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69 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76 ISSN 2277 7164 Original Article Humidity Sensing Study of Polypyrrole/Zirconium Oxide Composites Chaluvaraju B V 1 , Sangappa K Ganiger 2 , Uma V 3 and Murugendrappa M V 4 1 Department of Physics, Bangalore Institute of Technology, Bangalore-560004, Karnataka, India 2 Department of Physics, Government Engineering College, Raichur-584134, Karnataka, India 3 Department of Electronics, Mount Carmel College, Bangalore, Karnataka, India 4 Department of Physics, B.M.S. College of Engineering, Bangalore-560019, Karnataka,India E-mail: [email protected] Received 09 December 2014; accepted 24 December 2014 Abstract In-situ polymerization of pyrrole was carried out with zirconium oxide, in the presence of oxidizing agent ammonium persulphate, to synthesize polypyrrole/zirconium oxide composites, by chemical oxidation method. The polypyrrole/zirconium oxide composites were synthesized with various compositions viz., 10, 20, 30, 40 and 50 wt. % of zirconium oxide in pyrrole. The powder X-ray diffraction spectrographs suggest that they exhibit semi-crystalline behavior. Fourier Transform Infra-Red Spectroscopy shows that, the stretching frequencies are shifted towards higher frequency side. The surface morphologies of these composites studied using Scanning Electron Microscopy indicate that zirconium oxide particles are embedded in the polypyrrole (PPy) chain, to form multiple phases. Thermographs of thermal analysis also imply that the polypyrrole/zirconium oxide composites have stronger stability than PPy. The observation of UV-VIS-NIR spectrum is proof of an interaction between polypyrrole/zirconium oxide. The resistance of the polypyrrole/zirconium oxide composites on exposure to a humid environment, increases from 144 ohm to 483 ohm, with increase in humidity conditions from 24 % to 95.8 %. © 2014 Universal Research Publications. All rights reserved Key Words: Polypyrrole; Zirconium Oxide; Composite; Conductivity; Resistance; Humidity. Introduction: Beside of demand of the humidity sensor, mainly electric output-based sensor, gradually increase, sensor development is also necessary to be carried out due to some drawbacks of the current sensors which were mainly affected by their sensing element material as reported by some researchers. Hence, investigations of new material sensor or combination of some materials have to be continuously proceeded to improve the sensor performance characteristics [1]. Humidity measurements displays an extensive influence and are widely applied in modern industry [2-3], agriculture [3-4], medicine [6-7], scientific research [8-9] and so on as well as people's daily lives. There is a substantial interest in the development of sensors for application in monitoring and detecting humidity in moisture-sensitive environment, such as glove boxes and clean rooms. Therefore, humidity sensors have attracted tremendous attention for the purpose of detecting the humidity. In order to optimize important properties like drift, accuracy, hysteresis or temperature influences of humidity sensors, recently new materials including metal oxide [10-11], ceramic [11-12] and polymers [13-14] have been designed as humidity sensors. Most commercially used humidity sensors with porous ceramics or metal oxides obviously are not suitable due to a large thickness or a complex integration process [10-12]. Especially, polymer electrolytes, as one of the most interesting materials, have been identified as good candidates having a better humidity-sensitive characteristic, such as reliability, ease of processing and the low fabrication cost for the preparation of resistive-type humidity sensors in the past years. Experimental Synthesis AR grade [SpectroChem Pvt. Ltd.] pyrrole [15] was purified by distillation under reduced pressure. 0.3 M pyrrole solution taken in a beaker was placed in an ice tray mounted on a magnetic stirrer. 0.06 M ammonium persulphate [16] solution was continuously added, drop- wise with the help of a burette, to the above 0.3 M pyrrole solution. The reaction was carried on for 5 hours under continuous stirring, maintaining a temperature of 0 °C to 5 °C. The precipitated polypyrrole was filtered, dried in a hot air oven and subsequently in a muffle furnace at 100 °C. The yield of the polypyrrole was 3.2 g (to be taken as 100 wt. %). 0.32 g (10 wt. %) of ZrO2 was added to a 0.3 M pyrrole solution and mixed thoroughly. 0.06 M ammonium Available online at http://www.urpjournals.com Advances in Polymer Science and Technology: An International Journal Universal Research Publications. All rights reserved

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69 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76

ISSN 2277 – 7164

Original Article

Humidity Sensing Study of Polypyrrole/Zirconium Oxide Composites

Chaluvaraju B V1, Sangappa K Ganiger2, Uma V3 and Murugendrappa M V4

1Department of Physics, Bangalore Institute of Technology, Bangalore-560004, Karnataka, India 2Department of Physics, Government Engineering College, Raichur-584134, Karnataka, India

