acec presentation i85-385 kneece · 2020-02-15 · rfq published –july 1, 2013 final rfp released...
TRANSCRIPT
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I 85/385 INTERCHANGEIMPROVEMENTS
DECEMBER 2, 2015
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PROJECT TEAMOwner
Contractor
Designers
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Carolina Bays ParkwayHorry County
Headquartered in Denver, ColoradoAnnual construction volume of $1 billionRanked eleventh for Top TransportationContractors and 14 of 50 for Top DomesticHeavy Contractors by ENR (2015)Constructing Carolina Bays Parkway
Reconstruction ofI 880/SR92 interchange
I 85/Yadkin River BridgeSalisbury, NC
SR60 Tampa Airport/Interchanges
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Headquartered in San Antonio, Texas; ranked 29 on ENR 2015 Top 400ContractorsIn the last five years has completed four DB projects with a constructionvalue of $3.2 billionRecently completed widening of I 20 in Richland County
I 20 WideningRichland County
Dallas County IH 635Interchange High FiveDallas/Fort Worth Connector Loop 375 at I 10 Interchange
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PROJECT HISTORYBegan in 2008 with F&H selected forinterchange designRFQ published – July 1, 2013Final RFP released – March 27, 2014Proposals Accepted
Design build proposal – July 21, 2014Cost Proposal – August 6, 2014Selection made – August 12, 2014
Notice to Proceed #1 – October 27, 2014
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THE INTERCHANGE
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THE INTERCHANGE
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GENERAL SCHEDULE
NTP1 – October 27, 2014NTP2 – December 14, 2015Contract Completion time – 1035 days ( September 2018)
Overall Project Delivery Time 2008 to 2018 = 10 Years
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Civil Engineering ConsultingServices, Inc. Roadway, Drainage, Bridge Design
T.Y. Lin International Bridge Design
Stantec Consulting Services, Inc. Maintenance of Traffic, Bridge & Wall DesignMead & Hunt, Inc. Bridge Design, Survey
ECS, Ltd. Geotechnical DesignProperty Acquisitions & Negotiations, Inc. Right of Way Acquisition Services
Thompson Engineering Geotechnical Exploration and Testing
Complete Public Relations Public/Community Relations
ARM Environmental Services, Inc. HazmatIndependent Mapping Consultants Mapping
THE DESIGN TEAM
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EXISTING INTERCHANGEDEFICIENCIES
LOOP RAMPSWEAVE ON CDSINGLE LANE RAMP I 85 SB TO I 385 NBLANE DROPS ON I 85 BETWEEN I 385 AND PELHAM ROAD
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NEW INTERCHANGE
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PROJECT STATISTICS
$231 Million for Design, ROW, and Construction7.1 miles of Mainline Interstate10 miles of Ramps2.9 miles of Collector/Distributor Roads1.9 miles of Local Streets and Roads4.6 miles of Interstate Rehabilitation39 Retaining Walls12 Bridges
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INTERCHANGE
WIDEN I 385FROM 4 TO 6 LANES
CONNECTOUTSIDE LANES
REPLACE LOOP RAMPS
ADD CD LANES
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ROPER MOUNTAIN ROAD
Replace Bridge over I 85Relocate Frontage RoadImprove ConnectivityREPLACE ROPER MT. RD. BRIDGE
CD LANES UNDER NEW BRIDGERELOCATE CHROME DRIVENEW INTERSECTION AT CHROME/GARLINGTONTWO LANE OFF RAMP I 85 SB TO I 385 NB
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ROPER MOUNTAIN ROAD
CD AND RAMP LANES
TWO LANE EXIT TO I 385
RELOCATED INTERSECTION
NEW BRIDGE OVER I 85
POTENTIAL RELOCATION AVOIDED
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WOODRUFF ROAD IMPROVEMENTS
GPATS PROJECT –CONGESTION REDUCTIONADD LEFT TURN LANESIMPROVE GARLINGTONAND MILLER ROADSIMPLEMENT ADAPTIVETRAFFIC SIGNALS FOR 17INTERSECTIONS
INTERSECTION IMPROVEMENTS
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WOODRUFF ROAD IMPROVEMENTS
DRAINAGE CHALLENGESNEW COMMERCIALCONSTRUCTIONRIGHT OF WAYRAILROAD COORDINATION
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REHABILITATION SECTIONS OF I 85
Cross slope correction and resurfacing forsafetyConstruction in ProgressTwo Segments
