ACTUATORS WITH INTEGRAL CONTROLAND NON-INTRUSIVE SETTING

Water

Wherever material lows through pipelines in liquid, gas or pow-

der form, several kinds of valves are used to shut off or to regu-

late the rate of low or pressure. For reliable remote operation of

these valves, whether they be globe, gate, ball or butterly valves

or dampers, DREHMO have been successfully employed elec-

tromechanical actuators all over the world for several decades.

Our actuators are used in power generation, water industry, oil and gas

market as well as chemical and petrochemical process industry. Actua-

tors have to move the valve to a mechanically deinded inal position or

to intermediate positions and avoid excessive torque that overload the

Valve actuators for multiple applications

2

> S-RANGE ACTUATORS

with limit and torque switches

> C-MATIC ACTUATORS

with integrated control unit

> I-MATIC ACTUATORS

with smart integrated control unit and non-intrusive settings as

well as predictive maintenance features.

X-matic actuators are especially designed i-matic types for the

oil & gas industry. Theses are enhanced by a lameproof

enclosure.

valve during travel between the inal positions. According this special

devices ensure that the actuator is switched off in dependence of the

position, angle of rotation or torque.Special variants include part-turn

actuators and thrust actuators, which transform the torque into an axial

thrust by means of a thrust unit.

In plant areas in which explosive gases may be present, actuators have

type-tested and certiied for explosion protection. The variety of torques

and actuator speeds required in practice is met by a wide range of DREHMO

actuators. DREHMO actuators can be itted with torque and position

sensor and signal processing systems to suit the various remote control

requirements. The following product lines are available for this purpose:

DREHMO i-matic

... with integrated control unit and non-intrusive set-ting and parameterisation

i-matic actuators are high-end sophisticated actuators. The actuators are operated via user interface with LC-Display and push-buttons. They include an integrated control unit and a variety of programmable actuator functions and operating modes via remote and local settings, watchdog, electronic nameplate, datalogger as well as local valve diagnostics for predictive mainte-nance.

BASICS:> DREHMO 3-phase AC squirrel cage motor, insulation class F, 3 thermoswitches

> Combined sensor for limit and torque sensing

> Controls: • Switchgear: Interlocked reversing contactors • Control: 24V DC, 4 digital inputs (programmable commands, potential-free) • Feedback: (programmable signals, potential-free): 6 normally open contacts and 1 change-over digital output > Local controls: • 4 multi-function push buttons Modes: LOCAL - 0FF - REMOTE - LEARN Menu Navigation: UP, ESCAPE, DOWN, ENTER, (lockable) Operation: OPEN - STOP - CLOSE • 5 indications with selectable colours • Interface: Bluetooth

> Enclosure protection IP68 according to IEC 60529

> Ambient temperature -25 °C up to +70 °C

> Handwheel for manual operation/ without switch-over mechanism

> Electrical connection: plug/socket connector with screw-type connection

MULTI-TURN ACTUATORS PART-TURN ACTUATORS THRUST ACTUATORS

Overview

The design principle of multi-turn actuators is to turn a multiple of 360 degrees at the output drive.

They are designed to operate valves with 2 up to 1450 revolutions per stroke.Multi-turn actuators are itted mainly to gate and globe valves which transform the multiple rotation of the actuator’s output drive into linear movement via a threaded spindle.Flanges and output drive designs of the multi-turn actuators are standardized in accordance with DIN EN ISO 5210 or DIN 3210 respectively and therefore it on any modern valve design.Furthermore a multitude of special lange designs is available. The multi-turn actuators are classiied in four housing sizes according to their rated torque:• 5 Nm to 60 Nm: actuator size Dim 30, 59• 60 Nm - 250 Nm: actuator size Dim 60, 120, 249• 250 Nm - 1000 Nm: actuator size Dim 250, 500, 1000• 1000 Nm – 2000 Nm: actuator size Dim 2000

Torque values exceeding 2000 Nm are real-ized by additional spur or bevel gearboxes.

DREHMO thrust actuators can be itted to valves which require a linear movement. The thrust actuator transforms the torque

of a DREHMO actuator into an axial thrust by means of an integrated thrust unit.The required actuating force (thrust or traction) can be adjusted continuously and reproducibly. Thrust actuators are mainly used to operate plug valves.

Thrust units itted to the lange of a multi-turn actuator consist mainly of a trapezoidal threaded spindle, a metric screw bolt to join the valve shaft and an enclosure to protect the spindle from environmental inluences.The version described is used for direct mounting of the actuator to the valve. However, “fork joint” versions of the thrust actuators (indirect mounting) primarily oper-ate butterly valves for which direct mounting of a 90° part turn actuator is not possible or eicient for design reasons. Cardanic suspension of the thrust unit at the fork joint is also available.

Part-turn actuators are a special type of multi-turn actuator for operating butterly, ball valves

or damper, for instance, with an output drive movement of less than 360°. The internal gear of the part-turn actuator is designed for a travel range in between 75° and 105°.

The mechanical design of the part-turn actua-tors DPiM(R) 75 – 1800 is based on a DPiM(R) 30 actuator with an additional attached planetary gear stageto adapt the actuator to the demands of the part-turn movement.

All the advantages of the planetary gear such as handwheel operation without changeover, self-locking gear, long service life, lifetime lubrication, as well as the features already described, are likewise applicable to the part-turn actuators.

The lange dimensions and the different output drives, such as plug bush with bore and groove and square bore, all correspond to the usual standards, e.g. DIN EN ISO 5211. This means that direct mounting on the valve is possible. Accessories such as foot and lever with ball joints make indirect operation of butterly valves possible depending on the structural and design conditions of the valves. Torque values exceeding 1800 Nm are real-ized by multi-turn actuators with additional worm gears.

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Actuators with integrated positioner for modulating duty.

process pipe

Sensor

ProcessSet point

OPEN, CLOSE (STOP) command

Actual postion

control valve

MControl unit

I

n

External Controller/postioner

Actuators with external positioner for modulating duty.

process pipe

Sensor

ProcessSet point

Actual postion

control valve

M

n

Signal for position set point

Integratedpositioner

External Controller/postioner

I

OPERATION MODES – OPEN-CLOSE, POSITIONING AND MODULATING DUTYValves are driven in compliance with the required application and their design. Actuator standard EN 15714-2 distinguishes bet-ween three cases:

> Class A: OPEN-CLOSE duty.The actuator is required to drive the valve through its entiretravel from the fully open position to the fully closed position orvice versa.

> Class B: Inching/positioning or positioning duty.The actuator is required to occasionally drive the valve to anyposition (fully open, intermediate and fully closed).

> Class C: Modulation or modulating duty.The actuator is required to frequently drive the valve to anyposition between fully open and fully closed.

SWITCHING FREQUENCY AND MOTOR OPERATION MODEBetween Modulating duty and open-close duty there are diffe-rences regarding to the mechanical loads. Consequently, special actuator types are available for each operation mode.The types of duty for actuators in compliance with DIN EN 60034-1 and EN 15714-2 are typical distinction criteria.For modulating duty, additional indication is made of the permissi-ble number of starts.

ACTUATORS FOR OPEN-CLOSE DUTY AND POSITIONING DUTY(classes A and B or types of duty S2 - 10 min/15 min)DREHMO actuators for open-close and positioning duty are identified by type designations DiM:

> DiM 30 - DiM 2000> DPiM 75 - DPiM 1800

ACTUATORS FOR MODULATING DUTY(class C or types of duty S4 - up to 35%)DREHMO actuators for modulating duty can be identified by type designations DiM R:

> DiM R 30 - DiM R 2000> DPiM R 75 - DPiM R 1800

The DREHMO actuators basically consist of a motor, planetary gear arranged with a torque-bearing displacement worm, a handwheel and an integrated control unit. All parts of the planetary gear are ar-ranged around the hollow shaft. As several teeth always mesh simul-taneously with this planetary gear (unlike normal worm gears), it is possible to realize a very compact gear with a long service life.

FUNCTIONALITY OF MANUAL OPERATIONChangeover from motorized to manual operation is not necessary. During manual operation via the handwheel, the forces are transmit-ted via the worm shaft (9), the sun wheel (11) and the planet wheel (4) to the driver plate (5), the hollow shaft (10) and the stem nut (6).

FUNCTIONALITY OF MOTOR OPERATIONThe motor (1) drives the eccentric (3) via the spur gear (2). The planet wheel (4), which meshes into the inner gear of the sun wheel (11), is pivoted on the eccentric (3). As the two wheels have a different number of teeth, a relative speed is generated which is transferred by driver pins (12) to the driver plate (5), which is mounted on the planet wheel (4). The driver plate (5) is interlocked with the hollow shaft (10) via serration.

