•elements of plasticity •material models •yielding ...ramesh/courses/me423/mechanics3.pdf ·...
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Prof. Ramesh Singh
Mechanics Review-III
• Elasticity• Elements of Plasticity• Material Models• Yielding criteria, Tresca and Von Mises• Levy-Mises equations• Strengthening mechanisms
Prof. Ramesh Singh
Elastic Stress-Strain
• Linear stress-strain
• The extension in one direction is accompanied by contraction in other two directions, for isotropic material
xx Ees =
xzy neee -==
Prof. Ramesh Singh
Hooke’s Law• In x direction, strain produced by stresses
( )zyx
x
zyxx
zz
yy
xx
EE
EEE
E
E
E
ssnse
nsnsse
nss
nss
ss
+-=
--=
-®
-®
®
ing,Superimpos
stresses various toduedirection in x Strains
Prof. Ramesh Singh
Hooke’s Law
( )
( )
( )
xzxz
yzyz
xyxy
yxz
z
zxy
y
zyx
x
G
G
GEE
EE
EE
gt
gt
gt
ssnse
ssnse
ssnse
=
=
=
+-=
+-=
+-=
Prof. Ramesh Singh
Poisson’s Ratio• Adding the strains
• For fully plastic,
( )
condition elasticfor strains gEngineerin ,
21
zyx
zyyzyx
eeeVV
E
++=D
++-
=++ sssneee
0=++ zyx eeen = 0.5, Typically, -1<n<0.5, Most metals, 0.3
Prof. Ramesh Singh
Stretching these two-dimensional hexagonal structures horizontally reveals thephysical origin of Poisson's ratio. a, The cells of regular honeycomb or hexagonal crystals elongate and narrow when stretched, causing lateral contraction and so a positive Poisson's ratio. b, In artificial honeycomb with inverted cells, the structural elements unfold, causing lateral expansion and a negative Poisson's ratio.
Prof. Ramesh Singh
Constitutive Behavior Equations
Linear elastic (simplest) – Young’s modulus, E = s/e
e
s E
1
Thomas Young1773-1829
Robert Hooke1635-1703
Prof. Ramesh Singh
#2 - Match
a) Elastic – plastic material
b) Perfectly plastic material
c) Elastic – linear strain hardening material
1)
2)
3)
s
s
s
e
e
e
Prof. Ramesh Singh
Actual Material Behavior
fracturest
e
K
1
Ylinear
plasticUTS
fracture
elastic
s
e
Y
st = Ken
K = strength coefficient n = strain hardening coefficient
Prof. Ramesh Singh
Strain Rate Effect (1)
C = strength coefficientm = strain rate sensitivity coefficient
1mlog s
log
mCes !=
e!
C
1
Prof. Ramesh Singh
Yield Criteria
• How do you know if a material will fail?Compare loading to various yield criteria– Tresca– von Mises
• Key concepts – plane stress– plane strain
Richard von Mises1883-1953
Henri Tresca1814-1885
Prof. Ramesh Singh
#3 - Matcha) Tresca yield
criterionb) Von Mises yield
criterionc) Maximum
distortion energy criterion
d) Maximum shear stress criterion
1) tmax > ½ syield
2) (s1-s2)2 + (s2-s3)2
+ (s3-s1)2 = 2Y2
3) s3-s1 = 2tyield
Stress-Strain Relationship• Strength of a material or failure of the material is determined from
uniaxial stress-strain tests
• The typical stress-strain curves for ductile and brittle materials are shown below.
Prof. Ramesh Singh
Theories of FailureStrength of a material or failure of the material is deducedgenerally from uni-axial tests from which stress straincharacteristics of the material are obtained.
The typical stress-strain curves for ductile and brittle materialsare shown below.
Material Strength parameters are ORyS uS
Theories of FailureIn the case of multidimensional stress at a point we have a morecomplicated situation present. Since it is impractical to test everymaterial and every combination of stresses !1, !2, and !3, afailure theory is needed for making predictions on the basis of amaterial’s performance on the tensile test., of how strong it willbe under any other conditions of static loading.
The “theory” behind the various failure theories is that whateveris responsible for failure in the standard tensile test will also beresponsible for failure under all other conditions of staticloading.