Pelham Road to north of Highway 14 2.6 milesSouth of Salters Road to 1 mile south of LaurensRoad – approximately 2.0 miles
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DESIGN CONSIDERATIONSRFP Goals
Minimize Environmental ImpactsMinimize ROW ImpactsMinimize Impacts to Utilities
ChallengesEndangered SpeciesStream MitigationVariable Subsurface StrataMaintenance of TrafficTight Roadway GeometricsFEMA Floodway RevisionsUtility Coordination
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ENVIRONMENTAL CONSIDERATIONS
Numerous NEPA DocumentsClean Water Act PermittingEnvironmental Construction Compliance
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NEPA DOCUMENTS
Four Categorical Exclusions (CE) for minor improvementsI 85 Northbound Exit RampI 85 RehabilitationWoodruff Road Intersection Improvement (and CE Re Evaluation)Woodruff Road Signalization
Interchange Environmental Assessment (EA)Three Interchange Re evaluations of the EA
Interchange Finding of No Significant Impact
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ENVIRONMENTAL CHANGES & UPDATESThe Northern Long eared Bat is listed as a protected species during the designphase.A minor expansion of the project area requires a new wetland/streamdelineation.Stream impacts are greatly reduced from original estimates. Stream impactsreduced by over 1,000 feet and wetland reduced from 0.5 to 0.415 acres.Building relocations identified in the EA are not needed.
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ENVIRONMENTAL PERMITTING
A complex Individual Permitapplication is submitted to theU.S. Army Corps of Engineersfor review.
Both stream and wetlandimpacts are greatly reducedfrom the original EA estimates.
Permit placed on public notice
Only 4 comments receivedfrom USACE.
Permit Approval Dec. 2015
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Length Spans FoundationBridge 1/2A 379’ – 11.5” 5 Driven PilesBridge 2B 379’ – 11.5” 5 Driven PilesBridge 3 319’ – 11” 4 Driven PilesBridge 4 148’ – 2” 1 Driven/Drilled PilesBridge 5 1522’ – 11.625” 8 Driven Piles/Drilled PiersBridge 6 1962’ – 10” 11 Driven PilesBridge 7 475’ – 0” 4 Driven Piles/Drilled PiersBridge 8 254’ – 10.125” 2 Driven Piles/Drilled PiersBridge 9 368’ – 3.75” 4 Driven Piles/Drilled PiersBridge 10 220’ – 0.625” 1 Driven PilesBridge 11 310’ – 2” 4 Driven Piles/Drilled PiersBridge 12 497’ – 2” 4 Driven Piles/Drilled Piers
BRIDGES
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BRIDGES
BR3
BR6
BR7
BR9
BR5
BR8
BR12
BR1/2A
BR2B
BR10
BR4
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BRIDGE 2B
APPROVED ATC FOR GIRDER TYPE
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BRIDGE 6
CURVED STEEL GIRDERSMAXIMUM SPAN LENGTH OF 246’
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BRIDGE 7
CURVED BRIDGE DECKSTRAIGHT PS CONCRETE GIRDERS
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BRIDGE 10
STRAIGHT ALIGNMENTSTEEL GIRDERS IN SINGLE 220’ SPAN
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BRIDGE 12 – PHASE I
CONSTRUCT BETWEEN EXISTING BRIDGESDEMOLISH EXISTING NB BRIDGE
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BRIDGE 12 – PHASE II
CONSTRUCT ADDITIONAL NEW BRIDGE ON THE NORTH SIDEDEMOLISH EXISTING SB BRIDGE
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WALL OVERVIEW
TALL MSE WALLSCOMBINATION MSE/SOILNAIL WALLSSOIL NAIL WALLSPILE AND LAGGINGWALLSGRAVITY WALLS
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MSE WALLS
Wall # Maximum Height (ft) Associated Roadway3 20 Bridge 94 28 Bridge 95 27 Bridge 126 34 Bridge 127 36 Bridge 68 25 Bridge 89 26.5 Bridge 810 20.5 Ramp 3A11 17 Ramp 413 42 Bridge 5/Ramp 1A14 44.5 Ramp 4
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MSE WALLS
Wall # Maximum Height (ft) Associated Roadway16A 23.5 Chrome Rd.16B 22 Bridge 1128 28.5 Bridge 429 30.5 Bridge 432 56 I 385 NBCD33 58 Bridge 7/Ramp 2B35 46 Bridge 5
36A 15 Ramp 4B36B 15 Ramp 4B37 22.5 Bridge 638 10 I 385
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BRIDGE 7TALL WALLSADJACENT BRIDGE 5
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ELEVATION – WALL 33
FOUNDATION CONSIDERATIONS
Max
Desig
nHe
ight
=67
.5Fe
etat
Brid
ge
