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Aeronautics Technology e n t e r p r e s e a r Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory Council May 3, 2005

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Page 1: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Transformation of the Vehicle Systems Program

Dr. Rich WlezienDivision Director (acting)

Vehicle Systems

Aeronautics Research Advisory CouncilMay 3, 2005

Page 2: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Independent review outcome

Revised structure

Vehicle Systems plan

Overview

Page 3: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Vehicle Systems ProgramNon-Advocate Review (NAR)

NAR conducted Oct. 26-29, 2004• Chairs

– Ken Szalai– Jeff Jones, NASA IPAO

• Team

– Lee Beach– Pete Petersen– Gene Covert– Vince Russo– Chuck Heber– Gus Guastaferro– John McCarty– Stephen Boyd, FAA– Bob Fairbairn, NASA IPAO– Anita Thomas, NASA IPAO– Tim Flores, NASA IPAO– Ron Sepesi, NASA Glenn (cost and acquisition)

Page 4: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Review Team Assessment

A. Compatibility with NASA policy Pass and baselined documentation

B. Clarity of goals and objectivesPass

C. Thoroughness/realism of technical Pass plans, schedules, and cost estimates (incl. reserves and descoping options)

D. Adequacy of management plans, Pass including organizational structure and key personnel credentials

E. Technical complexity, risk Pass assessment, and risk mitigation plans

Page 5: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Cost Process Assessment

General Category

Assessment Improvement

Clarity Pass ----

Methods Pass Integrate Costing Tools Across WBS Levels

Completeness Pass Specify Labor, Procurement, Facilities at Task Level

Assumptions Pass (See Uncertainty)

Traceability Pass (Will result from improvements in completeness and methods)

Uncertainty Analysis

Pass Conduct Quantitative Uncertainty Analysis for Key Assumptions (e.g. rates, acquisition costs)

Overall Pass Incorporate Improvements in Next Planning Cycle

Page 6: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

NAR Conclusions

• There are no issues that would prevent the Vehicle System Program from moving into the implementation phase.

- There are moderate risks to the Program which can be mitigated through specific Program actions.

- There are some VSP Issues that affect Aeronautics Research Mission Directorate (ARMD) and NASA that deserve attention at those levels.

- The Program is highly commended for its disciplined planning methodology, which has produced a well-structured program, and has advanced the “One NASA” Agency goal.

• VSP NAR Team used Independent Cost Assessment (ICA, reference NPR 7120.5c), as the cost estimation process.

– The ICA is an independent analysis of the program/project resources, budget and schedule, and relationship of program/project elements

– It includes the analyses of portfolio management, logical distribution of resources, verification of future estimating methodology, and resource planning

Page 7: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Programs

Airspace SystemsAviation Safety & Security

Increase planetary aircraft

research

Assess possibilities for

supersonics

Enhance uninhabited

aerial vehicles

(UAV) research

Emphasize public good

research

Ensure NASA contribution to Joint Planning & Development Office (JPDO)

Vehicle Systems

Programmatic Priorities

Aeronautics Research Priorities and Programs

Determine if there is a

requirement to continue

hypersonics research

Page 8: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

FY2006 President’s Budget Request

FY 2005FY 2006FY 2007FY 2008FY 2009FY 2010

FY 2005 President's Budget 919.2 956.7 937.8 925.8 941.9

Aviation Safety & Security 188.0 175.1 178.0 173.7 179.2

Airspace Systems 154.4 175.2 183.7 176.7 179.8

Vehicle Systems 576.8 606.4 576.2 575.3 582.9

Proposed FY 2006 President's Budget 906.2 852.3 727.6 730.7 727.5 717.6

Aviation Safety & Security 185.4 192.9 173.5 170.5 176.2 176.3

Airspace Systems 152.2 200.3 180.5 174.6 177.9 175.7

Vehicle Systems 568.6 459.1 373.6 385.5 373.5 365.6

$M

$M

The FY2005 budgets reflect the NASA Initial Operating Plan, December 2004

*

*

***

Page 9: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Reorientation to Demonstration Projects

ZERO EMISSIONS AIRCRAFT — Demonstrate an aircraft powered by hydrogen fuels cells.

SUBSONIC NOISE REDUCTION — Demonstrate a 50% noise reduction compared to 1997 state of the art.

SONIC BOOM REDUCTION — Demonstrate technology to enable an acceptable sonic boom level.

HIGH ALTITUDE LONG ENDURANCE REMOTELY OPERATED AIRCRAFT — Demonstrate a 14-day duration high-altitude, remotely operated aircraft.