Need for a failure theory • In the case of multiaxial stress at a point we have a more
complicated situation present. Since it is impractical to test every material and every combination of stresses s1, s2, ands3, a failure theory is needed for making predictions on the basis of a material’s performance on the tensile test.
Prof. Ramesh Singh
Prof. Ramesh Singh
Importance of Yield CriterionAssume three loading conditions in plane stress:
sss s
p
p
ss
p
p
s1 – s3 = Y
s = Ys + p = Y s = ?
At the onset of yielding,
Prof. Ramesh Singh
Tresca Yield Criteriontmax > k or tflow (shear yield stress) a material property
• Simple tensions1 = Y = 2k=2tflow
• Under plane stresss1 – s3 = Y
smax - smin = Y = 2k=2tflow k2σστ minmax =
-=
Derivation of Distortion Energy
• Done in class
Prof. Ramesh Singh
Prof. Ramesh Singh
Von Mises Yield CriterionBased on Distortion Energy
(s1-s2)2 + (s2-s3)2 + (s3-s1)2 = 2Y2
Y = uni-axial yield stress
( ) ( ) ( ) ( ) 2222222 26 Yxzyzxyxzzyyx =+++-+-+- tttssssss
Prof. Ramesh Singh
VonMises/Tresca Criterion
• The locus of yielding for VonMises
Y
Y
Y
=-
==
>>
=-+
31
31
2
31
231
23
21
line, deg 45 a be it willfourth and secondquadrant thirdandfirst in , of valuemaximum stress planefor
00,0
quadrantfirst in Criterion Tresca Using
ss
sss
ss
ssss
Prof. Ramesh Singh
Locus of Yield
s3
s1
Y
Y-Y
-Y
Prof. Ramesh Singh
Levy Mises Flow Eqn.
ed
s
( )
( )
( )
( )úûù
êëé +-=
úûù
êëé +-=
úûù
êëé +-=
+-=
2133
3122
3211
212121
Equation Elastic toAnalogous
ssssee
ssssee
ssssee
ssnse
dd
dd
dd
EE zyx
x
s
For Brittle Materials
• Brittle Materials – Hardened steels exhibit symmetry tension
and compression so preferred failure is maximum normal stresses or principal stresses
– Some materials which exhibit tension compression asymmetry such cast iron need a different failure theory such Mohr Coulomb
Prof. Ramesh Singh
Failure criteria a case study in composites
23
Matrix failure(Mohr-coulombfailure criteria)
Interface failure(Traction separation law)
Fiber failure(Maximum principlestress failure criteria)
Delamination between plies(Traction separation law)
Failure stress for glass-fibers (Weibull Plot)
24
In(I
n(1/
(1-P
(σ))
))
In (σi)
y = 6.2176x - 46.41R² = 0.9007
-5
-4
-3
-2
-1
0
1
2
7 7.2 7.4 7.6 7.8
In(I
n{1/
(1−P
(σ)
)})
In(σi )
Test dataLinear (Test data)
Failu
re p
roba
bilit
y
Stress (MPa)
0
0.2
0.4
0.6
0.8
1
1.2
0 500 1000 1500 2000 2500Fa
ilure
pro
babi
lity
Stress (MPa)
Test data
• Mean value of the tensile strength is 1623.3 MPa• Maximum principle stress criteria is used for modeling fiber failureFo
rce
(N)
Displacement (mm)
00.10.20.30.40.50.60.70.8
0 0.05 0.1 0.15 0.2 0.25
Forc
e (N
)
Displacement (mm)
Glass fiber
Matrix failure and debonding
25
Mohr–Coulomb model for matrix failure• τ = c – σ tan φC -cohesion (yield strength of matrix under pure shear loading) = 30 MPaφ -friction angle (100-300) = 100
Friction angle ‘θ’
Cohesion ‘C’σ
τ
FailedStable
q Yielding takes place when the shear stress, τ, acting on a specific plane reaches a critical value, which is a function of the normal stress, σn ,acting on that plane.
Maximum nominal stress criterion
For cohesive layer, Knn= Kss = Ktt = 35 Gpatnn = tss = ttt = 30 Mpa
þýü
îíìúûù
êëé
þýü
îíì
=
εt
εs
εn
Ktt
Kss
Knn
tt
ts
tn
Elastic definition for traction separation law