adcancements in solid acid
TRANSCRIPT
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Correspondence to: Yogesh C. Sharma, Department of Applied Chemistry, Institute of Technology, Banaras Hindu University, Varanasi 221 005, India.
E-mail: [email protected]
© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd
Review
69
Advancements in solid acid
catalysts for ecofriendly andeconomically viable synthesis
of biodiesel
Yogesh C. Sharma and Bhaskar Singh, Banaras Hindu University, Varanasi, India, John Korstad, Oral Roberts
University, Tulsa, OK, USA
Received July 27, 2010; revised version received August 27, 2010; accepted September 9, 2010
View online at Wiley Online Library (wileyonlinelibrary.com); DOI: 10.1002/bbb.253;
Biofuels, Bioprod. Bioref. 5:69–92 (2011)
Abstract: Solid acid (heterogeneous) catalysts have a unique advantage in esterification and transesterification reac-
tions which enhances the use of high acid value oil to be used as feedstock for synthesis of biodiesel. Various solid
acid catalysts such as resins, tungstated and sulfated zirconia, polyaniline sulfate, heteropolyacid, metal complexes,
sulfated tin oxide, zeolite, acidic ionic liquid, and others have been explored as potential heterogeneous catalysts.
The activity of the catalyst differs slightly resulting in moderate to high conversion and yield. The reuse of the solidcatalyst is governed by their deactivation, poisoning, and the extent of leaching in the reaction medium. The applica-
bility of these catalysts for synthesis of biodiesel along with their reusability aspect is discussed in this review.
© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd
Keywords: solid acid catalysts; calcinations; activity; leaching; reuse; biofuels
Introduction
D
evelopment o heterogeneous catalysts has been a
relatively recent area o research in the synthesis o
biodiesel. Te need or development o heterogene-
ous catalysts has arisen rom the act that homogeneous cat-
alysts used or biodiesel development pose a ew drawbacks.
Tese drawbacks include washing o biodiesel with water
to remove the catalyst present which results in wastewater
generation and loss o biodiesel as a result o water washing.
Heterogeneous catalysts have the benet o easy separation
rom the product ormed without requirement o wash-
ing. Reusability o the catalyst is another advantage o the
heterogeneous catalyst.Heterogeneous catalysts are categorized as solid acid and
solid base. Solid base catalysts include a wide group o com-
pounds in the category o alkaline earth meta l hydroxides,
hydrotalcites/layered double hydroxides, alumina loaded
with various compounds, zeolites, and various other com-
pounds showing high basicity coupled with active basic
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YC Sharma, B Singh, J Korstad Review: Solid acid catalysts for biodiesel synthes
sites, pore size, and other parameters. Solid base catalysts
have been quite successul with high conversion and yield o
biodiesel obtained. However, they are sensitive to the pres-
ence o ree atty acids and thus solid acids have a preerence
over solid base catalysts. Excellent review papers on solid
catalysts are available.1–6 Tis review ocuses exclusively
on solid acid catalysts as potential heterogeneous catalysts
or biodiesel synthesis applied in recent publications. Solid
acid catalysts have been used in various industrial applica-
tions. Te solid acid catalysts differ in acidity, surace area,
mechanical resistance, thermal and hydrothermal stability,
and cost o production. Hence, a catalyst may be chosen
on the requirements needed or synthesis o a compound.
Nevertheless, they indeed are good alternates to the homo-
geneous catalysts such as H2SO4 and HF.5 Heterogeneous
solid acid catalysts can simultaneously catalyze esterica-
tion and transesterication reactions.6 Tus, the application
o such catalysts, which are effi cient in both o these reac-
tions, is preerable as most non-edible oil and waste cooking
oil possesses high acid value that cannot undergo alka line
transesterication without reduction in acid value. In such
eedstock with high acid value, biodiesel synthesis becomes a
two-step process with acid esterication reaction ollowed by
alkaline transesterication. In addition to their easy removal
and reusability, solid acid catalysts do not cause corrosionas ound with common acid homogeneous catalysts, such as
suluric acid. As the heterogeneous catalysts are insoluble
in the oil and methanol phase, they require high tempera-
ture or an optimum yield o biodiesel. Te application o
heterogeneous catalysts or production o biodiesel in the
industrial perspective warrants or minimal energy require-
ment. Tis can be achieved i the heterogeneous catalysts are
prepared easily and need moderate reaction conditions. Te
leaching aspect is another important criterion that governs
the suitability o a particular catalyst. Hence, there is a needor development o heterogeneous catalysts that can produce
biodiesel at conditions (e.g. temperature and pressure) com-
parable to that used in homogeneous catalysis.7 Tis review
deals with the recent publications dealing with catalyst
preparation, operating reaction conditions, reusability, and
easibility o the catalyst.
Solid base catalysts have higher catalytic perormance or
transesterication than solid acid. However, the latter is
preerred over the ormer because o simultaneous esterica-
tion and transesterication or eedstock possessing high
acid value.8
Solid acid catalyst
In general, a catalyst that is to be used or synthesis o
biodiesel should be selective, specic, and result in esteri-
cation/transesterication with high conversion and yield o
biodiesel. A solid acid catalyst should posses high stability,
numerous strong acid sites, large pores, a hydrophobic sur-
ace providing a avorable condition or reaction, and should
also be economically viable.
Resins and membranes
Ion-exchange resins are composed o copolymers o divinyl-
benzene, styrene, and sulonic acid groups grafed on ben-
zene. Teir catalytic activity depends strongly on swelling
properties as swelling capacity controls the reactant’s acces-
sibility to the acid sites and hence their overall reactivity.
Ion-exchange resins have ofen been used or esterication
as well as t ransesterication reactions. Tese ion-exchange
resins have a cross-linked polymeric matrix on which the
active sites or the esterication reaction are due to protons
bonded to sulonic groups.9 Te surace area and pore size
distribution o the resin is characterized by the content othe cross-linking component. Lower cross-linking is known
to cause higher swelling o ion-exchange resins. Swelling
capacity, in turn, controls the reactant’s accessibility to the
acid sites and thereby their total reactivity. Even with a low
swelling capacity, the ion-exchange resin has higher pore
diameter which can let the entrance o ree atty acids (FFAs)
to the inner surace o the catalyst leading to a better esteri-
cation reaction.
Cation exchange resins (NKC-9, 001 × 7 and D61) were
tried by Feng et al.10
and ound to be effective in esterica-tion o high acid value (13.7 mg KOH/g) eedstock o waste
cooking oil (WCO) origin. NKC-9 had high water-adsorbing
capacity avoring its role in effective esterication. A high
average pore diameter o NKC-9 was helpul or reactants to
access the active sites o the resin resulting in greater than
90% conversion. Te reaction conditions were 6:1 (alcohol
to oil) molar ratio, 24 wt% o the catalyst at 64oC or 4 h
o reaction time. Te catalyst NKC-9 urther reused up to
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© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb 71
Review: Solid acid catalysts for biodiesel synthesis YC Sharma, B Singh, J Korsta
10 runs. Te activity o the catalyst in subsequent reuse
did not deteriorate, but rather it was enhanced. Tis has
been attributed to the breakdown o the resin particles by
mechanical agitation, which increased the surace area o
the resin. Afer 10 runs, there was loss o the catalyst dur-
ing separation which ultimately decreased the ree atty acid
(FFA) conversion, so new resin was added. Kitakawa et al .11
tried anion-exchange and cat ion-exchange resins as hetero-
geneous catalysts or batch and continuous transesterica-
tion reaction o triolein in an expanded bed reactor and
ound anion-exchange resin to perorm better than the cat-
ion-exchange resin. Te reason attributed to better perorm-
ance o anion-exchange resin was the higher adsorption
affi nity o alcohol on resin rather than tr iolein. Te lower
cross-linking density and smal ler particle size played more
signicant roles in enhancing the react ion rate than porosity
and caused high reaction and high conversion rates. A high
conversion o 98.8% was achieved with t he optimized reac-
tion conditions. Te catalytic activ ity decreased in the sub-
sequent run due to leaking o hydroxyl ions rom the resin.
