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Page 1: Achieve a Module Product with Optimized Performance through
Page 2: Achieve a Module Product with Optimized Performance through

Achieve a Module Product with Optimized Performance through SHF Full Channel DesignSungyao Kao / Section Manager / SE-PCB SI PI, SMART Modular Technologies

Page 3: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 4: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 5: Achieve a Module Product with Optimized Performance through

Founded

Entered BrazilianMemory Market

Taken PrivateBy Silverlake

Listed as a Public Company

AcquiredPenguin ComputingNASDAQ(SGH)

Acquired Artesyn & Inforce Computing

Acquired Cree Led

We are a global leader providing specialty memory solutions to OEM’s focused in vertical markets including:

• Networking

• Telecom

• Aerospace

• Defense/Military

• Server/Storage

• Industrial

• Medical

• Mobile

1988 2011 2018 2021

2002 2017 2019

SGH Key Milestones

Page 6: Achieve a Module Product with Optimized Performance through

SGH Revenue Mix

Brazil (High Volume)

Specialty Compute & Storage Specialty Memory (High Mix)

42%

34%

24%

Doesn’t include Cree LED revenue

SGH Revenue

Page 7: Achieve a Module Product with Optimized Performance through

SGH Global Footprint

Page 8: Achieve a Module Product with Optimized Performance through

SGH’s Diverse Business Units

Founded 1988 June 2018 July 2019 March 2021July 2019

Highly Durable & Reliable DRAM/Flash

Solutions for Industrial Application

Open-Based Solutions for Enterprise, Cloud,Data Centers and HPC

Blade and Systemfor Edge Computing

SBC/SOM Wireless Solutions

for IoT/AIoT

Established global leader in the LED

lighting market with the industry’s

strongest LED brand

Intelligent Platform SolutionsGroup

LED SolutionsGroup

Memory SolutionsGroup

Page 9: Achieve a Module Product with Optimized Performance through

Enabling high performance computing through design,

development, and advanced packaging of leading edge to

legacy memory solutions

Memory Solutions Group

Page 10: Achieve a Module Product with Optimized Performance through

Memory/Storage Product Evolution

SDRAM-PC133 | CPD | DDR1| DDR2 | DISPLAY | FBDIMM | STACKING | DDR3-1337Mhz | DDR3-2133Mhz | DDR4 | DDR5

Memory Product Line

EPD | TSBU | Liner SRAM | CF & PC Card | USB | eUSB | Mini IDE | SCDD | mPCIe | SSD | SATA | eMMC | uSD | M.2 SATA | EDSFF

Flash Product Line

Page 11: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 12: Achieve a Module Product with Optimized Performance through

Objective

• Explore the two factors that have the most significant impact on the SHF Gen-Z Ethernet SI of this case, Via stub and trace angle.

• This report will be explored from the two aspects of the time domain and frequency domain.

• Explanation of Terms

SHF : Super High Frequency (3GHz~30GHz), wave length:10cm~1cm

Ethernet speed: 25Gbps has entered SHF range

BP : Backplane PCB

Page 13: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 14: Achieve a Module Product with Optimized Performance through

Case Outline

• The entire SHF channel is composed of GEN-Z board and Backplane board.

• We have done GEN-Z board routing with B/B via, so there is no issue with via stub.

• Since customer’s backplane PCB does not use B/B via but uses PTH is affected by the stub in the initial stage of simulation, after dig out the issue caused by via stub, we have support to built back-drill model to match real PCB structure and solve this issue, so we will discuss this part in particular.

A high-speed processor

expansion bus standard,

offering low latency, high

speed, direct memory access

connectivity between devices

of different instruction set

architectures

Page 15: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 16: Achieve a Module Product with Optimized Performance through

Design Software Used

• Simulation (Ansys)1. Ansys HFSS 2021/R12. Ansys Siwave 2021/R13. Ansys Electronics Desktop 2021/R1

• Simulation (3rd-party)- Synopsis Hspice

• Layout (3rd - party)- Cadence Allegro

Page 17: Achieve a Module Product with Optimized Performance through

Always Perform System-Level Simulation Completely

Power Integrity - IR-Drop

- Z-parameter analysis - Decoupling capacitor

optimization …

Signal Integrity - Impedance analysis- Waveform analysis

-S-parameter analysis- Cross-talk analysis

...

Highly Durable & Reliable DRAM/Flash

Solutions for Industrial Application

Interactionbetween increased signals

Interaction betweenincreased system hardware

components

Page 18: Achieve a Module Product with Optimized Performance through

The Impact of the Discontinuity of the Module on System

~43 ohm

~17 ohm

~11.5 ohm

Page 19: Achieve a Module Product with Optimized Performance through

Simulation Topology and Conditions

IC TX Driver model

TX die model TX Substrate Package model

Gen-Z PCB trace model

Ethernet signals on SMART PCB(please see page7 for details)

RX die model

IC RX Receiver model

Controller models

Gen-Z connector model

Backplane connector model

Backplane PCB trace model

RX Substrate Package model

Customer’s Backplane PCB(please see page7 for details)

Controller models

• Data rate: 25Gb/s• Data pattern: PRBS31• Data stream Qty: over 1,000,000 bits• All information of IC, substrate and PCB material are included.