Page 10: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Program Structure

•Environment•Noise Reduction Demonstrations

•Subsonic Noise Reduction

•Sonic Boom Mitigation

•Zero Emissions Aircraft Demonstration

•Science and Exploration•HALE Demonstrations

Page 11: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Environmentally Friendly Aircraft

Smog-free

No impact on global climate

Noise within airport boundariesConstrain objectionable noise to within airport boundaries

Minimize the contribution of air vehicles to the production of smog

Minimize the impact of air vehicles on global climate

Page 12: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Air Vehicles for New Missions

Space exploration Earth scienceDevelop innovative air vehicles for science missions in the atmosphere of other planets

Use innovative air vehicles to conduct autonomous earth science missions

Page 13: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Environment

Page 14: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Subsonic Noise Reduction Demonstration

Keep noise within airport boundaries

Page 15: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Noise ReductionSubsonic Noise Reduction Overview

DemonstrationsFlight demonstration of 10dB noise reduction

Key ElementsEngine noise reduction

Airframe noise reduction

Flight trajectories for noise reduction

NASA and other agencies should sustain the most attractive noise reduction research to a technology readiness level high enough (i.e., technology readiness level 6, as defined by NASA) to reduce the technical risk and make it worthwhile for industry to complete development and deploy new technologies in commercial products, even if this occurs at the expense of stopping other research at lower technology readiness levels.

For Greener Skies, NRC ASEB

Page 16: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Fan Noise Reduction(Forward swept fan, porous

stators, variable area fan nozzle)

Jet Noise Reduction(Advanced chevrons,

vortex breakdown control, offset fan flow)

BaselineContinuous mold line flap

and slat cove filler

High Noise

Regions

Airframe Noise Reduction(Slats, flaps, gears)

Low Noise Flight Procedures(Continuous descent approach, low

noise guidance)

Noise Reduction Approaches

Page 17: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Define an acceptable sonic boom level

Sonic Boom Reduction Demonstration

Page 18: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Noise ReductionSonic Boom Reduction Overview

DemonstrationsFlight demonstration of integrated subscale “low boom” aircraft

Key ElementsSonic boom reduction technology

Sonic boom metrics

Flight testing

NASA should focus new initiatives in supersonic technology development … airframe configurations to reduce sonic boom intensity, especially with regard to the formation of shaped waves and the human response to shaped waves (to allow developing an acceptable regulatory standardCommercial Supersonic Technology, NRC ASEB

Page 19: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Validated Techs Feed Capability Evolution

Increased Capacity

Increased Capacity

Increased Efficiency

Increased Efficiency

Technology Feedback and Maturation

Sonic Boom

HighLift/Drag

Propulsion Integration

Materials & Structures

Mission Enabling

ValidatedTechnologies

Cost-Effective/Mission EffectiveHigh Speed Air Transportation

Cost-Effective/Mission EffectiveHigh Speed Air Transportation

Sonic Boom Mitigation Addresses the First Step Sonic Boom Mitigation Addresses the First Step

Mission-Driven Development Toward Increasing Size and Efficiency

Initial Applications

Initial Applications

Page 20: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Near-Term Program Schedule

FY 2009

CY 2009

FY 2010

CY 2010

FY 2005

CY 2005

FY 2006

CY 2006

FY 2007

CY 2007

FY 2008

CY 2008

Small Low Boom Demonstrator Phase

Regulatory Change Process

ROM Funding Estimates ($M)

CDR FFRR

Flight Test

Design

PDRSRR

Fabrication

Flight Test Planning

Env

. Expan

.

Range DataCollection

IDR

Tooling/

Procurement

20 20 22 15 10 102016753

Additional

Testing(as req ’d)

