Advantage of PIR site productionAdvantage of PIR site production

FINETEC CorporationFINETEC Corporation

June 2012June 2012Plant TeamPlant Team

Petro Artoon CorporationPetro Artoon Corporation

222

* What is PIR ?* What is PIR ?

1. Polyisocyanurate(PIR)

2. PIR Production Process

3. Production Capacities

4. Compare with Continuous and Discontinuous

Production

5. Advantage of Continuous Foaming at site

6. Application

7. Reference List

333

Isocyanurate Reaction (Trimerization Reaction)

R-N=C=O

Isocyanate

Isocyanurate

3

NC

NC

O

N

CO O

R

R R

Trimerization

Catalyst / Heat

1. Polyisocyanurate (PIR)

* PIR have

- Heat stability by the ring structure made from isocyanurate

- Little smoke & excellent non –combustible, due to low oxygen Index,

- Excellent thermal conductivity with fine cell by trimerization

- At least, more then 30 years can be guaranteed under max.

continuous operating temperatures as -163 ℃.

444

2. PIR Production Process

LAB TESTPROPERTY TEST

LAB TESTPROPERTY TEST

BLENDINGBLENDING

FOAMINGFOAMING

AGINGAGING

CUTTINGCUTTING

PACKINGPACKING

555

PIR BLOCK FOAMING AT CONTAINERIZED CONTINUOUS LINE

Foaming

666

Aging

AGING OF

PUR/PIR FOAM

(Minimum 15 days)

777

CONTOUR CUTTINGFOR PIPE COVERWITH CNC WIRE

CUTTING MACHINE

PIR Contour Cutting

888

* Protection1ST : Carton box or Wooden Pallet2nd : Air Bubbled Plastic film wrapping

Packing

999

3. Production Capacities

DIV. PRODUCTS TYPE CAPA./YEAR

INSULATION MATERIALS

PUR / PIR BLOCKS Ff120~280 230,000m3

PUF BOARDS Fb120~220R 100,000m3

PIPE COVERS VARIABLE SIZE 42,000 m3

RAW MATERIALS

PUR / PIR SYSTEM Fp100~900 10,000 ton

* Based on one * Based on one shiftshift

101010

Continuous type

(PIR)Description

Discontinuous type

(Normally, it is PUF)

Excellent, All blocks has a same properities Uniformity Every blocks are not a

same

Excellent, All block has a same things Properties Every blocks are not a

same

500m3/day in one shift, one line

(Finetec has 2 lines)Production ability Approximately 50 m3 per

day

Variable in accordance with cutting program Size Decided it by Mold size

* * UniformityUniformity is the most important point for cryogenic is the most important point for cryogenic insulationinsulation* Only uniform PIR can prevent the icing, crack & vapor * Only uniform PIR can prevent the icing, crack & vapor permeabilitypermeability* Almost of LNG project in the world have used Continuous * Almost of LNG project in the world have used Continuous type’s PIR type’s PIR

4. Compare with Continuous & Discontinuous Production

111111

☞ Cost saving

☞ On time delivery

☞ Easy the production plan control according to site situation

☞ Quality is checked & controlled by Owner at production site

☞ Final product can be stored in production shelter, not site

☞ Easy movable to any Project site

5. Advantage of containerized continuous foaming & cutting as Artoon-FINEfoam 140 at Project site

121212

* LNG / LPG / LEG Terminal facilities

6. Application

Pipe Insulation

Equipment Insulation

131313

* Typical installation drawing

Application

141414

* LNG & LPG Receiving terminal

Pipe & Equipment Insulation

Application

151515

ISO 9001Cert. OHSAS18001 Cert.ISO 14001 Cert.

Certification & Test Report

161616

PIR Test Report ASTM C 591

Thermal Conductivity-ASTM C591

Test Report

171717

ASTM E 84 Class 1 or NFPA Class A

Test Report

181818

7. Main References

CLIENT OWNER CAPA’ Q’TY

Hyundai Heavy Industries

Dynacom/FIONA/QSC/AP.M

LNGC150KLPGC35-82K

8 Ships15

Ships

Daewoo Shipbuilding & Marine Eng’g

Tapias/Shell/MOL/NWS/TMT/Exmar/ AP.M

LNGC 140-145KLPGC 6-78K

23 Ships

23 Ships

SamsungHeavyIndustries

SK/BP/MISCOman/BG/AP.M/ OSG/CTOC

LNGC138-217KLPGC 95KOff-Shore

51 Ships

1 Ships1 Ships

HanjinH.I.C

Korea LNGC 138K 3 Ships

Total : 125(Completed) + 8 (Remained Order)Total : 125(Completed) + 8 (Remained Order)

CARRIER

191919

Main References

LNG TERMINAL

CLIENT FACILITIES Q’TY

Inchon

Samsung E&CDaewoo E&CHyundai E&C

TK#7~20Sub & Main Rack ,Process

14 Tanks

Pyeongtack

Hanyang Corp.Daelim Ind.Samsung E&C

TK#8~23TankageProcess, Bog

16 Tanks

Tongyoung

Daelim Ind.Daewoo, GSHyundai E&C

TK#1~17Jetty,BerthProcess,Utility

17 Tanks

KwangyangPOSCO

Daelim Ind.Posco E&C

TK#1~3Jetty,BerthProcess,Utility

3 Tanks

100% Market share for Domestic PIR 100% Market share for Domestic PIR businessbusiness

LNG TERMINAL

202020

COUNTRY CLIENT SITE PRODUCT

JapanA&A Material Tokyo

GasSakai Gas

CO2 PUR141B PUR

Iran

POGC /w Hyundai, Daelim,NICC,PAC

South Pars#2~10

PIR

IranPOGCPKSK &ANS &PAC

South Pars #15&16

PIR

Lybia Dae Woo E&C Wafa Pjt PIR

QatarSamsung E&CHyundai E&C

LPG TankNGL 4

PIR

Thailand &Indonesia

Daw Woo Eng’g LPG Tank PIR

Yemen Dae Woo E&C LNG Tank PIRExport is Increasing for, especially, LNG & LPG Export is Increasing for, especially, LNG & LPG

plantplant

OVERSEAS

Main References

21

THANK THANK YOUYOU

VERY MUCHVERY MUCH