Page 20: Achieve a Module Product with Optimized Performance through

Two PCB Database

• 16-layers/85Ohm±10%/1.579 mm• Ek=3.5 , Ef=0.011 , high Tg• Used B/B via routing to eliminate stub

effect in high speed.

• 10-layers/85Ohm±10%/2.647 mm• Ek=3.4~3.5 , Ef=0.011 , high TgUsed back-drill to eliminate stub effect,

via routing is through-hole, therefore, SI modeling to back-drill is necessary.

Gen-Z BP

Page 21: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 22: Achieve a Module Product with Optimized Performance through

Via Stub – Stub Resonance

• A dangling Via stub acts as an open stub resonator, similar to a series LC resonator, at a quarter wavelength, the impedance turns into a short impedance; therefore, the insertion loss at that frequency becomes the maximum.

• Depending on the Q value, the loss at other frequencies can be significant as shown in the dB(S21) plot.

Page 23: Achieve a Module Product with Optimized Performance through

Via Stub and Back-Drilling on BP

VIA stub

Backdrill

Stackup

- The via stub resonance can be removed or pushed up to a higher frequency by back-drilling the via.

- Signal trace is routed on L8_HS and Bottom- VIA stub is from Top to L7_GND

Page 24: Achieve a Module Product with Optimized Performance through

Via Stub Effect to SHF Gen-Z High Speed Channels - Time

Just Channel @ 25Gb/s

Via inserted between @ 25Gb/s

Via Stub Removed @ 25Gb/s

Use a Backdrill to remove Via stub

Only consider with SI on channel w/o any via

Maintain a structure that originally contained Via + Via stub (failed)

Page 25: Achieve a Module Product with Optimized Performance through

Via Stub Effect to SHF Gen-Z High Speed Channels – S21

Just Channel @ 25Gb/s

Via inserted between @ 25Gb/s

Via Stub Removed @ 25Gb/s

Only consider with SI on channel w/o any via

Maintain a structure that originally contained Via + Via stub (failed)

Use a Backdrill to remove Via stub

Page 26: Achieve a Module Product with Optimized Performance through

How to build via back-drill in layout for simulation model?

• Step 1: Define B/B via• Step 2: Add new via definitions (e.g. TEST)

• Step 3: Select the via that you would like to modify• Step 4: Replace old via with new via step1

step2

step3step4Siwave 3rd-party

Page 27: Achieve a Module Product with Optimized Performance through

Insertion loss caused by BP’s VIA stub

VIA Stub Resonance causes eye-diagram be shrank (page 16)

No bad S21 so eye-diagram is ok (page 16)

Page 28: Achieve a Module Product with Optimized Performance through

Electrical Radiation in Via stub and Backdrill

Electric Field @17.6 GHzin Stub location

Signals are on internal Layer 8

Via stub Back-drill

No radiation

Page 29: Achieve a Module Product with Optimized Performance through

Improvement to Eye size of channel

No Backdrill

With Backdrill

Page 30: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 31: Achieve a Module Product with Optimized Performance through

SHF Routing by ARC

Original 45 degree routing Change to Arc routing

Page 32: Achieve a Module Product with Optimized Performance through

Eye Contour Improvement

Page 33: Achieve a Module Product with Optimized Performance through

Agenda

• Company Profile• Objective• Case Outline• Simulation Topology and Conditions• Key Points of SHF channel design in this case• Geometry Trace Routing Effect to High Speed Channels• Summary

Page 34: Achieve a Module Product with Optimized Performance through

Summary

• The implementation of modular design must consider the complete channel characteristic.

• Considering the behavior of high-speed channels, via stub and trace routing are very important to SI result.

• Via stubs act as a series LC resonator, adding significant loss to the channels, that can be minimized by back-drill the via stubs.

• ARC routing is not a panacea and must be used carefully according to the case.

Page 35: Achieve a Module Product with Optimized Performance through

Reference

• Designed Solutions Driven by Innovation, SGH Marketing, 2021• UltraScale Architecture GTY Transceivers IBIS-AMI Signal Integrity User Guide, March

25, 2016• PCB Via to Trace Return Loss Optimization for >25Gbps Serial Links, Ji Zhang, Jane

Lim, Wei Yao, Kelvin Qiu, Rick Brooks, Cisco System Inc, 2014 IEEE.• High Frequency Measurements and Noise in Electronic Circuits, Seminar by Douglas

C. Smith, http://www.dsmith.org.

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