Gear design and operating functions

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5

1 Enclosed Motor (TENV)

2 Spur Gear

3 Eccentric

4 Planet Wheel

5 Driver Plate

6 Stem Nut

7 Torque Spring

8 Torque Lever

9 Worm Shaft

10 Hollow Shaft

11 Sun Wheel

12 Driver Pin

13 Hand Wheel

14 Local control station

15 Combined sensor

16 i-matic Control Unit

TORQUE MEASUREMENTIn addition to the inner gear tooth system, the sun wheel (11) also has an outer gear tooth system which meshes with the axially dis-placeable worm shaft (9). The worm shaft (9) is held in its central position by a pretensioned spring (7). If a torque is exerted on the actuator higher than the torque created by the pretensioned springs, the peripheral force on the sun wheel (11) moves the worm shaft (9) from its central position and thereby actuates the torque lever (8). The torque lever (8) activates the combined sensor (15). The related torque values can be used for the remote torque feedback indication.

FEATURES OF THE GEAR• Lifetime lubrication• No mechanical switchover for handwheel operation is required• No starting problems, even at low temperatures• Long service life, even in modulating operation, due to low surface pressure combined with little relative movement between the meshing gears and optimum lubrication• Can be mounted in any position • Sellocking (up to 80 rpm at 50 Hz and up to 96 rpm at 60 Hz)

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2

1

3

4

6

15

13

8

7

10

9

11

12

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GEAR DESIGNThe gears are self-locking at all speeds upto 80/96 rpm, also at manual operation. Low surface loading of gear-tooth systembecause several teeth are always in mesh.Long life time is guaranteed because ofpermanent lubrication and air-tight oilchamber, therefore the oil cannot oxidise.

COMBINED SENSORAn electronic position sensor is used for continu-ous position detection, including the detection of intermediate positions. Interacting with the i-matic control unit, the sensor switches off the actuator when it reaches limit positions that have been electronically programmed and are nonerasable. At the same time the sensor can supply isolated limit position signals and an analogue 4-20 mA position signal. A second measuring input is used to make an analogue recording of the torque reached, which is then compared and evaluated with settable switch-off values in the control unit. Analogue measurement, signalling and evaluation of the torque is possible while the actuator is running.

PAINT COATING, CORROSION PROTECTIONStandard colour: RAL5015 (skyblue)According to EN ISO12944-2 we have rated our corrosion protection system as follow: K 3: for operation in occasionally aggressive atmospheres => C3K 4: for operation in permanently aggressive atmospheres => C4 K 5: for operation in extremely aggressive atmospheres, such as off-shore platforms or cooling towers. => C5-M, C5-IOther protection grades and colours on re-quest.

ELECTRICAL CONNECTIONElectrical connection is accomplished by means of a plug/socket connector which connects the control and signal wires as well as the power supply. Method of connection is screw terminals for control signals and for power supply.

LUBRICATIONEach actuator is factory illed with lifetimelubrication.

MECHANICAL COUPLING TYPESMulti-turn actuators: Matched to the valve using coupling types and lange dimensions in accordance with DIN EN ISO 5210 or DIN 3210. Hollow shaft for ascending valve spindle. Coupling types: stem nut, plug bush, bore with keyway, pawl clutch, free shaft extension. Special designs for special installation condi-tions are possible. Part-turn actuators: Coupling types and lange dimensions in accordance with DIN EN ISO 5211. Coupling types: bore with keyway, dihedron, square bore. Thrust actuators: Coupling type in accordance with DIN 3358.

MOUNTING POSITIONMounting and operation in any positionpermitted.

MANUAL OPERATIONAs the handwheel is always in operation, manual operation is possible even if the equipment is temporarily seized e.g. if a valve is jammed in the end position. The handwheel can be operated remotely without diiculty for inaccessible actuators via corresponding linkages and bevel gears.

TENV MOTORSDREHMO actuators are itted with totally enclosed non-ventilated motors (3-phase asynchronous motor TENV) as standard. The motor housing is totally enclosed. This design guarantees the greatest possible protection against humidity and dust ingress and is therefore suitable for operation in extreme environmental conditions.Operating mode: Short-time duty S2 – 10/15 min; in modulat-ing operation, S4 intermittent service max. 35 % ED. Insulation class F.

IEC MOTORS AND SPECIAL MOTORSStandard motors, such as single-phase or DC motors, can be supplied on request instead of TENV motors.

MOTOR PROTECTION Three thermal switches connected in series are mounted in each of the motor windings individually. In case of the motor temperature exceeding 155 °C the control circuit is interrupted. The contact to open the unit is integrated within the i-matic control unit.

AMBIENT TEMPERATURESBasic design:-25 °C to + 70 °C (S2-Operation)-25 °C to + 60 °C (S4-Operation)

ENCLOSURE TYPEAccording to EN 60529 and EN 60034 DREHMO actuators with enclosed motors are supplied as standard with enclosure type IP 68 (5 m for 24 h).

CE-CONFORMITY DREHMO actuators comply with the EC Machinery Directive 2006/42/EG, EC Low-Voltage Directive 2014/35/EU and the EMC Directive 2014/30/EU.

Characteristic features

7

FeaturesSELF-MONITORINGA self-monitoring process runs continuously in theactuator. To simplify troubleshooting, the processdistinguishes between the following messages:> Hardware fault> Sensor fault> Electronics fault> Software fault> Electronics temperature exceeded> Motor temperature exceededAll malfunctions that occur are recordedchronologically in an error log.

PHASE SEQUENCE CORRECTION/ SINGLE-PHASE MONITORINGThis module ensures that the actuator produces the correct direction of rotation for opening and closing the valve, regardless of the sequence in which the three-phase network phases are applied. Whether the closing direction is to the right or left is defined by remote or local parameterization. Additionally all phases will be monitored. At phase failure a corresponding error mes-sage is generated.

FAIL-SAFEShould the external reference signal fail or the bus communication break-down, a user-definable fail-safe position can be set in line with process requirements or, if the parameter “fail as is” is selected, the actuator can be arrested in the cur-rent position.

COMMISSIONING / NON-INTRUSIVE CALIBRATIONThe local control station consists of a graphical LC-Display, 4 buttons and a bluetooth interface. The actuator can be set and parameterized locally via the push-buttons (alternative operating via magnetic pen) without opening the control housing. With a clearly structured menu navigation, the setting values can be easily aligned to the valve. Furthermore, all parameters of the actuator can be set easily. To prevent operating errors and manipulation, access to the com-missioning mode can be protected with a password.

BLUETHOOTH INTERFACEEach i-matic actuator is equipped with a bluetooth interface. On this way all data (diagnostic files) can be read out, parameters can be set and firmware can be downloaded. With our software tool "i-matic Explorer", operating and setting tasks are made easily.

Self monitoringNon-intrusive

callibration

„Fail safe“ data memory

Phase correction Bluetooth interface

DATA MEMORYActuator-specific data are recorded in a non-volatile memory. Such data include electronic name-plate, operating cycles, running times, error memory and infor-mation for preventive maintenance.

8

TIMERThe timer can extend the actuating time over the entire stroke or over a user-definable partial section up to the limit position. The timer operation in opening or closing direc-tion can be parameterized. A further parameter determines whether the range for timer operation is specified using an internal setting or using an optional binary input on the interface for remote commands. Three values are applied for parameterizing the timer operation.> Pulse time t

on (0.5 s to 30 s)

> Pulse time toff

(0.5 s to 30 s)> Start of timer (0 % to 100 % actuator travel)

POSITIONERModulating actuators are directly controlled by a higher level process controller (e.g. pressure, temperature, flow rate) via a 4-20 mA setpoint value. The integrated posi-tioner compares the reference signal (setpoint value) with the analogue position signal generated by the actuator (actual position value) and generate corresponding driv-ing commands. With driving the actuator the modulating behaviour parameters can be set the sensitivity of the actuator to optimally adjusting the modulating actuator to the control process.

REMOTE PARAMETERIZATIONWhile the plant is in operation, all set-tings can be remotely parameterized and permanently overwritten via the bus using the central parameterization and visualizing tool. The original setting can be retrieved with a reset command.You can use: > i-matic-Explorer> SiMATIC PDM> FDT/DTM as a visualization software.

VALVE / POSITION-TORQUE-CURVEThe actuator comprises a function for displaying and recording the torque curve. The curves for plant com-missioning on the valve and for cold and warm plant commissioning can be permanently stored in the actua-tor. Torque curves can be used for a demand oriented maintenance of valves.

Valve position-torque-curve Positioner

Signal memoryremote

actuator settings

Integral power

controller Timer

+-

24 V DC

USV

x

Xdw

SIGNAL MEMORY In case of loss of main power supply feedback signals can remain at the cur-rent status with the following options:> 24 V DC external supply of control voltage or> battery pack (automatic rechargeable) or> remanence relays

POWER UnitInterlocked reversing contactors are used. For modulating duty solid state relays are available as an option.

