advanced thermal control technologies for “cev” (new name

24
Advanced Thermal Control Technologies for “CEV” (New Name: ORION) Eric Eric Golliher Golliher NASA Glenn Research Center NASA Glenn Research Center David David Westheimer Westheimer and Michael and Michael Ewert Ewert NASA Johnson Space Center NASA Johnson Space Center Mojib Hasan Mojib Hasan NASA Glenn Research Center NASA Glenn Research Center Molly Anderson and George Tuan Molly Anderson and George Tuan NASA Johnson Space Center NASA Johnson Space Center Duane Beach Duane Beach NASA Glenn Research Center NASA Glenn Research Center Spacecraft Thermal Control Workshop Spacecraft Thermal Control Workshop Aerospace Corporation Aerospace Corporation March 1, 2007 March 1, 2007 The opinion and statements made are my own and do not necessarily reflect NASA's position

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Adv

ance

d T

herm

al C

ontr

ol

Tec

hnol

ogie

s fo

r “C

EV

”(N

ew N

ame:

OR

ION

)Er

ic

Eric

Gol

liher

Gol

liher

NA

SA G

lenn

Res

earc

h C

ente

rN

ASA

Gle

nn R

esea

rch

Cen

ter

Dav

id

Dav

id W

esth

eim

er

Wes

thei

mer

and

Mic

hael

an

d M

icha

el E

wer

tEw

ert

NA

SA J

ohns

on S

pace

Cen

ter

NA

SA J

ohns

on S

pace

Cen

ter

Moj

ib H

asan

Moj

ib H

asan

NA

SA G

lenn

Res

earc

h C

ente

rN

ASA

Gle

nn R

esea

rch

Cen

ter

Mol

ly A

nder

son

and

Geo

rge

Tuan

Mol

ly A

nder

son

and

Geo

rge

Tuan

NA

SA J

ohns

on S

pace

Cen

ter

NA

SA J

ohns

on S

pace

Cen

ter

Dua

ne B

each

Dua

ne B

each

NA

SA G

lenn

Res

earc

h C

ente

rN

ASA

Gle

nn R

esea

rch

Cen

ter

Spac

ecra

ft Th

erm

al C

ontr

ol W

orks

hop

Spac

ecra

ft Th

erm

al C

ontr

ol W

orks

hop

Aer

ospa

ce C

orpo

ratio

nA

eros

pace

Cor

pora

tion

Mar

ch 1

, 200

7M

arch

1, 2

007

The

opin

ion

and

stat

emen

ts m

ade

are

my

own

and

do n

ot n

eces

sari

ly re

flect

NAS

A's p

ositi

on

22

Abs

tract

NA

SA

is c

urre

ntly

inve

stig

atin

g se

vera

l N

AS

A is

cur

rent

ly in

vest

igat

ing

seve

ral

tech

nolo

gy o

ptio

ns fo

r adv

ance

d hu

man

te

chno

logy

opt

ions

for a

dvan

ced

hum

an

spac

eflig

ht.

This

pre

sent

atio

n co

vers

sp

acef

light

. Th

is p

rese

ntat

ion

cove

rs

som

e re

cent

dev

elop

men

ts th

at re

late

som

e re

cent

dev

elop

men

ts th

at re

late

to N

AS

Ato

NA

SA

’’ s O

rion

spac

ecra

ft an

d fu

ture

s O

rion

spac

ecra

ft an

d fu

ture

Luna

r mis

sion

s.Lu

nar m

issi

ons.

33

Act

ive

The

rmal

Con

trol

Sys

tem

s (A

TC

S)

Con

trol a

nd m

aint

ain

a su

itabl

e an

d co

mfo

rtabl

e C

ontro

l and

mai

ntai

n a

suita

ble

and

com

forta

ble

envi

ronm

ent f

or th

e cr

ew a

nd v

ehic

le h

ardw

are

envi

ronm

ent f

or th

e cr

ew a

nd v

ehic

le h

ardw

are

Has

bee

n on

eve

ry h

uman

rate

d sp

ace

vehi

cle

Has

bee

n on

eve

ry h

uman

rate

d sp

ace

vehi

cle

His

toric

ally

hav

e ut

ilized

sin

gle

His

toric

ally

hav

e ut

ilized

sin

gle --

phas

e (li

quid

), pu

mpe

d ph

ase

(liqu

id),

pum

ped

fluid

loop

sflu

id lo

ops

Tech

nolo

gies

und

er d

evel

opm

ent h

ave

been

targ

eted

Te

chno

logi

es u

nder

dev

elop

men

t hav

e be

en ta

rget

ed

for t

he C

rew

Exp

lora

tion

Veh

icle

(CE

V),

Luna

r Sur

face

fo

r the

Cre

w E

xplo

ratio

n V

ehic

le (C

EV

), Lu

nar S

urfa

ce

Acc

ess

Mod

ule

(LS

AM

), an

d a

Luna

r Out

post

(LO

)A

cces

s M

odul

e (L

SA

M),

and

a Lu

nar O

utpo

st (L

O)