A three-step regeneration method was adopted or the reuse
o the catalyst, and or our runs similar activity o the cata-
lyst was achieved. Ozbay et al .12 observed high average pore
diameter with high BE (Brunauer, Emmett, and eller)
surace area to be more effective than high swelling (lowcross-linking level) o ion-exchange resin (Amberlyst-15) in
esterication reaction with waste cooking oil as eedstock.
High pore diameter enabled the ree atty acid molecules
to enter the inner surace o the catalyst and enhance the
esterication rate. Although moderate conditions (60oC and
2% catalyst) were suffi cient or the reaction, the conversion
o FFA to biodiesel was low (45.7%). Tis low conversion is a
limitation o the study and urther enhancement o the reac-
tion conditions is warranted or the easibility o the catalyst
or esterication reaction.Gelular and microporous type ion-exchange resins (EBD
100, EBD 200, EBD 300) were studied by Russbueldt and
Hoelderich13 and ound to be successul or conversion o
high FFA oil to biodiesel. Te catalysts used were EBD-
100 (with gelular polymer matrix), EBD-200 and EBD-300
(microporous resins), and Amberlyst-15. Te low cross-
linking in EBD-100 caused high methanol uptake which
increased the catalyst volume 4.8 times by swelling in
methanol. Te other resins (EBD-200 and EBD-300) had
lower methanol uptake than EBD-100. 100% conversion
was obtained by EBD-100 and EBD-200 catalysts. With
EBD-300, 81% conversion was obtained. Te act ivity o the
catalysts decreased in subsequent runs and to almost negli-
gible in the ourth run. Te possible reason or deactivation
was attributed to the presence o salt contaminants in the
sunower oil which blocked the acid sites. Tus, desalting
the eedstock has been suggested as precursor or the
transesterication o the eedstock with ion-exchange resin
catalysts. Addition o small amounts o water was ound
to have only little inuence on the completion o the reac-
tion as water was trapped in the methanol phase, and not
on the methyl ester in the oil phase, which maintained high
conversion o eedstock to biodiesel.13 A cation-exchange
resin (D002) has been shown to effectively catalyze rapeseed
oil deodorizer distillate o high FFA value o 48.80 ± 1.46
wt% corresponding to acid value o 97.61 ± 1.87 mg KOH/g.
A high yield o 96% was obtained by 18 wt% catalyst at 9:1
alcohol to oil (A:O) molar ratio at 60oC or 4 h in a column
reactor. Te catalyst was reused effectively or 10 cycles with
a yield greater than 88%.14
A solid acid catalyst, poly vinyl alcohol (PVA) cross-linked
with sulosuccinic acid possessing sulonic acid groups or
transesterication o soybean oil, was ound to be effi cientand superior to commercial resins such as Naon membr-
anes and Dowex resins. Higher content o sulonic groups led
to better perormance by the PVA polymer cross-linked with
sulosuccinic acid. Better catalytic activity o PVA has also
been attributed to high swelling capability o PVA in oil and
less in methanol. Due to this, oil concentration was ound to
be more with PVA than with Naon, resulting in higher cata-
lytic activity with PVA as catalyst. Te reverse happened with
Naon membrane as catalyst, where swelling was observed
in methanol but not in soybean oil. Swelling o Naon mem-brane in methanol made the catalyst lipophobic, resulting
in a low reaction rate.15 Dowex monosphere 550 resin has
been effective or esterication and transesterication o oils
with higher FFA content. A conversion o 80% was obtained
at approximately 6:1 A:O molar ratio, 2 wt% catalyst, 45oC,
and 200 rpm stirring. Regeneration o the catalysts afer each
experiment was desired because the conversion was reduced
to 25% afer the rst run. However, a leaching study o the
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YC Sharma, B Singh, J Korstad Review: Solid acid catalysts for biodiesel synthes
catalyst wasn’t conducted, which could have provided an
insight into the heterogeneity o the catalyst.16
Te effect o water on the esterication o FFA by solid acid
catalyst has been studied by Park et al .17 Amberlyst-15 was
ound to be poisoned by the presence o water in the reaction
medium and its activity was substantially reduced in com-
parison to the homogeneous suluric acid catalyst. Te pres-
ence o water resulted in poor accessibility o reactants to
the acid sites. Tis was overcome by a two-step esterication
process (addition o resh methanol and cata lyst to the reac-
tants in the second step), which increased the react ion rate
and reduced the reaction time. In the case o H2SO4, pres-
ence o water up to 5 wt% was ound to be tolerable when the
methanol to oil ratio was 6:1.
Te synthesis o biodiesel rom silica unctionalized with
4-ethyl-benzene sulonic acid catalyst was carried out by
Aiba-Rubio et al.18 Leaching was ound to be predominant
in the rst run and slowed down in subsequent runs. A high
temperature o 150oC deterred regeneration o the catalyst
or reuse as the organosulonic acid sites were ound to be
combusted. A signicant difference in the activity o the
catalyst was observed between the rst and second runs,
whereas the reaction rate was ound to be similar or the
second, third, and ourth runs, which suggested that deac-
tivation o the catalyst occurred in the rst run. All o theproducts and reactants in general, and glycerol in particular,
were responsible or leaching o the catalyst. Tis leaching
was dominant in the rst run which has been attributed
either to the loss o active acid sites or activity o acid sites
in ormation o deactivating organic species. Tus, regen-
eration o the catalyst isn’t possible because the organosul-
onic group will be combusted. Ion-exchange resins have
also ound their applicability in purication o biodiesel
when a homogeneous catalyst, sodium methoxide, was
used. Although the ion-exchange resin wasn’t so effi cient inremoval o methanol, it brought the glycerol level to the EN
14214 specication.19 able 1 depicts the reaction conditions
o resins and membranes used as heterogeneous catalysts.
Superacid catalysts (Tungstated and sulfated
zirconia)
Acids that are stronger than Ho = –12 corresponding to
the acid strength o 100% H2SO4 are called ‘super acids’.
Common super acids include HF (a Brønsted acid) and BF3
(a Lewis acid).20 Zirconia has shown catalytic activity, and
also a good support or catalysts, owing to its high thermal
stability, stability under oxidizing and reducing conditions,
and the amphoteric character o its surace hydroxyl groups.