Public

AcceptanceTesting

2

RFP

DesignProduce

ConceptualDesign +

Cost/ SchedEstimates

ICAO CAEP 7 ICAO CAEP 8

Ongoing NASA Activities

ContractAward

Proposals

Due

CAEP Working Group Meetings

NASA / FAA / Partner COE Boom Acceptability Studies

ConceptStudies

Comp.Phase

5

Milestones:Milestones:Initial Boom Acceptability Criteria

First Flight

Validate Low Boom Design

Deliver Public Acceptance Data

Validate Acceptability Criteria

Regulatory Acceptance

1

2

3

4

5

6

Milestones:Milestones:Initial Boom Acceptability Criteria

First Flight

Validate Low Boom Design

Deliver Public Acceptance Data

Validate Acceptability Criteria

Regulatory Acceptance

1

2

3

4

5

6

Low Boom Technology Development

Design Tool Development and Validation Testing

2

1

43

5

6DATA DATA DATA DATA

Recommended Data Review Period *

DATA

* Data Review Period Supports Four CAEP Working Group Meetings Prior

to ICAO CAEP 8 Meeting

* Data Review Period Supports Four CAEP Working Group Meetings Prior

to ICAO CAEP 8 Meeting

Multiple Industry Initiatives

FY 2009

CY 2009

FY 2010

CY 2010

FY 2005

CY 2005

FY 2006

CY 2006

FY 2007

CY 2007

FY 2008

CY 2008

Small Low Boom Demonstrator Phase

Regulatory Change Process

ROM Funding Estimates ($M)

CDR FFRR

Flight Test

Design

PDRSRR

Fabrication

Flight Test Planning

Env

. Expan

.

Range DataCollection

IDR

Tooling/

Procurement

20 20 22 15 10 102016753

Additional

Testing(as req ’d)

Public

AcceptanceTesting

2

RFP

DesignProduce

ConceptualDesign +

Cost/ SchedEstimates

ICAO CAEP 7 ICAO CAEP 8

Ongoing NASA Activities

ContractAward

Proposals

Due

CAEP Working Group Meetings

NASA / FAA / Partner COE Boom Acceptability Studies

ConceptStudies

Comp.Phase

5

Milestones:Milestones:Initial Boom Acceptability Criteria

First Flight

Validate Low Boom Design

Deliver Public Acceptance Data

Validate Acceptability Criteria

Regulatory Acceptance

1

2

3

4

5

6

Milestones:Milestones:Initial Boom Acceptability Criteria

First Flight

Validate Low Boom Design

Deliver Public Acceptance Data

Validate Acceptability Criteria

Regulatory Acceptance

1

2

3

4

5

6

Low Boom Technology Development

Design Tool Development and Validation Testing

2

1

43

5

6DATA DATA DATA DATA

Recommended Data Review Period *

DATA

* Data Review Period Supports Four CAEP Working Group Meetings Prior

to ICAO CAEP 8 Meeting

* Data Review Period Supports Four CAEP Working Group Meetings Prior

to ICAO CAEP 8 Meeting

Multiple Industry Initiatives

Page 21: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Zero Emissions Demonstration

A Leap Forward in Emissions Reduction

Page 22: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Zero Emissions Overview

DemonstrationsFlight demonstration of all-electric aircraft using hydrogen fuels cells

Key ElementsAll electric propulsion system

Lightweight structures and hydrogen storage

Flight testing Finding: Fuel Cells. The use of fuel cell technology to create an all-electric, zero-emission aviation propulsion system is a paradigm-shifting approach consistent with NASA’s mission. The committee … urges NASA to pursue future work in this area, which leads to the long-range goal of a zero-emissions propulsion system.

Review of NASA’s Aerospace Technology Enterprise, NRC ASEB

Page 23: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Hydrogen fueled Zero CO2

Fuel Cell Energy Conversion Zero NOx

Lowest noise Electric drive

High energy efficiency

Maximum payoff to Goals

Other technologies might achieve a 10-20% reduction

in pollutants –

this approach gets a 100% reduction.

The zero emissions system delivers maximum benefit towards public good

goals; nothing else comes close

Zero Emissions Attributes

Page 24: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

HALE Demonstrations

High Altitude Long Endurance(HALE)

Page 25: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

HALE Overview

DemonstrationsFlight demonstration of 14-day duration HALE “hurricane tracker”

Risk reduction to enable Mars flight

Key ElementsAutonomous flight

Regenerative fuel cells

Ultralightweight structures

Flight testing

The committee fully expects that the Helios (HALE) vehicle will yield significant results for the earth sciences portion of NASA, its primary customer. The committee further applauds NASA for innovative thinking in identifying other possible uses and other possible markets for the aircraft, such as serving as a low-cost, high-altitude (relatively) stationary telecommunications.

Review of NASA’s Aerospace Technology Enterprise, NRC ASEB

Page 26: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

• Sub-Orbital Long Endurance Observer- SOA: Stratospheric flight demonstrated by the Helios (ERAST) flight research

program capable of up to 1 day endurance.- Goal: Flexible, light weight hydrogen powered aircraft to demonstrate multi-day

endurance of 14 days with 200kg payload.

