ad-a02a 657 effect of the constrictive area ratio on … · siestrunck (ref. 1) found that the flow...
TRANSCRIPT
U.1 OEPMTMERT Of OOMHEKE li
AD-A02a 657
EFFECT OF THE CONSTRICTIVE AREA RATIO ON THE
ROCKET EXHAUST FLOW-FIELD IN THE LAUNCHER
TEXAS UNIVERSITY AT AUSTIN
PREPARED FOR
ARMY MISSILE COMMAND
FEBRUARY 1976
146098
THE UNIVERSITY OF TEXAS AT AUSTIN
EFFECT OF THE CONSTRICTIVE
AREA RATIO ON THE ROCKET EXHAUST
£* ' FLOW-FIELD IN THE LAUNCHER
«O. ^ > John J. Bertin, Gena M. Garms, and Ed S. Idar, III
O <
r D C
i
A
Aerospace Engineering Report 76001
This work was supported by
^ ) the U.S. Army Missile Command
through contract DAAH01-73-0-1016
«PRODUCED BY
NATIONAL TECHNICAL INFORMATION SERVICE '
U, S. jDCPAIITMENT OF COMMEIKE SPRINGFiaO. VA. 221S1
February 1976
Dcpanmcnt of Aerospace Engineering and Engineering Mechanics
pi: A'
.! ■ : ..iii^i*.
J
EFFECT OF THE CONSTRICTIVE AREA RATIO ON THE ROCKET EXHAUST FLOW-FIELD
IN THE LAUNCHER
by John J. Bert in, Gena M. Garms , and Ed S. Idar, III
Aerospace Engineering Report 76001
This work was supported by the U.S. Army Missile Command through Contract DAAH01-73-C-1016
n-
Department of Aerospace Engineering and Engineering Mechanics
The University of Texas at Austin February 1976
J
ACKNOWLEDGEMENTS
This analysis of flow field data for constrictive launch tubes was
supported by the U.S. Army Missile Command (Huntsville, Alabama) through
Contract DAAH01-73-C-1016. The authors acknowledge the considerable
efforts of Mr. David Booker and Dr. James L. Batson in providing informa-
tion about the relevant MICOM programs for which the University's tests
would provide meaningful support and for technical direction to the
University effort.
The authors would also like to thank Miss Bernadette Ashman and
Mrs. Pat Kleinert for cheerfully typing the numerous drafts of the manu-
script.
XA
f
TABLE OF CONTENTS
Pages
ACKNOWLEDGEMENTS i
IN1RODUCTION 1
NOMENCLATURE 5
EXPERIMENTAL PROGRAM 7 The Facility 7
Nozzle 8 Launch tubes 9
Data 10 Static-wall-pressure 11 Blow-by mass-flow-rate 11 Schlieren photographs 12
Test Program 13
DISCUSSION OF RESULTS 1U Launcher Configuration 2 15
Region 1: x > 0 15 0 ne Region 2: -6 r < x < 0 16 B ne ne Region 3: x < -6.5 r 16 B ne ne
Luimcher Configuration 3 20 Launcher Configuration 1 2U The Effect of Constrictive Area Ratio 2U
CONCLUDING REMARKS 2f
REFERENCES 27
TABLE 29
FIGURES 30
ii
INTRODUCTION
There are a variety of military rockets which are launched from vari-
able-area launch tubes. The change in cross section allows the rocket to
be initially constrained after ignition, while momentum is gained. The
flow of the high temperature and high pressure rocket exhaust gas is of
practical interest in the structural design of the launcher. Of special
concern is the possible generation of unbalanced forces on the rocket by
exhaust gases which are deflected upstream (i.e., blow-by flow) and which
could influence the trajectory, once the rocket is released from its con-
straints. Flow in the so-called "non-tipoff' launch tubes is particularly
conplex since these tubes have diameter changes so that the rocket flies
free of any tube support for a short distance as it emerges from the tube.
When the rocket exhausts directly into the small-diameter, aft tube,
the flow downstream of the nozzle exit is entirely supersonic and intersect-
ing, weak shock-waves occur. The resultant flow field is that for an undar-
expanded, supersonic jet exhausting into a constant-area tube having an in-
side diameter which is slightly larger than the nozzle exit. Fabri and
Siestrunck (Ref. 1) found that the flow field in the tube varied with in-
creasing rocket chamber pressure from mixed flow (subsonic and supersonic
flow exist in the tube) with flow separation in the tube to fully developed
supersonic flow throughout the tube (except, of course, in the viscous layers).
Batson (Ref. 2) found that the static wall-pressure distributions in a con-
stant-area tube which were obtained during a cold-gas test program were
qualitatively similar to those obtained when a stationary rocket was exhausted
into a constant-area tube. Batson and 3ertin (Ref. 3) examined the tube-wall
static-pressure distributions which were obtained when a rocket accelerated
through an instrumented tube. The static-wall-pressures from these dynamic
1
rocket firings were qualitatively similar to the corresponding data from the
static rocket firings of Ref. 2.
Significant blow-by flow was observed during an eight-flight test pro-
gram in which Rip-Zap con figuration? were launched from a sparsely instilment-
ed, non-tipoff launch tube. The constrictive launch tube, the launcher instru-
mentation, and the resultant data are described in Ref. U. However, because
of the paucity of test data, it was not possible to construct a flow model
from these data. After these firings, personnel from the University of Texas
at Austin entered the program. A more extensive instrumentation package for
the launcher was designed for use in a subsequent series of four flights.