Sulated zirconia and tungstated zirconia are examples o
solid super acids and exhibited high catalytic activities
because o active acid sites.21 ungstated zirconia–alumina
(WZA), sulated tin oxide (SO4/SnO2; SO), and sulated
zirconia–alumina (SZA) were tried as solid super acid cata-
lysts or transesterication o soybean oil and esterication
o n-octanoic acid. More than 90% conversion during trans-
esterication was obtained at a temperature o 250oC with
WZA, with soybean oil as eedstock. During esterication o
n-octanoic acid, the catalysts WZA, SZA and SO showed
94, 99, and 100% conversion at 175oC. Conversion o WZA
and SZA catalyst urther increased to 100% at 200oC.22
Various solid acid catalysts such as Amberlyst-15, Naon-50,
supported phosphoric acid, sulated zirconia (SZ), tungstated
zirconia (WZ), zeolite Hβ, and ES-10 H, along with solid
base catalysts, were compared with that o conventional
homogeneous acid and base catalysts or transesterica-
tion o triacetin by Lopez et al .23 o obtain 50% conversion
with the solid acid catalysts, a large variance in time was
recorded. While only 10 min was needed or 50% conversiono triacetin, the times needed by the solid acid catalysts were
150, 330, 538, and 2047 min or Amberlyst-15, SZ, Naon-50,
and WZ, respectively. Te catalysts showed decrease in
triacetin conversion (40–67%) afer ve reaction cycles o 2 h
each. Te concentration o the species related to active sites
showed 80–95% o the original values and hence the cause
o deactivation was attributed to site blockage by adsorption
o intermediates and/or products ormed that are more polar
than the original reactants.
Esterication o acetic acid and transesterication otriacetin by tungstated zirconia (WZ) were perormed by
Lopez et al .24 Te effect o calcination temperature on the
experiments and the nature o active sites or esterication
and transesterication reaction were observed. When cal-
cined at 400oC, the X-ray diffractogram showed the catalyst
to possess amorphous structure and small crystallites o
tetragonal zirconia. At high ca lcination temperature (500–
800oC), the catalyst was comprised primari ly o tetragonal
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© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb 73
Review: Solid acid catalysts for biodiesel synthesis YC Sharma, B Singh, J Korsta
phase o zirconia. At ≥800oC calcination temperature, crys-
talline WO3 particles were ormed. Increase in calcination
temperature resulted in loss o total surace area o the cata-
lyst which was due to loss o surace area o ZrO2 structure.
Tis resulted in transormation o tungsten oxide rom mon-
omeric to polymeric species. Calcination temperature was
ound to strongly inuence activity o the catalyst or both
the esterication and transesterication reactions, with the
optimum at 800oC. Loss o catalytic activity occurred due to
disappearance o heteropolyoxotungstate clusters, suggest-
ing it to be the catalyst active site.
Calcination temperature plays an important role in the
activation o the solid acid catalyst. A pioneering work on
this aspect has been done by Kiss et al .25 where calcination
temperature o 600–700oC has been ound to be optimum
or sulated zirconia catalyst or esterication o atty acids.
Modied zirconias, namely titania zirconia (iZ), SZ, and
WZ, have been used as heterogeneous catalysts or simul-
taneous esterication and transesterication by López
et al .26 Te optimum calcination temperature was ound to
be different or the three modied zirconias. Te optimum
calcination temperature was ound to be 500oC or SZ and
400–500oC or iZ. emperature higher than this results in
sulur loss, which decreases the catalyst’s surace area and
ultimately loss o its activity. Presence o sulate ions stabi-lizes the zirconia structure and increases the surace area.
O the three catalysts, WZ showed better activity over SZ
because o the easy generation o the ormer in the xed bed
reactor. Also, SZ will have to be re-impregnated with H2SO4
or its regeneration which could lead to leaching o sulur
and may be a hindrance in the production o biodiesel. iZ,
although suitable or transesterication, was not ound to be
suitable or esterication because o poisoning o its active
basic sites by carboxylic acids and hence has been reported
to be unsuitable or higher acid value eedstocks.Zirconia-supported isopoly tungstate (WO3/ZrO2) was
prepared by impregnation o ammonium metatungstate, and
was used or transesterication o sunower oil. Another
catalyst, zirconia-supported heteropoly tungstate was pre-
pared by the impregnation o silicotungstic acid and phos-
photungstic acid on zirconium oxyhydroxide. Te activity
o zirconia-supported isopoly tungstate was better than
zirconia-supported heteropoly tungstate. WO3/ZrO2 catalyst
calcined at 750oC gave 97% conversion o the eedstock to
biodiesel at 200oC with 15:1 methanol to oil molar ratio.
Te catalyst was reused successully afer separating and
calcined at 500oC or 3 h in air. Te catalyst was also used
to convert sesame and mustard oil to biodiesel, where con-
version o 93% and 95%, respectively, were obtained. Afer
removal rom the solution o methanol, the catalyst showed
minor conversion o 7% and displayed potential prospect as
a heterogeneous catalyst.27
WO3/ZrO2 was pelletized and used in packed-bed continu-
ous reactor by Park et al.28 or conversion o high FFA eed-
stock. Hexane and biodiesel were ound to be good solvents
to enhance the miscibility o the oil and methanol, resulting
in yield o 65% in 1 h but took substantial time (20 h) to rise
to 85%. However, the conversion decreased thereafer to 65%
when the reaction time was increased to 140 h. Te reason
attributed to this decreased yield with reaction time is the
deposition o soybean oil on the particles o the catalyst and
reduction o WO3 by the eedstock oleic acid. Te catalytic
activity was restored by calcination in air. Pelletized catalyst
resulted in less FFA conversion compared to that rom the
powdered catalyst due to reduced BE surace area and pore
size distribution. Te conversion o 65% was maintained or
140 h. Although Park et al.28 advocate packed-bed reactor or
large scale production o biodiesel using pelletized catalyst,a low yield in comparison to powdered orm deems urther
justication. Leaching o SZ and impact o alcohol on its
deactivation at higher temperature was carr ied out to see its
potential as a heterogeneous catalyst by Suwannakarn et al.29
It was ound that at 100oC almost 70% o the sulate ion
in the orm o sul uric acid was leached rom the solution,
exhibiting homogeneous nature o the catalyst. Te ability
o the sulate to leach rom sulated zirconia was attributed
to the presence o –OH groups in the alcohol. Suluric acid
reacted with alcohol to orm monoalkyl hydrogen sulateand dialkyl sulate.
Sulated zirconia catalysts were prepared using different
methods (such as solvent-ree precipitation) by Garcia et al .30
to examine their act ivity as heterogeneous catalysts. Only SZ
prepared by solvent-ree method gave an effi cient conversion
(98.6% in methanol and 92% in ethanol) o soybean oil to
biodiesel in 1 h reaction time at 120oC. Tis has been attrib-
uted to the high quantity o acid sites. Low conversion with
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6/2474 © 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb
YC Sharma, B Singh, J Korstad Review: Solid acid catalysts for biodiesel synthes
T a b l e 1 . R e s i n s a n d m e m b r a n e s a s h e t e r o g e n e o u s c a t a l y s t s
.
