aerodynamics of wind turbine control systems by chawin chantharasenawong 21 august 2009

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Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

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Page 1: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Aerodynamics of Wind Turbine Control Systems

By Chawin Chantharasenawong

21 August 2009

Page 2: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Chawin Chantharasenawong ชวิ�น จั�นทรเสนาวิงศ์�

Academic staff at

Department of Mechanical Engineering

King Mongkut’s University of Technology Thonburi (KMUTT)

มหาวิ�ทยาลั�ยเทคโนโลัย�พระจัอมเกลั�าธนบุ�ร�

Page 3: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Our work with wind energy

Page 4: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Today’s topic Large wind turbines Types of wind turbines Turbine blades Types of power controls

How they work? Pros and cons

Conclusions

Page 5: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Large wind turbines Large wind turbines are wind turbines with

rated power over 1MW

Wind turbines are typically classified into Horizontal axis wind turbines (HAWTs) Vertical axis wind turbines (VAWTs)

Page 6: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Horizontal Axis Wind Turbines

Page 7: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Vertical Axis Wind Turbine

Page 8: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Advantages of large HAWTs and VAWTsHAWTs

Due to the atmospheric boundary layer, wind speeds are usually higher with altitude. The power available is proportional to the wind seed to the power of three.

VAWTs Easy maintenance as

it is close to ground Wind direction does

not affect the power production

No high tower required, hence lower initial cost

32

2

1vrP

Page 9: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Disadvantages of large HAWTs and VAWTs

HAWTs Large modern wind

turbines consist of over 90m high towers and 40m long blades. Transportation is difficult and costly.

Dangers to birds in the vicinity

VAWTs Lower efficiency when

compared to an equivalent HAWT because part of the VAWT is always turning against the wind without producing power

VAWTs cannot be installed on a high tower to take advantage of the high speed wind due to vibration problems

The turbine must be dismantled for maintenance

Page 10: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Optimum number of blades For optimum number of blades we need to

consider

B : number of blades CL/CD : aerofoil characteristics Lambda : tip speed ratio

BCC

B

C

d

lp

21

57.0208

32.1

27

16 2

1

3

2

2

max,

Efficiency

Page 11: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Optimum number of blades

* Calculation of Cp max is performed using information from ‘Wind Energy Explained’ by Manwell et al. and Wilson et al. (1976)

BC

CB

C

d

lp

21

57.0208

32.1

27

16 2

1

3

2

2

max,

1 blade

More blades

Page 12: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Optimum number of blades

Page 13: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Optimum number of blades

Number of blades

Power coefficient

Improvement

1 0.467 -2 0.507 8.57%3 0.525 3.55%4 0.536 2.10%5 0.543 1.31%6 0.548 0.92%7 0.552 0.73%

Consider a wind turbine operating at tip speed ratio = 5.

0 1 2 3 4 5 6 7 80.42

0.44

0.46

0.48

0.5

0.52

0.54

0.56

Number of blades

Pow

er

coeffi

cie

nt

Page 14: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Efficiency of blade section

Blade section characteristics Preference

High lift to produce torque Low drag to prevent flapwise

damages and reduce losses Aerofoil shape is the most

suitable, ie. high lift-to-drag ratio

maxDrag

Lift

BCC

B

C

d

lp

21

57.0208

32.1

27

16 2

1

3

2

2

max,

Page 15: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Preliminary Conclusion

Modern megawatt class wind turbines are almost exclusively equipped with three wing-shaped rotor blades mounted on a horizontal axis.

Page 16: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Wind turbine operation

Cut-in Rated

Cut-out

* Actual power curve of CPC NEWUNITE FD-77-1500-III 1.5MW wind turbine which has been installed at Huasai, Nakonsrithammarat

Page 17: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Excess energy

2 4 6 8 10 12 14 16 18 20 220

1000

2000

3000

4000

5000

6000

Wind turbine power curveAvailable wind power (Efficiency = 0.587)

Wind speed (m/s)

kilow

att

s

Calculated with air density = 1.225 kg/m3

Excess energy

Page 18: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Power control In case of stronger winds it is necessary to

waste part of the excess energy of the wind in order to avoid damaging the wind turbine. All wind turbines are therefore designed with some sort of power control.

There are two different ways of doing this safely on modern wind turbines. Stall control Pitch control

Page 19: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Stall controlled wind turbine

Rotor blades are fixed to the hub on a stall control wind turbine

No mechanisms, no moving parts

Page 20: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

How does stall control work?

Local angle of attack is a function of wind speed, ie. High wind speed = high

angle of attack

Page 21: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

How does stall control work?

Angle of attack

Lift

coeffi

cient

Stall controlled wind turbine

operation conditions during high wind speeds

Page 22: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

How does stall control work? High wind speed High angle of attack Flow separation over upper surface Stall Lift force is broken Rotor torque is reduced Power is controlled

Page 23: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Pitch controlled wind turbine

Electronic controller monitors the wind turbine power output

When the power exceeds the limit, it sends a signal to the blade pitch mechanism to turn the blade.

Reduce local angle of attack

Page 24: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

How does pitch control work?

Angle of attack

Lift

coeffi

cient

Pitch controlled wind turbine

operation conditions during high wind speeds

Page 25: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Advantages and disadvantages

Aerofoil is most efficient (maximum lift-to-drag ratio) when operating at its designed angle of attack, which is usually below the stall angle

Pitch controlled turbines operate below the stall angle during high wind speeds

Drag

Lift

maxDrag

Lift

Page 26: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Advantages and disadvantages

Aerofoils entering stall are associated with formation of leading edge vortices, which cause large changes in aerodynamic forces leading to strong structural vibration and ultimately reducing fatigue life

Pitch controlled turbines are designed to operate below stall angles at all times

Page 27: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Advantages and disadvantages

• Stall controlled turbines are safer during sudden changes in angle of attack Gusts Wind shear

Angle of attack

Lift

coeffi

cien

t

Page 28: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Advantages and disadvantages

Almost all modern large wind turbines are equipped with pitch control systems, hence its maintenance services and spare parts are readily available.

Moving parts in the pitch mechanism require regular maintenance at a cost

Page 29: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Conclusions Modern multi-megawatts wind turbines are

designed with 3-blade HAWT configurations Pitch control system is favourable Stall control system has several minor

advantages

Page 30: Aerodynamics of Wind Turbine Control Systems By Chawin Chantharasenawong 21 August 2009

Thank you for your attention

Chawin Chantharasenawong Mechanical Engineering Department

KMUTT [email protected]

http://DrChawin.com