Participation in the flight-test program by the University started with the
specification of instrumentation for these four flights. The instrumentation
package included static pressures, pitot pressures, and differential measure-
ments of diametrically opposed static wall-pressures. A primary objective
of this flight-test program was to obtain information which could be used to
define important parameters for the flow field in the launcher. Of special
interest was the identification of the source of blow-oy flow. Two launcher
geometries were included in the program. For one, the constrictive change in
geometiy was accomplished abruptly (i.e., a modified rectangular step); for
the other, the area change was more gradual (i.e., a 15° ramp). For both
configurations the cross-sectional area of the small-diameter, aft tube was
0.595 that of the forward tube. The flight-test data for this program have
been discussed in Refs. 5 and 6.
Because of the complexity of the flow in the launcher, additional data
were needed to construct a realistic flow model. To aid in the analysis of
the data from the Rip-Zap launch program, two additional test programs have
been conducted in which an underexpanded jet of unheated gas was exhausted
from a stationary nozzle into a constrictive launch tube. The programs were
conducted at the U.S. Army Missile Command and at the University of Texas at
Austin. The objectives ot the cold-gas tests conducted at the U.S. Army Missile
Command included the determination of the effect of reservoir pressure, nozzle-
exit-position, and constrictive geometry on the blow-by mass-flow rate and on
the static wall-pressure distribution in the launcher. The data from these tests
were discussed in Ref. 7. When the nozzle exhausted directly Into the small-
diameter, aft tube, there was no significant blow-by flow. When the nozzle ex-
hausted into the large-diameter, forward tube, significant blow-by flow was
generated. For many rest conditions, the blow-by flow in the annular region
between the rocket and the launcher wall was transonic.
The cold-gas test program conducted at the University of Texas was design-
ed to answer specific questions which arose during the analysis of the data from
the Rip-Zap flight-test program (Refs. 5 and 6). The objectives of the cold-
gas test program included the determination of the effect of vent ports located
just upstream of the constriction and the determination of the parameters which
govern the process by which flow downstream of the impingement shock is choked.
Design considerations required immediate answers to the questions about the ef-
fect of vent holes. Therefore, for this phase of the test programs, the
(quickly-built) launcher configuration simulated only a fraction of the length
of the small-diameter, aft tube (i.e., the aft tube was, therefore, in reality
a constrictive plug for the forward tube). However, the majority of the test
program used a complete-length (but approximate) 0.2-scale model of the Rip-
Zap launch tube. The geometry of the static nozzle which generated the re-
quired underexpanded, supersonic exhaust flow was the same for both phases of
the test program. The data from this experimental program were presented in
Ref. 8.
Experimental static-wall-pressure distributions were also obtained during
launchings of the Arrow configuration, which were conducted at the U.S. Army
Micsile Command Facility in Huntsville, Alabama. The cross-sectional area
of the aft tube was 0.718 that of the foivard tub« for the Arrow launch
tube. The pressure data indicated that there was not significant blow-by
flow for the Arrow configuration (Ref. 9). Thus, a comparison of the data
from the two flight-test programs demonstrates that the flow field in the
launcher depends on the ratio of the nozzle-exit radius:aft-tuLe radius:
forward-tube radius (as well as other parameters).
An experimental program has been conducted at the University of Texas
in which unheated clr was exhausted from an underexpanded nozzle into three
different constrictive launch tubes. The primary variable of the test pro-
gram was the diameter of the aft tube. Thus, for the present test-program,
the cross-sectional area of the aft tube was 0.668, 0.735, and 0.878 of the
area of the forward tube. The data for these three launcher configurations
are discussed in the present paper.
ne
aft
ate
ati »
atm
bb
cyl
■
ds
ex
for
HOHDICLATURE
A cross-sectional area
H Mach number
1 «ass-flow rate
P static pressure
Pt total pressure
P radius
R gas constant
T static temperature
Tt total tcroperature
u streamwise velocity
X axial coordinate
Y ratio of specific heats
0 density
9 half-angle of the conical nozzle
Subscripts
for the small-diameter, aft tube
at the exit plane of the aft tube
at the entrance plane (or initial station) of the aft tube
atmospheric conditions
for the blow-by flow
for the cylinder representing the external surface of the rocket
downstream of the strong impingement shock
for the flow exhausting through the nozzle
for the large-diameter, forward tube
n# for the nozzle exit-plane
us upstream of the strong impingement shock
for the reservoir chamber of the nozzle
EXPLRIMENT/vL PROGRAM
The objectives of the experimental program included the determination
of the parameters which govern the generation of & strong shock wave which
may occur when the exhaust flow impinges on the -./ail. Of special interest
was the detemination of the ratio of the radius of the aft the (r _ ) to
the radius of foivard tube (r, ) for which the flow was no longer choked
by the constriction. The variables of the test program included the total
pressure in the nozzle stagnation chamber, the nozzle-exit-plane position,
and the ratio r .^.^r (or» equivalently, the constrictive area ratio
aft for
The Facility
As shown in r':e sketch of Fig. 1, the cold-gas Rocket-Exhaus effects
Facility at the University of Texas at Austin consists of a high pleasure
supply system, a convergent-divergent nozzle (to simulate the rocket motor),
and an instrumented, variable-are a, launch tube. The instrumented tube could
be moved axially to vary the location of the nozzle-exit-plane relative to
the constriction and, thereby, to simulate (in a quasi-steady manner) the
flow-fields which result when the rocket accelerates through the launcher.
The assumption that the exhaust flow for the dynamic rocket launching is
quasi-steady is based on the fact that the velocity of the exhaust gas is
more than twenty times the velocity of the rocket as it leaves the launcher.
Photographs of the facility are presented in Fig. 2. The high pressure
supply line (or feed pipe) which supplies air to the nozzle appears near the
left center of the photograph of Fig. 2a. The launch tube is mounted on a
movable table so that Its location relative to the exit plane of the station-
ary nozzle is a parameter of the test program. For the present program the
nozzle axis and the launcher axis were colinear (although tipoff configurations
can be simulated with the current apparatus). Also shown are the launcher
instrumentation and the data monitoring systems. A close-up photograph of the
"simulated" rocket positioned relative to the launch tube is presented in
Fig. 2b. Note the pitot probe located in the annular region between the
"simulated" rocket and the launcher wall. The probe is located at the up-
stream end of the forward tube in order to provide a measure of the mass-flow
rate of the reverse, or blow-by, flow.