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ELECTRONIC NAMEPLATEAll important MOV relevant information can be found inside the elec-tronic nameplate. The according data are:> Bluetooth idenication > Information about the on-site installation, e.g. TAG/KKS-ID> Actuator nameplate, e.g. torque range, type of duty, ...> Control unit details, e.g. serial number, wiring diagram, ...> Motor nameplate, e.g. power requirements, motor type, ...> Gear/thrust unit information, e.g. gear ratio, factor, ...> Valve information, e.g. torque range, type, manufacturer, ...

Data and parameters

OPERATING DATAOperating data are continuously logged and evaluated.> Gerneral e.g. calibration date, coniguration date, ...> Operation data, e.g. motor operating time, operation cycles, ...> Dynamic maintenance, e.g. mechanical ageing, ...> Faults, e.g. number of torque warnings, thermal overloads, ...> System data, e.g. up time electronic, number of power-on, ...

ACTUAL VALUES/DIAGNOSISVarious parameters are available for maintenance and diagnostic purposes.> Error stack, contains a list of occuring faults> Process data, e.g. operation mode, actual and setpoint position, …> Power supply, e.g. phase sequence, 24V internal status, …> System, e.g. electronic and sensor temperature, …> Interface, e.g. ieldbus and I/O board diagnosis information, …> Battery Backup, e.g. status and temperature of battery

PARAMETERSuitable parameters are available for commissioning and coniguration.> Power supply, e.g. phase correction and monitoring> Display unit, e.g. language, date, time, LED colour, …> Data logging, e.g. torque and position unit, …> Valve, e.g. settings, intermediate positions, monitoring, …> Actuator, e.g. thermal failure delay, …> DCS / PLC system, e.g. ESD, fail safe, collective failure, interface, ...> Process, e.g. modulating behaviour of internal positioner, ...

TORQUE LINE CHARTBeside the opportunity to store up to four different torque curves, it is possible to visualize the current torque values on a progress line chart.

FIRMWARE UPDATE MANAGERA dialog-controlled irmware update makes it very easy to integrate new functions without expertise.

TORQUE CURVES EXPLORERThis dialog visualizes the torque values at different valve positions read out from the actuator as a torque curve. Torque curves can be stored, compared and analyzed. In this way degradations and problems of the valves can be determined.

Coniguration and diagnostic toolsTOOLSFor coniguration and diagnostics of i-matic actuators we offer the tool i-matic Explorer. The i-matic Explorer is available as a desktop variant and for mobile de-vices (i-matic Explorer Mobile) such as smartphones and tablets. Unauthorised online access to the actu-ator is protected by means of bluetooth password protection and user access levels.The i-matic Explorer supports the following features:

VIRTUAL CONTROL STATIONManual operation of the actuator via a Virtual Control Station is possible. This allows access of hard to reach actuators.

PARAMETER EXPLORERAn identical representation of the actuator menu tree is accessable in a comfortable way. The parameter Explorer enables the coniguration and diagnosis of i-matic actuators. For later analysis the parameter sets can be saved and compared with current values.

DCS/PLC INTERFACE EVALUATIONAnalog and digital feedbacks can be simulated. Analog and digital com-mands from DCS/PLC are visualized. With these signals the connection between DCS/PLC and the actuator can be evaluated during commis-sioning and maintenance.

Electrical connectionThe plug-in electrical connector is a key

element of the modular actuator design.

The connector is a separate unit. The

different connection types are compa-

tible throughout all type ranges and can

be used for actuators with or without

integral controls.

During maintenance work, the wiring

remains undisturbed; electrical connections

can be quickly separated and reconnected.

This reduces downtimes and avoids wiring

faults when reconnecting.

1 Plug/socket connector

The 50 contact plug/socket connector is the core element for all connection types.

Incorrect connection is prevented by special code pins. Power cable 2,5 ... 6,0 mm2,

Control cable 0,75 ... 2,5 mm2

2 Cover for electrical connection S

With three cable entries. Basic version: 1 x M20 x 1,5, 1 x M25 x 1,5, 1 x M32 x 1,5

3 Cover for electrical connection SH

With additional cable entries, offers 75 % more space than standard version.

4 Intermediate frame DS for double sealing

Preserves the enclosure protection even if the electrical connection is removed and

prevents ingress of dirt or humidity into the housing. Can be combined with any

electrical connection type and is easily retroitted.

If communication via parallel signal

transmission is required, the i-matic is

equipped with one of the electrical

connections as described above. When

using ieldbus technology, special

connections are used. They are based on

the plug-in design just like the other

connectors.

5 Fieldbus connection SD

A connection board for easy connection of ieldbus cables is integrated. Fieldbus communi-

cation is not interrupted even when connector is removed. Connection is made via ieldbus

speciic characteristics. For example for Proibus as shown, termination resistors are

integrated.

6 Fieldbus connection SDE with FO couplers

For direct connection of ibre optic cables to i-matic controls. Comparable in design to SD

connection but with larger diameter to comfortably accommodate the speciied FO cable

bending radii. The FO module contains diagnostic functions to monitor ibre optic cable

quality.

FIELDBUS CONNECTION

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1

3

2

12

4

DETACHED I-MATIC CONTROL UNIT/ DETACHED LOCAL CONTROL STATION

If the actuator is diicult to access or in

case of extreme vibration or high ambient

temperatures at the place of valve

installation, controls with operating

elements can be mounted separately from

the actuator on a wall bracket.

1 Wall bracket

The actuator control is mounted on a separate wall bracket and fullills protection class IP 68.

2 Detached control unit

The actuator control is separated.

3 actuator housing

A special housing is used to cover the sensor area. 4 Electric connection

Electric connection is done by a plug/socket connector.

5 Interconnection

The interconnection consists of two lines, power and data. The cable length between actuator and controls may be up to 100 m.

PROTECTION AGAINST UNAUTHORISED ACCESS AT LOCAL CONTROLS

Following solutions are avaiable:

> Password protection: Different user-levels can be used for protection

against local operation or settings.

> Padlock protection (option): The push button for operational mode

(REMOTE-OFF-LOCAL-LEARN) can be locked with a commercially

available padlock. Thus locked, the operating mode cannot be changed.

> Magnetic pen operation (option):

Instead of the push buttons the operation can be done with a special

magnetic pen. Operation is only possible with this special magnetic pen.

> Lockable protection cover (option): The lockable protection cover offers

increased protection, even against damage to the local controls.

> Remote release of the local controls (option): Remote release ensures

optimum protection against unauthorised operation. The local controls

can only be operated after a release signal from the higher level controls.

Additional Equipment

SIDE MOUNTED DISPLAY

The electronic housing is also available

in a special-side mounted display-design

SUN SHADES

In order to protect the electronic unit

from heating up by high intense sun-

light, sunshades are available as option.

1

2

3

4

5

up to 100 m.

13

14 ESC

L3 Menu (2/6) (3)

Process data

Actual position

> 54,1 % <

CLEARLY STRUCTURED OPERATION

For the i-matic, accessing the considerably more detailed data is

facilitated by a clearly structured and intuitive user interface.

All device settings can be performed without requiring any additional

parameterisation tool. The display structure is user-friendly, in plain

text and available in a large number of languages.

1 Display

The graphic display shows texts and graphic elements as well as

torque curves

2 Indication lights

Visual status signals via indication lights can be programmed. Signals

indicated via LEDs are clearly visible even from longer distances

3 Mulitfunctional push buttons

Operation by means of four convential push buttons or optionally by

use of a magnetic pen

4 Bluetooth Interface

Data exchange between the actuator and the i-matic Explorer

Fern

Aktiver Fahrbefehl

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E2 47.3 %

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TAILOR-MADE INTERFACESI-MATIC

Signal assignment of the outputs can be modiied later via i-matic

device setting. Depending on the version, it provides:

> Up to four digital inputs e.g. operation commands OPEN, STOP,

CLOSE, release signals for local controls, EMERGENCY commands, etc.

> Up to seven digital outputs e.g. for feedback of end positions,

intermediate positions, selector switch position, failures, etc.

> One analogue input (4 – 20 mA) e.g. for setpoint reception to

control the positioner

> One analogue output (4 – 20 mA) e.g. for feedback of valve

position or torque

The digital inputs and outputs are potential-free. Optional the

analogue signals are galvanically isolated available.

BISTABLE INTERFACE

At power failure the relay contacts of this add on board.

This board is on optional station I/O interface which expands the

i-matic in addition with:

> 6 digital inputs (115VAC or 24V DC)

> 6 digital outputs (4 digital outputs with bistable signaling relay)

The mechanical interface to the valve is standardised. On the other

hand the interfaces between the conrol station and operator are

constantly evolving.

Parallel control, ieldbus, or both for reasons of redundancy? When

ieldbus, which protocol to use?

Irrespective of your decision on the interface, DREHMO actuators can

be equipped with the suitable interface to match all systems

established within process control engineering.

ACTUATOR COMMANDS AND FEEDBACK SIGNALS

In simple applications, operation commands OPEN and CLOSE,

feedback signals, End position limit OPEN/End position limit CLOSED

reached as well as Collective fault signal suice. Any isolating valve

can be reliably operated with these ive discrete signals.