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ELEVATION – WALL 12
AT BRIDGE 11 – ROPER MTN. ROADCOMBINATION OF WALL TYPES
MSE WALLPILE & PANEL WALL
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SOIL NAILED TYPICAL SECTIONUSED AT ROPER MOUNTAIN ROAD BRIDGE AND WOODRUFF ROADDESIGNED BY SPECIALTY WALL DESIGNERUSED IN “CUT” SITUATIONS
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PILE & PANEL – TYPE C
USED IN “CUT” SITUATIONLAGGING PLACED FROM TOP DOWNPANEL AND STONE PLACE IN WEB OFPILE
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PILE & PANEL
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Avoid: Culvert/Stream, Floodway, Cemetery, Restricted Right of Way
TYPICAL REINFORCED SOIL SLOPE
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BARRIER WALL
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GEOTECHNICAL CHALLENGES
Diverse Soil ProfileShallow RockTall Embankments resulting in significant downdragLiquefaction/Soil Shear Strength Loss TriggeringStability of Tall Embankments and Walls
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SUBSURFACE EXPLORATION
Number of borings totals 324Total linear feet = 13,570Number of Pursuit Borings = 72Number of Bridge Borings = 69Number of Wall borings = 99Number of Roadway/Drainage Borings = 84
Number of other testsAtterberg Limits = 1413Moisture Content = 1415Sieve Analysis = 1384Triaxial Compression = 20
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GENERALIZED SUBSURFACE PROFILE
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Drastic variation in subsurfaceprofile results in atypical results
Settlement = 3”+Downdrag = 10 kips Settlement = 14”+
Downdrag = 200 kips
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CONSIDER GROUND IMPROVEMENTMinimum Embedment,0.79H Reinforcement, andPiles on 3’x3’ SpacingResistance Factor = 0.65
RAMP 2BWALL 33
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CONSIDER INCREASED EMBEDMENTAND LONGER STRAPS 12 foot Embedment and
1.0H ReinforcementResistance Factor = 0.65
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MAINTENANCE OF TRAFFIC
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MAINTENANCE OF TRAFFICCHALLENGES
AVOID EXISTING BRIDGESAVOID NEW BRIDGESSTAY ON EXISTING PAVEMENT, IF POSSIBLEMEET DESIGN SPEEDS
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WIDEN EXISTING NB SHOULDER
MOT Example – I 85 NB CD(459 Plan Sheets)
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WIDEN FOR NEW NB CDCONSTRUCT TEMPORARY RAMP TR3ACONSTRUCT PIERS IN MEDIAN
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CONSTRUCT NEW RAMP 3A
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CONSTRUCT RAMP 3ACONSTRUCT RAMP 3A GAP UNDER BRIDGES
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CONSTRUCT INSIDE OF NB CD
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UTILITIES
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UTILITIES
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DRAINAGE CHALLENGES
Gilders CreekOrdinance does not allow increase in discharge
Rocky Creek Crossing under I 85 (south of PelhamRoad)
Floodplain and FIRM revised after D B proposals werereceived2004 Flood Elevation below roadway surface2014 Flood Elevation increased by 6’ (overtops I 85)History of floodingDrainage Structures
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STREAM/FLOODWAY MAP
ROCKY CREEK
GILDER CREEK
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ROCKY CREEK – NO RISE ANALYSIS
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CULVERT EXTENSION
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CONSTRUCTIONReceive NTP2 December 2015Receive USACE 404 Permit – December 2015Receive SCDHEC NPDES (NOI) Approval December 2015Construction – December 2015 thru September 2018
MAJOR QUANTITIES
Borrow Material = 350,000 CY Structural Steel = 4,748 Tons or 9,496,000 lbsExcavation = 373,000 CY Reinforcing Steel = 2,907 Tons or 5,813,930 lbsConcrete = 21,444 CY Prestressed Girders = 17,500 LFAsphalt = 234,000 Tons Drilled Shafts = 1,600 LFPCCP = 156,400 SY Steel H Piles = 95,000 LFMSE Wall = 250,400 SF
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THANK YOU!
QUESTIONS OR COMMENTS