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69 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76
ISSN 2277 – 7164
Original Article
Humidity Sensing Study of Polypyrrole/Zirconium Oxide Composites
Chaluvaraju B V1, Sangappa K Ganiger2, Uma V3 and Murugendrappa M V4
1Department of Physics, Bangalore Institute of Technology, Bangalore-560004, Karnataka, India 2Department of Physics, Government Engineering College, Raichur-584134, Karnataka, India
3Department of Electronics, Mount Carmel College, Bangalore, Karnataka, India 4Department of Physics, B.M.S. College of Engineering, Bangalore-560019, Karnataka,India
E-mail: [email protected]
Received 09 December 2014; accepted 24 December 2014 Abstract
In-situ polymerization of pyrrole was carried out with zirconium oxide, in the presence of oxidizing agent ammonium
persulphate, to synthesize polypyrrole/zirconium oxide composites, by chemical oxidation method. The
polypyrrole/zirconium oxide composites were synthesized with various compositions viz., 10, 20, 30, 40 and 50 wt. % of
zirconium oxide in pyrrole. The powder X-ray diffraction spectrographs suggest that they exhibit semi-crystalline
behavior. Fourier Transform Infra-Red Spectroscopy shows that, the stretching frequencies are shifted towards higher
frequency side. The surface morphologies of these composites studied using Scanning Electron Microscopy indicate that
zirconium oxide particles are embedded in the polypyrrole (PPy) chain, to form multiple phases. Thermographs of thermal
analysis also imply that the polypyrrole/zirconium oxide composites have stronger stability than PPy. The observation of
UV-VIS-NIR spectrum is proof of an interaction between polypyrrole/zirconium oxide. The resistance of the
polypyrrole/zirconium oxide composites on exposure to a humid environment, increases from 144 ohm to 483 ohm, with
increase in humidity conditions from 24 % to 95.8 %.
© 2014 Universal Research Publications. All rights reserved
Key Words: Polypyrrole; Zirconium Oxide; Composite; Conductivity; Resistance; Humidity.
Introduction: Beside of demand of the humidity sensor, mainly electric
output-based sensor, gradually increase, sensor
development is also necessary to be carried out due to some
drawbacks of the current sensors which were mainly
affected by their sensing element material as reported by
some researchers. Hence, investigations of new material
sensor or combination of some materials have to be
continuously proceeded to improve the sensor performance
characteristics [1].
Humidity measurements displays an extensive influence
and are widely applied in modern industry [2-3],
agriculture [3-4], medicine [6-7], scientific research [8-9]
and so on as well as people's daily lives. There is a
substantial interest in the development of sensors for
application in monitoring and detecting humidity in
moisture-sensitive environment, such as glove boxes and
clean rooms. Therefore, humidity sensors have attracted
tremendous attention for the purpose of detecting the
humidity. In order to optimize important properties like
drift, accuracy, hysteresis or temperature influences of
humidity sensors, recently new materials including metal
oxide [10-11], ceramic [11-12] and polymers [13-14] have
been designed as humidity sensors. Most commercially
used humidity sensors with porous ceramics or metal
oxides obviously are not suitable due to a large thickness or
a complex integration process [10-12].
Especially, polymer electrolytes, as one of the most
interesting materials, have been identified as good
candidates having a better humidity-sensitive characteristic,
such as reliability, ease of processing and the low
fabrication cost for the preparation of resistive-type
humidity sensors in the past years.
Experimental
Synthesis AR grade [SpectroChem Pvt. Ltd.] pyrrole [15] was
purified by distillation under reduced pressure. 0.3 M
pyrrole solution taken in a beaker was placed in an ice tray
mounted on a magnetic stirrer. 0.06 M ammonium
persulphate [16] solution was continuously added, drop-
wise with the help of a burette, to the above 0.3 M pyrrole
solution. The reaction was carried on for 5 hours under
continuous stirring, maintaining a temperature of 0 °C to 5
°C. The precipitated polypyrrole was filtered, dried in a hot
air oven and subsequently in a muffle furnace at 100 °C.
The yield of the polypyrrole was 3.2 g (to be taken as 100
wt. %). 0.32 g (10 wt. %) of ZrO2 was added to a 0.3 M
pyrrole solution and mixed thoroughly. 0.06 M ammonium
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Advances in Polymer Science and Technology: An International Journal
Universal Research Publications. All rights reserved
70 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76
persulphate was then continuously added drop-wise with
the help of a burette to the above solution, to get PPy/ZrO2
10 wt.% composite. Similarly, for 20, 30, 40 and 50 wt. %,
0.64 g, .96 g, 1.28 g and 1.6 g of ZrO2 [Sisco Research Lab
Ltd.] powder [17] were taken and the above procedure
repeated to get the PPy/ZrO2 composites. Pure PPy and
PPy/ZrO2 powder were pressed in the form of pellets of 10
mm diameter using a hydraulic press [Shimazdu, Japan].