However, if the valve position is to be controlled, further conti-

nuous signals are required: Position setpoint and Position

feedback signal (actual value), typically a 4 – 20 mA analogue

signal for parallel communication.

Fieldbus protocols expand the bandwidth for information

transmission. Further to transmission of commands and feedback

signals required for operation, access to all device parameters and

operating data via ieldbus from the controll station is made

available.

DREHMO FIELDBUS DEVICES

Many different ieldbus systems are available on the market. Certain

preferences have evolved on a regional level or speciic to certain plant

applications. Since DREHMO actuators are implemented in all types of

technical process plants around the globe, they are available with any

communication system established in this industry.

Fieldbus communication

PROFIBUS

Proibus offers a complete family of ieldbus versions: Proibus PA for

process automation, Proinet for data transmission based on Ethernet

and Proibus DP for automating plants, power plants and machines.

Due to its simple and robust physical layer (RS-485) and the different

service levels DP-V0 (fast cyclic and deterministic data exchange), DP-V1

(acyclic access to device parameters and diagnostic data) as well as

DP-V2 (further functions such as time stamp or redundancy), Proibus

DP is the ideal solution for plant automation.

International standard, IEC 61158/61784 (www.proibus.com)

Bus cycle with 5 actuators

1

Acyclic diagnostics or parameter data transmission

Cyclic process data feedback from slave

Cyclic process data request from master

2 3 4 5

Redundant channelStandard channel 1 2 3 4 5

> Proibus DP

> Modbus RTU

> Foundation Fieldbus

> HART

DREHMO devices are available with digital and analogue inputs to

connect additional sensors to the ieldbus as optional.

Drehmo actuator with Proibus DP

> Support Proibus DP-V0, DP-V1 and DP-V2

> High speed data exchange (up to 1.2 Mbit/s)

> Integration within the DCS via EDD or FDT

> Cable length up to approx. 10 km (without repeater up to 1.200 m)

> Up to 126 devices can be connected

> Option: Redundant line topology or muster share redundant

> Option: Data transmission via ibre optic cables (Option: over

voltage protection up to 4 kV

> Large installation base

> Standardised integration within the DCS

> Large selection of devices (FDT, EDD)

> Worldwide distribution

PROFIBUS M

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Bus cycle with 5 actuators

1

Acyclic diagnostics or parameter data transmission

Cyclic process data feedback from slave

Cyclic process data request from master

2 3 4 4

Redundant channelStandard channel 1 2 3 4 5

MODBUS

In comparison with other ieldbus technologies, Modbus is simple but has a multi-functional ieldbus protocol. It offers all functions required for plant automation, e.g. exchange of simple, binary information, analogue values, device parameters or diagnostic data.

For plant automation and similar to Proibus, the simple and robust physical layer RS-485 is often used. On the basis of this physical layer, Modbus supports various telegram formats, e.g. Modbus RTU or Modbus ASCII. Using the Modbus TCP/IP version based on Ethernet, vertical integration into a host automation system is often implemented.

> International standard, IEC 61158/61784, www.modbus.org

> Simple protocol

> Worldwide distribution

> Largely suicient for many simple automation tasks

DREHMO actuators with Modbus RTU

> Fast data exchange (up to 115.2 kbit/s)

> Cable length up to approx. 10 km (without repeater up to 1.200 m)

> Up to 247 devices can be connected

> Option: Redundant line topology

> Option: Data transmission via ibre optic cables

> Option: Overvoltage protection up to 4 kV

MODBUS

DREHMO actuators with Modbus TCP/IP

> Modbus TCP/IP is available by means of a

Modbus RTU gateway inside the

plug-in electrical connector

> data exchange 10/100 Mbit/s

> Field-mountable RJ-45 connector (Cat. 6A)

17

Acyclic diagnostics or parameter data transmission (report distribution, client server)

Cyclic data exchange between process participants (publisher <> subscriber)

Bus cycle with 5 actuators

LAS

LAS

LAS redundancy

Junction box

1 2 3 4 5

1 <> 3 2 <> 4 4 <> 5 1 <> 2 3 <> 5

FOUNDATION FIELDBUS H

FOUNDATION FIELDBUS

Foundation Fieldbus (FF) was explicitly adapted to the requirements

of process automation. The distributed data transmission within the

Foundation Fieldbus network enables ield devices perform

automation tasks. Decentralization of automation to the ield level

relieves the central process control. Transmission physics of the FF

H1 protocol used at ield level are based on IEC 61158-2 and ISA SP

50.02. These standards deine the framework for data transmission

and energy supply of ield devices using the same cable pair. FF H1

supports various topologies. In combination with junction boxes or

segment barriers, various wiring structures are possible. Apart from

conventional line and tree structures, FF H1 supports point-to-point

topology or other structures with one trunk combined or individual

spurs leading to the ield devices.

DREHMO ACTUATORS AND FOUNDATION FIELDBUS

DREHMO i-matic support FF H1 version.

> Data exchange at 31.25 kbit/s, typical macro cycle 1 s

> Cable length up to approx. 9.5 km

(without repeater up to 1.900 m)

> Up to 240 devices can be addressed, typically 6 to 15 ield devices

are available

> Integration within the DCS via EDD or FDT/DTM

> DREHMO actuators support LAS and thus adopt the tasks of the

link active scheduler.

> Option: Overvoltage protection up to 4 kV

> Option: FISCO connection

> International standardised, IEC 61158-2/SASP50.02,

www.iedlbus.org

> Worldwide distribution

> Standardised integration within the DCS.

18

> International standard, IEC 61158/61784

> Worldwide distribution

> large FDT, EDD

> Standardised integration within the DCS

> Large selection of devices

Conventional 4 – 20 mA signal cable

Digital HART communication

Analogue process signal

Parameter or diagnostic feedback from slave

Parameter or diagnostic data request from master

1 2 3 4 5

Cycle with 5 actuators

54321

HART

HART makes use of the known 4 – 20 mA standard signal for

analogue data transmission. HART communication is modulated as

additional signal to the analogue signal. Advantages: Simultaneous

transmission of digital HART information to the analogue signal.

Bidirectional transmission of HART information. No termination or

line screen required. Wiring test with multimeter. Existing 4 – 20 mA

infrastructure is also available for digital communication. Facilitates

reading additional parameters and diagnostic data from ield devices.

HART uses the master-slave principle and offers various commands

for data transmission. Normally, the conventional point-to-point

topology is used.

HART

DREHMO ACTUATORS WITH HART

> Support of 2 device categories • 1 ACTUATOR: HART signal based on analogue setpoint from DCS

• 2 CURRENT OUTPUT: HART signal based on analogue actual position from actuator

> Transmission of parameter and diagnostic data via digital HART communication

> Data exchange at 1,2 kBits (Bell 202, telephone std.) > Integration within the DCS via EDD or FDT/DTM > Length of cable approx. 3 km

DREHMO ACTUATORS WITH WIRELESS HART

> Device categorie CURRENT OUTPUT > with MACTek adapter mounted inside

special plug connector frame > Option: separation of MACTek adapter for any mounting position

19

Diagnosis

Analysis

Maintenance

Configuration

Documen

tatio

n

EDDFDT

DTM

1 2

DTM

DTM

1 2

FDT interface

Software modules

CENTRAL FIELD DEVICE MANAGEMENT

EDD and FDT/DTM are two independent technologies for

harmonisation of device integration within ieldbus systems across

all ield devices. This includes for example device coniguration,

device replacement, fault analysis, device diagnostics, or

documentation of these actions. For this reason, EDD and FDT are

crucial for Plant Asset Management and Life Cycle Management of

a plant.

Besides the imperative main functions, ield devices possess diagnostic

functions and many specialised application functions to adapt the

device to the process and environmental conditions as required. If

certain prerequisites are fulilled, for Proibus e.g. the DP-V1 protocol,

data exchange connected to these functions can directly take place

between control station and ield device. For DREHMO actuators, this

further includes status and diagnostic signals in compliance (according

to NAMUR NE 107 only at Foundation Fieldbus & HART), parameter

modiications of user functions, information of the electronic device ID

or operational data for preventive maintenance.

EDD or FDT is used to harmonise access from the control station to the

data available with the various ield devices.

FDT/DTM

FDT (Field Device Tool) is a software interface deinition to integrate

DTM (Device Type Manager) into the FDT system of the maintenance

processor. DTM is a software module supplied by ield device manufac-

turers. Similar to a printer driver, DTM is installed within the FDT frame

application to visualise settings and information available from the ield

devices.

DTMs are available on request. EDDs for DREHMO actuators can be

downloaded at: www.drehmo.com

COMMUNICATION - CENTRAL FIELD DEVICE MANAGEMENT

FO multi-mode 2,6km

Copper cable 1.2 km

FO single-mode

Comparison of max. distances between bus participants

15 km

DATA TRANSMISSION VIA FIBRE OPTIC CABLES

Long distances between the devices combined with the high demands

for data transmission security - in this instance, ibre optic cables are a

suited transmission medium.

