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ACE1000-IRM IntelligentRadio Modem

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ContentsCopyrights................................................................................................................... 3

Contact Us................................................................................................................... 5

List of Figures............................................................................................................. 9

List of Tables............................................................................................................. 11

Chapter 1: ACE1000-IRM Product Overview.......................................................... 131.1 ACE 1000-IRM System Components.................................................................................... 14

1.1.1 ACE 1000-IRM Overview.........................................................................................14

1.1.2 IRM Server Overview...............................................................................................14

1.1.3 Third-Party PLCs/RTUs/IEDs.................................................................................. 14

1.1.4 Third-Party SCADA Host Entity............................................................................... 14

1.1.5 ACE1000-IRM Communication Infrastructure..........................................................15

1.2 The Protocol between the IRM Server and ACE1000-IRM Units.......................................... 15

1.2.1 The IRM Server and ACE1000-IRM Units Transfer Parameters............................. 15

1.2.2 ACE1000-IRM User Application Retry..................................................................... 16

1.3 ACE1000-IRM Capacity.........................................................................................................17

1.4 ACE1000-IRM Device............................................................................................................17

1.4.1 ACE1000-IRM Portable........................................................................................... 17

1.4.2 ACE1000-IRM Application on ACE1000-IRM with Mobile/Portable Radio.............. 18

1.5 IRM Server Components....................................................................................................... 19

Chapter 2: ACE1000-IRM over ASTRO....................................................................212.1 ACE1000-IRM over Astro System View................................................................................ 21

2.2 IRM1500 over Astro System Design Guidelines-Protocol Parametres Default Values......... 22

2.3 Supported ACE1000-IRM Device Options.............................................................................22

2.4 ACE1000-IRM on ACE1000 Supported Radio Models..........................................................22

Chapter 3: ACE1000-IRM over MotoTRBO Connect Plus......................................233.1 ACE1000-IRM System View..................................................................................................23

3.2 System Design Guidelines-Protocol Parameters Default Values.......................................... 23

3.3 Supported ACE-1000IRM Device Options.............................................................................24

3.4 ACE1000-IRM Supported Radio Models............................................................................... 24

Chapter 4: ACE1000-IRM over MotoTRBO Digital Conventional..........................254.1 ACE1000-IRM over MotoTRBO Digital Conventional System View......................................25

4.2 ACE1000-IRM System Design Guidelines-Protocol Parametres Default Values.................. 25

4.3 Supported ACE1000-IRM Device Options.............................................................................26

4.4 ACE1000-IRM Supported Radio Models............................................................................... 26

Chapter 5: ACE1000-IRM Ordering Guide...............................................................27

Contents

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5.1 Model Selection..................................................................................................................... 27

5.2 Options Selection...................................................................................................................27

5.3 Field Replacement Units (FRUs)........................................................................................... 30

Chapter 6: ACE1000-IRM Ordering Guide...............................................................336.1 Option Selection.................................................................................................................... 33

Contents

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List of FiguresFigure 1: ACE1000-IRM Overview......................................................................................................... 13

Figure 2: ACE1000-IRM on ASTRO P25 via a Built-in APX Radio........................................................ 21

Figure 3: ACE1000-IRM on ASTRO P25 via an External APX Mobile Radio........................................ 21

Figure 4: ACE1000-IRM for MOTOTRBO CONNECT PLUS................................................................. 23

Figure 5: ACE1000-IRM over MotoTRBO Digital Conventional System View....................................... 25

List of Figures

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List of TablesTable 1: Components possible to be included in the ACE1000-IRM......................................................17

Table 2: Components possible to be included in the ACE1000-IRM Mobile\Portable............................18

Table 3: Components possible to be included in the IRM server........................................................... 19

List of Tables

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Chapter 1

ACE1000-IRM Product OverviewACE1000-IRM is an Intelligent Radio Modem (IRM), used in SCADA systems, for data communicationfrom substations and other distribution system sites over LMR (ASTRO P25, MotoTRBO)infrastructure. Using the ACE IRM unit, fixed grid assets (for example Remote Terminal Units,intelligent electronic devices, capacitor banks) can connect wirelessly to the SCADA application server.

The ACE IRM unit is a low-cost option which can be incorporated into the existing SCADA systems. Itenables replacement of leased or owned 4W lines, cellular 3G\4G modules or private data radiosystems while maintaining communication capabilities. The ACE IRM complements other MotorolaSCADA solutions, such as the ACE3600 family of Remote Terminal Units (RTUs).

