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Active Harmonic Filters Type AHF IEEE-519 solutions for commercial, industrial and institutional facilities. Active Harmonic Filters Meet IEEE -519 and other Standards Floor Standing Wall Mount

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Page 1: Active Harmonic Filters - APQ Power Filter_10-1202.pdfActive Filters Reduce Harmonic Distortion 2 Harmonics are typically caused by the use of power electronics equipment. Today, harmonic

Active Harmonic Filters — Type AHF IEEE-519 solutions for commercial, industrial and institutional facilities.

Active Harmonic Filters

Meet IEEE -519 and other Standards

Floor Standing

Wall Mount

Page 2: Active Harmonic Filters - APQ Power Filter_10-1202.pdfActive Filters Reduce Harmonic Distortion 2 Harmonics are typically caused by the use of power electronics equipment. Today, harmonic

Active Filters Reduce Harmonic Distortion

2

Harmonics are typically caused by the use of power electronics equipment. Today, harmonic producing electronic equipment is found in nearly all commercial, industrial and municipal facilities. Use our Active Harmonic Filters to mitigate harmonics produced by these and other types of power electronics equipment:

High Efficiency Fluorescent Lamps

Desktop Computers

Welding Machines

Uninterruptible Power Supplies (UPS)

Adjustable Speed Motor Drives

Frequency Converters

Industrial Power supplies

Battery chargers

Office equipment

Slot machines

Arteche Active Filters Meets IEEE-519 and all international harmonic limits

Benefits of our Active Harmonic Filter Reduces harmonic current distortion to 5% THD-I or less

Increases electrical system efficiency

Meets IEEE-519 and all international harmonic limits

Reduces operations and maintenance costs

Corrects harmonics up to the 51st harmonic

Installs easily, with virtually no downtime

Suitable for bus connection, individual drives or MCCs

Standard voltage ratings from 208 to 480 VAC

Suitable for voltages above 480V using a step-up trans-

former

25 to 200 amp ratings, parallel up to (6) six individual units

Includes set of 2000:1 current transformers

UL / CUL 508 approved

Benefits of Reducing Harmonic Distortion Reduces system energy losses

Reduces transformer loading (KVA)

Reduces equipment interference

Reduces nuisance fuse blowing / C.B. tripping

Extends equipment life expectancy

Protects power factor capacitors

Reduces generator loading (KVA)

Active Harmonic Filter uses IGBT technology to cancel harmonic currents

When it comes to mitigating

harmonics, Arteche has six

different technologies to draw

from in order to provide the best

technical and economical means

of meeting a customer’s power

quality objective. Our Active

Harmonic Filter solutions use

state of the art IGBT technology

to recognize, measure and

cancel harmonic currents.

Standards & Approvals

UL-508 (USA & Canada), EN50178 FCC Part 15, EN55011 ANSI C62.41, IEEE587, EN61000-4-5, IEEE-519, EN61000-3-4

Three Phase 208 – 690 volts

50/60hz

Common Sources of Harmonic Distortion

Page 3: Active Harmonic Filters - APQ Power Filter_10-1202.pdfActive Filters Reduce Harmonic Distortion 2 Harmonics are typically caused by the use of power electronics equipment. Today, harmonic

THEORY OF OPERATION:

Arteche Type AHF Active Harmonic Filters utilize the latest IGBT power electronics technology to achieve dynamic cancellation of harmonics caused by three phase non-linear loads. The system will monitor the load current and dynamically correct each individual harmonic from the 3rd to the 51st. Through the injection of an inverse rela-tionship compensating current into the load, harmon-ics are significantly reduced and the sine wave is restored. Because our filter uses state of the art, fast switching PWM IGBT technology, it is capable of responding to rapid load fluctuations. Type AHF active filters will enable power systems or individual non-linear loads to meet the harmonic distortion limits of IEEE-519 for Total Demand Distortion (TDD) as specified in table 10.3 of the IEEE 519 Standard.

IEEE-STANDARD 519:

IEEE Standard 519 defines recommended limits for both harmonic current and voltage distortion. TDD represents Total Demand Distortion and is evaluated by analyzing the harmonic current distortion in % of maximum demand load current (15 or 30 minute demand).