Thre

e m

ain

func

tions

Thre

e m

ain

func

tions

Hea

t Acq

uisi

tion

Hea

t Acq

uisi

tion

Hea

t Tra

nsfe

r H

eat T

rans

fer

Hea

t Rej

ectio

nH

eat R

ejec

tion

44

Adv

ance

d H

ardw

are

Res

earc

h an

d D

evel

opm

ent

Sup

port

NA

SA

Sup

port

NA

SA

’’ s E

xplo

ratio

n S

yste

ms

Mis

sion

s

Exp

lora

tion

Sys

tem

s M

issi

on

Dire

ctor

ate

Dire

ctor

ate

Col

labo

ratio

ns

Col

labo

ratio

ns

John

son

Spa

ce C

ente

r, G

lenn

Res

earc

h C

ente

r, Jo

hnso

n S

pace

Cen

ter,

Gle

nn R

esea

rch

Cen

ter,

God

dard

Spa

ce F

light

Cen

ter,

and

the

Jet P

ropu

lsio

n G

odda

rd S

pace

Flig

ht C

ente

r, an

d th

e Je

t Pro

puls

ion

Labo

rato

ryLa

bora

tory

Indu

stry

Par

tner

sIn

dust

ry P

artn

ers

Ham

ilton

Sun

dstra

ndH

amilt

on S

unds

trand

Jaco

bsJa

cobs

-- Sve

rdru

p S

verd

rup

Mai

nstre

amM

ains

tream

Oce

anee

ring

Oce

anee

ring

Spa

ce S

yste

ms

Spa

ce S

yste

ms

Par

agon

Spa

ce D

evel

opm

ent C

orpo

ratio

nP

arag

on S

pace

Dev

elop

men

t Cor

pora

tion

Sun

danz

erS

unda

nzer

, Inc

., I

nc.

55

Hea

t A

cqui

siti

onC

olle

ct w

aste

hea

t fro

m s

ourc

es s

uch

as C

rew

life

sup

port,

C

olle

ct w

aste

hea

t fro

m s

ourc

es s

uch

as C

rew

life

sup

port,

av

ioni

cs, m

otor

s, a

nd re

frige

ratio

n sy

stem

sav

ioni

cs, m

otor

s, a

nd re

frige

ratio

n sy

stem

s

Liqu

id c

oole

d co

ldpl

ates

Use

d on

eve

ry h

uman

rate

d ve

hicl

e th

at h

as fl

own

Mor

e ef

ficie

nt to

tran

sfer

hea

t dire

ctly

into

flui

d lo

op

with

out

hea

ting

cabi

n ai

rM

ore

impo

rtant

for C

EV

due

to re

quire

men

t to

depr

essu

rize

the

cabi

nP

rovi

de c

oolin

g fo

r ele

ctro

nics

Pot

entia

l Res

earc

h A

reas

: C

ompo

site

col

dpla

tes

Inte

grat

ing

cold

plat

esin

to v

ehic

le s

truct

ure,

Th

erm

al in

terfa

ce m

ater

ials

66

Hea

t A

cqui

siti

onC

olle

ct w

aste

hea

t fro

m s

ourc

es s

uch

as C

rew

life

sup

port,

C

olle

ct w

aste

hea

t fro

m s

ourc

es s

uch

as C

rew

life

sup

port,

av

ioni

cs, m

otor

s, a

nd re

frige

ratio

n sy

stem

sav

ioni

cs, m

otor

s, a

nd re

frige

ratio

n sy

stem

sA

ir to

liqu

id h

eat e

xcha

nger

sC

ontro

l cab

in a

ir te

mpe

ratu

re a

nd h

umid

ityC

onde

nsat

e re

mov

al a

nd p

hase

sep

arat

ion

with

eith

er p

orou

s m

ater

ial (

Apo

llo) o

r rot

ary

sepa

rato

r (S

huttl

e, IS

S)