Nozzle. - A sketch of the convergent-divergent nozzle used in the present pro-
gram is presented in Fig. 3. For this nozzle, the fairing between the con-
vergent section and the conical divergent section was such that the throat
radius of curvature was relatively small. If the flow is assumed to accelerate
isentropically, the Mach number in the exit plane is 2.3U for the area ratio
of the nozzle. However, shock waves which intersect at the nozzle axis in
the vicinity of the nozzle-exit plane and which are evident in the schlieren
photograph of the exhaust flow indicate that the acceleration of the flow in
the conical divergent section was not an isentropic process. As suggested by
Cline (Ref. 10), a possible source of the obl..que shock wave is the discontin-
uity of the second derivative of the nozzle contour, A discussion of this
shock is given in Ref. 11. It is possible to minimize (or to eliminate) this
shock wave by increasing the radius of curvature or by contouring the throat
curvature just upstream of the tangency point. Because of the presence of
the shock waves, a series of tests were conducted in which pitot-pressure
rakes were used to probe the» flow from the nozzle-exit plane to four diamete.s
downstream of the nozzle as it exhausted into a straight tube. For the pre-
sent conical nozzle (i.e., 6 = 10°), the transverse distributions of the * ne
experimentally-determined total-pressure were in approximate agreement with
the theoretical solutions obtained using a numerical code which assumed that
the flow in the nozzle and that upstream of the weak, inpingeraent shock wave
was isentropic. For larger half-angle nozzles (i.e., 6 = 20°), there were
significant differences between the data (from the unreported tests) and the
theoretical solutions. Therefore, no effort was made to alter the nozzle ex-
haust characteristics for the present test progx'am.
Launch tubes. - The relevant dimensions of the three launch tubes are present-
ed in Fig. k together with a sketch of the launcher and its instrumentation.
The diameter of the aft tube was less than that of the forvard tube. Hence,
with the exit plane of the nozzle in the forward tube, the change in cross
section served to constrict the flow of the exhaust gases. The change in
geometry was acconplished by a rectangular step. The face of the step served
as the origin of x (or axial) coordinate system. The coordinate system was
such that x was positive for the aft tube and negative for the forward tube.
As has been discussed, these tests were conducted to determine the ratio
of A ft'-hf for which the flow was no longer choked by the constriction.
For the three launcher configurations of the present program, the cross-sec-
tional area of the aft tube was 0,668, 0.735, and 0.878 of the area of the
forward tube. The data from these configurations were intended to complement
the data from the 0.2-scale Rip-Zap launcher, whose area ratio was 0.595
(refer to Ref. 8). Therefore, a single nunbering system was used to identify
the four tubes used in the two programs. Tube no. 1 identifies the Rip-Zap
configuration (Ref. 8). Tubes 2 through •* represent the three configurations
of the present report. The constrictive area ratio, A _ :Af , increases with
the tube nuirber. The diauneter of the fonrard tube was the same for all four
tubes, i.e., 1.75 inches (t.U5 cm). Thus, the variation in the area ratio
was accomplished by varying the diameter of the aft tube. The specific values
are presented in the table of Fig. 4.
1(1
Experience with the analysis of the flight test data for the Arrow launcher
configuration, which had only six static-wall-pressure orifices (see Ref. 9),
indicated that six gages would suffice if considerable a priori insight into
the flow field was available. Thus, it was decided that the data from six
static-wall-pressure orifices would be sufficient to "verify" the character of
the flow field in the launcher. The use of the term "verify" presupposes that
the flow field models which were developed in the analyses of Refs. 5, 8, and
9 will exist for the present configuration and can be identified with the pres-
sure measurements from the six orifices. Three orifices were located in the
sraall-diaineter, aft tube and three in the large-diameter, forward tube. In
each tube, one gage was located near the internal end, another near the middle.,
and the third near the external end. The overall length was 33.000 in.
(83.820 cm.) for all three launcher configurations. The forward tube was nom-
inally 15.0 in. (38.1 cm.) and the aft tube was nominally 18.0 in. (US.7 cm.).
See Fig. H for details.
Data
The first step of the test procedure was to firmly position the launch
tube so that the zero reference station was at the desired distance from the
nozzle-exit plane. Furthermore, the axes of the nozzle and the launcher were
colinear. The stagnation pressure in the nozzle reservoi. and, therefore, the
mass-flow-rate of the unheated air was controlled using the control valve of
Fig. 1. The minimum value of stagnation pressure in the nozzle reservoir (ptl)
6 2 for which data were recorded was approximately 200 psia (1.38 x 10 N/m ). At
this value of p , the theoretical value (for isentropic flow) of the static
pressure in the nozzle-exit plane was approximately equal to the atmospheric
pressure. Through periodic adjustments of the control valve, the stagnation
pressure was increased to another value, held constant while the data were
11
c 9 recorded, and increased again up to a maximum of 1000 psia (6.90 x 10 N/m ).
Approximately 5 seconds were required to obtain the required data at a parti-
cular stagnation pressure. The experimental data obtained during a run in-
cluded the static-wall-pressure distribution, the stagnation pressure in the
nozzle reservoir, the total pressure of the reverse (or blow-by) flow in the
annular region, and (for certain tests) schlieren photographs.