3

Meeting IEEE 519 with Active Filters

BENEFITS TO POWER SYSTEM

AND POWER GENERATING EQUIPMENT: Because harmonic current flows through upstream system conductors, transformers and other electrical equipment, harmonics can cause measurable power system losses on the basis of I2R. More harmonics means higher true rms amperes and thus higher power losses. Considering that harmonics are flowing at higher frequencies (5th = 300hz, 7th = 420hz, etc), due to skin effect, conductor resistance is higher for the harmonic frequencies than for 60hz which further increases system losses. The impact of harmonic currents, are also seen in transformers and motors because they increase iron losses and temperature rise which has an impact on equipment life expectancy. For motors and transformers, life expectancy is cut in half for each additional 10 degrees Celsius of higher operating temperature. Installing an active harmonic filter reduces the electrical burden (KVA) for transformers, generators and distributed generation power sources. They reduce both the rms and peak current demands for this equipment. By reducing wasteful harmonics, it may be possible to release sufficient capacity in existing electrical power sources to enable the existing infrastructure to accept additional new loads.

The multifunctional LCD graphic display also serves as a controller, harmonics analyzer and offers both system management and networking capability. It has an eight function keypad that facilitates the operation, programming and diagnostics of the filter. Information for up to the 31st harmonic (most predominant range) is displayed including

waveform data. The controller allows for global (all harmonic orders) or selectable (specific harmonic orders) and settable VAR correction for maximum flexibility.

Inherent in our Type AHF filters is the capability to improve power factor by supplying VARs needed for reactive compensation. When high levels of power factor correction are also necessary, Arteche can also offer passive or active solutions as well as hybrid products that consist of both passive and active elements.

Applications

Background

Harmonic Current Distortion

Harmonic Voltage Distortion

Isc / IL TDD Limit

Systems THD-v Limit

<20 5% Airports 3%

20 < 50 8% Hospitals 3%

50 < 100 12% General Systems

5%

100 < 1000 15% Dedicated Systems

10%

1000 and up 20%

IEEE Standard 519 limits for harmonic current and voltage distortion

Page 4: Active Harmonic Filters - APQ Power Filter_10-1202.pdfActive Filters Reduce Harmonic Distortion 2 Harmonics are typically caused by the use of power electronics equipment. Today, harmonic

Type - AHF Active Harmonic Filter Selection

4

Product Selection 

Selection Make the proper selection of active harmonic filter by first determining the magnitude (in rms amperes) of harmonic current flowing on the phase conductors. From the proper line voltage rated filters, select the one with an equal or next greater current rating. For the best overall perform-ance and life expectancy, select AHF with approximately 25% more capacity than current maximum requirements.

[Example: 480V power system, harmonic current = 82Arms. Select AHF-0100-480-60-N1.] The residual harmonic current distortion will be <5% THD-i. DC-drives must have a 3-phase AC reactor (3% minimum) or a drive isolation transformer inserted between the ARTECHE AHF connection point and the drive AC input.

AC-drives (VFDs) must have a 3-phase AC reactor (3% minimum) or drive isolation transformer with electro-static shielding inserted between the connection point and the drive AC-input, unless the drive is a PWM type drive with a diode rectifier and has a DC-bus reactor. In that case the AHF may be connected directly to the drive AC input terminals. NOTE: As a general principle, we recommend a 25% higher rating than the rms harmonic current (Ih) to be compensated. For example, if the known load harmonic current amplitude is 40 Amps, the appropriate rating of the AHF should be 50 Amps. In the event the real values of the Ih are higher than the estimated one, or the Ih increases due to additional loads, there is no overload risk on the existing AHF that has been selected.

Other Enclosure styles: Other Voltages: Consult factory. Nema 3R : change N1 to N3R 600V, 60Hz : uses 480V filter plus step up transformer Nema 12 : change N1 to N12 660V, 60Hz : uses 480V filter plus step up transformer Open Chassis: Consult factory 690V, 50Hz : uses 400V filter plus step-up transformer Filters for 4-wire power systems: Consult factory.