C a t a l y s t
F e e d s t o c k ,
A c i d v a l u e
M e t h o d o f
p r e p a r a t i o n
C h a r a c t e r i z a
t i o n
C a l c i n a t i o n
R e a c t i o n c o n d i t i o n s
C o n v e r s i o n
( C ) / Y i e l d
( Y ) ( % )
R e f e r e n c e s
T e m p e r a t u r e
( o C ) , t i m e ( h )
M o l a r r a t i o
( a l c o h o l
t o o i l )
R
e a c t i o n
t i m e ( h ) ;
t e m p e r a t u r e
( o C )
C a t a l y s t
a m o u n t
( w t % )
Z e o l i t e , I o n -
e x c h a n g e r e s i n ,
M e t a l o x i d e s
( s u l f a t e d
z i r c o n i a )
D o d e c a n o i c a c i d
S u l f a t e d z i r c o n i a c a t a -
l y s t : 5 0 g Z r O C l 2 . 8 H 2 O
w a s d i s s o l v e d i n
5 0 0 m l w a t e r f o l l o w e d
b y p r e c i p i t a t i o n o f z i r -
c o n i u m h y d r o x i d e a t
p H = 9 u s i n g a m m o n i a
s o l u t i o n . Z r ( O H ) 4 w a s
w a s h e d w i t h w a t e r
t o r e m o v e C l – i o n s .
Z r ( O H ) 4 w a s d r i e d 1 6 h
a t 1 2 0 o C a n d i m p r e g -
n a t e d w i t h 1 N H 2 S O 4
a n d c a l c i n e d i n a i r
S u l f a t e d z i r c o n i a
c a t a l y s t : S u r f a c
e
a r e a = 1 1 8 m
2 g
– 1
S p e c i fi c p o r e v o l u m e
= 0 . 0 9 9 c m
3 g –
1
A v e r a g e p o r e s i z e =
3 . 0 n m
6 5 0 , 3
3 : 1
1 , 1 4 0 – 1 8 0
3 . 0
C = 9 6
4
A m b e r l y s t 1 5 ,
1 6 ; R e l i t e C F S
S o y b e a n
R e s i n s w e r e d r i e d i n a
v e n t i l a t e d o v e n f o r 2 4 h
a t 1 0 0 o C
N o t d o n e
N o t d o n e
8 : 1
3 0 m i n , 1 2 0
5 g
C = 9 5
9
W a s t e f a t t y a c i d s
( O l e i n s ) , 5 0 %
A c i d i t y
C a t i o n -
e x c h a n g e r e s i n
( N K C - 9 , 0 0 1
× 7 , a n d D 6 1 )
W a s t e f r i e d o i l ,
1 3 . 7 m g K O H / g
N K C - 9 w a s w a s h e d
w i t h d e i o n i z e d w a t e r
a n d t r a n s f o r m e d w i t h 1
M H C l .
S u r f a c e a r e a =
7 7
m 2 / g A v e r a g e p
o r e
d i a m e t e r =
5 6 n m
N o t d o n e
6 : 1
4 , 6 4
2 0
C = 9 0
1 0
A n i o n / c a t i o n -
e x c h a n g e r e s i n
T r i o l e i n ( 6 3 %
p u r i t y ) ; R e s t p a r t
( 3 7 % w a s i m p u -
r i t y & u n r e a c t i v e )
A n i o n i c e x c h a n g e r e s i n
i n c h l o r i d e f o r m w a s
m i x e d w i t h 1 M N a O H
t o d i s p l a c e c h l o r i d e
i o n s w i t h h y d r o x y l i o n s .
N o t r e p o r t e d
N o t d o n e
1 0 : 1
4 , 5 0
4 0 ( i . e .
4 g )
C = 9 8 . 8
1 1
A c i d i c i o n -
e x c h a n g e r e s i n
( A m b e r l y s t &
D o w e x )
W a s t e c o o k i n g o i l
A c i d i t y = 0 . 4 1 –
0 . 4 7 w t % )
A m b e r l y s t & D o w e x
r e s i n s w e r e d r i e d i n
a n o v e n f o r 1 2 h a f t e r
m e t h a n o l w a s h i n g .
A m b e r l y s t ( A - 1 5 )
S u r f a c e a r e a = 5 3 m
2 / g
A v e r a g e p o r e d
i a m -
e t e r = 3 0 n m
P o r o s i t y = 3 3 %
N o t d o n e
2 0
v o l %
1 0 0 m i n , 6 0
2 . 0
C = 4 5 . 7
1 2
R e s i n i ) G e l u l a r
E B D 1 0 0 i i )
M a c r o p o r o u s
( E B D 2 0 0
E B D 3 0 0 ) i i i )
A m b e r l y s t - 1 5
S u n fl o w e r 0 . 6 %
F F A
R e s i n w a s d r i e d b y
w a s h i n g t h r i c e w i t h
w i t h 1 0 0 m l m e t h a n o l
f o r 1 h b e f o r e u s e .
M i c r o p o r e s i z e
=
1 n m M a c r o p o r e s i z e
= 1 0 0 n m I n n e r
s u r -
f a c e a r e a = 4 0 m
2 / g
S p h e r i c a l p a r t i c
l e o f
s i z e 0 . 5 m m d i a
m e t e r
N o t d o n e
N o t
m e n t i o n e d
2 4 , 1 2 0
1 . 0
C = 1 0 0
1 3
R a p e s e e d 0 . 6 %
F F A
U s e d f r y i n g o i l s
1 5 . 7 % F
F A
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© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb 75
Review: Solid acid catalysts for biodiesel synthesis YC Sharma, B Singh, J Korsta
C a t i o n -
e x c h a n g e r e s i n
( D 0 0 2 , 0 0 2 C R ,
7 3 2 )
R a p e s e e d o i l d e o -
d o r i z e r d i s t i l l a t e ,
4 8 . 8 0 ± 1 . 4 6 w t %
F F A
T h e e x p e r i m e n t a l r e s i n
w a s i m m e r s e d i n 5 %
H C l - e t h a n o l m i x t u r e
s o l v e n t f o r 3 0 m i n . a n d
e l u t e d w i t h e t h a n o l
u n t i l n e u t r a l p H a n d
d r i e d i n a n o v e n a t
7 0 o C f o r 2 h
D 0 0 2 P a r t i c l e s
i z e =
0 . 0 5 m m , C r o s s l i n k -
i n g d e n s i t y = 3 2 %
N o t d o n e
9 : 1
4 , 6 0
1 8 . 0
Y = 9 6
1 4
0 0 2 C R P a r t i c l e
s i z e
= 1 . 2 5 m m , C r o
s s
l i n k i n g d e n s i t y =
3 8 %
7 3 2 P a r t i c l e s i z
e
= 1 . 0 2 m m , C r o
s s
l i n k i n g d e n s i t y = 3 5
± 1 %
P V A 5 , P V A 2 0 ,
P V A S S 2 0 :
c r o s s l i n k e d
w i t h s u l f o s u c -
c i n i c a c i d
S o y b e a n o i l
P V A S S 2 0 m e m b r a n e
w a s p r e p a r e d b y
e s t e r i fi c a t i o n o f 5 - s u l -
f o s a l i c i l i c a c i d o n t h e
r e m a i n i n g h y d r o x y l
g r o u p o f a c r o s s - l i n k e d
P V A m a t r i x
P V A S S 2 0 T h i c
k n e s s
= 0 . 1 4 m m
S w e l l i n g ( % ) i n
m e t h a n o l = 1 8 .