• Global Observer- SOA: Same as above. - Goal: Flexible, light weight airframe with a regenerative fuel cell power system

and light weight high efficiency solar array capable of multi-week to multi-month endurance with a 150kg payload.

• Global Ranger- SOA: 50 to 60K ft (Global Hawk & Predator B)- Goal: Global reach with a 48 hour endurance at 75K ft with a 1000kg payload

• Heavy Lifter- SOA: NASA DC-8 Airborne Science platform approximately 35k ft.- Goal: 60k+ ft carrying a 10,000kg payload with multi-week to multi-month

endurance capability using advanced regenerative fuel cell power system and a solar array.

HALE Aircraft Sequence

Page 27: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

ARES

Planetary Flyers

Page 28: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Planning Update

Page 29: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Planning Status

• Overall Vehicle Systems plan remains intact• GOTChA process and roadmaps represent a

much larger program than is currently funded• Technology demonstrations consistent with

existing roadmap set• We are now executing a different mix of

technologies to a higher TRL than previously planned

Page 30: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Subsonic Propulsion System GOTChA Pre-FY2005 GOALS

OBJECTIVES

Improve Propulsion System Thrust/Weight

Goal: +15% SOA: 5.0 (GE90)

Highly reliable, lightweight

mechanical systems

Improved Materials, w/ higher temp. capability&

strength per/wt.

Reduce Bare Engine

Wt.

Goal: -15%SOA: GE90

Current High

Temp/ High

Strength Materials are Too Heavy

Reduce Pod/Enginesub-

system Wt.

Goal: -15%SOA: GE90

Reduce LTO NOx Emissions by 70%

SOA = 75kg NOx/LTO cycle (777/GE90)

Wt, Life, Oper-ability, Safety

Difficult to Maintain in Low NOx Combus-

tor

Higher Cycle

Temp. & Pressures Increase

NOx Production

Improving Combus-

tion process to

reduce NOx w/o impacting CO, UHC, & Smoke

Validated combustion codes for design &

control of low emission

combustors

Reduce Engine NOx emissions over the

LTO cycleGoal: -55%

SOA: 777/GE90

Current Integration

Approaches Limit Engine

Design Options

Advanced Materials for

reduced combustion liner cooling

Reduce Particulates and Aerosol by 10%

Goal: -10%SOA: 777/GE90

Measurement tools and validated global and local models to

improve cycle designs

TECHNICAL CHALLENGES

Fuel cells for secondary

power

Water injection at take off for NOx and Particulate

Reduction

Engine com-

ponent degrada-

tion generates particu-

lates

Electric drive

propulsion systems

SOA fuel cells too heavy and

power limited

Eliminate NOx Emissions from

Secondary PowerGoal: -100%

SOA: 777/GE90

Combus-tion based systems produce

NOx

Improve combustion process to

reduce particulates

Reduce TSFC

Goal: -10%SOA: 0.57 (777 w/GE90)

Turbine Cooling Tech.

Limit OPR & T4

Increase for Higher Thermal

Efficiency

Fan/LPT speed

mismatch & nacelle

drag limits bypass

ratio

Advanced engine

components (e.g.,

intelligent, adaptive, flow

control)

Customer Bleeds

and HPX Reduce System

Efficiency

Highly efficient

sec. power

systems

Maintain Compon-

ent Perf. at Small

Size/High Stage

Loadings

Increase Thermal

Efficiency

Goal: 60%SOA: 55%

(GE90)

Reduce installation penalties

Goal:-100%SOA: 777 w/GE90

Increase Propulsive Efficiency

Goal: 68%SOA: 65%

(GE90)

Limited theoretical Efficiency

with Current Turbine-based

Engines

Advanced turbine hybrid

propulsion systems

Highly integrated

inlets produce

high distortion

Flow management and control techniques

Advanced materials and cooling technologies for

reduced cooling

Measurement tools and validated

Physics Based codes for highly

loaded turbomachinery

Innovative Adaptive Engine

Structure Technology Intelligent

combustion controlAdvanced

Combustor techniques to reduce NOx

APPROACHES

4

12 13 14

19 20 21 22 23 24

28

29

30

31

32

33

5

1516

25 26

34

35

36

6

17 18 19

27 28 29 30 31 32

37

38

39

40

41

42

43

44

45

Page 31: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Subsonic Propulsion System GOTChA Post-FY2005 GOALS

OBJECTIVES

Improve Propulsion System Thrust/Weight

Goal: +15% SOA: 5.0 (GE90)

Highly reliable, lightweight

mechanical systems

Improved Materials, w/ higher temp. capability&

strength per/wt.