Static-wall-pressure. - The locations and dimensions of the static-wall-pres-
sure orifices were discussed in the previous section. The static-wall-pressures
were measured using either bourdon-type dial gages or potentiometer-type trans-
ducers. The bourdon-type gages used had ranges of 0 to 30 psig, 0 to 60 psig,
-14.7 to 100 psig, -1U.7 to 50 psig, 0 to 200 psig, 0 to U5 psig, and 0 to
2000 psig. The pressure ranges for the transducers were 0 to 45 psig, 0 to
100 psia, 0 to 600 psia, 0 to 1000 psia, and 0 to 3000 psia. The output from
the dial-type gages were recorded photographically. The output from the trans-
ducers was recorded using either strip chart recorders or on an oscillograph
(See Fig. 2a). Because the number of orifices exceeded the number of gages
available, it was necessary to run more than once to obtain a conplete distri-
bution for a particular nozzle position.
Blow-by mass-flow-rate. - An estimate of the blcw-by mass-flow-rate was made
using the pressure data from the pitot probe located in the annular region be-
tween the "rocket" nozzle and the launch tube (see Fig. 2b). In order to
obtain numerical values, the variations of the local flow properties across
the annular region were neglected for the present calculations. Thus,
**> = "bbV^for - rcyl) (1)
For a perfect gas
and
17
'- ■ 4
"bb •'S* V^55» (3)
Since the blow-by flow was found to be subsonic, the static pressure at the
forward exit-plane of the launcher was atmospheric (which was verified by the
static-wall-pressure measurements from this region). The ratio Pvv/?*.>.>, was
used to calculate the blow-by Mach number (Ref. 12). If one assumes that the
flow was adiabatic from the reservoir, thro'j^jh the nozzle, and through the
flow reversal, the energy equation yields
Of primary interest is the fraction of the nozzle exhaust flow which was
reversed. The mass flow of the "rocket" nozzle exhaust is given by:
1
Thus, the dimensionless blow-by mass-flow-rate is:
2
Y+l \Y+l) (r )
For the geometry of the current test program, which used unheated air as the
test gas:
%= «+.1I1384 M 1^- ^- (7) "ex UJTbb Ptl
Schlieren photographs. - The facility has an all-lens schlieren system which
was used during certain runs to study the flow as it exhausted from the an-
13
nular region at the forward exit-plane of the launcher or from the vent ports.
Schlieren photographs were also taken of the nozzle exhaust flow (refer to
Fig. 3).
Test Program
As noted earlier, the variables of the test program included the total
pressure in the nozzle stagnation chanber, the nozzle-exit-plane position, and
the ratio r ^sr. . Data were obtained over the range of reservoir stagna-
tion pressure from 200 psia (1.38 x 106 N/m2) to 1000 psia (6.90 x 106 N/m2).
As can be seen in the run schedule presented in Table 1, the nozzle exhausted
directly into the small-diameter, aft tube for some tests, i.e., x = -fl.OO r . ' ' ' * ne ne
However, for the majority of the runs, the nozzle exhausted into the large-dia-
meter forward tube. The nozzle-exit positions investigated were such that
-19.25 r < x < +1.00 r . It should be noted that two or three runs were ne — ne — na
conducted for each rocket-nozzle location/launcher configuration indicated in
Table 1. In each case, the measurements from the repeat runs were in essential
agreement with each other. For launcher 2, A £. was 0.668 A- ; for the launcher
3, A _ was 0.735 k, ; and for launcher <+, \ _. was 0.878 A£ . aft for* aft for
DISCUSSION OF RESULTS «
The static-wall-pressure distributions obtained during the Rip-Zap
flight test program (for which A _= 0.S95 A- ) indicate that the exhaust
flow was choked by the constriction, a strong shock wave was generated when
the flow inpinged on the wall and the downstream flow was subsonic. The
large adverse pressure gradient produced by the s+rong shock wave caused a
significant fraction of the flow in the impinging shear layer to be turned
upstream (which is termed the reverse, or blow-by, flow). The static-wall-
pressure distributions obtained during the Arrow flight-test program (for
which A ... = 0.718 A, ) indicate that the exhaust flow remained supersonic, aft for ^
As a result, there was not significant blow-by flow. Using ecld-gas data ob-
tained in the university's Rocket-Exhaust Effects Facility, a flow model was
developed which described the choked flow in the launcher. Despite the
simplicity of the flow model, the theoretical pressures were in excellent
agreement with the cold-gas data for the 0.2-scale model tests and were in
fair agreement with the flight-test data. A sketch of the proposed flow model
is presented in Fig. 5. The relative dimensions of nozzle-exit radius (r ):
aft-tube radius (r .c^.):forward-tube radius (r_ ) are to scale. The axial di- art ror
mansions are not to scale. Thus, whereas the inpingement shock wave 5s sketch-
ed as a normal shock wave extending almost from wall to wall, oblique shock
waves associr.ted with the initial turning of the flow probably extended over
a longer distance than indicated in the sketch. The extent over which the
pressure rise occurred would be a measure of the interaction between the viscous
shear layer and the complex shock-wave structure. The essential features of the
flow model include: (1) the underexpanded flow in the nozzle exit plane (desig-
nated by the subscript ne), (2) the supersonic flow just upstream of the impinge-
ment shock wave (designated by the subscript us), (3) the subsonic flow just
1U
1!.
downstream of the strong impingement shock wave (designated by the subscript
ds), (U) the reverse, or blow-by, flow (i.e., that fluid in the viscous shear
layer which cannot overcome the adverse pressure gradient generated by the inter-
action between the impingement shock and the viscous flow), (5) the region at
the base of the step where some of the fluid which has passed through the shock
system stagnates, (6) the subsonic flow at the entrance of the small-diameter,
aft tube (designated by the subscript ati), and (7) the sonic flow at the exit
plane of the small-dianeter, aft tube (designated by the subscript ate).