Figure 1: ACE1000-IRM Overview

ACE1000-IRM Product Overview

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1.1

ACE 1000-IRM System ComponentsThis chapter provides a description of ACE 1000-IRM system components.

1.1.1

ACE 1000-IRM OverviewACE1000-IRM transports incoming data from RS232/RS485 over the air, while utilizing the LMRinfrastructure (currently supported MOTOTRBO and ASTRO), to the IRM server connected to theSCADA control center via LAN and the other way around.

ACE1000-IRM functionality operates on ACE1000-IRM dedicated HW device or as an ACE1000-IRMrunning on ACE1000 RTU. For ACE1000-IRM device support options, see ACE1000-IRM over ASTROon page 21, ACE1000-IRM over MotoTRBO Connect Plus on page 23, and ACE1000-IRM overMotoTRBO Digital Conventional on page 25.

1.1.2

IRM Server OverviewThe IRM server acts as a terminal server, which represents each of the remote ACE IRM units, as aserial port over IP and provides a two-way path to the communication system and to remote ACE IRMunits from the SCADA host entity.

1.1.3

Third-Party PLCs/RTUs/IEDs

Fixed grid assets, such as third-party PLCs (Programmable Logic Controllers) and RTUs (RemoteTerminal Units), IEDs (Intelligent Electronic Devices), capacitor banks connected over RS232/RS485to the ACE1000-IRM. ACE1000-IRM is transparent to the IED/RTU protocols. The IED detects theSCADA center applications as the direct communication recipient.

1.1.4

Third-Party SCADA Host EntityThe third-party SCADA host entity goal is to provide the operator the display and report tools which arenecessary to view and manage the remote units (IEDs). The SCADA host entity obtains data from theremote units according to its requirements and typically presents that data on custom-created displayformats.

The SCADA host is connected to the IRM server using the third-party's software virtual port redirectoror serial IP redirector, providing one or more serial ports over TCP/IP towards the IRM server to one ofthe IRM server ports. Another option for the SCADA host is to use raw TCP/IP connection to the IRMserver.

NOTICE: Several vendors provide redirector software for the PC including:

• Tactical Software Serial/IP Redirector (tested on the IRM1500) from http://www.tacticalsoftware.com/virtual-serial-port-redirector/serial-ip-free-trial?gclid=CNalmPCht8ICFdQZtAod7DIAaA.

• AGGsoftware TCP COM Bridge for multi port (trial version) from http://www.aggsoft.com/download/tcp-com-bridge_3jwKX4.exe.

Chapter 1: ACE1000-IRM Product Overview

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http://www.tacticalsoftware.com/virtual-serial-port-redirector/serial-ip-free-trial?gclid=CNalmPCht8ICFdQZtAod7DIAaA



http://www.aggsoft.com/download/tcp-com-bridge_3jwKX4.exe

http://www.aggsoft.com/download/tcp-com-bridge_3jwKX4.exe


1.1.5

ACE1000-IRM Communication InfrastructureThe ACE1000-IRM supports three types of LMR infrastructure.

The types of LMR infrastructure include:

• ASTRO P25

• MotoTRBO

- Connect Plus

- Conventional Digital

NOTICE: For the system view using a specific infrastructure refer to the related section in thisdocument.

1.2

The Protocol between the IRM Server and ACE1000-IRM UnitsThis chapter provides information about the protocol for communication between the IRM server andACE100-IRM devices.

1.2.1

The IRM Server and ACE1000-IRM Units Transfer ParametersThe IRM server and ACE1000-IRM units use LMR for user's data reliable transfer according to anexisting protocol.

The basics for reliable data transfer:

The ACE1000-IRM protocol divides user data into slices before transmitting it. This process occurs inorder to avoid overflowing the media and to have a reliable link. Each slice is transmitted and the peerprovides the process completion confirmation before transmitting the next one. A “window size”parameter characterizes the slice length in bytes (8192 bytes by default). So for example, if theSCADA host transmits 500 bytes of data, it will be transmitted into a single window and a confirmationis expected following its transmission. The same applies to an outstation transmion to the SCADA host.As an example, to transmit 8192 bytes, the data must be broken down into four consecutive windows-2048 each. The ACE1000-IRM will transmit each window and expect a confirmation before transmittingthe next one.