3Department of Electronics, Mount Carmel College, Bangalore, Karnataka, India 4Department of Physics, B.M.S. College of Engineering, Bangalore-560019, Karnataka,India

E-mail: [email protected]

Received 09 December 2014; accepted 24 December 2014 Abstract

In-situ polymerization of pyrrole was carried out with zirconium oxide, in the presence of oxidizing agent ammonium

persulphate, to synthesize polypyrrole/zirconium oxide composites, by chemical oxidation method. The

polypyrrole/zirconium oxide composites were synthesized with various compositions viz., 10, 20, 30, 40 and 50 wt. % of

zirconium oxide in pyrrole. The powder X-ray diffraction spectrographs suggest that they exhibit semi-crystalline

behavior. Fourier Transform Infra-Red Spectroscopy shows that, the stretching frequencies are shifted towards higher

frequency side. The surface morphologies of these composites studied using Scanning Electron Microscopy indicate that

zirconium oxide particles are embedded in the polypyrrole (PPy) chain, to form multiple phases. Thermographs of thermal

analysis also imply that the polypyrrole/zirconium oxide composites have stronger stability than PPy. The observation of

UV-VIS-NIR spectrum is proof of an interaction between polypyrrole/zirconium oxide. The resistance of the

polypyrrole/zirconium oxide composites on exposure to a humid environment, increases from 144 ohm to 483 ohm, with

increase in humidity conditions from 24 % to 95.8 %.

© 2014 Universal Research Publications. All rights reserved

Key Words: Polypyrrole; Zirconium Oxide; Composite; Conductivity; Resistance; Humidity.

Introduction: Beside of demand of the humidity sensor, mainly electric

output-based sensor, gradually increase, sensor

development is also necessary to be carried out due to some

drawbacks of the current sensors which were mainly

affected by their sensing element material as reported by

some researchers. Hence, investigations of new material

sensor or combination of some materials have to be

continuously proceeded to improve the sensor performance

characteristics [1].

Humidity measurements displays an extensive influence

and are widely applied in modern industry [2-3],

agriculture [3-4], medicine [6-7], scientific research [8-9]

and so on as well as people's daily lives. There is a

substantial interest in the development of sensors for

application in monitoring and detecting humidity in

moisture-sensitive environment, such as glove boxes and

clean rooms. Therefore, humidity sensors have attracted

tremendous attention for the purpose of detecting the

humidity. In order to optimize important properties like

drift, accuracy, hysteresis or temperature influences of

humidity sensors, recently new materials including metal

oxide [10-11], ceramic [11-12] and polymers [13-14] have

been designed as humidity sensors. Most commercially

used humidity sensors with porous ceramics or metal

oxides obviously are not suitable due to a large thickness or

a complex integration process [10-12].

Especially, polymer electrolytes, as one of the most

interesting materials, have been identified as good

candidates having a better humidity-sensitive characteristic,

such as reliability, ease of processing and the low

fabrication cost for the preparation of resistive-type

humidity sensors in the past years.

Experimental

Synthesis AR grade [SpectroChem Pvt. Ltd.] pyrrole [15] was

purified by distillation under reduced pressure. 0.3 M

pyrrole solution taken in a beaker was placed in an ice tray

mounted on a magnetic stirrer. 0.06 M ammonium

persulphate [16] solution was continuously added, drop-

wise with the help of a burette, to the above 0.3 M pyrrole

solution. The reaction was carried on for 5 hours under

continuous stirring, maintaining a temperature of 0 °C to 5

°C. The precipitated polypyrrole was filtered, dried in a hot

air oven and subsequently in a muffle furnace at 100 °C.

The yield of the polypyrrole was 3.2 g (to be taken as 100

wt. %). 0.32 g (10 wt. %) of ZrO2 was added to a 0.3 M

pyrrole solution and mixed thoroughly. 0.06 M ammonium

Available online at http://www.urpjournals.com

Advances in Polymer Science and Technology: An International Journal

Universal Research Publications. All rights reserved

70 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76

persulphate was then continuously added drop-wise with

the help of a burette to the above solution, to get PPy/ZrO2

10 wt.% composite. Similarly, for 20, 30, 40 and 50 wt. %,

0.64 g, .96 g, 1.28 g and 1.6 g of ZrO2 [Sisco Research Lab

Ltd.] powder [17] were taken and the above procedure

repeated to get the PPy/ZrO2 composites. Pure PPy and

PPy/ZrO2 powder were pressed in the form of pellets of 10

mm diameter using a hydraulic press [Shimazdu, Japan].