Since the data for launcher configuration 2 (for which A _= 0.668 A- ) 6 aft or
indicate that the flow field was qualitatively similar to that (described
above) for the Rip-Zap configuration (i.e., launcher configuration 1), they
will be presented first. After discussing the data for launcher configurations
3 and 4, correlations indicating tha effect of the constrictive area ratio will
be presented.
Launcher Configuration 2
As was the case for launcher configuration 1 (i.e., the 0.2-scale Rip-Zap
launcher), the blow-by flow rates for launcher configuration 2 can be used to
define the range of nozzle exit positions for each of three cheu?acteristics re-
gions. The blow-by mass-flow-rate divided by the total flow through the nozzle
is presented as a function of the nozzle-exit position in Fig. 6 for p , s 950
6 2 psia (6.55 x 10 N/m ). Based on these data, the three characteristic regions
are as follows.
(1) Region 1: For x > 0, the downstream flow remained entirely supersonic
and the blow-by mass-flow-rate was negligible. Only that portion of the fluid
in the shear layer which could not overcome the relatively small adverse pressure
gradient associated with the weak, impingement shock wave was turned upstream.
If.
(2) Region 2: lor -6 r S x < 0, the mass-flow-rate varied rapiilly with
nozzle location. When x = -1.0 r , m.. was approximately 0.07 m . Foi-
-4.16 r <_ x <_ -2.35 r , m. . was approximately 0.05 m . This position-
dependent variation is believed to be similar to the puff of blow-by flow ob-
served during the Rip-Zap flight-test program (Ref. 6). For -6.U1 r ^_ x
< -4.16 r , the blow-by mass-flow-rate increased with distance from the face ne '
of the rectangular step.
(3) Region 3: When the exit plane was well into the forward tube, :'..e.,
x < -6.5 r , the flow downstream of the inpingement shock wave was choked ne ne f e,
by the constrictive change in cross section. The normal shock wave which was
generated when the exhaust flow inpinged on the wall caused a rapid increase
in pressure in the streamwise direction. This large, adverse pressure gradient
caused a considerable portion of the fluid in the viscous layer to be turned
upstream into the annular region. With the exception of the measurements ob-
tained when x was -15 r , the blow-by flow rate was essentially independent
of nozzle position at this value of the stagnation pressure, i.e.^ approximately
950 psia (6.55 x 10 N/m ). Whether the relatively low blow-by flow rates ob-
tained for x = -15.0 r were due to experimental error or to some unexplain- ne ne r T
ed flow mechanism is not known. However, the relatively large scatter in the
data and the fact that a similar phenomena was not observed for launcher con-
figuration 1 indicate experimental error.
Also presented In Fig. 6 are data from experimental programs where an un-
heated gas was exhausted into a constrictive launcher with A ^ = 0.595 Af
(i.e., the Rip-Zap configuration, or launcher configuration 1). For -5 r ~
x < 0, m,, increased with distance from the step for the 0.2-scale launcher
of Ref. 8 (based on the two locations tested) but decreased from the MICOM
configuration with th« rectangular-step (i.e., the launcher of Ref. 7). Note,
however, that the 0.38 scale launcher of Ref. 7 simulated only 4.19 r of the J ne
17
forvard tube, whereas the launcher of Ref. 8 simulated the entire length. A:-
a result, the forward tube was much shorter and the dimension of the annular
gap larger for the launcher of Ref. 7. Thus, in Ref. 8 the principal author
observed that "the viscous effects were significantly different for the two
rectangular-step configurations. Whether the differences in the viscous ef-
fects explains the apparent anomaly in the blow-by data of Fig. 6 is not known".
For -U r < x < 0, the blow-by flow rates decreased with distance from the ne — ne
step for launcher configuration 2, which supported the data of Ref. 7. Fur-
thermore, the blow-by flow rates were equal for the two Pip-Zap launchers
(i.e., those of Refs. 7 and 8) when x was approximately -2.4 r (which was ne ^r J ne
the only nozzle-exit location tested for launcher configuration 1 in the range
-Ur £x <0). Thus, the apparent discrepancy between the blow-by data
for the two launchers with A ft = 0.595 Af was not a discrepancy at all. In-
stead, with the additional insight provided by the data of the present tests,
it is believed that had more data been available for the configuration of
Ref. 8, the correlation between blow-by flow rate and nozzle-exit location
would have been the same for both Rip-Zap launchers.
The pressure distributions measured for configuration 2 with x = -2.35 r r 0 ne ne
are compared with the data for configuration 1 (i.e., the Rip-Zap configuration
of Ref. 8) in Fig. 7a. For p < »+37 psia (3.02 x 10 N/m ), the data were
qualitatively similar for the two configurations. At these relatively low
stagnation pressures, the theoretical value of the static pressure in the noz-
zle exit-plane (assuming isentropic flow in the nozzle) was "approximately" equal
to the atmospheric value. The exhaust flow apparently impinged on the face of
the step, producing the pressure increase evident at the base of the step. The
resultant pressure gradient from the internal end of the forward tube (i.e.,
x = 0) to the forward end of the launcher (i.e. , x = -26.6 r ) apparently was ne
not sufficient to produce a significant blow-by flow-rate.
18
For p >_ 506 psia (3.U9 x 10 N/m ), the pressure in the exit-plane of
the nozzle was so much greater than the atmospheric value that the exhaust flow
impinged on the wall as it expanded into the forward tube. Downstream of the
Impingement shock, the pressure increased, reaching a maximum at the base of
the step. Thus, the impinging exhaust flow encountered a large adverse pressure
gradient which caused a significant portion of the fluid to be turned upstream,
i.e., to be reversed. The mass-flow rate of the reverse, or blow-by, flow was
approximately 5 per cent of the mass-flow-rate through the nozzle (see Fig. 6).