Reduce Bare Engine

Wt.

Goal: -15%SOA: GE90

Current High

Temp/ High

Strength Materials are Too Heavy

Reduce Pod/Enginesub-

system Wt.

Goal: -15%SOA: GE90

Reduce LTO NOx Emissions by 70%

SOA = 75kg NOx/LTO cycle (777/GE90)

Wt, Life, Oper-ability, Safety

Difficult to Maintain in Low NOx Combus-

tor

Higher Cycle

Temp. & Pressures Increase

NOx Production

Improving Combus-

tion process to

reduce NOx w/o impacting CO, UHC, & Smoke

Validated combustion codes for design &

control of low emission

combustors

Reduce Engine NOx emissions over the

LTO cycleGoal: -55%

SOA: 777/GE90

Current Integration

Approaches Limit Engine

Design Options

Advanced Materials for

reduced combustion liner cooling

Reduce Particulates and Aerosol by 10%

Goal: -10%SOA: 777/GE90

Measurement tools and validated global and local models to

improve cycle designs

TECHNICAL CHALLENGES

Fuel cells for secondary

power

Water injection at take off for NOx and Particulate

Reduction

Engine com-

ponent degrada-

tion generates particu-

lates

Electric drive

propulsion systems

SOA fuel cells too heavy and

power limited

Eliminate NOx Emissions from

Secondary PowerGoal: -100%

SOA: 777/GE90

Combus-tion based systems produce

NOx

Improve combustion process to

reduce particulates

Reduce TSFC

Goal: -10%SOA: 0.57 (777 w/GE90)

Turbine Cooling Tech.

Limit OPR & T4

Increase for Higher Thermal

Efficiency

Fan/LPT speed

mismatch & nacelle

drag limits bypass

ratio

Advanced engine

components (e.g.,

intelligent, adaptive, flow

control)

Customer Bleeds

and HPX Reduce System

Efficiency

Highly efficient

sec. power

systems

Maintain Compon-

ent Perf. at Small

Size/High Stage

Loadings

Increase Thermal

Efficiency

Goal: 60%SOA: 55%

(GE90)

Reduce installation penalties

Goal:-100%SOA: 777 w/GE90

Increase Propulsive Efficiency

Goal: 68%SOA: 65%

(GE90)

Limited theoretical Efficiency

with Current Turbine-based

Engines

Advanced turbine hybrid

propulsion systems

Highly integrated

inlets produce

high distortion

Flow management and control techniques

Advanced materials and cooling technologies for

reduced cooling

Measurement tools and validated

Physics Based codes for highly

loaded turbomachinery

Innovative Adaptive Engine

Structure Technology Intelligent

combustion controlAdvanced

Combustor techniques to reduce NOx

APPROACHES

4

12 13 14

19 20 21 22 23 24

28

29

30

31

32

33

5

1516

25 26

34

35

36

6

17 18 19

27 28 29 30 31 32

37

38

39

40

41

42

43

44

45

Page 32: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Reduce Community Noise by 20 EPNdB

SOA = Stage 3 – 8 EPNdB (777/GE90)

Reduce noise from airframe sourcesby 8 dB

SOA: 777/GE90

Noise from complex airframes is neither well identified nor understood

Reduce identified noise sources through methods derived from physics-based understanding

Noise reduction technology conflicts with other require-ments

Demonstrate operational procedures that reduce approach noise by 2 dB

SOA: 777/GE90

Reduce noise through advanced Propulsion / Airframe configurations by 20 dB

SOA: 777/GE90

SOA operational procedures do not fully minimize community noise

Sufficient lift to enable steeper descent and climb out trajectories by increasing CL via quiet, innovative, high-lift system

Real-time calculation of noise-minimal trajectories and pilot/controller tools to fly noise minimal trajectories

Current propulsion/airframe configurations will not provide needed noise reduction

Advanced concepts with integrated low-noise airframe features (e.g., shielding), and low noise propulsion & power concepts (e.g., distributed propulsion, fuel cells)

Identify, account for and reduce noise via propulsion/airframe interactions

Cannot account for all contributing aircraft sources, interactions and installation effects to predict total system noise accurately

Develop and validate tools to enable aircraft level system assessments for conventional and unconventional configurations

Integration of noise reduction technologies to demonstrate overall system noise reduction