Conducting silver paste was applied to the pellets of

synthesized composites for measurements. The humidity

response measurements were done by Humidity Sensor (V

B Ceramic Consultant, Chenni, India) for the

PPy/ZrO2 composites in the cooling temperature range

between 70 °C and 0 °C.

Characterization The X-ray diffraction patterns of the PPy/ZrO2 composites

were recorded on X-ray Diffractometer (Bruker AXS D8

Advance) using Cu kα radiation (λ = 1.5418 Å) in the 2θ

range 20°–80°. The FTIR spectra of the PPy/ZrO2

composites were recorded on IR Affinity-1 (Shimadzu,

Japan) spectrometer in KBr medium at room temperature

and the SEM images studied using Scanning Electron

Microscope (Jeol 6390 LV). Thermal analysis studies were

done in the temperature range from 40 °C to 740 °C at a

heating rate of 20 °C/min for the pure PPy, PPy/ZrO2

composites and ZrO2 using Thermal Analysis System

(TG/DTA) (Perkin Elmer STA 6000 Diamond TG/DTA).

The UV-VIS spectra for the pure PPy and PPy/ZrO2

composite were recorded using UV-VIS-NIR

Spectrophotometer (Varian Carry 6000).

Results and discussion

XRD Analysis

Figure 1 represents X-ray diffraction pattern of the pure

PPy, which has a broad peak at about 2θ = 25°, a

characteristic peak of amorphous polypyrrole. In the XRD

pattern of PPy/ZrO2 composites, characteristic peaks

(Figure 2) are indexed by lattice parameter values.

Characteristic peaks are indexed by lattice parameter

values. Main peaks are observed with 2θ at 22.28, 34.24,

38.72, 49.32, 54.05, 59.92 and 65.72 with respect to inter-

planar spacing (d) 3.15, 2.61, 2.32, 2.21, 1.70, 1.54 and

1.42. In depth analysis of X-ray diffraction of PPy/ZrO2

composites suggests that it exhibits semi-crystalline

behavior. Figure 2.f represents the XRD pattern of ZrO2

revealing the partial crystalline nature [18-21].

Figure 1 X-Ray diffraction pattern of the pure PPy

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Figure 2 X-Ray diffraction patterns of (a), (b), (c), (d), (e)

for PPy/ZrO2 (wt. 10%, 20%, 30%, 40% & 50%)

composites and (f) ZrO2

FTIR Analysis

Figure 3 FTIR spectrum of the pure PPy

The FTIR spectra of Pure PPy, PPy/ZrO2 composites and

ZrO2 are shown in Figures 2 and 3. The characteristic

stretching frequencies may be attributed to the presence of

C = N stretching, N – H bending deformation, C – N

stretching and C – H bending deformations for composites.

In comparison with pure PPy and ZrO2, the stretching

frequencies are shifted towards the higher frequency

side.This indicates that there is homogeneous distribution

of ZrO2 particles in the polymeric chain, due to the Van der

walls interaction between polymeric chain and ZrO2 [22-

29].

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71 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76

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Figure 4 FTIR spectra of (a), (b), (c), (d), (e) for PPy/ZrO2 (wt. 10%, 20%, 30%, 40% & 50%) composites and (f). ZrO2

SEM Analysis

Figure 5 SEM Micrograph of the Pure PPy

72 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76

a. PPy/ZrO2 (wt. 10%) b. PPy/ZrO2 (wt. 20%)

c. PPy/ZrO2 (wt. 30%)

e. PPy/ZrO2 (wt. 50%) f. ZrO2

d. PPy/ZrO2 (wt. 40%)

Figure 6 SEM micrographs of (a), (b), (c), (d), (e) for PPy/ZrO2 (wt. 10%, 20%, 30%, 40% & 50%) composites and (f).

ZrO2

Figures 5, 6 and 6.f are SEM micrographs of Pure PPy,

PPy/ZrO2 composites and ZrO2 respectivly.It is clearly seen

from the SEM micrograph of polypyrrole that, it has

clusters of spherical shaped particles. Elongated chain

patterns of the polypyrrole particles are also observed. The

chemically polymerized polypyrrole samples prepared with

polypyrrole powder have a much larger specific surface

than the electrochemically polymerized film. A granular

morphology of the polypyrrole particle structures is

measured from the SEM micrographs and is found to be

about 1 μ m in diameter [11]. A very high magnification of

the SEM image is indicative of hemi spherical nature of

polymer as clusters in the composites. ZrO2 particles are

embedded in PPy chain to form multiple phases,

presumably because of weak inter-particle interactions [30-

34].