Conducting silver paste was applied to the pellets of
synthesized composites for measurements. The humidity
response measurements were done by Humidity Sensor (V
B Ceramic Consultant, Chenni, India) for the
PPy/ZrO2 composites in the cooling temperature range
between 70 °C and 0 °C.
Characterization The X-ray diffraction patterns of the PPy/ZrO2 composites
were recorded on X-ray Diffractometer (Bruker AXS D8
Advance) using Cu kα radiation (λ = 1.5418 Å) in the 2θ
range 20°–80°. The FTIR spectra of the PPy/ZrO2
composites were recorded on IR Affinity-1 (Shimadzu,
Japan) spectrometer in KBr medium at room temperature
and the SEM images studied using Scanning Electron
Microscope (Jeol 6390 LV). Thermal analysis studies were
done in the temperature range from 40 °C to 740 °C at a
heating rate of 20 °C/min for the pure PPy, PPy/ZrO2
composites and ZrO2 using Thermal Analysis System
(TG/DTA) (Perkin Elmer STA 6000 Diamond TG/DTA).
The UV-VIS spectra for the pure PPy and PPy/ZrO2
composite were recorded using UV-VIS-NIR
Spectrophotometer (Varian Carry 6000).
Results and discussion
XRD Analysis
Figure 1 represents X-ray diffraction pattern of the pure
PPy, which has a broad peak at about 2θ = 25°, a
characteristic peak of amorphous polypyrrole. In the XRD
pattern of PPy/ZrO2 composites, characteristic peaks
(Figure 2) are indexed by lattice parameter values.
Characteristic peaks are indexed by lattice parameter
values. Main peaks are observed with 2θ at 22.28, 34.24,
38.72, 49.32, 54.05, 59.92 and 65.72 with respect to inter-
planar spacing (d) 3.15, 2.61, 2.32, 2.21, 1.70, 1.54 and
1.42. In depth analysis of X-ray diffraction of PPy/ZrO2
composites suggests that it exhibits semi-crystalline
behavior. Figure 2.f represents the XRD pattern of ZrO2
revealing the partial crystalline nature [18-21].
Figure 1 X-Ray diffraction pattern of the pure PPy
20 30 40 50 60 70 80
0
500
1000
1500
2000
2500
Lin
es (
co
un
ts)
2
(a) PPy/ZrO2 10%
20 30 40 50 60 70 80
0
500
1000
1500
2000
2500
3000
3500
line
s (C
ou
nts
)
2
(b) PPy/ZrO2 20%
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0
1000
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6000
Lin
es (
Co
un
ts)
2
(c) PPy/ZrO2 30%
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0
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5000
Lin
es (
Co
un
ts)
2
(d) PPy/ZrO2 40%
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0
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2000
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4000
5000
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7000
Lin
es (
Co
un
ts)
2
(e) PPy/ZrO2 50%
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0
1000
2000
3000
4000
5000
6000
7000
8000
Lin
es (
Co
un
ts)
2
(f) ZrO2
Figure 2 X-Ray diffraction patterns of (a), (b), (c), (d), (e)
for PPy/ZrO2 (wt. 10%, 20%, 30%, 40% & 50%)
composites and (f) ZrO2
FTIR Analysis
Figure 3 FTIR spectrum of the pure PPy
The FTIR spectra of Pure PPy, PPy/ZrO2 composites and
ZrO2 are shown in Figures 2 and 3. The characteristic
stretching frequencies may be attributed to the presence of
C = N stretching, N – H bending deformation, C – N
stretching and C – H bending deformations for composites.
In comparison with pure PPy and ZrO2, the stretching
frequencies are shifted towards the higher frequency
side.This indicates that there is homogeneous distribution
of ZrO2 particles in the polymeric chain, due to the Van der
walls interaction between polymeric chain and ZrO2 [22-
29].