AMPS 208V 60Hz 240V 50Hz 240V 60Hz 380V 50Hz 415V 50Hz 480V 60Hz

25 AHF-0025- 208-60-N1

AHF-0025- 240-50-N1

AHF-0025- 240-60-N1

AHF-0025- 380-50-N1

AHF-0025- 415-50-N1

AHF-0025- 480-60-N1

50 AHF-0050- 208-60-N1

AHF-0050- 240-50-N1

AHF-0050- 240-60-N1

AHF-0050- 380-50-N1

AHF-0050- 415-50-N1

AHF-0050- 480-60-N1

100 AHF-0100- 208-60-N1

AHF-0100- 240-50-N1

AHF-0100- 240-60-N1

AHF-0100- 380-50-N1

AHF-0100- 415-50-N1

AHF-0100- 480-60-N1

150 AHF-0150- 208-60-N1

AHF-0150- 240-50-N1

AHF-0150- 240-60-N1

AHF-0150- 380-50-N1

AHF-0150- 415-50-N1

AHF-0150- 480-60-N1

200 AHF-0200- 208-60-N1

AHF-0200- 240-50-N1

AHF-0200- 240-60-N1

AHF-0200- 380-50-N1

AHF-0200- 415-50-N1

AHF-0200- 480-60-N1

250 AHF-0250- 208-60-N1

AHF-0250- 240-50-N1

AHF-0250- 240-60-N1

AHF-0250- 380-50-N1

AHF-0250- 415-50-N1

AHF-0250- 480-60-N1

300 AHF-0300- 208-60-N1

AHF-0300- 240-50-N1

AHF-0300- 240-60-N1

AHF-0300- 380-50-N1

AHF-0300- 415-50-N1

AHF-0300- 480-60-N1

400 AHF-0400- 208-60-N1

AHF-0400- 240-50-N1

AHF-0400- 240-60-N1

AHF-0400- 380-50-N1

AHF-0400- 415-50-N1

AHF-0400- 480-60-N1

450 AHF-0450- 208-60-N1

AHF-0450- 240-50-N1

AHF-0450- 240-60-N1

AHF-0450- 380-50-N1

AHF-0450- 415-50-N1

AHF-0450- 480-60-N1

600 AHF-0600- 208-60-N1

AHF-0600- 240-50-N1

AHF-0600- 240-60-N1

AHF-0600- 380-50-N1

AHF-0600- 415-50-N1

AHF-0600- 480-60-N1

750 AHF-0750- 208-60-N1

AHF-0750- 240-50-N1

AHF-0750- 240-60-N1

AHF-0750- 380-50-N1

AHF-0750- 415-50-N1

AHF-0750- 480-60-N1

800 AHF-0800- 208-60-N1

AHF-0800- 240-50-N1

AHF-0800- 240-60-N1

AHF-0800- 380-50-N1

AHF-0800- 415-50-N1

AHF-0800- 480-60-N1

900 AHF-0900- 208-60-N1

AHF-0900- 240-50-N1

AHF-0900- 240-60-N1

AHF-0900- 380-50-N1

AHF-0900- 415-50-N1

AHF-0900- 480-60-N1

1000 AHF-1000- 208-60-N1

AHF-1000- 240-50-N1

AHF-1000- 240-60-N1

AHF-1000- 380-50-N1

AHF-1000- 415-50-N1

AHF-1000- 480-60-N1

1200 AHF-1200- 208-60-N1

AHF-1200- 240-50-N1

AHF-1200- 240-60-N1

AHF-1200- 380-50-N1

AHF-1200- 415-50-N1

AHF-1200- 480-60-N1

Select the proper filter based on the magnitude of rms harmonic amperes (AMPS) to be cancelled.

Type AHF Active Harmonic Filter Selection Chart

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5

Technical Data:

AMPS Power

Loss

Audible

Noise Weight Actual

Filter units

25 0.55 kW 60 dBA 121 lbs 1 x 25A

50 0.95 kW 60 dBA 154 lbs 1 x 50A

100 2.0 kW 63 dBA 595 lbs 1 x 100A

150 3.0 kW 63 dBA 661 lbs 1 x 150A

200 4.1 kW 65 dBA 1190 lbs 1 x 200A

250 5.0 kW 65 dBA 1256 lbs 150A + 100A

300 6.0 kW 65 dBA 1322 lbs 2 x 150A

400 8.2 kW 65 dBA 2380 lbs 2 x 200A

450 9.0 kW 65 dBA 1983 lbs 3 x 150A

600 12.3 kW 65 dBA 2644 lbs 4 x 150A

750 15.0 kW 65 dBA 3305 lbs 5 x 150A

800 16.4 kW 65 dBA 4760 lbs 4 x 200A

900 18.0 kW 65 dBA 3966 lbs 6 x 150A

1000 20.5 kW 65 dBA 5950 lbs 5 x 200A

1200 24.6 kW 68 dBA 7140 lbs 6 x 200A

Technical Data Chart

Functional Diagram:

Page 6: Active Harmonic Filters - APQ Power Filter_10-1202.pdfActive Filters Reduce Harmonic Distortion 2 Harmonics are typically caused by the use of power electronics equipment. Today, harmonic

6

Reactive Power: Reactive Power Capacity (kVAR Leading) In addition to canceling harmonics, our active filters have the capability to improve power factor by providing capacitive kVARs and leading (PF) current which can be used to cancel inductive kVARs and amperes (A) up to their rating as illustrated in the following table.

Type AHF Active Harmonic Filters will help to improve displacement power factor in addition to minimizing harmonics. The charts below indicate the available reactive power (or current) that can be provided by the Active Harmonic Filter in addition to the harmonic compensating current. Reactive compensation, per charts below, is always available while AHF is operating.

Voltage AHF-0025 AHF-0050 AHF-0100 AHF-0150 AHF-0200

kVAr / A kVAr / A kVAr / A kVAr / A kVAr / A

208V 2.9 / 8A 5.8 / 16A 11.6 / 32A 17.3 / 48A 23.1 / 64A

240V 3.2 / 8.5A 6.5 / 17A 13.0 / 34A 19.4 / 51A 25.9 / 68A

400V 9.9 / 15A 19.7 / 30A 39.5 / 60A 59.2 / 90A 79.0 / 120A

480V 15.6 / 18.8 31.3 / 37.4 62.5 / 75A 93.8 / 113A 124.8 / 150A

Reactive Power Capacity

Voltage AHF-0250 AHF-0300 AHF-0400 AHF-0450 AHF-0600

kVAr / A kVAr / A kVAr / A kVAr / A kVAr / A

208V 28 / 80A 34 / 96A 46 / 128A 51 / 144A 69 / 192A

240V 32 / 85A 38 / 102A 51 / 136A 58 / 153A 77 / 204A

400V 98 / 150A 118 / 180A 158 / 240A 177 / 270A 237 / 360A

480V 156 / 188A 187 / 226A 250 / 300A 281 / 339A 374 / 450A

Reactive Power Capacity

Voltage AHF-0750 AHF-0800 AHF-0900 AHF-1000 AHF-1200 kVAr / A kVAr / A kVAr / A kVAr / A kVAr / A

208V 86 / 192A 92 / 240A 103 / 288A 115 / 320A 138 / 384A 240V 97 / 204A 103 / 255A 116 / 306A 130 / 340A 155 / 408A 400V 296 / 360A 316 / 450A 355 / 540A 395 / 600A 474 / 720A 480V 469 / 450A 499 / 565A 562 / 678A 625 / 750A 750 / 900A

Reactive Power Capacity

Floor Standing Style Enclosure (100A, 150A and 200A)

Enclosure Data Nema 1 (25 - 400 amps)

Enclosure Data: Our active harmonic filters are available in virtually any enclosure style. Listed here are the Nema 1 enclosures. For other enclosures, simply change the N1 suffix to N3R, N4, N12, etc.

