Place the mouse cursor in the magnify window4) Hold the left mouse button5) Drag the “ghost” window to the zoom area6) Use the drag bar to zoom in or out in the view window

Pointer at a corner becomes double-ended to size the window.

1

2

3

5

4

6

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User LogonOnce the system is powered on and initialized, the 5DX will be waiting at the logon dialog of the 5DX User Interface. To prepare the system for operation, proceed with the following steps:

1. Determine if the X-ray Control system is engaged. X-ray Controls are enabledwhen the red X-ray Control On indicator is illuminated.

2. Enter your Logon name. See the example logon dialog in Figure 15.

3. When logon is with Supervisor User Interface or Configurable User Interfacemenu privileges, select Automatic Startup from the Startup Submenu under theSystem Access Menu.

4. The 5DX is ready for test operation when the X-ray control system is fully pow-ered: Voltage is 160 ±5 kV and the current is 100.0 ±2 µA.

5. After the Logon, the system can enter self-test mode. This may also happen at reg-ular intervals, depending on the frequency specified by the system supervisor. Foradditional information on the Self-Test mode, see Self-Test Functions section inthe Confirmation and Adjustment chapter of the System Administration Guide.

Figure 15: User Interface Logon Dialog Box

ADVICE If X-ray control power has been off for one (1) hour or more, the startup time may be as long as fifteen minutes.

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5DX User Interface ConventionsFirst, be sure to select the 5DX User Interface window. The 5DX User Interface menus are operated using a basic set of keystrokes for selection of operations:

• Use the Arrow keys Arrow Up, Arrow Down, Arrow Left, Arrow Right to move the highlight between selections.

• Use Enter to execute the selection desired. • Keyboard Shortcuts select items in the current menu. Press the key

corresponding to the letter highlighted in yellow for the desired selection. • Menu selections followed by a pointer (ˆ) open a submenu. • Pressing the Esc key returns to the previous menu level.

Some 5DX User Interface selections access dialog boxes, dialog box-based editors or list boxes.

• To move between fields in the dialog box-based utilities, use the Tab key. • In the dialog box-based editor toggle options are represented by (ˆ). Use Enter

to view and change toggle options. • Many list boxes also respond to typed entries.

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5DX and MS Windows® ConventionsThe 5DX operates group of programs that operate in the Windows environment. To make a smooth transition for our existing installed base, we have attempted to preserve as much of the ‘look and feel’ of the original 5DX as is reasonable while adhering to Windows conventions. Some of the utilities, such as Review Measurements, Test Link, and several others continue to run the DOS programs, and retain the same conventions as on the original 5DX system. In any case, many of the resulting functions are the same between the two environments. Table 1 illustrates some of the major differences between DOS 5DX User Interface and Windows.

Windows is a trademark of Microsoft®. See the Windows NT® manuals that accompanied your workstation, or Windows Help for additional assistance with the Windows tools.

Instead of two monitors as on the 5DX series I, the new 5DX architecture has two windows (Figure 9). The default right window is the 5DX User Interface Window window, and is the equivalent of the former master monitor. The user interface window provides pull-down menus for test setup and operations. The Image Window takes the place of the image monitor.

Task 5DX Menus & Dialog Boxes Windows Mouse Windows Keyboard

Open Menu

Select Menu Item

Select Dialog Box Item

Execute Item

Arrow Down, Arrow Right, Enter, Print Screen

Arrow Up, Arrow Down, Arrow Left, Arrow Right or Tab

Arrow Up, Arrow Down, Arrow Left, Arrow Right or Tab

Enter

Left mouse click

Left mouse click

Alt <Keyboard Shortcut>

Arrow Up, Arrow-Down, Arrow Left,

ArrowRight

Tab

Spaceor

Enter

TABLE 1 5DX Conventions

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Text Editor

Some 5DX User Interface menu selections open the standard text editor (Brief or Visual SlickEdit in Brief emulation). The text editor opens an appropriate file based on the 5DX User Interface menu selection.