9
N o t d o n e
N o t
m e n t i o n e d
– , 6 0
N o t
m e n t i o n e d
N o t
m e n t i o n e d
1 5
D o w e x m o n o -
s p h e r e 5 5 0 A
I d e a l f r y i n g o i l
( 1 0 % O
l e i c a c i d )
F F A = 1 0 . 6 8 4 %
N o t d o n e
N o t d o n e
N o t d o n e
6 . 1 2 8 : 1
2 , 4 5
2 . 2 6 7
w t %
C = 8 0
1 6
S o y b e a n o i l
S i l i c a f u n c -
t i o n a l i z e d w i t h
4 - e t h y l - b e n -
z e n e s u l f o n i c
g r o u p s
S u n fl o w e r
C o m m e r c i a l g r a d e
P a r t i c l e s i z e = 4 0 – 6 3
µ m
N o t d o n e
6 : 1
5 , 1 5 0
1 . 5 w t %
Y = 6 0
1 8
T a b l e 1 . C o n t i n u e d
C a t a l y s t
F e e d s t o c k ,
A c i d v a l u e
M e t h o d o f
p r e p a r a t i o n
C h a r a c t e r i z a
t i o n
C a l c i n a t i o n
R e a c t i o n c o n d i t i o n s
C o n v e r s i o n
( C ) / Y i e l d
( Y ) ( % )
R e f e r e n c e s
T e m p e r a t u r e
( o C ) , t i m e ( h )
M o l a r r a t i o
( a l c o h o l
t o o i l )
R
e a c t i o n
t i m e ( h ) ;
t e m p e r a t u r e
( o C )
C a t a l y s t
a m o u n t
( w t % )
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8/2476 © 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb
YC Sharma, B Singh, J Korstad Review: Solid acid catalysts for biodiesel synthes
ethanol has been attributed to the presence o 0.44% water
in ethanol compared to 0.08% in methanol. Conversion
with ethanol urther increased to 96% when reaction was
carried out or 6.5 h. However, the limitation observed with
SZ was leaching o sulate ions which resulted in signicant
deactivation o the catalyst when reused. No conversion was
obtained with conventional zirconia, whereas standard sul-
ated zirconia prepared by precipitation and impregnation
method gave a poor conversion o only 8.5 ± 3.8% under the
same conditions.
Lou et al.31 reported on sulated zirconia and niobic acid
(Nb2O5.nH2O) used as catalysts or esterication and trans-
esterication o waste cooking oils with high (27.8 wt%) FFA
content to give a low yield o 44 and 16%, respectively, in
14 h reaction time. WO3/ZrO2, SO42–/ZrO2, and Amberlyst
15 were used as heterogeneous catalysts by Park et al.,32 with
all catalysts giving 93% conversion o FFA-bearing used
cooking oil. However, SO42– was leached in the reaction
medium using SO42–/ZrO2 as catalyst, lessening its applica-
tion as a catalyst. Among the three catalysts, 20 wt% WO3/
ZrO2 showed high catalytic activity and structura l stability.
WOx/ZrO2 in nanoparticle size supported on MCM-41 silica
exhibited acidic properties and was ound to be suitable or
esterication o oleic acid. 100% conversion was obtained
with WO3 loading o 15–20 wt% afer activation at 700oC.Te catalyst was ound to be stable even afer being operated
at 200oC and was reusable or our cycles without leaching o
tungsten. However, the reaction conditions were a problem.
A high molar ratio o 67:1 A:O or 24 h reaction time and
18.7 wt% o catalyst at 65oC was needed or completion o
the reaction. High amount o methanol and high reaction
time increases the overall production cost o biodiesel.33 A
similar loading o WO3 on ZrO2 (i.e. 20 wt%) was observed
to be optimum or 96% FFA conversion rom waste acid oil
by Park et al .34
under optimized reaction conditions, whichincluded 9:1 A:O molar ratio, 0.4 g o catalyst/ml o oil, at
150oC or 2 h. Although tungsten leached in the reaction, the
catalytic activity was unaffected.
Te catalytic activity and stability o sulated zirconia and
sulated titanium oxide were improved by addition o lanth-
anum.35 SO42–/ZrO2–iO2/La
3+ prepared by precipitation
and impregnation method or synthesis o biodiesel showed
95% conversion effi ciency and decreased to only 5% even
afer ve runs. Loading lanthanum on the surace o ZrO2–
iO2 changed the chemical state o exterior atom and also
strengthened the interaction o SO42– with ZrO2–iO2. Te
catalyst was observed to be stable or the purpose o its reuse
and its activity was ound to be better than SO42–/ZrO2–iO2
catalyst. Li et al.36–37 observed the same SO42–/ZrO2–iO2/
La3+ to work effectively or soapstock as eedstock. Te con-
version effi ciency o esterication and transesterication was
ound to be 98.02 and 97.25% respectively, under moderate
reaction conditions. Te catalyst SO42–/ZrO2–iO2/La
3+
was also observed to be effective or simultaneous esterica-
tion and transesterication o oil containing 60 wt% FFAs.
Te catalyst developed was reused or ve times without
any treatment and the yield observed afer ve cycles was
90.20 wt%, which is near the 92.8% yield obtained afer the
rst cycle. Kansedo et al .38 prepared biodiesel rom Cerbera
odollam using sulated zirconia catalyst. Although optimi-
zation o variables affecting the reaction was not taken in
account, a high yield o 83.8% was obtained.
A carbon-based solid acid catalyst was prepared by Shu
et al .39 by carbonizing vegetable oil asphalt and petroleum
asphalt. Te high catalytic activity observed owing to its
high density and stabil ity o acid sites, loose irregular net-
work, and the hydrophobic property o its carbon sheets
that prevented the hydration o –OH groups in the pres-ence o water. Te low surace area o 7.48 m2 g–1 was an
indication that –SO3H groups were in the interior o the
catalyst. Te large pores size o 43.90 nm was helpul or
the reactants to diffuse into the interior o the catalyst.
Increased catalytic activity was observed or the second
run and decreased subsequently in the third run. Increase
in catalytic activity has been attributed to swelling o the
catalyst in the presence o swelling agent. Te leaching o
–SO3H groups was the cause o decreased catalytic activity
in the third run. Leaching o sulate has also been reportedby Petchmala et al.,40 where conversion o eedstock to
methyl esters decreased rom 90.1% to 35.0% in the next
run. Although the catalytic activity o the catalyst can be
restored by re-impregnation with suluric acid and re-
calcination, the leached sul ate in the product may cause
biodiesel to get off-specication. able 2 depicts the reaction
conditions o tungstated and sulated zirconia used as het-
erogeneous catalyst.