Long distances

Low attenuation of light signals in ibre optic cables allows coverage of

long distances between participants, resulting in a considerably higher

total ieldbus system length. With multi-mode cables, distances up to

2.6 km between devices can be achieved.

Integral overvoltage protection

Contrary to copper cables, ibre optic cables are resistant to electroma-

gnetic interference. Separated installation of signal cables and power

cables is no longer required. Fibre optic cables provide galvanic

isolation between actuators. This offers particular protection against

overvoltages, for example in the event of lightning.

When using Proibus DP, line, star and ring topology are possible. In

this case, the availability of the ibre optic ring is monitored. If the ring

is interrupted, a warning will be sent. This warning is integrated within

the signalling pattern of i-matic actuator controls, visualised on the

display and transmitted to the control station in compliance with the

speciied signalling pattern.

EDD

Each ield device supporting this technology is provided with an EDD

(Electronic Device Description). This ile combines device parameters

described in ASCII using standardised and platform neutral EDD

language. This technology helps to create a uniform user philosophy

with identical parameter visualisation across all ield devices.

DREHMO actuators with ibre optic interface (FO)

FO module for converting actuator-internal electrical signals into ibre

optic signals is integrated within the electrical connection of the

actuator. Connection of ibre optic cables is made via conventional

FSMA plug/socket connectors.

20

SIMA MASTERSTATION

SIMA is the ideal master station for perfect integration of actuators into

a DCS. Entire communication is based on open ieldbus protocols.

> SIMA supports the user with a mostly automated procedure for

commissioning the connected actuator network, irrespective of the

DCS - plug and play.

> SIMA manages and monitors communication to ield devices

including all redundant data channels and hot standby components.

> SIMA as data concentrator collects all actuator status signals and

sends the signals relevant for normal service to the DCS.

> SIMA facilitates status information access to the connected

actuators.

> In the event of failures, SIMA supports fast fault identiication and

remedy.

> SIMA serves the purpose of gateway to adapt ieldbus

communication with actuators to the available interfaces of the DCS

Coniguration interface

Various SIMA equipment features offer different access options for

operation and coniguration. This includes an integrated touch screen,

connection facilities for a mouse, keyboard, and external screen or

Ethernet interface for SIMA integration into an available network.

Graphic elements provide overall system visualisation at a glance.

Settings and conigurations are password protected for different user

levels.

1 SIMA Master Station

SIMA combines standardised industrial PC components extended by

required ieldbus interfaces. The entire hardware is housed in a robust

19" industrial enclosure with EMC protection.

1a Hot Standby SIMA

Increased availability and reliability can be achieved by installing a backup

SIMA, taking over all tasks of the primary SIMA in case of failure.

2 Redundant Modbus loop

The major advantage of this topology is the integrated redundancy. If

the loop is interrupted, SIMA considers both segments as separate lines

and all actuators remain accessible. Actuators selected for this topology

are equipped with a repeater function for galvanic isolation of loop

segments and for Modbus signal ampliication. As a consequence, a

total length of up to 296 km can be achieved using a conventional

RS-485 cable with maximum 247 participants. It is also possible to

implement line topologies with SIMA.

3 Communication with DCS

DCS communication is possible using Modbus RTU or Modbus TCP/IP.

4 DREHMO actuators

DREHMO actuators are equipped with the suitable interface matching

selected ieldbus protocol and topology. Individual devices can be

separated from the ieldbus without interrupting ieldbus communica-

tion to other devices.

SIMA - THE FIELDBUS SYSTEM SOLUTION

Advantages

> simple DCS integration

> reduction of the data volume to the DCS

> central level for control and diagnostic

> simple maintenance for network loops

> additional operating function

> for complete diagnostic of the entire actuator network.

1

3

1a

2

4

21

Actuator DiM, DiMR Models

30 59 60 120 249 250 500 1000 2000

Weight (kg) 23 25 33,5 33,5 33,5 69,5 80,5 90,5 190

Dimensions (mm)

d1 90 125 125 125 175 175 175 210 350

d2 90 125 125 125 175 175 175 210 350

D1 160 160 250 250 250 250 400 500 500

D2 Max. 127 127 160 160 160 245 245 245 310

H1 Max. 330 330 368 368 368 564 564 564 902

H2 150 150 168 168 168 217 217 217 284

H3 Form A 36 42 46 46 58 56 56 70 130

H3 Form B, B1, B2, C

36 46 46 46 70 66 66 81 130

H3 Form B3, B4, D, E

18 17 16 16 22 23 23 28 30

H4 49 49 54 54 54 69 69 69 124

H5 140 140 160 160 160 210 210 210 169

H6

250 250 270 270 270 452 452 452 500

352 352 372 372 372 702 702 702 -

452 452 472 472 472 952 952 952 -

- - 572 572 572 - - - -

- - 672 672 672 - - - -

H7 180 180 180 180 180 200 200 200 200

H8 185 185 185 185 205 205 205 205 205

L1 117 117 129 129 129 132 179 179 193

L2 201 201 232 232 232 262 309 309 348

L3 max 504 504 528 528 528 580 627 627 710

L4 233 233 233 233 233 245 245 245 245

L5 57 57 80 80 80 105 105 105 105

T1 45 45 48 48 48 75 75 75 155

T2 179 179 189 189 189 214 214 214 284

T3 97,5 97,5 107 107 107 135 135 135 200

T4 305 305 334 334 334 378 378 378 600

T5 153 153 153 153 153 170 170 170 170

Actuator DimensionsMULTI-TURN ACTUATOR DiM

MULTI-TURN ACTUATOR FOR MODULATING DUTY DiM R

R

22

Actuator DiM 30 59 249 250 1000 2000

120 500

Actuator DiM R30 59 250 1000

120 500

Size DIN EN ISO 5210

DIN 3210

F07 F10 F10 F14 F14 F16 F25

- G0 G0 G1/2 G1/2 G3 -

Dimensions (mm)

b1 JS9 For B1, B 8 12 12 18 18 22 28

b2 H11 14 14 14 20 20 24 30

b3 h9

5 6 6 8 8 12 -

b4 JS9 For B3, E 5 6 6 8 8 12 14

d1 90 125 125 175 175 210 350

d2f8

DIN EN ISO 5210

DIN 3210

55 70 70 100 100 130 200

- 60 60 100 100 130 -

d3

70 102 102 140 140 165 254

d4

4 x M8 M10 M10 M16 M16 M20 8 x M16

d5

26 30 40.5 40.5 52.5 65.5 85

d6 max

24 28 40 40 52 65 85

d7

H9 B1, B 28 42 42 60 60 80 100

d7 max

B2,B 28 42 42 60 65 80 100

d8

42 54 54 80 85 110 139.9

d9

26 28 28 38 38 47 85

d10

H9 B3, E 16 20 20 30 30 40 50

d10 max

B4, E 16 20 30 30 40 50 50

d11

16 20 20 30 30 40 -

h1

3 3 3 4 4 5 5

h2

12 16 16 22 23 35 24

h3

11 11 11 14 14 17 16

h4

3 3 3 4 4 5 5

l1

3 3 3 5 4 5 5

l2

34 41 40 54 54 68.5 130

l3

36 45 45 66 66 81 100

l4

40 50 50 70 70 90 -

l5

45 55 55 76 76 96 -

l6

41 56 56 79 79 98 118

t1

For B1, B 31.3 45.3 45.3 64.4 64.4 85.5 106.4

t2

18 22.5 22.5 33 33 43 -

t3

For B3, E 18.3 22.8 22.8 33.3 33.3 43.3 53.8

Connection DimensionsMULTI-TURN ACTUATOR DiM

MULTI-TURN ACTUATOR FOR MODULATING DUTY DiM (R)

R

Output drive form AStem nut for rising spindle

Output drive form B1, B2, BPlug bush forrising spindle

Output drive form B3, B4, ESmall bore for take-up shaftextension

Output drive form CClaw coupling

Output drive form DShaft extension

23

22

Actuator ModelActuator

speed(rpm)

Torque Adjustment Range (Nm)

Connection Flange

According to DIN EN ISO

5210 (standard)

Connection Flange

According to DIN EN ISO

5210 (special request)

Connection Flange

According to DIN 3210

(special request)

Max. allowable spindle diameter at form A³) (mm)

Max. allowable axial force at form "A" (kN)

Type of Duty S 2-… (min)

DiM 30

5,10,16, 25,32,40,

50,80 1201),2),1601),2)

10-30 F07F10 G0

2428

3040

15

DiM 59 20-60 F10F07

G0 28 24

40

30

15

DiM 60 20-60 F10 F07 G0 40 60 15

DiM 120 40-120 F10F14

G0

G1/2

40

40

60

60

15

DiM 249 80-250F14

F10G1/2G0

4040

6060

15

DiM 250 80-250 F14 F16 G1/2 52 120 15

DiM 500 150-500 F14 F16 G1/2 52 160 10

DiM 1000 300-1000 F16 G3 65 190 10

DiM 2000 20,40,80,120,1604) 80-2000 F25 *) *) 80 380 15

Technical dataMULTI-TURN ACTUATOR DIM R

1) Actuators with this speed are not self-locking2) Not available for sizes D... 2493) For form B, B1, B2, C dimension d5 to be observed4) Special safety provisions have to be implemented for pulling loads*) on request

25

R

Actuator Model

Actuator Speed (rpm)

Required Min.