4000 3500 3000 2500 2000 1500 1000 500
0
10
20
30
40
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Tra
nsm
ittan
ce in
%
Wave number in cm-1
Pure PPy
71 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76
3000 2500 2000 1500 1000 500
0
5
10
15
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30
Tra
nsm
ittan
ace
in %
wave number in cm-1
(a) PPy/ZrO2 10%
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12
Tra
nsm
ittan
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%
Wave number in cm-1
(b) PPy/ZrO2 20%
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-2
0
2
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nsm
itta
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in %
wave number in cm-1
(c) PPy/ZrO2 30%
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Tra
nm
itta
nce
%
Wavenumber in cm-1
(d) PPy/ZrO2 40%
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nsm
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(e) PPy/ZrO2 50%
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-10
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Tra
nsm
itta
nce
in %
Wave number in cm-1
(f) ZrO2
Figure 4 FTIR spectra of (a), (b), (c), (d), (e) for PPy/ZrO2 (wt. 10%, 20%, 30%, 40% & 50%) composites and (f). ZrO2
SEM Analysis
Figure 5 SEM Micrograph of the Pure PPy
72 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76
a. PPy/ZrO2 (wt. 10%) b. PPy/ZrO2 (wt. 20%)
c. PPy/ZrO2 (wt. 30%)
e. PPy/ZrO2 (wt. 50%) f. ZrO2
d. PPy/ZrO2 (wt. 40%)
Figure 6 SEM micrographs of (a), (b), (c), (d), (e) for PPy/ZrO2 (wt. 10%, 20%, 30%, 40% & 50%) composites and (f).
ZrO2
Figures 5, 6 and 6.f are SEM micrographs of Pure PPy,
PPy/ZrO2 composites and ZrO2 respectivly.It is clearly seen
from the SEM micrograph of polypyrrole that, it has
clusters of spherical shaped particles. Elongated chain
patterns of the polypyrrole particles are also observed. The
chemically polymerized polypyrrole samples prepared with
polypyrrole powder have a much larger specific surface
than the electrochemically polymerized film. A granular
morphology of the polypyrrole particle structures is
measured from the SEM micrographs and is found to be
about 1 μ m in diameter [11]. A very high magnification of
the SEM image is indicative of hemi spherical nature of
polymer as clusters in the composites. ZrO2 particles are
embedded in PPy chain to form multiple phases,
presumably because of weak inter-particle interactions [30-
34].
TG/DTA Analysis
The most important and reliable factor in the study of heat
stable polymers is the measurement / evaluation of thermal
stability.
Derivative weight (mg/min) versus temperature is shown in
Figures 7-8 for the pure PPy and PPy/ZrO2 (40%)
composite respectively. For the pure PPy, 0.123 mg/min is
decomposed at 75.21 °C and 0.083 mg/min is decomposed
at 270.93 °C with respect to total weight of the sample i.e.
5.265 mg. For PPy/ ZrO2 (40%) composite, 0.109 mg/min
is decomposed at 75.96 °C and 0.148 mg/min is
decomposed at 276.36 °C with respect to total weight of the
sample i.e. 6.086 mg. It is found that, the weight loss
caused by the volatilization of the small molecules in
PPy/ZrO2 (40%) composite at different temperatures is
slow compared to that of pure PPy and indicates its higher
stability; which clearly proves that ZrO2 was inserted into
73 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76
0 100 200 300 400 500 600 700 800
-80
-60
-40
-20
0
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at F
low
En
do
Do
wn
(m
W)
Temperature (°C)
Pure PPy
0 100 200 300 400 500 600 700 800
-0.16
-0.14
-0.12
-0.10
-0.08
-0.06
-0.04
-0.02
0.00
0.02
De
riva
tive
We
igh
t (m
g/m
in)
Temperature (°C)
Pure PPy
0 100 200 300 400 500 600 700 800
50
60
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80
90
100
We
igh
t P
erc
en
t (%
)
Temperature (°C)
Pure PPy
0 100 200 300 400 500 600 700 800
2.5
3.0
3.5
4.0
4.5
5.0
5.5
We
igh
t (m
g)
Temperature (°C)
Pure PPy
270.93 °C-0.083 mg/min
75.21 °C-0.123 mg/min
Figure 7 TG/DTA thermographs of the Pure PPy
0 100 200 300 400 500 600 700 800
-80
-60
-40
-20
0
20
40
60
80
Hea
t Flo
w E
ndo
Dow
n (m
W)
Temperature (°C)
PPy/ZrO2 wt 40%
0 100 200 300 400 500 600 700 800
-0.20
-0.15
-0.10
-0.05
0.00
0.05
Der
ivat
ive
Wei
ght (
mg/
min
)
Temperature (°C)
PPy/ZrO2 wt. 40%
0 100 200 300 400 500 600 700 800
50
60
70
80
90
100
Wei
ght P
erce
nt (
%)
Temperature (°C)
PPy/ZrO2 wt 40%
0 100 200 300 400 500 600 700 800
3.0
3.5
4.0
4.5
5.0
5.5
6.0
6.5
Wei
ght (
mg)
Temperature (°C)
PPy/ZrO2 wt 40%
75.96 °C-0.109 mg/min 276.36 °C
-0.148 mg/min
Figure 8 TG/DTA thermographs of the PPy/ZrO2 (40%) composite
the PPy to form the composite thereby increasing the
thermal stability of the composite material [30-36].