The access to text files is provided in some cases as an alternative data entry tool, or in other cases it is the most effective means to enter the required information. For selections that open a file, the text editor provides a powerful and flexible editing tool. The following is a summary of commonly used editing commands:

EXAMPLE Text entered on the keyboard inserts at the text cursor location.

Arrow Keys Moves the text cursor without editing.Backspace Deletes the previous character.Keypad Del Deletes the next character or marked text.Alt + C Marks (or unmarks) characters or columns.Alt + L Marks entire lines.Keypad (+) Copies marked text to scrap buffer.Keypad Ins Inserts copied text from scrap buffer.Keypad (-) Deletes marked text to scrap buffer.Alt + U Undoes previous steps. Alt + R Read in another file to the present text cursor location.Alt + W Write changes to current file, or marked text to new file.Alt + X Exits the text editor.

An extensive array of additional commands and capabilities for the text editor are available. See the Text Editor section of the 5DX User Guide Appendix or the original product manuals shipped with your 5DX system.

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5DX Keyboard ShortcutsMost of the 5DX User Interface menu options can be accessed with keyboard shortcuts. Some of the keyboard shortcuts utilize highlighted characters, while others use the keyboard function keys.

The user interface menu keyboard shortcuts are used by pressing the key corresponding to a letter highlighted in yellow. A menu item is selected by pressing the respective shortcut key.

The function keyboard shortcuts can be used any time the user interface is the currently selected window. The Revision 8.0 function shortcuts are:

F1 displays the Keyboard Shortcut Help box. Use Esc to close help.F2 Review DefectsF3 View VerifierF4 opens 5DX Review Measurements.F5 Algorithm TunerF6 opens the 5DX Defect Reporter.F7 does nothingF8 does nothingF9 does nothingF10 displays current available User Interface environment memory.

Environment memory is memory from Ø to 640K bytes.

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The 5DX User Interface provides access to virtually all functions of the 5DX system. The 5DX User Interface menus are displayed on the User Interface Window, while X-ray and other imaging modes are displayed on the Image Window (Figure 9). As with all 5DX tools, be sure to select the 5DX User Interface as the current window before selecting a command.

5DX User Interface presents itself in three primary modes, depending on access privilege of the user logon:

• Automatic Test Mode: This level provides only an Automatic test interface.• Configurable User Interface: This mode is a configured subset of the

Supervisor User Interface.• Supervisor User Interface Mode: This level provides access to all 5DX

functions.

In all modes, 5DX User Interface displays a brief system status at the bottom of the User Interface Window. The Configurable User Interface provides a limited set of the Supervisor User Interface menu for users that may require an intermediate level of access.

This guide presents 5DX User Interface tasks based on functional organization. For a description of 5DX User Interface tasks based on menu organization, see the User Interface Reference chapter in the 5DX Reference Guide.

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Figure 16: 5DX Supervisor Menu

Figure 17: The 5DX System

5DXSeries 2

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Loading a Panel ProgramYou can choose whether to load the panel program manually or automatically. Usually, you will use the Automatic Test Mode to have the system automatically load the panel program. This mode also handles unloading the panel.

For some operations, such as Panel Programming, Confirmation and Adjustment, and Diagnostics, you may need to manually load a panel program. Doing so allows multiple test cycles for a single panel load, alignment, and surface map.

The options available for Loading and Removing a Panel from the Panel Handling Submenu are:

• Automatic Panel Load: Panel width set by the panel program. • Manual Panel Load: Specify the panel width manually in mils.• Unload Panel: Remove the test panel from the 5DX.• Home Rails: Reset the automatic width adjust rails.• Reset Panel Handling: Reset all loaders and panel handling.• Panel Handling Status: Loader and panel handling status.

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Load Panel Program

Load Panel Program allows the setting of the default panel program, as well as the default Board on multiple board panels. To load the panel program data:

1. Select Load Panel Program to open a list box of all Compiled panel programs,similar to that illustrated in Figure 18. Information on creating and compiling thepanel program Neutral Data Files can be found in the Panel Programming chap-ter of the 5DX User Guide.

2. Select the panel program by one of the following methods:

i. Use the Arrow Up, Arrow Down keys to highlight the desired panel pro-gram name from the list box, or

ii. Type the first characters of the panel program until the correct entry ishighlighted.