Length of Signal for Operating into Same Direction

(ms)3)

Hyste- resis (ms)

Torque Adjust- mentRange (Nm)

Max. Modu- lating Torque (N∙m)

Connec- tion

Flange to DIN EN

ISO 5210 (Standard)

Connec- tion

Flange to DIN EN ISO 5210

(Special Request)

Connec- tion

Flange to DIN

3210 (Special Request)

Max. Allowable

Stem Diameter Output Drive A

1)

(mm)

Max. Allo-

wable Axial Force

Output Drive “A“ (kN)

DiM R 30

5 65 290

15-30 15F07

- -

- -

F10

--

G0

24-

28

30-

40

10 65 84

16 65 53

25 65 34

32 65 26

40 65 22

DiM R 59

5 65 290

30-60 30F10

--

- -

F07

G0--

28 -24

40 -30

10 65 84

16 65 53

25 65 34

32 65 26

40 65 22

DiM R 60

5 65 400

30-60 30 F10F07 -

F14

- G0

G1/2

324040

606040

10 65 200

16 65 122

25 65 48

32 65 39

40 65 31

DiM R 120

5 65 127

60-120 60F10

--

--

F14

G0-

G1/2

40-

40

60-

60

10 65 64

16 65 39

25 65 48

32 65 39

40 65 31

DiM R 250

5 65 127

120-250 120 F14 F16 G1/2 52 120

10 65 64

16 65 39

25 65 25

32 65 21

40 65 16

DiM R 500

5 65 127

200-500 200 F14 F16 G1/2 52 160

10 65 64

16 65 39

25 65 25

32 65 21

40 65 16

DiM R 10002)

5 65 117

500-1000500 F16 - G3 65 190

10 65 66

16 65 4)

25 65 4)

1) For model B, B1, B2, C please consider dimension d52) Max. duty cycle 10 % max. operations per hour 300 (c/h)3) Without consideration of signal running times caused by control processes4) On request

Percentage of operation (% ED) within one hour in relation to number of duty cycles (c/h) per hour for different actuator output speeds (nab) at a temperature of max. 60 °C.

Technical dataMULTI-TURN ACTUATOR FOR MODULATING DUTY DiM R R

Type of duty:S4

0 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 30D...R 59

0 300 600 900 1200 c/h

%ED

35

30

25

20

15

10

5

0

D...R 60

nab= 5, 10, 25 min -1

Type of duty:S4

nab= 40 min -1nab= 16, 32 min -1

%ED

35

30

25

20

15

10

5

0

0 300 600 900 1200 c/h

D...R 250 Type of duty:S4

nab= 5, 40 min -1

nab= 10...32 min -1

Actuator Model

Actuator speed50 Hz

Actuator speed60 Hz

Rated Power 50 Hz (kW)

Rated Power 60 Hz (kW)

Rated Current (A)

Current consumption

at rated torque

Starting Current (A)

Power factor/ cos (phi)

Eiciency/ Eta (%)

DiM 30 S2-15 min

5 6 0.12 0.14 0.53 0.46 1.5 0.66 50

10 12 0.12 0.14 0.53 0.48 1.5 0.66 50

16 19 0.12 0.14 0.53 0.53 1.5 0.66 50

25 30 0.12 0.14 0.53 0.65 1.5 0.66 50

32 38 0.34 0.40 1.20 1.00 4.3 0.72 59

40 48 0.25 0.30 1.10 1.20 2.7 0.65 50

50 60 0.34 0.40 1.20 1.20 4.3 0.72 59

80 96 0.34 0.40 1.20 1.70 4.3 0.72 59

120 144 0.34 0.40 1.20 1.80 4.3 0.72 59

160 192 0.75 0.90 2.00 2.30 8.8 0.77 70

DiM 59 S2-15 min

5 6 0.12 0.14 0.53 0.54 1.5 0.66 50

10 12 0.12 0.14 0.53 0.58 1.5 0.66 50

16 19 0.25 0.30 1.10 1.10 2,7 0.65 50

25 30 0.25 0.30 1.10 1.30 2.7 0.65 50

32 38 0.34 0.40 1.20 1.40 4.3 0.72 59

40 48 0.40 0.48 1.50 1.80 5.1 0.63 62

50 60 0.75 0.90 2.00 2.00 8.80 0.77 70

80 96 0.75 0.90 2.00 2.90 8.80 0.77 70

120 144 0.75 0.90 2.00 3.20 8.80 0.77 70

160 192 0.75 0.90 2.00 4.30 8.80 0.77 70

DiM 60 S2-15 min

5 6 0.12 0.14 0.57 0.64 1.50 0.62 50

10 12 0.21 0.25 0.65 0.86 2.30 0.76 62

16 19 0.42 0.50 1.15 1.40 4.60 0.81 67

25 30 0.18 0.22 0.75 1.10 2 0.64 54

32 38 0.42 0.50 1.15 1.5 4.60 0.81 67

40 48 0.34 0.40 1.30 1.80 3.50 0.63 59

50 60 0.42 0.50 1.15 2.02 4.6 0.81 67

80 96 0.90 1.1 2.3 2.7 9 0.80 70

120 144 0.90 1.1 2.3 4 9 0.8 70

160 192 0.90 1.1 2.3 4.3 9 0.8 70

DiM 120 S2-15 min

5 6 0.34 0.40 1.30 1.10 3.50 0.63 59

10 12 0.42 0.50 1.14 1.50 4.60 0.81 67

16 19 0.90 1.10 2.30 2.90 9.00 0.80 70

25 30 0.56 0.67 1.70 2.60 5.70 0.72 69

32 38 0.90 1.10 2.30 2.50 9.0 0.80 70

40 48 0.75 0.90 2.50 3.50 8.6 0.62 70

50 60 0.90 1.10 2.30 3.50 9.00 0.80 70

80 96 1.50 1.80 3.10 5.10 14.6 0.89 80

120 144 1.60 1.90 3.70 7.70 20.5 0.80 80

160 192 1.60 1.90 3.70 9.20 20.5 0.80 80

Motor data MULTI-TURN ACTUATOR DiM

26

Actuator Model

Actuator speed50 Hz

Actuator speed60 Hz

Rated Power 50 Hz (kW)

Rated Power 60 Hz (kW)

Rated Current (A)

Current consumption

at rated torque

Starting Current (A)

Power factor/ cos (phi)

Eiciency/ Eta (%)