AHF-0025 AHF-0050 AHF-0100 AHF-0150 AHF-0200 AHF-0250 AHF-0300 AHF-0400

Type wall wall floor floor floor floor floor floor Height 35 in 35 in 76 in 76 in 76 in 76 in 76 in 76 in Width 16.2 in 16.2 in 24 in 24 in 48 in 48 in 48 in 96 in Depth 15.4 in 15.4 in 32 in 32 in 32 in 32 in 32 in 32 in Weigh 121 lbs 154 lbs 595 lbs 661 lbs 1190 lbs 1256 lbs 1322 lbs 2380 lbs

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7

Wall Mount Style Enclosure (25A and 50A)

Technical Data: Configurations:

Three phase, 3-wire is standard (included in this brochure) Three phase, 4-wire available upon request. (not included in this brochure)

Operating Conditions: Voltage 208/60, 240/50, 240/60, 380/50, 415/50, 480/60 600/60 and 690/50 possible with step-up transformer Voltage tolerance -15% to +15% Frequency 50Hz filters 47Hz to 53Hz 60Hz filters 57Hz to 63Hz Operating Temperature +32o F to +104o F (0o C to +40o C) Equipment Storage Temperature -4o F to 158o F (-20o C to 70o C ) Operating Altitude < 1000 meters (3280 ft.) Operating Relative Humidity < 95% non-condensing

General Specifications: Controller Digital DSP Design (Global, Selectable) Switching Speed 20 kHz Loss of Power Configurable Restart Overload Filter Units Cannot Be Overloaded Cooling Fan Cooled Units used in Parallel Up to 6 units can be used in Parallel Communications RS232 (standard), RS422, RS485, RJ45, USB, TCP/IP (optional) Soft Start 10 sec Filter Performance 3rd to 51st Order

Electrical Specifications: Line Voltage Available for 208 - 480 V +/- 15% (600V to 690V available with step-up transformer) System Frequency 50Hz or 60 Hz, +/- 3 Hz Phase/Wires 3 Phase 3 wires (or 3 phase 4 wires is optional) Compensating Current in Phase 25 thru 1200 amps as per selection table Compensating Current in Neutral (4 wire) 75 Arms 150 Arms 300 Arms 450 Arms 600 Arms (Consult local sales office) Steady State Response <40 ms detection time at 100% step load Control Topology Fully digital with DFT (discrete fourier transform) algorithm 3-wire (Response Time <20 ms) Inrush Current Less than rated current Current Limitation At full correcting current Input Fuses 200 kAic protection, class J Disconnect Switch Not included; External device required, review local & NEC requirements Current Transformers (Standard) 2,000 : 1, 20 va, 400 hz

One set of 2000:1 current transformers are standard. Consult factory for other CT ratings.

Applicable Standards: Safety UL508 / EN50178 EMI FCC Part 15 / EN55011 Surge Immunity ANSI C62.41, IEEE587 / EN61000-4-5 Harmonic Guidelines IEEE519-1992 / EN61000-3-4 Enclosure NEMA 1 (IP20) 14 gauge steel with textured gray finish (NEMA 12 / 3R optional)

AHF-0450 AHF-0600 AHF-0750 AHF-0800 AHF-0900 AHF-1000 AHF-1200

Type floor floor floor floor floor floor floor Height 76 in 76 in 76 in 76 in 76 in 76 in 76 in Width 72 in 96 in 120 in 192 in 144 in 240 in 288 in Depth 32 in 32 in 32 in 32 in 32 in 32 in 32 in Weight 1983 lbs 2644 lbs 3305 lbs 4760 lbs 3966 lbs 5950 lbs 7140 lbs

Enclosure Data Nema 1 (450 - 1200 amps)

Page 8: Active Harmonic Filters - APQ Power Filter_10-1202.pdfActive Filters Reduce Harmonic Distortion 2 Harmonics are typically caused by the use of power electronics equipment. Today, harmonic

Contact ARTECHE PQ for solutions to Harmonic Distortion and Low Power Factor

Low Voltage, Medium Voltage and High Voltage Solutions

ARTECHE PQ, Inc. 16964 West Victor Road ● New Berlin, WI 53151 Phone: 1-262-754-3883 ● Fax: 1-262-754-3993 www.artechepq.com POWER QUALITY

Fixed Capacitor Systems

De-Tuned Capacitor

Active PF Compensation

Automatic Capacitors

Dynamic VAR Compensation

Soft Switching Capacitor Systems

Power Factor Improvement Low Pass Harmonic Filters

Tuned Harmonic Filters

Active Harmonic Filters

Automatic Harmonic Filters

12 & 18 Pulse Rectifier Upgrade Kits

Soft Switching Harmonic Filters

Harmonic Filters

Form No. C03-2002; November 30, 2010

Copyright © 2010