MDLC frames:It is also important to understand that the actual data transmitted over LMR is muchsmaller. An MTU (Maximal Transmit Unit) is specified in MDLC application per media (see reference tospecific infrastructure type). The MDLC protocol breaks down each window into smaller granularitycalled frames. Each one of them constitutes up to 160 (180 including overhead) bytes, these framesare assembled into one transmission over the wireless media up to the size of MTU. After transmittinga series of four consecutive frames (i.e. up to 4x160, which is 640 bytes), no more transmission until aconfirmation is received. This process has no concern to the user.

Number of Slots and Transmit queue delay time: In order to regulate transmissions and disable allACE1000-IRM units transmit at the same time, this parameter specifies the number of ports which maybe transmitted at the same time. Set it to 0 if all ACE1000-IRM units are be transmitted simultaneously,or 1 to 15 have them transmitted one at a time with up to 15 at a time. Take 1, it means thattransmission to other ports/channels is held pending until getting a confirmation from the current one.The parameter can range from 1 to 15 depending on number of available channels. (For default andrecommended values see specific LMR type).

Three parameters characterize the IRM server protocol:


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- Window size in bytes - Maximum number of bytes to transmit before expectinga confirmation. Whentransmitting larger packets, they are divided into slices of this size.The window size should be largeenough to hold the user's application fragment.

- TX Retry Interval - The period of time that should elapse before a retry occurs. Note this does notreflect the expected time for the remote to confirm the complete window size but just for fourconsecutive MDLC frames (burst), up to 4x160=640 bytes.

- Number of TX Retries - The number of retries if an answer for a transmission was not received.

Connection management : A “keep-alive interval” parameter exists for detecting whether theconnection with the peer unit is still open. Normally, it is set for a very long time, even a few hours. Itcan be either disabled (0) or set to a shorter interval, for example 30 seconds. We do not recommendaltering it as this may load the radio channel. The MDLC can handle disconnect and lack ofsynchronization by transmit keep-alive when a detected channel broken.

Reception Idle time: The “Reception Idle timeout” parameter indicates the end of user data beforetransmitting; it is 50 milliseconds in the IRM server and 100 in the ACE1000-IRM. Setting thisparameter to a higher value guarantees that the window sent is the complete user protocol fragment.Setting it to a low value may result in a smaller window size and a higher number of windows. As themaximum queue size is 32 messages, this may fill up the queue, resulting in error number 7550.

The ACE1000-IRM optimizes this process by assembling small windows into a large one (up toWindow size in bytes) before transmission. So the “Reception idle timeout” does not dictate the actualdata received by the peer. The user protocol should not rely its reception on idle time, but on the dataitself, such as a start character followed by length, or end character. A checksum or CRC is alsoadvised for detecting frame integrity.

Flow control is optional but may be supported by the ACE1000-IRM units over a serial port but only forRTS/CTS. The user is advised to refer to the ACE1000-IRM Owner’s Manual for the exact connector tobe used for RS232. Note again that the IRM server does not support any flow control emulation overTCP/IP with the virtual serial port on the PC. So these ports must be open as no flow control, eventhough the ACE1000-IRM may be set, have flow control with the outstation.

ACE1000-IRM also supports RS485 but on a limited scale. As there is no channel access, the userprotocol should not be allowed for the polling of the outstation to occur while allowing to send reports orbursts to the SCADA. This may cause collisions and data loss within the RS485 media betweenACE1000-IRM units and the outstation.

Data rate: Data rate between the ACE1000-IRM and the IED, or between the SCADA host to the IRMserver may be 9600-115200 bps. The data rate does affect the protocol over the air, in such a way thatthe ACE1000-IRM will send a confirmation to the IRM server only when the complete window wasreceived.

NOTICE:

• Each ACE1000-IRM unit includes these parameters as well, so if you change the default,you need to modify it in each ACE1000-IRM unit separately.

• By default, these parameters are the same for all units, but may be different.

1.2.2

ACE1000-IRM User Application RetryIf the user application in the PC (or in the outstation) expects a confirmation before deciding whether toretry, it is crucial to avoid such retries if possible, and to calculate that the interval is large enough.

M = user application message size, assuming it is less than or equal to the ACE1000-IRM Window sizein bytes

T = MDLC TX retry interval

N = Maximum number of MDLC TX retries


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B = MDLC burst size (by default 160 x 4 frames = 640 bytes).

User application retry should be larger than: ((M/B) + 1) x T x (N +1)

For example, in order to transmit 1500 bytes, expect confirmation within no less than 270 secondsbefore retrying.