3. Press Enter to load the selected panel program data.

Figure 18: Utilities Menu and Panel Program Selection

Panel program selection can also be made by typing the name, then press Enter.

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Align and Map

Each time you load a physical panel and a panel program, you are loading one or more boards that have been aligned to specific known coordinates in the X-Axis, Y-Axis, and Z-Axis. The process for aligning the X and Y-Axis is called an alignment. The process for aligning the Z-axis is called a surface map.

The Align and Map menu option activates a combined automatic alignment and automatic surface map in one operation. The setup for alignment and surface mapping is done as a part of the panel programming process. See the chapter on Panel Programming in the User Guide to Choose Alignment Views and Define the Surface Map Setup.

Automatic Panel Load

Automatic Panel Load automatically adjusts the rail width and loads the panel, assuming that valid panel program data is currently loaded. When panel program data is not loaded, the 5DX will open the panel program list box.

ADVICE If you have a panel with alignment difficulties that choosing new alignment points cannot correct easily, configure the system to use Alignment Recovery Mode. This option allows for an assisted recovery after a failed alignment.

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Figure 19: Panel Handling Submenu

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To use Automatic Panel Load:

1. Select the Panel Handling Submenu from the Utilities Menu.

2. Select Automatic Panel Load (Figure 19). The load port will open and the loadbelts will turn on.

3. Place the Panel into the 5DX load port, as illustrated in Figure 20.

Figure 20: Loading the Panel into the 5DX (Left-to-Right Configuration)

NOTE The recommended nominal board temperature is as close to ambient room temperature as possible, but no more than ±10% of nominal temperature inside the 5DX. Excessive temperature change during test results in the panel flexing, thus invalidating the surface map. The larger the temperature change, the greater the error or defocus due to shifting panel position.

Load Port with panel in place

Panel/Board

5DX Controller Monitor(5DX User Interface)

User Interface and Image Windows

Panel + Board MUST be:• Length > 0.5 times width• 3 mm clear on each side• No more than 457 mm (X or Y)• No less than 102 mm (X or Y)• Width variance < 0.7 mm• Bottom Clearance 31 mm• From rail belt, no more than: All models: 31 mm below 5100 Series II: 25 mm above 5300 and 5400 Series II: 9.5 mm above

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Manual Panel Load

Manual Panel Load allows you to specify the width of the Panel to be loaded. This function is very useful to view a board with no or incomplete panel programming. To use Manual Panel Load:

1. From the Utilities Menu, select the Panel Handling Submenu.

2. Select Manual Panel Load. The 5DX requests the panel width as illustrated inFigure 21.

3. Enter the correct panel width in mils (0.001 inches/0.0254 mm), then press Enter.The loader port opens and the loader belts start moving.

4. Place the panel into the 5DX load port, as illustrated in Figure 20.

Unload Panel

To unload a panel in the 5DX:

1. From the Utilities Menu, select the Panel Handling Submenu.

2. Select Unload Panel.

The 5DX will remove the panel through the active load port. For a pass-through system, the panel will exit at the opposite port from the load. A pass-back configuration (single load port) will pass the panel out the same port that it entered.

Home Rails

Selecting Home Rails resets the position of all width adjust elements (input and output load ports, and the axis width). This initialization requires that all panels be removed from the 5DX before the home sequence.

Figure 21: Manual Load Width Dialog

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Reset Panel Handling

The Reset Panel Handling function in the Panel Handling Submenu restores the default state to the entire panel Handling system. To use this option, all panels must first be removed from the 5DX. Additional detail on the panel Handling system hardware is available in the 5DX Series II Service Guide.

Panel Handling Status

The Panel Handling Status function in the Panel Handling Submenu provides a status of the panel Handling system. The information provided is illustrated in Figure 22 for Loaderless 5DX Systems and Figure 23 for Panel Handling Status for 5DX Systems with Loaders.

Figure 22: Panel Handling Status for Loaderless 5DX Systems

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Figure 23: Panel Handling Status for 5DX Systems with Loaders

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