TG/DTA Analysis

The most important and reliable factor in the study of heat

stable polymers is the measurement / evaluation of thermal

stability.

Derivative weight (mg/min) versus temperature is shown in

Figures 7-8 for the pure PPy and PPy/ZrO2 (40%)

composite respectively. For the pure PPy, 0.123 mg/min is

decomposed at 75.21 °C and 0.083 mg/min is decomposed

at 270.93 °C with respect to total weight of the sample i.e.

5.265 mg. For PPy/ ZrO2 (40%) composite, 0.109 mg/min

is decomposed at 75.96 °C and 0.148 mg/min is

decomposed at 276.36 °C with respect to total weight of the

sample i.e. 6.086 mg. It is found that, the weight loss

caused by the volatilization of the small molecules in

PPy/ZrO2 (40%) composite at different temperatures is

slow compared to that of pure PPy and indicates its higher

stability; which clearly proves that ZrO2 was inserted into

73 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76

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Figure 8 TG/DTA thermographs of the PPy/ZrO2 (40%) composite

the PPy to form the composite thereby increasing the

thermal stability of the composite material [30-36].

Weight (mg/min) versus temperature is shown in Figures

4.a - 4.c for the pure PPy, PPy/ZrO2 (40%) composite and

ZrO2 respectively. As temperature increases, weight of the

sample taken decreases linearly for the pure PPy, PPy/ZrO2

(40%) composite and ZrO2.

UV-VIS-NIR Absorption Analysis

Figure 9 UV-VIS-NIR spectra of the PPy and PPy/ZrO2

(40%) composite

Figure 5 (a & b) shows the UV-VIS-NIR spectra of the PPy

and PPy/ZrO2 (40%) composite. In the spectra of PPy/ZrO2

(40%) composite, the B-band or Soret band, representing

the π→π* transition appears at a modified peak position in

the range about 280–320 nm (near UV region), depending

on the concentration used. The absorption band in the

visible region for PPy representing the π→π* transition has

a doublet. The peaks around 900 nm and 1450 nm are

created due to the electron transition from valence band to

the bipolaron band. This observation is proof of an

interaction between PPy and ZrO2 [37-47].

Humidity Sensing Study The mechanism by which the PPy/ZrO2 composites

respond to humidity may be due to the interaction of the

water molecules with ZrO2 in the composite and the

changes in resistance of the composites with respect to the

doping level of ZrO2 in PPy influenced by the

concentration of water molecules surrounding the polymer

chain.

At high humidity, water molecules are trapped by ZrO2,

since ZrO2 has a higher affinity for water. In this situation,

doping level of PPy becomes high and results in high

74 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76

resistance. However, at low humidity, some water

molecules are removed from ZrO2 and simultaneously PPy

de-dopes, resulting in lower resistance [48-52].

Figure 10 Resistance as a function of humidity response

for PPy/ZrO2 composites

Figure 11 Humidity response as a function of cooling

temperature for PPy/ZrO2 composites

Figure 12 Humidity response as a function of time for

PPy/ZrO2 composites

Figure 13 Resistance as a function of cooling temperature

for PPy/ZrO2 composites

Figure 14 Resistance as a function of time for PPy/ZrO2

composites

The resistance measurements as varied with Rh is shown in

Figure 10 for the PPy/ZrO2 composites. It is observed that

the resistance increases with increasing humidity response,

which reveals the susceptibility of the PPy/ZrO2 composites

to humidity.

The humidity response versus cooling temperature as well

as time is shown in Figure 11-12 respectively. The

humidity response is varied from 20 % to 95.8 % as

function of cooling temperature / time with multi-phases.

Conclusion The polypyrrole/zirconium oxide composites were

synthesized to tailor the transport properties. Detailed

characterizations of the composites were carried out using

SEM, XRD, FTIR, TG/DTA and UV-VIS-NIR techniques.

The PPy/ZrO2 composites have shown that the resistance

has dependence on humidity and exhibits a very good

response to humidity sensing.

Acknowledgements The authors would like to acknowledge The Principal,

Dr. T. S. Pranesha, HOD, Dept. of Physics, BMSCE,

Bangalore-560019 & BIT, Rajya Vokkaligara Sangha,

Bangalore-560004 for help to all works. We thank

Sophisticated Analytical Instruments Facility (SAIF) of

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75 Advances in Polymer Science and Technology: An International Journal 2014; 4(4) : 69-76

Cochin University of Science and Technology, Cochin,

India for SEM, XRD, TG/DTA and UV-VIS-NIR analysis

of the samples.

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Source of support: Nil; Conflict of interest: None declared