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10/2478 © 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb
YC Sharma, B Singh, J Korstad Review: Solid acid catalysts for biodiesel synthes
T a b l e 2 . T u n g s t a t e d a n d s u l f a t e d z i r c o n i a a s h e t e r o g e n e o u s
c a t a l y s t s
C a t a l y s t
F e e d s t o c k ,
A c i d v a l u e
M e t h o d o f
p r e p a r a t i o n
C h a r a c t e r i z a t i o n
C a l c i n a t i o n
R e a c t i o n c o n d i t i o n s
C o n v e r s i o n
( C ) / Y i e l d
( Y ) ( % )
R e f e r e n c e s
T e m p e r a t u r e
( o C ) , t i m e ( h )
M o l a r r a t i o
( m e t h a n o l
t o o i l )
R e a c
t i o n t i m e
( h ) ; t e m p e r a t u r e
( o C )
C a t a l y s t
a m o u n t
( w t % )
T u n g s t a t e d
z i r c o n i a -
a l u m i n a
( W O 3 / Z r O 2 )
S o y b e a n o i l
n - o c t a n o i c a c i d
M i x t u r e o f h y d r a t e d
z i r c o n i a p o w d e r ,
h y d r a t e d a l u m i n a ,
a q u e o u s a m m o n i u m
m e t a t u n g s t a t e s o l u -
t i o n a n d d e i o n i z e d
w a t e r w a s p r e p a r e d
a n d t h e n k n e a d e d f o r
2 5 m i n . t o s h a p e i n t o
p e l l e t s a n d d r i e d a t
1 3 0 o C a n d c a l c i n e d
N o t d o n e
8 0 0 , 1
4 0 : 1
2 0 , 3 0 0
4 g
C > 9 0
2 2
4 . 5 : 1
2 0 , 2 0 0
4 g
C = 1 0 0
S u l f a t e d
z i r c o n i a a n d
o t h e r M i x e d
m e t a l o x i d e s
D o d e c a n o i c a c i d
F i r s t s t e p :
H y d r o x y l a t i o n o f
z i r c o n i u m , t i t a n i u m ,
a n d t i n c o m p l e x e s
S e c o n d s t e p :
S u l f o n a t i o n w i t h
H 2 S O 4 f o l l o w e d b y
c a l c i n a t i o n i n a i r
Z r O 2 / S O 4 2 – S u r f a c e
a r e a : 1 1 8 m 2 / g ,
p o r e v o l u m e : 0 . 0 9
8
c m 3 / g ; S u l f u r c o n -
t e n t : 2 . 3 %
6 5 0 , 4
3 : 1
1 , 1 3 0 – 1 5 0
3 . 0
C = 9 0 %
2 5
Z i r c o n i a
s u p p o r t e d
i s o p o l y a n d
h e t e r o p o l y
t u n g s t a t e s
( H P A )
S u n fl o w e r ,
S e s a m e , M u s t a r d
Z i r c o n i u m o x y h y d r o x -
i d e w a s p r e p a r e d b y
h y d r o l y s i s o f z i r c o n y l
c h l o r i d e s o l u t i o n a n d
d r i e d a t 1 2 0 o C f o r
1 2 h , p o w e r e d , a n d
a g a i n d r i e d f o r 1 2 h
S u r f a c e a r e a = 7 0
m 2 / g , S u r f a c e d e n
-
s i t y = 6 . 4 W n m 2 ,
A c i d i t y = 2 . 6 0 N H 3
n m 2
7 5 0 , 4
2 0 : 1
5 , 2 0 0
3
C = 9 7
2 7
W O 3 / Z r O 2
( p e l l e t t y p e )
U s e d V e g e t a b l e o i l
Z r O 2 p e l l e t s w e r e
s t e a m e d a t 1 9 0 o C
w i t h a m m o n i u m
m e t a t u n g s t a t e ( a q ) .
T h e m i x t u r e w a s s t i r -
r e r f o r 2 h a n d a f t e r
r e m o v i n g . e x c e s s
w a t e r , i t w a s c a l c i n e d
B E T S u r f a c e a r e a
= 4 0 m 2 / g , A v e r a g
e
p o r e s i z e = 1 1 0 Å
8 0 0 , 5
N o t g i v e n
N o t g
i v e n
N o t g i v e n
C = 7 0
2 8
S - Z r O 2
S o y b e a n o i l
Z r O 2 C l 2 . 8 H 2 O w a s
m i x e d w i t h ( N H 4 ) S O 4
f o r 2 0 m i n . a t 1 : 6
m o l a r r a t i o i n a g a t e
m o r t a r
S - Z r O 2 w a s f o u n d
t o b e a m o r p h o u s ;
B E T s u r f a c e a r e a
=
1 2 6 m 2 / g
6 0 0 , 5
2 0 : 1
1 , 1 2 0
5
9 8 . 6 ( M )
3 0
9 2 . 0 ( E )
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© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb 79
Review: Solid acid catalysts for biodiesel synthesis YC Sharma, B Singh, J Korsta
W O 3 / Z r O 2
S o y b e a n o i l ( 4 w t %
o l e i c a c i d )
W O 3 / Z r O 2 w a s p r e -
p a r e d b y i m p r e g -
n a t i n g Z r ( O H ) 4 w i t h
a m m o n i u m m e t a t u n g -
s t a t e s o l u t i o n
W O 3 a n d Z r O 2 w e
r e
c r y s t a l l i n e i n n a t u r e .
S u r f a c e a r e a = 5 5
. 1
m 2 / g a t 3 0 w t %
W O 3 l o a d i n g .
8 0 0 , N o t g i v e n
9 : 1
2 , 7 5
0 . 2 9 g / m l
o f o i l
C = 9 3
3 2
S O 4
2 – / Z r O 2
S O 4
2 – / Z r O 2 p r e p a r e d
b y d e h y d r a t i o n o f
H 2 S O 4 a n d Z r ( O H ) 4
A m b e r l y s t 1 5
A m b e r l y s t 1 5 w a s o f
c o m m e r c i a l g r a d e
M C M - 4 1
S i l i c a
s u p p o r t e d
W O 3
O l e i c a c i d
S i / Z r m o l a r r a t i o =
5 : 1 , Z r - M C M - 4 1 w a s
s t e a m e d a t 1 9 0 o C
f o r 4 h t o g e n e r a t e
s u r f a c e O H g r o u p s .
T u n g s t e n w a s i n c o r -
p o r a t e d b y i m p r e g n a -
t i o n t e c h n i q u e u s i n g
a m m o n i u m m e t a t u n g -
s t a t e a q . s o l u t i o n a n d
t h e n d r i e d a t 6 0 o C
M e s o p o r o u s
s t r u c t u r e
7 0 0 , 2
6 7 : 1
2 4 , 6 5
1 8 . 7 w t %
C = 1 0 0
3 3
W O 3 / Z r O 2
W a s t e a c i d o i l
( D a r k o i l ) F F A =
5 4 . 9 %
W O 3 / Z r O 2 w a s p r e -
p a r e d b y i m p r e g -
n a t i n g Z r ( O H ) 4 w i t h
a m m o n i u m m e t a t u n g -
s t a t e s o l u t i o n
S u r f a c e a r e a = 5 6
. 7
m 2 / g P o r e s i z e =
1 3 0 . 1
Å
8 0 0 , 5
9 : 1
2 , 1 5 0
0 . 4 0 g / m l
o f o i l ( 2 0
w t % )
C = 9 6
3 4
S O 4
2 – /
Z r O 2 - T i O 2 /
L a
3 +
R a p e s e e d o i l f e e d -
s t o c k F F A = 2 0 1 . 1
m g K O H / g
T i C l 4 a n d L a ( N O 3 ) 3
w e r e a d d e d t o
a q . s o l u t i o n o f
Z r O C l 2 . 8 H 2 O . C o n c .