Liqu

id to

liqu

id h

eat e

xcha

nger

sTr

ansf

ers

ener

gy fr

om o

ne fl

uid

loop

to a

noth

er w

ithou

t m

ixin

g of

flui

dsIn

tern

al to

ext

erna

l flu

id lo

ops

on S

huttl

e an

d IS

SS

crut

iniz

ed a

s a

pote

ntia

l fai

lure

sou

rce

A s

ingl

e fa

ilure

cou

ld a

llow

flui

ds to

mix

Pot

entia

l Res

earc

h A

reas

:H

eat e

xcha

nger

s w

ith tw

o ba

rrie

rs to

pre

vent

flui

ds fr

om m

ixin

g

77

Hea

t T

rans

port

Cur

rent

sta

te o

f the

art

incl

udes

:S

huttl

e an

d IS

S u

se tw

o flu

id

loop

s co

nnec

ted

by a

liqu

id to

liq

uid

heat

exc

hang

erIn

tern

al w

ater

loop

sE

xter

nal F

reon

or A

mm

onia

loop

S

huttl

e an

d IS

S u

se W

ater

-Fre

on o

r W

ater

-Am

mon

ia In

terc

hang

er

Tran

spor

t hea

t fro

m h

eat a

cqui

sitio

n ha

rdw

are

to h

eat

Tran

spor

t hea

t fro

m h

eat a

cqui

sitio

n ha

rdw

are

to h

eat

reje

ctio

n ha

rdw

are

reje

ctio

n ha

rdw

are

•IS

S

•Shu

ttle

88

The

rmal

Con

trol

Sys

tem

Flu

ids

Obj

ectiv

e: F

ind

a flu

id th

at c

an fl

ow

Obj

ectiv

e: F

ind

a flu

id th

at c

an fl

ow in

side

insi

deth

e th

e cr

ew m

odul

e as

wel

l as

crew

mod

ule

as w

ell a

s ou

tsid

eou

tsid

e , e

limin

ate

the

, elim

inat

e th

e in

terc

hang

erin

terc

hang

erTe

chno

logi

es U

nder

Dev

elop

men

tTe

chno

logi

es U

nder

Dev

elop

men

tP

ropy

lene

Gly

col

Pro

pyle

ne G

lyco

l ““ P

GPG

”” (D

OW

FRO

ST

(DO

WFR

OS

T ►►

”” Inhi

bite

dIn

hibi

ted ””

) ) 60

/40

mix

of P

G/w

ater

60/4

0 m

ix o

f PG

/wat

erV

ery

low

toxi

city

, esp

. DO

WFR

OS

T H

DV

ery

low

toxi

city

, esp

. DO

WFR

OS

T H

DC

orro

sion

resi

stan

t to

Alu

min

um, e

sp. D

OW

FRO

ST

Cor

rosi

on re

sist

ant t

o A

lum

inum

, esp

. DO

WFR

OS

TH

owev

er: r

elat

ivel

y hi

gh v

isco

sity

at l

ow te

mpe

ratu

res

How

ever

: rel

ativ

ely

high

vis

cosi

ty a

t low

tem

pera

ture

sM

ains

tream

is d

evel

opin

g ot

her f

luid

s un

der a

n S

BIR

M

ains

tream

is d

evel

opin

g ot

her f

luid

s un

der a

n S

BIR

co

ntra

ct w

ith J

SC

cont

ract

with

JS

CV

ery

Goo

d S

umm

ary

of n

on-P

G C

andi

date

s:

Long

Life

Mec

hani

cal F

luid

Pum

p fo

r Spa

ce A

pplic

atio

ns,S

hen,

Dro

len,

Pra

bhu,

Har

per,

Eic

hing

er, N

guye

n

99

The

rmal

Con

trol

Sys

tem

Flu

ids

•Mat

eria

ls/F

luid

s C

ompa

tibili

ty•A

lum

inum

–gr

eat h

eat t

rans

fer

•Dow

frost

/Sta

inle

ss S

teel

: G

ood

•Dow

frost

/Alu

min

um:

N

ot a

s go

od

•Sta

inle

ss –

grea

t cor

rosi

on re

sist

ance

, low

er c

ondu

ctiv

ity

•Unm

anne

d/M

anne

d S

pace

craf

t ha

ve c

omm

on c

once

rns:

Sta

inle

ss o

r A

lum

inum

? O

r bot

h?

•Sta

inle

ss/A

lum

inum

W

eld

in V

CH

P

Sw

ales

(née

Dyn

athe

rm)

1010

The

rmal

Con

trol

Sys

tem

Flu

ids

Rec

ent A

ctiv

ities

Rec

ent A

ctiv

ities

Eva

luat

ions

hav

e be

en p

erfo

rmed

E

valu

atio

ns h

ave

been

per

form

ed

on a

queo

us

on a

queo

us D

owfro

stD

owfro

stH

D (i

nhib

ited

HD

(inh

ibite

d pr

opyl

ene

prop

ylen

e --gl

ycol

) sol

utio

ns w

ith

glyc

ol) s

olut

ions

with

re

spec

t to

the

follo

w:

resp

ect t

o th

e fo

llow

:Lo

w te

mpe

ratu

re p

erfo

rman

ceLo

w te

mpe

ratu

re p

erfo

rman

ceC

ompa

tibili

ty w

ith li

fe s

uppo

rt C

ompa

tibili

ty w

ith li

fe s

uppo

rt eq

uipm

ent

equi

pmen

tFl

amm

abili

ty (A

pollo

1 fi

re:

Flam

mab

ility

(Apo

llo 1

fire

: eth

ylen

eet

hyle

negl

ycol

glyc

olH

igh

tem

pera

ture

dec

ompo

sitio

n H

igh

tem

pera

ture

dec

ompo

sitio

n byby

-- pro

duct

spr

oduc

tsM

ater

ials

com

patib

ility

Mat

eria

ls c

ompa

tibili

tyE

spec

ially

crit

ical

for a

lum

inum

E

spec

ially

crit

ical

for a

lum

inum

tu

bing

and

hea

t exc

hang

ers

tubi

ng a

nd h

eat e

xcha

nger

sP

oten

tial f

or m

icro

bial

act

ivity

Pot

entia

l for

mic

robi

al a

ctiv

ityP

oten

tial R

esea

rch

Are

asP

oten

tial R

esea

rch

Are

asId

entif

y or

dev

elop

new

flui

dsId

entif

y or

dev

elop

new

flui

dsM

etho

ds to

min

imiz

e co

rros

ion

in

Met

hods

to m

inim

ize

corr

osio

n in

sy

stem

s w

ith m

ultip

le m

etal

s sy

stem

s w

ith m

ultip

le m

etal

s (a

lum

inum

, SS

, nic

kel)

and

(alu

min

um, S

S, n

icke

l) an

d pr

opyl

ene

glyc

olpr

opyl

ene

glyc

ol

Spar

ks G

ener

ated

Whe

n Et

hyle

ne

Gly

col D

rips

on S

ilver

Cla

d W

iring

1111

Vap

or C

ompr

essi

on C

ycle

H

eat

Pum

p

Obj

ectiv

e: D

emon

stra

te g

ravi

ty in

depe

nden

t O

bjec

tive:

Dem

onst

rate

gra

vity

inde

pend

ent

perfo

rman

ce o

f 50

perfo

rman

ce o

f 50 °°

C li

ft to

a h

eat s

ink

abov

e C

lift

to a

hea

t sin

k ab

ove

300

K30

0 K

Tech

nolo

gies

Und

er D

evel

opm

ent

Tech

nolo

gies

Und

er D

evel

opm

ent

Vap

or c

ompr

essi

on h

eat p

ump

syst

emV

apor

com

pres

sion

hea

t pum

p sy

stem

15 k

W c

apac

ity15

kW

cap

acity

CO

P ~

3.0

CO

P ~

3.0

Can

ope

rate

in lo

w to

mic

rogr

avity

C

an o

pera

te in

low

to m

icro

grav

ity

envi

ronm

ents

envi

ronm

ents

App

licab

le to

Lun

ar L

ande

r and

Lun

ar O

utpo

stA

pplic

able

to L

unar

Lan

der a

nd L

unar

Out

post

Hot

env

ironm

ents

dur

ing

Luna

r day

Hot

env

ironm

ents

dur

ing

Luna

r day

1212

Vap

or C

ompr

essi

on C

ycle

H

eat

Pum

pR

ecen

t Act

iviti

esR

ecen

t Act

iviti

esE

valu

atin

g Fa

irchi

ld 5

4 m

m

Eva

luat

ing

Fairc

hild

54

mm

Hel

iroto

rH

eliro

tor

Com

pres

sor f

or p

erfo

rman

ce in

diff

eren

t C

ompr

esso

r for

per

form

ance

in d

iffer

ent

grav

ity e

nviro

nmen

tsgr

avity

env

ironm

ents

Trad

ing

com

pact

pla

teTr

adin

g co

mpa

ct p

late

-- fin

vers

us tu

befin

ver

sus

tube

-- inin--

tube

hea

t exc

hang

ers

tube

hea

t exc

hang

ers

Per

form

ed ti

lt te

sts

on p

late

fin

heat

P

erfo

rmed

tilt

test

s on

pla

te fi

n he

at

exch

ange

rsex

chan

gers

Per

form

ance

dec

reas

ed a

s a

func

tion

of ti

lt P

erfo

rman

ce d

ecre

ased

as

a fu

nctio

n of

tilt

angl

e an

gle

Pot

entia

l Res

earc

h A

reas

Pot

entia

l Res

earc

h A

reas

Eva

pora

tors

, con

dens

ers,

and

two

Eva

pora

tors

, con

dens

ers,

and

two --

phas

e ph

ase

mix

ing

devi

ces

for u

se in

low

to m

icro

grav

ity

mix

ing

devi

ces

for u

se in

low

to m

icro

grav

ity

envi

ronm

ents

envi

ronm

ents

Ana

lysi

s an

d te

stin

g te

chni

ques

to e

valu

ate

Ana

lysi

s an

d te

stin

g te

chni

ques

to e

valu

ate

syst

em c

ompo

nent

s an

d co

mpl

ete

syst

ems

syst

em c

ompo

nent

s an

d co

mpl

ete

syst

ems

for p

erfo

rman

ce in

diff

eren

t gra

vity

fo

r per

form

ance

in d

iffer

ent g

ravi

ty

envi

ronm

ents

envi

ronm

ents

Com

pres

sors

that

can

ope

rate

in d

iffer

ent

Com

pres

sors

that

can

ope

rate

in d

iffer

ent

grav

ity e

nviro

nmen

ts o

r orie

ntat

ions

grav

ity e

nviro

nmen

ts o

r orie

ntat

ions

Lubr

icat

ion

and

bear

ing

desi

gnLu

bric

atio

n an

d be

arin

g de

sign

Effe

cts

of g

ravi

ty o

n sy

stem

per

form

ance

Effe

cts

of g

ravi

ty o

n sy

stem

per

form

ance

Sta

rt up

and

shu

tdow

nS

tart

up a

nd s

hutd

own

Sys

tem

oil

man

agem

ent

Sys

tem

oil

man

agem

ent

Plat

e Fi

n H

X

Tube

-in-T

ube

HX

1313

Vap

or C

ompr

essi

on C

ycle

H

eat

Pum

p

•Sin

da/F

luin

tmod

el

•Com

pres

sor

•Eva

pora

tion

•Con

dens

atio

n

1414

Hea

t R

ejec

tion

Cur

rent

sta

te o

f the

art:

Cur

rent

sta

te o

f the

art:

Alu

min

um ra

diat

ors

Alu

min

um ra

diat

ors

Shu

ttle

and

ISS

use

dep

loya

ble

radi

ator

sS

huttl

e an

d IS

S u

se d

eplo

yabl

e ra

diat

ors

Gem

ini a

nd A

pollo

use

d bo

dy m

ount

ed

Gem

ini a

nd A

pollo

use

d bo

dy m

ount

ed

radi

ator

sra

diat

ors

Silv

er T

eflo

n or

ZS

ilver

Tef

lon

or Z

-- 93

coat

ing

93 c

oatin

g

Rad

iato

rs u

se h

eat t

rans

fer v

ia ra

diat

ion

to re

ject

ene

rgy

to s

pR

adia

tors

use

hea

t tra

nsfe

r via

radi

atio

n to

reje

ct e

nerg

y to

sp a

ceace

1515

Adv

ance

d R

adia

tor

Dev

elop

men

ts

Obj

ectiv

es:

Dec

reas

e ra

diat

or

Obj

ectiv

es:

Dec

reas

e ra

diat

or

mas

s an

d op

erat

e du

ring

mis

sion

m

ass

and

oper

ate

durin

g m

issi

on

trans

ient

stra

nsie

nts

Tech

nolo

gies

Und

er D

evel

opm

ent

Tech

nolo

gies

Und

er D

evel

opm

ent

Car

bon

com

posi

te ra

diat

ors

Car

bon

com

posi

te ra

diat

ors

Coa

tings

and

coa

ting

appl

icat

ion

for

Coa

tings

and

coa

ting

appl

icat

ion

for

com

posi

te ra

diat

ors

com

posi

te ra

diat

ors

Inte

grat

ing

flow

cha

nnel

s in

to

Inte

grat

ing

flow

cha

nnel

s in

to

com

posi

te p

anel

sco

mpo

site

pan

els

MM

OD

impa

cts

on c

ompo

site

radi

ator

sM

MO

D im

pact

s on

com

posi

te ra

diat

ors

Stru

ctur

ally

Inte

grat

ed R

adia

tor

Stru

ctur

ally

Inte

grat

ed R

adia

tor ––

Par

agon

Spa

ce D

evel

opm

ent C

orp

Par

agon

Spa

ce D

evel

opm

ent C

orp

Sta

gnat

ion

flow

radi

ator

des

igns

Sta

gnat

ion

flow

radi

ator

des

igns

App

licab

le to

all

spac

ecra

ftA

pplic

able

to a

ll sp

acec

raft

JPL/

Cal

Tec

h H

yper

velo

city

Test

Cha

mbe

r

Tube

Bon

ding

Tes

t Cou

pon

Shut

tle R

adia

tor M

MO

D

Dam

age

1616

Adv

ance

d R

adia

tor

Dev

elop

men

tsR

ecen

t Act

iviti

esR

ecen

t Act

iviti

esE

nviro

nmen

tal t

estin

g nu

mer

ous

coat

ing

coup

ons

Env

ironm

enta

l tes

ting

num

erou

s co

atin

g co

upon

sA

pplic

atio

n on

car

bon

com

posi

te a

nd a

lum

inum

sub

stra

tes

App

licat

ion

on c

arbo

n co

mpo

site

and

alu

min

um s

ubst

rate

sC

oatin

gs in

clud

e Li

thiu

m b

ased

whi

te p

aint

s,

Coa

tings

incl

ude

Lith

ium

bas

ed w

hite

pai

nts,

OS

Rs

OS

Rs ,

, E

lect

roch

rom

icE

lect

roch

rom

icth

in fi

lms,

Z93

, Z93

with

diff

eren

t th

in fi

lms,

Z93

, Z93

with

diff

eren

t ov

erco

ats,

Silv

er T

eflo

n, a

nd S

13ov

erco

ats,

Silv

er T

eflo

n, a

nd S

13E

nviro

nmen

ts in

clud

e th

erm

al c

yclin

g, c

ombi

ned

UV

and

E

nviro

nmen

ts in

clud

e th

erm

al c

yclin

g, c

ombi

ned

UV

and

S

olar

Win

d, a

nd la

unch

pad

wea

ther

ing

Sol

ar W

ind,

and

laun

ch p

ad w

eath

erin

gA

naly

sis

and

test

ing

of s

tagn

atio

n ra

diat

or c

once

ptA

naly

sis

and

test

ing

of s

tagn

atio

n ra

diat

or c

once

ptTe

stin

g of

tube

to p

anel

bon

d co

upon

sTe

stin

g of

tube

to p

anel

bon

d co

upon

sD

esig

n an

d an

alys

is o

f com

posi

te, s

andw

ich

pane

l D

esig

n an

d an

alys

is o

f com

posi

te, s

andw

ich

pane

l ra

diat

orra

diat

orTh

erm

al a

nd s

truct

ural

test

ing

for S

truct

ural

Rad

iato

rsTh

erm

al a

nd s

truct

ural

test

ing

for S

truct

ural

Rad

iato

rsP

oten

tial R

esea

rch

Are

asP

oten

tial R

esea

rch

Are

asA

pply

ing

coat

ings

to c

ompo

site

sA

pply

ing

coat

ings

to c

ompo

site

sIn

tegr

atin

g flo

w c

hann

els

with

com

posi

tes

Inte

grat

ing

flow

cha

nnel

s w

ith c

ompo

site

sC

oatin

g de

grad

atio

n in

ant

icip

ated

env

ironm

ents

, inc

ludi

ng

Coa

ting

degr

adat

ion

in a

ntic

ipat

ed e

nviro

nmen

ts, i

nclu

ding

Lu

nar d

ust

Luna

r dus

tFl

ow c

ontro

l met

hods

for m

ultip

le ra

diat

or s

yste

ms

that

use

Fl

ow c

ontro

l met

hods

for m

ultip

le ra

diat

or s

yste

ms

that

use

pr

opyl

ene

glyc

ol b

ased

flui

dspr

opyl

ene

glyc

ol b

ased

flui

dsLo

w te

mpe

ratu

re v

isco

sity

driv

en s

tagn

atio

nLo

w te

mpe

ratu

re v

isco

sity

driv

en s

tagn

atio

n

Stag

natio

n R

adia

tor M

anifo

ld

Coa

ting

Test

s at

KSC

C

orro

sion

Tes

t Fac

ility

1717

Hea

t R

ejec

tion

Cur

rent

sta

te o

f the

art:

Cur

rent

sta

te o

f the

art:

Sub

limat

ors

Sub

limat

ors

Use

d on

Ext

rave

hicu

lar M

obili

ty U

nit (

EM

U)

Use

d on

Ext

rave

hicu

lar M

obili

ty U

nit (

EM

U)

and

Apo

llo L

unar

Mod

ule

and

Apo

llo L

unar

Mod

ule

Sel

f reg

ulat

ing

Sel

f reg

ulat

ing

Sen

sitiv

e to

con

tam

inat

ion

of p

orou

s S

ensi

tive

to c

onta

min

atio

n of

por

ous

subl

imat

ion

regi

onsu

blim

atio

n re

gion

Flui

d E

vapo

rato

rsFl

uid

Eva

pora

tors

Pre

viou

s de

sign

s ha

ve u

sed

wat

er, a

mm

onia

, P

revi

ous

desi

gns

have

use

d w

ater

, am

mon

ia,

and

othe

r flu

ids

and

othe

r flu

ids

Shu

ttle

Flas

h E

vapo

rato

r Sys

tem

(FE

S)