DiM 249 S2-15 min

5 6 0.34 0.40 1.30 1.80 3.50 0.63 59

10 12 0.56 0.67 1.70 1.80 5.70 0.72 69

16 19 0.56 0.67 1.70 2.60 5.70 0.72 69

25 30 0.75 0.90 2.50 4.20 8.60 0.62 70

32 38 1.50 1.80 3.10 6.00 14.60 0.89 80

40 48 2.00 0.96 3.60 6.00 11.20 0. 67

50 60 1.50 1.80 3.10 7.00 14.60 0.89 80

80 96 1.60 1.90 3.70 9.80 20.50 0.80 80

DiM 250 S2-15 min

5 6 0.56 0.67 1.70 1.70 5.70 0.72 69

10 12 0.90 1.10 2.30 2.50 9.00 0.80 70

16 19 1.50 1.80 3.10 3.90 14.60 0.89 80

25 30 0.75 0.90 2.50 5.50 8.60 0.62 70

32 38 1.50 1.80 3.10 3.90 14.60 0.89 80

40 48 2.00 2.40 4.80 7.10 25.00 0.77 78

50 60 1.50 1.80 3.10 8.80 14.60 0.89 80

80 96 1.60 1.90 3.70 10.50 20.50 0.80 80

120 144 4.00 4.80 9.00 15.00 57.00 0.80 81

160 192 6.00 7.10 13.90 19.30 76.00 0.78 82

DiM 500S2-10 min

5 6 0.75 0.90 2.50 3.20 8.60 0.62 70

10 12 1.50 1.80 3.10 4.70 14.60 0.89 80

16 19 1.60 1.90 3.70 7.70 20.5 0.80 80

25 30 2.00 2.40 4.80 9.50 25.0 0.77 78

32 38 4.00 4.80 9.00 10.50 57.0 0.80 81

40 48 4.50 5.30 11.10 16.00 57.0 0.77 78

50 60 4.00 4.80 9.00 15.50 57.0 0.80 81

80 96 6.00 7.10 13.90 22.00 76.00 0.78 82

120 144 8.50 10.00 18.70 29.00 112.00 0.82 82

160 192 8.50 10.00 18.70 38.00 112.00 0.82 82

DiM 1000 S2-10 min

5 6 0.80 0.95 3.60 7.30 11.20 0.50 67

10 12 1.60 1.90 3.70 12.80 20.5 0.80 80

16 19 4.00 4.80 9.00 15.00 57.00 0.80 81

25 30 4.50 5.30 11.10 15.50 57.00 0.77 78

32 38 4.00 4.80 9.00 23.00 57.00 0.80 81

40 48 6.00 7.10 15.10 23.00 64.00 0.73 78

50 60 6.00 7.10 13.90 30.50 76.00 0.78 82

80 96 8.50 10.00 18.70 41.50 112.00 0.82 82

120 144 4.5 5.3 15.1 33.5 64 0.73 70

160 192 8.5 10 18.7 41 112 0.82 82

DiM 2000 S2-15 min

20 24 2.50 2.94 6.50 * 35.0 0.77 76

40 48 5.00 5.88 11.50 * 52.0 0.81 82

80 96 7.50 8.82 16.50 * 75.0 0.85 77

120 144 14.0 16.47 26.50 * 170.0 0.83 87

160 192 14.00 16.47 26.50 * 170.0 0.83 87

All shown igures are based on 400 V / 3 ph / 50 Hz and 480 V / 60 Hz.

1) The rated actuator torque corresponds to the max. adjustable torque. The values based on +20 °C ambient temperature. Deviations may occur expecially at low temperatures.

* on request27

28

Motor dataMULTI-TURN ACTUATOR FOR MODULATING DUTY DIM R

Actuator Model

Actuator speed50 Hz

Actuator speed60 Hz

Rated Power 50 Hz (kW)

Rated Power 60 Hz (kW)

Rated Current (A)

Current consumption

at rated torque

Starting Current (A)

Power factor/ cos (phi)

Eiciency/ Eta (%)

DiM R 30

5 6 0.12 0.14 0.53 0.46 1.5 0.66 50

10 12 0.12 0.14 0.53 0.48 1.5 0.66 50

16 19 0.12 0.14 0.53 0.53 1.5 0.66 50

25 30 0.12 0.14 0.53 0.65 1.5 0.66 50

32 38 0.34 0.40 1.20 1.00 4.3 0.72 59

40 48 0.25 0.30 1.10 1.20 2.7 0.6550

DiM R 59

5 6 0.12 0.14 0.53 0.54 1.5 0.66 50

10 12 0.12 0.14 0.53 0.58 1.5 0.66 50

16 19 0.25 0.30 1.10 1.10 2,7 0.65 50

25 30 0.25 0.30 1.10 1.30 2.7 0.65 50

32 38 0.34 0.40 1.20 1.40 4.3 0.72 59

40 48 0.40 0.48 1.50 1.80 5.1 0.63 62

DiM R 60

5 6 0.34 0.41 1.30 1.10 3.50 0.63 59

10 12 0.42 0.50 1.15 1.50 4.60 0.81 67

16 19 0.90 1.10 2.30 2.90 9.00 0.80 70

25 30 0.56 0.67 1.70 2.60 5.70 0.72 59

32 38 0.90 1.10 2.30 2.50 9.0 0.80 70

40 48 0.75 0.90 2.50 3.50 8.6 0.62 70

DiM R 120

5 6 0.34 0.41 1.30 1.10 3.50 0.63 59

10 12 0.42 0.50 1.14 1.50 4.60 0.81 67

16 19 0.90 1.10 2.30 2.90 9.00 0.80 70

25 30 0.56 0.67 1.70 2.60 5.70 0.72 69

32 38 0.90 1.10 2.30 2.50 9.0 0.80 70

40 48 0.75 0.90 2.50 3.50 8.6 0.62 70

DiM R 250

5 6 0.56 0.67 1.70 1.70 5.70 0.72 69

10 12 0.90 1.10 2.30 2.50 9.00 0.80 70

16 19 1.50 1.80 3.10 3.90 14.60 0.89 80

25 30 0.75 0.90 2.50 5.50 8.60 0.62 70

32 38 1.50 1.80 3.10 3.90 14.60 0.89 80

40 48 2.00 2.40 4.80 7.10 25.00 0.77 78

DiM R 500

5 6 0.75 0.90 2.50 3.20 8.60 0.62 70

10 12 1.50 1.80 3.10 4.70 14.60 0.89 80

16 19 1.60 1.90 3.70 7.70 20.5 0.80 80

25 30 2.00 2.40 4.80 9.50 25.0 0.77 78

32 38 4.00 4.80 9.00 10.50 57.0 0.80 81

40 48 4.50 5.30 11.10 16.00 57.0 0.77 78

DiM R 1000

5 6 2.00 2.40 4.80 5.20 25.00 0.77 78

10 12 3.00 3.60 8.10 9.40 32.00 0.71 76

16 19 6.00 7.20 15.10 * 64.00 0.73 78

25 30 6.00 7.20 15.10 * 64.00 0.73 78

R

23

For higher torques please request more information.

* On special request.**) not available as modulating actuatorThe max. torques given by DIN EN ISO 5211 to each lange size must not be exceeded.

Actuator Model

Operating Time for 90° <) [sec] 50 Hz

Operating Time for 90° <) [sec] 60 Hz

Torque adjustment range [Nm]

Torque adjustment

range modulating

actuator [Nm]

Max. modulating

torque[Nm]

Connection Flange

According to DIN EN ISO

5211

max. bore diameter of output drive

V [mm]

max width of square bore output drive

L/D [mm]

Type of Duty S 2-… [min]

Type of Duty S 4-… [%ED]

DPiM (R) 75

8, 16, 24, 34 7, 13, 20, 28

25-75 37.5-75 37,5F05F07F10*

28 22 15 25

DPiM (R) 150 50-150 75-150 75F05F07F10*

28 22 15 25

DPiM (R) 299 125-300 150-300 150F07F10*

28 22 15

DPiM (R) 300 125-300 150-300 150F10F12*

38 30 15 25

DPiM (R) 450 250-450 225-450 225F10F12*

38 30 15 25

DPiM (R) 600

8,16,32,48,67 7,13,26,40,56

200-600 300-600 300F12F14*

50 36 15 25

DPiM (R) 900 500-900 450-900 450F12F14*

50 36 15 25

DPiM (R) 12007**),18,36,

55,756,15,30,46,63

500-1200 600-1200 600F14F16*

60 46 15 25

DPiM (R) 1800 1000-1800 900-1800 900F14F16*

60 46 15 25

Technical dataPART-TURN ACTUATOR FOR DPiM

PART-TURN ACTUATOR FOR MODULATING DUTY DPiM R

R

R

Actuator ModelOperating Time for 90° <) [sec]

50 Hz

Operating Time for 90° <) [sec]

60 Hz

Rated Power 50 Hz [kW]

Rated Power 60 Hz [kW]

Rated Current (A)

Starting Current [A]

cos phi Eta [%]

DPIM (R) 75

8 7 0.04 0.05 0.18 0.51 0.81 39

16 13 0.04 0.05 0.18 0.51 0.81 39

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 150

8 7 0.12 0.14 0.53 1.5 0.66 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 299

8 7 0.12 0.14 0.53 1.5 0.66 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 300

8 7 0.12 0.14 1.1 2.7 0.65 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 450