N H 4 O H a n d t h e
m i x t u r e w e r e s t i r r e d
v i g o r o u s l y t o p H
9 – 1 0 a n d k e p t f o r
2 4 h . T h e p r e c i p i t a t e
w a s w a s h e d w i t h
d e i o n i z e d w a t e r u n t i l
C l – i n t h e fi l t r a t e w a s
r e m o v e d . T h e c a k e
f o r m e d w a s d r i e d
a t 1 1 0 o C f o r 1 2 h .
T h e p o w e r e d c o m -
p l e x o x i d e w a s t h e n
i m p r e g n a t e d w i t h
0 . 5 M H 2 S O 4 f o r 2 4 h
a n d fi l t e r e d .
5 5 0 , 3
5 , 6 0
5 . 0 w t %
C > 9 5
3 5
T a b l e 2 . C o n t i n u e d
C a t a l y s t
F e e d s t o c k ,
A c i d v a l u e
M e t h o d o f
p r e p a r a t i o n
C h a r a c t e r i z a t i o n
C a l c i n a t i o n
R e a c t i o n c o n d i t i o n s
C o n v e r s i o n
( C ) / Y i e l d
( Y ) ( % )
R e f e r e n c e s
T e m p e r a t u r e
( o C ) , t i m e ( h )
M o l a r r a t i o
( m e t h a n o l
t o o i l )
R e a c t i o n t i m e
( h ) ; t e m p e r a t u r e
( o C )
C a t a l y s t
a m o u n t
( w t % )
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YC Sharma, B Singh, J Korstad Review: Solid acid catalysts for biodiesel synthes
S O 4
2 – /
Z r O 2 – T i O 2 /
L a
3 +
S o a p s t o c k
N o t g i v e n
N o t g i v e n
N o t d o n e
1 5 : 1
4 , 6 0
5 . 0 w t %
C > 9 5
3 6
S O 4
2 – /
Z r O 2 – T i O 2 /
L a
3 +
A c i d o i l F F A = 6 0
w t % (
1 1 9 . 5 8 m g
K O H / g )
T i C l 4 a n d L a ( N O 3 ) 3
w e r e a d d e d t o
a q . s o l u t i o n o f
Z r O C l 2 . 8 H 2 O . T h e
m i x t u r e a n d N H 4 O H
( c o n c . ) s o l u t i o n w a s
p r e p a r e d b y v i g o r -
o u s l y s t i r r i n g a t p H
9 - 1 0 a n d k e p t f o r
2 4 h . T h e p r e c i p i t a t e
w a s t h e n w a s h e d
w i t h d e i o n i z e d w a t e r
a n d fi l t e r e d u n t i l
C l - i n t h e fi l t r a t e w a s
r e m o v e d . T h e c a k e
o b t a i n e d a f t e r fi l t r a -
t i o n w a s t h e n d r i e d
a t 1 1 0 o C f o r 1 2 h .
T h e p o w d e r e d c o m -
p l e x o x i d e w a s t h e n
i m p r e g n a t e d w i t h
s u l f u r i c a c i d o f 0 . 5 M
f o r 2 4 h a n d fi l t e r e d .
T h e s a m p l e w a s t h e n
d r i e d a n d c a l c i n e d
t o p r e p a r e S O 4
2 – /
Z r O 2 – T i O 2 / L a 3 +
N o t g i v e n
5 5 0 , 3
1 5 : 1
2 , 2 0 0
5 . 0 w t %
Y = 9 0 ; C =
9 6 . 2 4
3 7
S u l f a t e d
z i r c o n i a
a l u m i n a
C e r b e r a .
O d o l l a m
( S e a M a n g o )
N o t g i v e n
N o t g i v e n
4 0 0 , 2 . 5
8 : 1
, 1 8 0
5 . 0 w t %
Y = 8 3 . 8 %
3 8
C a r b o n i z e d
a n d s u l -
f o n a t e d
v e g e t a b l e o i l
a s p h a l t ( V - C -
6 0 0 - S - 2 1 0 )
W a s t e o i l
C a r b o n - b a s e d s o l i d
a c i d c a t a l y s t s w e r e
p r e p a r e d f r o m c a r -
b o n i z e d v e g e t a b l e o i l
a s p h a l t a n d p e t r o -
l e u m a s p h a l t .
S u r f a c e a r e a = 7 . 4 8
m 2 g - 1 A v e r a g e p o
r e
d i a m e t e r = 4 3 . 9 0 n m
N o t d o n e
1 8 . 2 : 1
2 . 5 , 2
6 0
1 . 0 w t %
C = 8 9 . 9 3
3 9
P e t r o l e u m
a s p h a l t c a t a -
l y s t ( P - C -
7 5 0 - S - 2 1 0
a n d P - C -
9 5 0 - S - 2 1 0 )
T a b l e 2 . C o n t i n u e d
C a t a l y s t
F e e d s t o c k ,
A c i d v a l u e
M e t h o d o f
p r e p a r a t i o n
C h a r a c t e r i z a t i o n
C a l c i n a t i o n
R e a c t i o n c o n d i t i o n s
C o n v e r s i o n
( C ) / Y i e l d
( Y ) ( % )
R e f e r e n c e s
T e m p e r a t u r e
( o C ) , t i m e ( h )
M o l a r r a t i o
( m e t h a n o l
t o o i l )
R e a c t i o n t i m e
( h ) ; t e m p e r a t u r e
( o C )
C a t a l y s t
a m o u n t
( w t % )
-
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© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb 81
Review: Solid acid catalysts for biodiesel synthesis YC Sharma, B Singh, J Korsta
was ound to esteriy oleic acid and stear ic acid as well.
ungsten HPA catalysts are active or esterication as well
as transesterication reactions. Te activity o the catalyst
was tried in homogeneous as well as heterogeneous media.
Among the homogeneous catalysts were HPA hydrates,
H3PW12O40.25H2O, and H4SW12O40.25H2O. Te heteroge-
neous catalyst used was Cs2.5H0.5PW12O40. Suluric acid had
better activity t han HPA in homogeneous medium, whereas
Amberlyst-15 perormed better than HPA in heterogene-
ous medium. In heterogeneous medium, the HPA catalysts
were leached. Tis can be avoided by severe pre-treatment o
the catalyst, but the resultant activity o the cata lyst will be
affected.48 Heterogenized HPAs such as H3PW12O40/SiO2,
Cs2HPW12O40, and H3PW12O40/SiO2 were studied as cata-
lysts or transesterication o rapeseed oil. Tese catalysts
possessed Brønsted acidity o high strength and catalyt ic
activity, better than H2SO4 and H3PO4, but the acid strength
didn’t necessarily correlate with catalytic activity. Te cata-
lyst was prepared by precipitation steps using precursor
solutions. Te precipitate was recovered by centriugation
and then water washed. Based on the method o preparation,
Cs2HPW12O40 offered good resistance to leaching o active
phase present in the catalyst.49
Te sol-gel hydrothermal method was used to prepare
mesoporous polyoxometalate tantalum pentoxide compositesolid acid catalyst (H3PW12O40/a2O5) and tried or esteri-
cation reaction o lauric acid, which resulted in 99.9% yield
with 7:1 alcohol to oil molar ratio at 78 ± 2oC or 3 h reaction
time. ICP-AES analysis o the reaction solution afer removal
o catalyst conrmed that the catalyst was not leached. Upon
regeneration o the catalyst by boiling ethanol and wash-
ing with hexane overnight, 95.6–94.8% ester yields were
obtained afer successive runs, and its reusability was con-
rmed.50 A heteropoly solid acid catalyst (H4PNbW11O40/
WO3-Nb2O5) has been shown by Katada et al.51
to have highcatalytic activity when used or transesterication o triolein
and methanol/ethanol. Calcination at 500oC gave the best
results. Te high activity o the cata lyst has been attributed
to strong Brønsted acidity, bearing ester yield o 81%. Te
catalyst also worked in the presence o water in 95% ethanol.