Shu

ttle

Flas

h E

vapo

rato

r Sys

tem

(FE

S)

spra

ys w

ater

ont

o a

heat

ed s

urfa

cesp

rays

wat

er o

nto

a he

ated

sur

face

Shu

ttle

Am

mon

ia b

oile

r is

used

bel

ow

Shu

ttle

Am

mon

ia b

oile

r is

used

bel

ow

120,

000

ft du

ring

re12

0,00

0 ft

durin

g re

-- ent

ry a

nd p

ost l

andi

ng

entry

and

pos

t lan

ding

Evap

orat

ive

heat

reje

ctio

n tra

nsfe

rs e

nerg

y in

to a

flui

d, c

ausi

nEv

apor

ativ

e he

at re

ject

ion

trans

fers

ene

rgy

into

a fl

uid,

cau

sin g

g th

e flu

id to

eva

pora

te a

nd th

e va

por i

s ve

nted

to s

pace

the

fluid

to e

vapo

rate

and

the

vapo

r is

vent

ed to

spa

ce

Shut

tle F

ES

1818

Con

tam

inan

t In

sens

itiv

e S

ublim

ator

Obj

ectiv

e: I

mpr

ove

subl

imat

or re

liabi

lity

by d

ecre

asin

g O

bjec

tive:

Im

prov

e su

blim

ator

relia

bilit

y by

dec

reas

ing

sens

itivi

ty to

con

tam

inat

ion

in fe

edw

ater

sens

itivi

ty to

con

tam

inat

ion

in fe

edw

ater

Tech

nolo

gy U

nder

Dev

elop

men

tTe

chno

logy

Und

er D

evel

opm

ent

Dev

elop

ing

desi

gn o

f a s

ublim

ator

with

a tw

o st

age

feed

wat

er

Dev

elop

ing

desi

gn o

f a s

ublim

ator

with

a tw

o st

age

feed

wat

er

dist

ribut

ion

dist

ribut

ion

Sm

all p

ore

size

d m

ater

ial c

ontro

ls th

e w

ater

dis

tribu

tion

Sm

all p

ore

size

d m

ater

ial c

ontro

ls th

e w

ater

dis

tribu

tion

Free

zing

and

sub

limat

ion

occu

r in

mat

eria

l with

larg

er p

ore

size

Free

zing

and

sub

limat

ion

occu

r in

mat

eria

l with

larg

er p

ore

size

App

licab

le to

CE

V a

nd L

unar

Lan

der

App

licab

le to

CE

V a

nd L

unar

Lan

der

1919

Con

tam

inan

t In

sens

itiv

e S

ublim

ator

Rec

ent A

ctiv

ities

:R

ecen

t Act

iviti

es:

Fabr

icat

ed a

nd te

sted

min

iFa

bric

ated

and

test

ed m

ini -- s

ublim

ator

subl

imat

orO

cean

eerin

gO

cean

eerin

gS

pace

Sys

tem

s fa

bric

ated

a

Spa

ce S

yste

ms

fabr

icat

ed a

re

pres

enta

tive

scal

e su

blim

ator

eng

inee

ring

unit

repr

esen

tativ

e sc

ale

subl

imat

or e

ngin

eerin

g un

itTe

sted

at J

SC

Test

ed a

t JS

CR

esea

rch

Are

as:

Res

earc

h A

reas

:Fl

ow a

nd p

hase

cha

nge

in p

orou

s m

edia

Flow

and

pha

se c

hang

e in

por

ous

med

iaM

ultip

le p

ore

size

sM

ultip

le p

ore

size

sFl

ow d

istri

butio

n be

twee

n

Flow

dis

tribu

tion

betw

een

po

rous

dis

ks a

nd p

orou

s pl

ate

poro

us d

isks

and

por

ous

plat

eE

vapo

ratio

n, fr

eezi

ng, a

nd

Eva

pora

tion,

free

zing

, and

su

blim

atio

nsu

blim

atio

n

Subl

imat

or T

estin

g

2020

Mul

ti-e

nvir

onm

ent

Eva

pora

tive

Hea

t S

ink

Obj

ectiv

e: D

evel

op e

vapo

rativ

e O

bjec

tive:

Dev

elop

eva

pora

tive

heat

sin

ks th

at c

an o

pera

te b

oth

heat

sin

ks th

at c

an o

pera

te b

oth

in s

pace

vac

uum

and

in th

e in

spa

ce v

acuu

m a

nd in

the

Ear

thE

arth

’’ s a

tmos

pher

e po

sts

atm

osph

ere

post

-- land

ing

land

ing

Tech

nolo

gy U

nder

Dev

elop

men

t Te

chno

logy

Und

er D

evel

opm

ent

Mul

tiM

ulti --

Flui

d E

vapo

rato

r Fl

uid

Eva

pora

tor ––

uses

diff

eren

t us

es d

iffer

ent

fluid

s fo

r eva

pora

nt d

urin

g di

ffere

nt

fluid

s fo

r eva

pora

nt d

urin

g di

ffere

nt

mis

sion

pha

ses

mis

sion

pha

ses

Flow

boi

ling

devi

ceFl

ow b

oilin

g de

vice

Und

er d

evel

opm

ent b

y H

amilt

on

Und

er d

evel

opm

ent b

y H

amilt

on

Sun

dstra

nd

Sun

dstra

nd

App

licab

le to

CE

V a

nd L

unar

Lan

der

App

licab

le to

CE

V a

nd L

unar

Lan

der

Mul

ti-Fl

uid

Evap

orat

or C

once

pt

2121

Mul

ti-e

nvir

onm

ent

Eva

pora

tive

Hea

t S

ink

Rec

ent A

ctiv

ities

Rec

ent A

ctiv

ities

Com

plet

ed fl

ow te

stin

g to

sel

ect

Com

plet

ed fl

ow te

stin

g to

sel

ect

fin m

ater

ials

fin m

ater

ials

Com

plet

ed te

stin

g of

C

ompl

eted

test

ing

of

engi

neer

ing

unit

to m

ap th

erm

al

engi

neer

ing

unit

to m

ap th

erm

al

perfo

rman

cepe

rform

ance

Fabr

icat

ing

a pr

otot

ype

Fabr

icat

ing

a pr

otot

ype

Pot

entia

l Res

earc

h A

reas

P

oten

tial R

esea

rch

Are

as

Eva

pora

ting

flow

thro

ugh

heat

E

vapo

ratin

g flo

w th

roug

h he

at

trans

fer f

ins

and

poro

us fo

ams

trans

fer f

ins

and

poro

us fo

ams

Hea

t exc

hang

er m

anuf

actu

ring

Hea

t exc

hang

er m

anuf

actu

ring

with

com

posi

tes

w

ith c

ompo

site

s

MFE

Eng

inee

ring

Uni

t

2222

Com

pact

Fla

sh E

vapo

rato

r S

yste

m

Obj

ectiv

e: P

rovi

de th

e m

axim

um h

eat f

lux

per m

ass

for

Obj

ectiv

e: P

rovi

de th

e m

axim

um h

eat f

lux

per m

ass

for

an e

vapo

rativ

e he

at s

ink

by s

pray

ing

evap

oran

t ont

o a

an e

vapo

rativ

e he

at s

ink

by s

pray

ing

evap

oran

t ont

o a

heat

ed s

urfa

ce.

heat

ed s

urfa

ce.

Tech

nolo

gy U

nder

Te

chno

logy

Und

er

Dev

elop

men

tD

evel

opm

ent

Com

pact

Fla

sh E

vapo

rato

r C

ompa

ct F

lash

Eva

pora

tor

Sys

tem

(CFE

S)

Sys

tem

(CFE

S)

Spr

ays

onto

a fl

at m

icro

S

pray

s on

to a

flat

mic

ro

chan

nel h

eat e

xcha

nger

chan

nel h

eat e

xcha

nger

Util

izes

bot

h si

des

Util

izes

bot

h si

des

Can

spr

ay m

ultip

le

Can

spr

ay m

ultip

le

evap

oran

tsev

apor

ants

for b

oth

in s

pace

fo

r bot

h in

spa

ce

and

post

land

ing

cool

ing

and

post

land

ing

cool

ing

PG

/wat

er

inle

t man

ifold

Sol

enoi

d va

lve

Mul

ti-no

zzle

spr

ay p

late

s

PG

Flow

PG

Flow

Par

alle

l min

i-cha

nnel

heat

exc

hang

er

Feed

wat

erIn

2323

Com

pact

Fla

sh E

vapo

rato

r S

yste

m

Rec

ent A

ctiv

ities

Rec

ent A

ctiv

ities

Sin

gle

nozz

le a

nd n

ozzl

e S

ingl

e no

zzle

and

noz

zle

arra

y sp

ray

test

s in

ar

ray

spra

y te

sts

in v

accu

mva

ccum

Sin

gle

nozz

le R

134

a sp

ray

Sin

gle

nozz

le R

134

a sp

ray

test

ste

sts

CFE

S d

esig

nC

FES

des

ign

Pot

entia

l Res

earc

h A

reas

Pot

entia

l Res

earc

h A

reas

Spr

ay o

ptim

izat

ion

over

a

Spr

ay o

ptim

izat

ion

over

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