8 7 0.25 0.30 1.1 2.7 0.65 50

16 13 0.12 0.14 0.53 1.5 0.66 50

24 20 0.10 0.12 0.49 1.24 0.53 56

34 28 0.08 0.10 0.48 0.85 0.58 43

DPIM (R) 600

8 7 0.34 0.41 1.2 4.3 0.72 59

16 13 0.12 0.14 0.53 1.5 0.66 50

32 26 0.12 0.14 0.53 1.5 0.66 50

48 40 0.10 0.12 0.49 1.24 0.53 56

67 56 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 900

8 7 0.34 0.41 1.2 4.3 0.72 59

16 13 0.25 0.3 1.1 2.7 0.65 50

32 26 0.10 0.14 0.53 1.5 0.66 50

48 40 0.10 0.12 0.49 1.24 0.53 56

67 56 0.08 0.10 0.47 0.85 0.58 43

DPIM (R) 1200

7* 6 0.34 0.41 1.2 4.3 0.72 59

18 15 0.34 0.41 1.2 4.3 0.72 59

36 30 0.12 0.14 0.53 1.5 0.66 50

55 46 0.10 0.14 0.49 1.24 0.53 56

75 63 0.12 0.14 0.53 1.5 0.66 50

DPIM (R) 1800

7* 6 0.34 0.41 1.2 4.3 0.72 59

18 15 0.34 0.41 1.2 4.3 0.72 59

36 30 0.12 0.14 0.53 1.5 0.66 50

55 46 0.10 0.12 0.49 1.24 0.53 56

75 63 0.12 0.14 0.53 1.5 0.66 50

Motor dataPART-TURN ACTUATOR FOR DPIM

PART-TURN ACTUATOR FOR MODULATING DUTY DPIM R

30

Actuator DPiM, DPiMR Models 75/150/299 300/450 600/900 1200/1800

Weight (kg) 32 34 40 45

Dimensions (mm)

d2 Ø 115 Ø 115 Ø 115 Ø 115

D1 160 160 250 250

D2 Max. 125 125 125 125

H1 Max. 280 280 280 280

H2 150 150 150 150

H3 113.5 131 175 215

H4 49 49 49 49

L1 117 117 117 117

L2 201 201 201 201

L3 max 503 503 503 503

L4 233 233 233 233

L5 80 80 80 80

T1 45 45 45 45

T2 179 179 179 179

T3 97.5 97.5 97.5 97.5

T4 305 305 305 305

T5 153 153 153 153

Actuator dimensionsPART-TURN ACTUATOR FOR DPIM

PART-TURN ACTUATOR FOR MODULATING DUTY DPIM R

DPIM (R) 75/150/299 from DPIM (R) 300

Removal allowance

90° Stroke

±15° adjustable

Ø 1

15

15

0

H1

ma

x.

H4

16

3

H2

Ø D

1

H3

Ø D2 max

Ø 1

15

15

0

H1

ma

x.

H4

16

3

H2

Ø D

1

H3

Ø D2 max

h

90° Stroke

±15° adjustable

Removal

allowance

Position indicator

T1

T3

T5

T2

L5

L1

L2

L3

L4

31

Length unit: mm* Allowance for spigot is not available as standard. The spigot ring is a separate component, available as option.

Connection dimensionsPART-TURN ACTUATOR FOR DPiM

PART-TURN ACTUATOR FOR MODULATING DUTY DPiM R

h

d2 f8

d3

4xØd4

d1

h

d2 f8

d3

8xØd4

d1

DIRECT MOUNTING

DP 75/150/299

FOOT AND LEVER

from DP 300

Actuator DP 75/150/299 300/450 600/900 1200/1800

Size DIN EN ISO 5211

F05 F07 F10 F10 F12 F12 F14 F14 F16

Dimensions (mm)

d1 90 90 125 125 150 150 175 175 210

d2 f8 35 55 70 70 85 85 100 100 130

d3 50 70 102 102 125 125 140 140 165

d4 M6 M8 M10 M10 M12 M12 M16 M16 M20

d5 16 16 22 22

d6 11 11 14 18

h* 2.5 2.5 2.5 2.5

h1 12 12 16 16

h2 110 130 170 180

threat depth d4 12 15 16 18 19 22 25 29 32

Lmax 50 82 61 102 75 127

l6 10 10 16 19

l8 20 20 26 26

l9 80 80 90 100

l10 40 40 45 50

l11 25 25 30 35

l12 120 120 135 150

l13 80 80 110 110

l14 150 150 190 225

r1 150 150 150 150

r2 200 200 200 200

r3 - - 250 250

40 66

Detail X

32

Output drive forms

Bore according to ISO 5211 Dimensions

With keyway (form V) according to DIN 6885-1

ISO 5211 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16

Ø D 41.75 41.75 51.75 67.6 81.6

b JS9 1) 6 6 8 10 14

Ø d7 H8 2) 18 22 28 36 48

Ø d7 max. 28 28 38 50 60

d9 3) M5 M5 M6 M6 M6

L4 35 35 45 75 55 95 65 115

L5 3) 8 8 10 10 10

M 20 20 30 40 47 40

t 1) 20.8 24.8 31.3 39.3 51.8

Square bore (form L/D) Dimensions

according to ISO 5211 ISO 5211 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16

Ø D 41.75 41.75 51.75 67.6 81.6

Ø d8 min. 2) 18.1 22.2 28.2 36.2 48.2

Ø d8 max. 28.2 28.2 40.2 4) 48.2 60.2

L4 35 35 60 45 75 55 95 65 115

L6 min. 30 30 30 30 40

M 20 20 30 40 47 40

s H11 2) 14 17 22 27 36

s H11 max. 22 22 30 4) 36 46

Bore with two-lats (form H) Dimensions

according to ISO 5211 ISO 5211 F05 F07 F07 F10 F10 F12 F12 F14 F14 F16

Ø D 41.75 41.75 51.75 67.6 81.6

Ø d8 min. 2) 18.1 22.2 28.2 36.2 48.2

Ø d8 max. 28.2 28.2 36.2 48.2 (48 5)) 60.2

L4 35 35 60 45 75 55 95 65 115

L6 min. 25 25 25 30 40

M 20 20 30 40 47 40

s H11 2) 14 17 22 27 36

s H11 max. 22 22 27 36 (41 5)) 46

Mounting position of coupling X max. 3 4 5 8

Y max. 2 5 10 10

L5

1,5 x d9

Detail X

Detail X

1) Dimensions depend on Ø d7, refer to DIN 6885-1

2) Recommended size according to ISO 5211

3) Thread with grub screw

4) According to DIN 79

5) According to DIN 475

DP... 600/900 DP... 1200/1800

DPiM 600/900 DPiM 1200/1800

DPiM 600/900 DPiM 1200/1800

DP... 75/150 DP 300/450DP... 299

DP... 75/150 DP 300/450DP... 299

DP... 75/150 DP 300/450DP... 299

Y

X

33

Wiring diagramsWIRING DIAGRAM VERSION IMC 003 FOR INCHING DUTY

In1: StopIn2: CloseIn3: OpenIn4: Automatic (bei IMC003 „free“)

Out1: Position close(d)Out2: Position openOut3: Closing torqueOut4: Opening torqueOut5: Remote controlOut6: Local controlOut7: Operational OK (Available)

34

Speciication TYPES: DiM30 ... DiM2000, DPiM75 ... DPiM1800

BASIC VERSION> Valve attachment: According to EN ISO 5210 or DIN 3210> Mains voltage: 380 – 400 – 415 – 440 – 460 – 500 V at 50 Hz/ 60 Hz> Motor: DREHMO 3-phase AC squirrel cage motor, insulation class F, 3 thermoswitches> Type of duty: Short-time duty S2 - max. 15 min> Actuator self locking > Control unit: Combined sensor for limit and torque sensing> Controls

- Switchgear: Interlocked reversing contactors - I/O interface: Control signals (programmable, potential-free) 24 V DC, 3+1 potential-free and freely programmable command inputs Status indication (programmable, potential-free): 2+2+1+1 NO contacts and 1 change-over contact> Local Controls

- Operation: 4 multi-function push buttons, Modes: LOCAL - 0FF - REMOTE - LEARN Menu Navigation: UP, ESCAPE, DOWN, ENTER, (lockable) Operation: OPEN - STOP - CLOSE - Indication lights: 6 indication lights (colour coding programmable for 5): End position CLOSED, torque fault CLOSE, fault, torque fault OPEN, end position OPEN, Bluetooth (blue)> Output drive: for valve connection acc. to DIN EN ISO 5210 respectively DIN EN ISO 5211> Interface: Bluetooth> Display: Graphical LC Diplay 200 x 100 Pixel> Wiring diagramm: iMC003-XX-AA-XA0/1> Enclosure protection: IP68 according to IEC 605293 (Enclosure protection IP65 for D 2000)> Ambient temperature: -25 °C to +70 °C> Corrosion protection: K3> Colour: RAL 5015/sky blue> Handwheel: Handwheel for manual operation / without switch-over mechanism> Electrical connection: plug/socket connector with screw-type connection > Operation instructions: 1 copy in German, English or EU language; other languages on request

OPTIONS> mains voltage 1phase AC or DC> various mains voltage options 110 V – 690 V, 3phases AC, 50/60 Hz> Integrated fieldbus interface Profibus DP, DP-V1, DP-V2, Modbus RTU, Foundation Fieldbus, HART> Solid state relays for motors up to 4,5 kW> Fieldbus redundancy; fibre optics interface> Corrosion protection K4 (C4 according to EN ISO 12944-2) for aggressive atmospheres> Corrosion protection K5 (C5 according to EN ISO 12944-2) for extremely aggressive atmospheres > plug/socket connector with different threaded holes > Compact plug connector (with industrial power and control connectors) > detached control > various protection means> accumulator for control power supply> torque and limit switch unit in combination with detached control (refer to page 13)> enhanced temperature ranges in between -50°C to + 100°C

35

Technical data DPiM 300-1200

Zum Eichstruck 10 57482 Wenden/Germany

www.drehmo.comdrehmo@drehmo.com

Phone: +49 27 62 98 50-0 Fax: +49 27 62 98 50-105