Tus, crude alcohol can be used in the reaction, resulting
in lower production costs or biodiesel. Te dissolution o
the catalyst was undetectable or niobium and low (
-
8/18/2019 Adcancements in Solid Acid
14/2482 © 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb
YC Sharma, B Singh, J Korstad Review: Solid acid catalysts for biodiesel synthes
or tungsten. A xed-bed continuous ow reaction has been
proposed or large-scale production o biodiesel using the
catalyst, with easy separation.
Niobium oxide has been used to impregnate heteropoly
tungstate by Srilatha et al.52 12-tungstophosphoric acid
(PA) was impregnated on niobium oxide or this purpose.
Acid strength was ound to increase with PA content and
was optimum with 25 wt% loading on Nb2O5. A high con-
version o methyl esters (99.1 and 97.3%) were observed
with palmitic acid and sunower oil, respectively with 4 h
reaction time at 65oC. Moderate calcination temperature
o 400oC was adequate or the perormance o the catalyst.
emperatures higher than 400oC or calcination led to deg-
radation o PA to metal oxides, thus decreasing the cata-
lytic activity.
Zhang et al.53 used microwave-assisted transesterica-
tion reaction to produce biodiesel by heteropolyacid cata-
lyst (Cs2.5H0.5PW12O40) rom Xanthoceras sorbifolia oil.
Te method resulted in a high yield (>96%) in only 10 min
o reaction time with 1.0 wt% o oil, 12:1 methanol to oil
molar ratio, at 60oC o optimized reaction conditions. Te
presence o our exchangeable protons and the distribution
o alkal i cation in the Keggin network prompted Pesaresi
et al.54 to try low amount o Cs loading on heteropoly
acid (H4SiW12O40) and ound that Cs loading >0.8 perKeggin resulted in heterogeneous activity o the cata lyst.
A high yield o 99% was obtained using heteropoly acid
(Cs2.5H0.5PW12O40) tried by Li et al.55 or transesterica-
tion o Eruca Sativa oil possessing FFA o 3.5%. Although a
longer reaction time was taken or completion o the reac-
tion, the other variables were moderate such as methanol to
oil molar ratio o 6:1, 85 × 10 –3:1 (catalyst to oil) weight ratio,
at 65oC.
a2O5 has been incorporated on Keggin-type heteropoly
acid by sol-gel co-condensation method by Xu et al.56
as ahybrid catalyst or preparation o biodiesel. Te incorporation
o a2O5 on the heteropoly acid resulted in enhanced activ-
ity o the catalyst. Te hydrophobic nature o the catalyst has
been enhanced by hydrophobic alkyl group such as methyl or
phenyl. Te Keggin structure was ound to disperse homo-
geneously throughout the hybrid catalyst. Te catalyst was
reused or subsequent runs and wasn’t leached in the reaction
medium and was easily desorbed rom the glycerol.
Pure hydropoly (H3PW) ollows the homogeneous catalytic
pathway because o its solubility in ethanol. o make the
catalyst heterogeneous, the heteropoly acid was supported
with zirconia (ZrO2) by Oliveira et al.42 or conversion o
oleic acid to methyl esters taking ethanol as solvent. Te het-
eropoly acid was ound to be well dispersed over the support,
and only the monoclinic phase o ZrO2 was detected. 20 wt%
o H3PW loaded on ZrO2 provided 88% conversion o oleic
acid with 10 wt% o catalyst in with 6:1 A:O molar ratio in
4 h. Some amount o the catalyst (8 wt%) was leached in the
solution. Te catalyst when reused afer washing with n-hex-
ane, drying, and calcination at 300oC or 4 h resulted in 70%
conversion. Silver has been doped over heteropoly acid to
orm AgxH3-xPW12O40, with Ag content varying rom 0.5
to 3 by Zieba et al.43 Te FIR analysis indicated no change
in structure o Keggin anions o the heteropoly acid when
the protons were replaced by the silver cations. With silver
content x > 1, only one phase o silver salt with good crystal-
linity was observed. With silver content x = 0.5, a two-phase
mixture o silver salt and crystalline hydropoly acid was
observed. Te catalyst loading up to x = 1 showed leaching
o the catalyst silver loaded heteropolyacid leading to the
homogeneous pathway reaction. Loading x > 1 resulted in
lowering o homogeneous nature and occurrence o het-
erogeneous pathway. Te homogeneous catalytic activityresulted in gel-type material which had to be immobilized
on a support to make the catalyst. Heteropoly acid has been
used or simultaneous esterication and transesterication
reaction by Baig et al.57 or synthesis o biodiesel. Although
a high temperature o 200oC and a high molar ratio was
adopted, the biodiesel obtained ull led the specications o
ASM. Te reaction condition o heteropolyacids as hetero-
geneous catalysts is given in able 3.
Pyrone complexes with metalsA group o pyrone complexes were used as catalyst by
Abreu et al.58. Sn(3-hydroxy-2-methyl-4-pyrone)2(H2O)2,
Pb(3-hydroxy-2-methyl-4-pyrone)2(H2O)2, Zn(3-hydroxy-
2-methyl-4-pyrone)2(H2O)2 were develop a homogeneous
catalyst or transesterication using various oils. Among
the three pyrone complexes, tin complex showed a com-
paratively high yield o 35.6 and 37.1% with babassu and
soybean oil respectively. Te maximum yield with lead and
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© 2010 Society of Chemical Industry and John Wiley & Sons, Ltd | Biofuels, Bioprod. Bioref. 5:69–92 (2011); DOI: 10.1002/bbb 83
Review: Solid acid catalysts for biodiesel synthesis YC Sharma, B Singh, J Korsta
T a b l e 3 . H e t e r o p o l y a c i d s a s
h e t e r o g e n e o u s c a t a l y s t s .
C a t a l y s t
F e e d s t o c k M
e t h o d o f p r e p a r a t i o n
C h a r a c t e r i z a t i o n
C a l c i n a t i o n
R e a c t i o n c o n d i t i o n s
C o n v e r s i o n
( C ) / Y i e l d
( Y ) ( % )
R e f e r e n c e s
T e m p e r a t u r e
( o C ) , t i m e ( h )
M o l a r
r a t i o
( m e t h a n o l
t o o i l )
R e a c t i o n
t i m
e ( h ) ;
t e m p e r a t u r e
( o C )
C a t a l y s t
a m o u n t
( w t % )
H 3 P W