The blow-by flow rate was sufficient to produce nonatmospheric values for the
static-wall-pressure measurements in the annular region between the rocket and
the wall of the forward tube. However, since the reverse flew was subsonic,
the static pressure at the forward end of the annular region was equal to the
atmospheric value. The experimental static pressures from the aft tube are
significantly less than the values obtained in tests where the flow in the aft-
tube was subsonic, e.g.. Fig. 7d. Thus, it is believed that the flow in the
aft tube was supersonic over the entire range of p .. for x = -2.35 r
The pressure measurements for x = -C+l r , -10.11 r , -15.00 r and r ne ne' ne' ne
-19.25 r are presented in Figs. 7b through 7e. For a given nozzle-exit lo-
cation, the pressure distribution changed character when the stagnation pressure
(or, equivalently, the mass-flow rate through the nozzle) was above a critical
value. The critical value was a function of nozzle-exit-position. As a re-
sult of the changes in the mass flow-rate» in the strength of the iinpinger»nt
shock, and in the fluid properties downstream of the impingement shock wave,
the flow was choko 1 by the constriction. A strong shock wave was generated
in the region where the exhaust flow impinged on thj wall. The fact that the
static pressure decreased as the flow passed through the constriction indicated
that the flow downstream of the impingement shock-wave was subsonic. Recall
that, if dA < 0, subsonic flow accelerates while supersonic flow decelerates.
19 The interaction between the strong shock wave and the viscous shear layer
created a large pressure gradient which caused a large fraction of the flow
to be turned upstream. Thus t the exhaust flows which produced the pressure
data presented in Figs. 7b-7e correspond to the flow model presented in
Fig. 5.
To substantiate the validity of the flow model for the choked flow of
Region 3, let us compare the experimental pressures of Figs. 7c-7e with the cor-
responding theoretical values. The theoretical values assume a one-dimen-
sional flow incorporating the phenomena of Fig. 5. The one-dimensional ex-
haust flow was assumed to accelerate isentropically from the sonic condi-
tions at the throat to the conditions just upstream of the shock. Since A,
* wcs 5.302A . M was 3.237 (see Ref. 12). Downstream of the normal shock-wave ' us
the theoretical Mach number CM. ) was 0.U626 and the theoretical static ores- os
sure (p^) was 0.2147 p . The theoretical value for the static pressure was
in reasonable agreement with the experimental values of Fig. 7e (the exper-
imental values were approximately 0.22 Ptli« The theoretical stagnation-pres-
sure downstream of a normal shock-wave (0.2676 p^,) was in reasonable agreement
with the pressures measured at the base of the rectangular step. Thus, CD there
was reasonable agreement between the experimental data and the theoretical
values Cfor the relatively crude approximations), C2) the location of the nor-
mal shock wave was fixed with respert to the nozzle exit-plane, and (3) the
choked flow-by flow rate was independent of nozzle-exit location. These three
observations support the conclusion (as illustrated in Fig. 5) that the fluid
which constituted the blow-by flow did not pass through ..he shock system.
The drop in pressure indicated that the flow accelerated through the con-
striction (and was, therefore, subsonic). The model for the resultant flow in
the aft tube appears to be that described by Shapiro (Ref. 13) as choking due
to friction. That the flow in the exit plane of the aft tvise was indeed sonic
was indicated by the static pressure measurements (see Fig. 7e). Assuming that
the fluid near the center of the launcher accelerated isentropically from "ds",
the static pressure at the sonic location would have been 0.5283 p ,,, or
O.iuiu p . This vadue for the theoretical static pressure at the sonic loca-
tion was essentially equal to the static-pressure Measurements frcm near the
exit plane of the aft tube.
Launcher Configuration 3
The constrictive area ratio, A ^/A, , for launcher configuration 3 was art *or
0.735. Thus, the constrictive area ratio was close to that for the Arrow
launch tube (which was 0-718). However, whereas no significant blow-by flow
was observed during the Arrow flight-test program, such was not the case wnen
unheated air was exhausted into launcher configuration 3. Parameters which
differed between the cold-gas simulation and the rocket launching included the
following.
(1) Constrictive area ratio: 0.718 for the Arrow launch tube, 0.735
for launcher configuration 3
(2) Constrictive geometiy: U0 ramp by the Arrow la-mci tube, rectangular
step for launcher configuration 3
(3) y: 1.18 for the Arrow rocket, 1.U0 for the University's cold-gas
facility
(U) Nozzle half-angle: 5° for the Arrow rocket, 10° for the rocket ex-
haust effects facility.
The nondiroensionalized blow-by mass-flow-rates are presented in Fig. 8
as a function of the nozzle-exit location for the highest value of the stag-
nation pressure at which data were obtained, i.e., p . r 950 psia (6.55 x 10
2 N/m ). As was the case for launcher configurations 1 and 2, a significant,
position-dependent blow-by flow occurred as the nozzle exit-plane entered the
forward tube. The nondimensionalized blow-by mass-flow-rates for launcher
configuration 3 are significantly less than the values for launcher configure -
21
tions 1 and 2 (refer to Fig. 6). The variation in the magnitude of the blow-
by flow as the nozzle moved from the step has been duscribed as a puff. For
-10.HI r < x < -6.41 r . i.e., when the nozzle exit-plane was in the mid- ne — ne '- ne' r
die of the forward tube, the blow-by flow rate was negligible. The lack of
measureable blow-by flow indicated that the impingement shock wave was weak and
that the flow downstream of the impingement shock and into the aft tube remain-
ed supersonic. These conclusions based on the blow-by measurements were sub-
stantiated by the i->tatic-wall-press>':,e measurements, which are presented in
Figs. 10b and 10c. Thus, for these two nozzle positions, the cold-gas data were
consistent with the Arrow flight-test data.