3

07 08 09 10

10 11 12 13 14

18

19 2021

22

23

Reduce noise from propulsion sources by 8 dB

SOA: GE90

Application ofadvanced low-spool technologies for core noise reduction

Jet noise reduction conflicts with performance requirements

Current fan designs require reduction of both tone and broadband noise while maintaining performance

Separation of core noise from other engine noise sources is needed to identify source mechanisms

Unconventional propulsion systems which retain the noise benefits of low specific thrust engines

Weight & drag increases offset reductions in noise and TSFC from low specific thrust engines

Reduce jet noise sources through methods derived from physics-based understanding

Advanced low noise fan designs, liner concepts and active control technologies

11

24

15 16 17 18

25

27

Subsonic Noise GOTChA Pre-FY2005

26

GOALS

OBJECTIVES

TECHNICAL CHALLENGES

APPROACHES

Page 33: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Reduce Community Noise by 20 EPNdB

SOA = Stage 3 – 8 EPNdB (777/GE90)

Reduce noise from airframe sourcesby 8 dB

SOA: 777/GE90

Noise from complex airframes is neither well identified nor understood

Reduce identified noise sources through methods derived from physics-based understanding

Noise reduction technology conflicts with other require-ments

Demonstrate operational procedures that reduce approach noise by 2 dB

SOA: 777/GE90

Reduce noise through advanced Propulsion / Airframe configurations by 20 dB

SOA: 777/GE90

SOA operational procedures do not fully minimize community noise

Sufficient lift to enable steeper descent and climb out trajectories by increasing CL via quiet, innovative, high-lift system

Real-time calculation of noise-minimal trajectories and pilot/controller tools to fly noise minimal trajectories

Current propulsion/airframe configurations will not provide needed noise reduction

Advanced concepts with integrated low-noise airframe features (e.g., shielding), and low noise propulsion & power concepts (e.g., distributed propulsion, fuel cells)

Identify, account for and reduce noise via propulsion/airframe interactions

Cannot account for all contributing aircraft sources, interactions and installation effects to predict total system noise accurately

Develop and validate tools to enable aircraft level system assessments for conventional and unconventional configurations

Integration of noise reduction technologies to demonstrate overall system noise reduction

3

07 08 09 10

10 11 12 13 14

18

19 2021

22

23

Reduce noise from propulsion sources by 8 dB

SOA: GE90

Application ofadvanced low-spool technologies for core noise reduction

Jet noise reduction conflicts with performance requirements

Current fan designs require reduction of both tone and broadband noise while maintaining performance

Separation of core noise from other engine noise sources is needed to identify source mechanisms

Unconventional propulsion systems which retain the noise benefits of low specific thrust engines

Weight & drag increases offset reductions in noise and TSFC from low specific thrust engines

Reduce jet noise sources through methods derived from physics-based understanding

Advanced low noise fan designs, liner concepts and active control technologies

11

24

15 16 17 18

25

27

Subsonic Noise GOTChA Post-FY2005 GOALS

OBJECTIVES

TECHNICAL CHALLENGES

APPROACHES

Page 34: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

ST101: Decrease skin friction drag by 20%•ST10101.01: Turbulent flow control

•ST10101.02: Novel approaches to integration of higher BPR engines or BLI inlets

•ST10101.03: Advanced configurations and components with lower wetted areas

•ST10101.04: Laminar flow control

•ST10101.05: Low-drag configurations and components designed through physics-based optimization

05 06 07 08 09 10 11 12 13 14 15 16 17 1804 19

GOAL ST1: Increase L/D to 25 at cruise; SOA = 20 (777/GE90)

Lift to Drag Ratio (L/D) Roadmap

ST102: Decrease wave drag by 50%

•ST10202.06: Develop and validate naturally area-ruled configurations

•ST10202.07: Advanced airfoils to enable attached flow, and maintain t/c with high cruise Mach

Low TRL

Low TRL

QAT/UEET Flight Demos10 EPNdB redux inCommunity Noise

45% redux in LTO NOx

½ ScaleBWB Flight

Demo

SBW Flight Demo

BCW Flight Demo20EPNdB redux in

community noise70% redux in LTO NOx

Unfunded ProgramFunded Program

Page 35: Aeronautics Technology Transformation of the Vehicle Systems Program Dr. Rich Wlezien Division Director (acting) Vehicle Systems Aeronautics Research Advisory

Aeronautics Technologye n t e r p r i s er e s e a r c h

Summary

• Transformed Vehicle Systems Program is focused on breakthrough technologies for the nation

• Significant opportunities for additional breakthrough research exist

• FY06 Aeronautics budget will require significant realignment of workforce and facilities