Weight (mg/min) versus temperature is shown in Figures
4.a - 4.c for the pure PPy, PPy/ZrO2 (40%) composite and
ZrO2 respectively. As temperature increases, weight of the
sample taken decreases linearly for the pure PPy, PPy/ZrO2
(40%) composite and ZrO2.
UV-VIS-NIR Absorption Analysis
Figure 9 UV-VIS-NIR spectra of the PPy and PPy/ZrO2
(40%) composite
Figure 5 (a & b) shows the UV-VIS-NIR spectra of the PPy
and PPy/ZrO2 (40%) composite. In the spectra of PPy/ZrO2
(40%) composite, the B-band or Soret band, representing
the π→π* transition appears at a modified peak position in
the range about 280–320 nm (near UV region), depending
on the concentration used. The absorption band in the
visible region for PPy representing the π→π* transition has
a doublet. The peaks around 900 nm and 1450 nm are
created due to the electron transition from valence band to
the bipolaron band. This observation is proof of an
interaction between PPy and ZrO2 [37-47].
Humidity Sensing Study The mechanism by which the PPy/ZrO2 composites
respond to humidity may be due to the interaction of the
water molecules with ZrO2 in the composite and the
changes in resistance of the composites with respect to the
doping level of ZrO2 in PPy influenced by the
concentration of water molecules surrounding the polymer
chain.
At high humidity, water molecules are trapped by ZrO2,
since ZrO2 has a higher affinity for water. In this situation,
doping level of PPy becomes high and results in high
74 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76
resistance. However, at low humidity, some water
molecules are removed from ZrO2 and simultaneously PPy
de-dopes, resulting in lower resistance [48-52].
Figure 10 Resistance as a function of humidity response
for PPy/ZrO2 composites
Figure 11 Humidity response as a function of cooling
temperature for PPy/ZrO2 composites
Figure 12 Humidity response as a function of time for
PPy/ZrO2 composites
Figure 13 Resistance as a function of cooling temperature
for PPy/ZrO2 composites
Figure 14 Resistance as a function of time for PPy/ZrO2
composites
The resistance measurements as varied with Rh is shown in
Figure 10 for the PPy/ZrO2 composites. It is observed that
the resistance increases with increasing humidity response,
which reveals the susceptibility of the PPy/ZrO2 composites
to humidity.
The humidity response versus cooling temperature as well
as time is shown in Figure 11-12 respectively. The
humidity response is varied from 20 % to 95.8 % as
function of cooling temperature / time with multi-phases.
Conclusion The polypyrrole/zirconium oxide composites were
synthesized to tailor the transport properties. Detailed
characterizations of the composites were carried out using
SEM, XRD, FTIR, TG/DTA and UV-VIS-NIR techniques.
The PPy/ZrO2 composites have shown that the resistance
has dependence on humidity and exhibits a very good
response to humidity sensing.
Acknowledgements The authors would like to acknowledge The Principal,
Dr. T. S. Pranesha, HOD, Dept. of Physics, BMSCE,
Bangalore-560019 & BIT, Rajya Vokkaligara Sangha,
Bangalore-560004 for help to all works. We thank
Sophisticated Analytical Instruments Facility (SAIF) of
20 30 40 50 60 70 80 90 100
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400
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sis
tan
ce
in
oh
m
Rh in %
PPy/ZrO2 wt 10%
PPy/ZrO2 wt 20%
70 60 50 40 30 20 10 0 -10
20
30
40
50
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Rh
in
%
Cooling Temperature in 0C
PPy/ZrO2 wt 10%
PPy/ZrO2 wt 20%
0 10 20 30 40 50 60
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30
40
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Rh
in %
Time in min
PPy/ZrO2 wt 10%
PPy/ZrO2 wt 20%
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500
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sis
tan
ce
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oh
m
Cooling Temperature in %
PPy/ZrO2 wt 10%
PPy/ZrO2 wt 20%
0 10 20 30 40 50 60
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400
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700
Re
sist
an
ce in
oh
m
Time in min
PPy/ZrO2 wt 10%
PPy/ZrO2 wt 20%
75 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76
Cochin University of Science and Technology, Cochin,
India for SEM, XRD, TG/DTA and UV-VIS-NIR analysis
of the samples.
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Source of support: Nil; Conflict of interest: None declared