When the nozzle exit-plane was positioned further frcm the step, the blow-
by flow rate increased dramatically. For x < -15.00 r , the blow-by flow ' ^ ne — ne' J
rate was constant at a "relat.'.vely high" value. Thus, the exhaust flow had
apparently choked as it encountered the constriction. Since th^ exhaust flow
did not choke until the nozzle exit-plane was 15.00 r , or more, into the r ne*
forward tube, the reduction of the effective cross-section due to the growth
of the viscous boundary-layar contributed to the choking of the flow.
The nondimensionalized blow-by mass-flow-rates are presented in Fig. 9
as a function of the reservoir stagnation pressure (for all six nozzle-exit
locations). As noted previously, the Mach nunber in the exit plane would be
2.34 if the flow in the nozzle expanded isentrop'cally. Therefore, the flow
in the nozzle would be overexpanded for p <_ 200 psia (1.38 x 10 N/m ).
Data are not presented for the overexpanded nozzle flows, since they were not
relevant to the applications of the present study. For x = -1.00 r , the
nondimensionalized blow-by flow rate was constant for p . > 400 psia (2.76 x
10 N/m ). The exhaust flow impinged directly on the face of the constrictive
step producing a pressure gradient along the annular region between the rocket
and the launcher wall. The pressure drop from the face of the step to the
2?
atmospheric value at the forward (external) eno of the forvard tube was :;ulli-
cient to turvi approximately 5% of the exhaust flow upstream. For x = -2.3b v , rr J ne IK-
the nozzle exit-plane was far enough into the forward tube that the exhaust fK>w
impinged on the wall upstream of the step. The majority of the exhaust gases
passed through the "weak" impingement shock-wave system. The fraction of the
exhaust flow which did not have sufficient momentum to overcome the adverse
pressure gradient associated with the impingement shock wave was negligible for
'tl c o
p <_ 700 psia (4.83 x 10 N/m ). The nondimensionalized blow-by flow rate in-
creased with p . for p .. > 700 psia (4.83 x 10 N/m ). Although the mechanism
which generated the pressure-dependent blow-by flow for this nozzle-exit loca-
tion is not understood, the nondimensionalized static pressure recorded at the
orifice located in the wall just upstream of the step was also significantly
greater for p...., > 700 psia (4.83 x 10 N/m ). For x = -6.41 r or -10.41 r , 0 ^tl r ne ne ne
the blow-by mass-flow-rate was insignificant over the entire range of reservoir
pressures tested. As noted, the lack of significant blow-by flow was consistent
with the data from the Arrow flight-test program. However, for x <_ -15 r ,
a significant portion of the exhaust flow was turned upstream over the entire
range of reservoir stagnation pressure tested. As evident in the static-wall-
pressure distributions (refer to Figs. lOd and lOe), the impingement shock wave
was strong. The downstream flow vjas subsonic as indicated by the acceleration
of the flow through the constriction (i.e., the pressure decreased).
Based or previous flight-test data (.Ref. 6) and cold-gas data (Ref. 8),
the difference in the geometry of the constriction should not significantly
alter the flow in the launcher. It is possible, however, that the constrictive
geometry would affect the internal flow-field for launcher configurations where
the total reduction in the effective cross-section due to the boundary lay«r
3pd to the constriction first causes the flow to choke. Since the constrictive
area ratio was greater for launcher configuration 3 than for the Arrow config-
uration, the fact that the flow choked was surprising. However, the differences
in Y and the conical-nozzle half-angle would cause th* impingement shock structure
to be different. Rip-Zap flight-test data dramatically illustrated (Ref. 5) how
the exhaust flow characteristics and the resultant changes in the impingement
shock structure could produce radical changes in the internal flow field. Be-
cause the cold-gas flow choked only when the nozzle was far into the forward tube,
it is believed that the growth of the viscous boundary-layer significantly af-
fected the choking process.
The static-wall-pressure distributions obtained for launcher configuration
3 are presented in Fig. 10. It has been concluded that, for x > -10.Ul r , ne — ne
the exhaust flow remained supersonic as it passed the constriction and through
the aft tube. This conclusion is s\^>ported by the fact that the static pressure
increased as the flow passed through the constriction (since supersonic flow
decelerated for dA < 0). Thus, a pattern of weak shock waves reflecting across
the tube produced periodic increases in presfure along the tube. The shock-
induced pressure variations are evident in the pressure measui'ements of Figs.
10a-10c. For x = -2.35 r , the static wall-pressure measurements for the ne ne * r
orifice just downstream of the nozzle exit location were in reasonable agreement
with the theoretical pressure immediately downstream of the weak, impingement
shock-wave, which was 0.075 p ... The theoretical value was calculated assuming
that the underexpanded flow in th? nozzle exit-plane expanded to tho base pres-
sure, which was atmospheric, and was turned parallel to the wall by a weak
oblique shock wave. Viscous effects were neglected. Because of the location
of the nozzle-exit plane relative to the orifice locations for the other nozzle
positions, i.e.. Figs. 10b and 10c, the local peak pressure just downstream of
the impingement shock wave.
For x < -15.00 r , the combined constrictive effect of the boundary ne — ne' J
layer and of the change in cross section caused the flow to choke. The static"
wall-pressure distributions presented in Figs. lOd and lOe verify that the impinge-
?'t
ment shock wave was strong so that the downstream flow was subsonic. The exper-
imentally-determined pressures are in reasonable agreement with the theoretical
values for the one-dimensional flow model of Fig. 5.
Launcher Configuration U
The constrictive area ratio for launcher configuration 4 was 0.878. The
nondimensionalized blow-by mass-flow-rate measured when p . was approximately
6 2 950 psia (6.55 x 10 N/m ) is presented in Fig. 11 for all nozzle-exit locations
for which data were obtained. The blow-by flow rate was negligible for all exit
locations. Based on the data for the other launch tubes, the negligible blow-
by flow rates were expected.
The static-wall-pressure distributions, which are presented in Fig. 12,
show that the pressure increased (albeit slightly) as the supersonic flow de-
celerated through the constriction. No pressure greater than 0.06 p ., was mea-
sured. Note that the theoretical static pressure downstream of the weak inpinge-
ment shock wave for the forward tube was 0.07 p . Furthermorf;, static pressures
for orifices in the aft tube which were measuring during the Arrow flight test
program (Ref. 14) were measurably above the shock impingement value. Thus,
the experimental values presented in Fig. 12 were lower them expected. Because
there were only a limited number of orifices available it is possible that the
orifices recorded only the relatively low values which exist between the reflect-
ing shock waves. Since each test condition was repeated without significant
changes in the pressure data, the measured values are believed to be valid.
If the measured pressures are indeed low in comparison to the "theoretical"
flow models used to date, the flow mechanism unique to launcher configuration H
is not understood.
The Effect of Constrictive Area Ratio
Nondimensionalized blow-by mass-flow-rates are presented as a function of -
25
the constrictive area ratio for x = -2.35 r , -10.41 r . and -19.25 r in ne ne ne ne
Figs. 13, 14, and 15, respectively. Based on these data, the following con-
clusions are made.
(1) The stagnation pressure did not significantly affect the nondimensional-
ized blow-by mass-flow-rate for these two stagnation pressures. An exception
to this conclusion is evident in Fig. 13a. When A cJkc was 0.595 and x = 0 aft for ne
-2.35 r , the blow-by flow rate was very sensitive to the reservoir stagnation
6 2 pressure for values near 400 psia (.2.76 x 10 N/m ).
(2) The fraction of the exhaust flow which was turned upstream by the adverse
pressure gradient created by the strong impingement shock wfive generated when
the flow choked increased as the diameter of the aft tube decreased.
(3) The constrictive area ratio required to choke the flow was a funccion of
nozzle-exit location.
CONCLUDING REMARKS
Static wall-pressure distributions have been measured when an underexpanded
jet of unheated air was exhausted into a constrictive launch tube. The
corresponding blow-by rate was determinad using a pitot probe located in the
annular region between the simulated rocket and the launcher wall at the exit
plane of the forward tube. Based on these data, the following conclusions
are made:
(1) The stagnation pressure did not significantly affect the fraction of
the exhaust flow turned upstream for reservoir pressures in excess of U00 psia
(2.76 x 106 N/m2).
(2) The fraction of the exhaust flow which was turned upstream by the adverse
pressure gradient created by the strong impingement shock wave generated when
the flow choked increased as the diameter of the aft tube decreased.
(3) The constrirtive area ratio required to choke the flow was a function
of the nozzle-exit location.
It might also be noted that the data from these cold-gas simulations
were in essential agreement ■rith the data from flight-test programs.
26
REFERENCES
1. Fabri, J., and Siestrunck, R.: "Supersonic Air Ejectors", Advances in Applied Mechanics, Vol. V, Academic Press, Inc., New York, 1958, pp. 1-34.
2. Batson, J.L. : "A Study of the Flow Field Produced by an Axisymroetric Underexpanded Jet Exhausting into a Cylindrical Tube", Ph.D. Dissertation, December 1972, The University of Texas at Austin.
3. Batson, J.L., and Bertin, J.J.: "Experimental Study of Flow Field Pro- duced When an Underexpanded Rocket Exhausts into Cylinder Tube", AIAA Paper No. 73-1227, Presented at AIAA/SAE 9th Propulsion Conference, Las Vegas, November 1973.
4. . "Feasibility Flight Testing of Rocket Impelled Projectle (RIP)", Report Number 7-52100/3R-5, 1 May 1973, LTV Aerospace Corporation, Michigan Division.
5. Bertin, J.J. and Reiman, R.A.: "The Analysis of the Launch-Tube Flow- Field for Rip-Zap Firings", Aerospace Engineering Report 74005, October 1974, The University of Texas at Austin.
6. Bertin, J.J., and Batson, J.L.: "Experimenatlly Determined Rocket-Exhaust Flowfield in a Constrictive Tube Launcher", Journal of Spacecraft and Rockets, December 1975, Vol. 12, No. 12. "'"
7. Bertin, J.J., Horn, M.K., and Webber, T.L.: "Experimental Study of Flow Field Produced When an Underexpanded Jet Exhausts into a Constrictive Stepped Launch Tube", Aerospace Engineering Report 74002, January 1974, The University of Texas at Austin.
8. Bertin, J.J., Morris, R.R., Garms, G.M., Motal, M.R., and Faria, H.T.: "Experimental Study of an Underexpanded, Supersonic Nozzle Exhausting Into A Constrictive Launch Tube", Aerospace Engineering Report 75001, June 1975, The University of Texas at Austin.
9. Bertin, J.J., and Galanski, S.R.l "The Analysis of Launch Tube Flow-Field for Arrow Firings", Aerospace Engineering Report 75004, May 1975, The University of Texas at Austin.
10. Cline, M.C.: Private transmittal, July 3, 1974, University of California Los Alamos Scientific Laboratory, Los Alunos, New Mexico.
11. Back, L.H., and Cuffel, R.F.: "Detection of Oblique Shocks in a Conical Nozzle with a Circular-Arc Throat", AIAA Journal, December 1966, Vo: . 4, No. 12, pp. 2219-2221.
12. Ames Research Staff: "Equations, Tables, and Chaits for Compressible Flow", Report 1135, 1953, NACA.
27
28
13. Shapiro, A.H., The Dynamics and Thermodynamics of Coinpressible Fluid Flow, Ronald Press, 1953, New York.
14. Bertin, J.J., and Batson, J.L., "A Comparison of Cold-Gas Simulation end Rocket-Launch Data for Constrictive Launchers", to be published.
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