NOTICE: The number of slots different than 0 may increase the maximum retry time in caseACE1000-IRM is not connected. For a low throughput media such as MOTOTRBO Digitalconventional setting it to 1 will cause transmit one by one. You need to multiply the above withnumber of ports opened by SCADA.

1.3

ACE1000-IRM CapacityCurrently there are 24 IEDs supported by ACE1000-IRM (one per ACE1000-IRM unit).

If more IEDs are required in the system, additional IRM servers per each 24 IEDs are required (and anadditional ACE1000-IRM unit). In order to ensure that each IRM server accesses only the ACE1000-IRM units it manages, IDs of all radios used in the system by the ACE1000-IRM units should beunique.

Since the IRM servers do not synchronize, the “number of slots” parameter is determined per an IRMserver, not for the whole system. This means that the maximum number of simultaneous transmissionsthat can occur between different IRM servers and ACE1000-IRM units is the sum of the values of“number of slots” defined for each IRM server. The underlying infrastructure should have enoughresources to accommodate this.

1.4

ACE1000-IRM DeviceACE1000-IRM functionality can be provided by either using the ACE1000-IRM dedicated HW device(for details refer to ACE1000-IRM portable section), or as an application running on ACE1000 RTU (fordetails refer to IRM APP 1500 Mobile).

1.4.1

ACE1000-IRM PortableACE1000-IRM Portable can include eight main components.

Table 1: Components possible to be included in the ACE1000-IRM

Component Function Notes

CPU Communicates with the controlcenter, RTUs and other devi-ces via the communicationports.

Internal radio Enables IRM1500 communica-tion.

See "IRM1500 Approved Ra-dios" in IRM1500 Owner’sManual

Optional CPU plug-in board(future release)

Enables adding two additionalplug-in RS232 communicationports to the IRM1500.

See "IRM1500 CommunicationInterfaces" IRM1500 Owner’sManual

Optional WLAN plug-in board(future option)

Enables adding WiFi capabili-ty.

Table continued…


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115/230 VAC to 12VDC powersupply or

115/230 VAC to 24VDC powersupply

Converts the main AC powersource to the voltages re-quired by the unit/radio.

See "IRM1500 External PowerSupply" IRM1500 Owner’sManual

RS232 cable + adaptor(FKN0022)

Connects devices to anRS232 port.

See "Appendix B: Cables andAdaptors" IRM1500 Owner’sManual

RS485 cable (FKN0030#CB000207A01)

Connects devices to theRS485 port.


External DC power cable(FKN0033 #CB000170A01)

Connects the IRM1500 to anexternal power supply.


Ground cable (FKN0034#30009286001)

Connects the IRM1500 tochassis ground.

Optional WLAN antenna(#FAG0005) (future option)

Enables adding WiFi capabili-ty.

See "IRM1500 WLAN Anten-nas (Future Option)" IRM1500Owner’s Manual

For components of the IRM1500 server (IRM1100) see the ACE1000 RTU Owner’s Manual.

1.4.2

ACE1000-IRM Application on ACE1000-IRM with Mobile/PortableRadioThe following table lists the components which can be included in the ACE1000-IRM Mobile\Portable.

Table 2: Components possible to be included in the ACE1000-IRM Mobile\Portable


CPU Communicates with the controlcenter, RTUs and other devi-ces via the communicationports.

External LMR radio Enables IRM1500 communica-tion

See IRM1500 Approved Ra-dios in the appropriate LMRtype section.

CPU plug-in board (future re-lease)

Enables adding two additionalplug-in RS232 communicationports to the IRM1500.




See IRM1500 External PowerSupply.

RS232 cable + adaptor(FKN0022)

Connects devices to anRS232 port.

See Appendix B: Cables andAdaptors.

Table continued…


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RS485 cable (FKN0030#CB000207A01)

Connects devices to theRS485 port.

See Appendix B: Cables andAdaptors

External DC power cable

(FKN0033 #CB000170A01)

Connects the IRM1500 to anexternal power supply.

See Appendix B: Cables andAdaptors.


Connects the IRM1500 tochassis ground.

External mobile radio installa-tion kit

Enables installation of the ex-ternal radio near the ACE1000RTU. Includes brackets, ca-bles, and screws.

See ACE1000 RTU Ownersmanual: ACE1000 RadioTypes and installation kits

ACE IRM External Power Supply or Battery

ACE1000-IRM needs to be ordered with an external AC/DC power supply. These are drop ship itemsthat are provided with the ACE1000-IRM. The following power supplies are available:

• Lambda Electronics DPP120-12-1 AC power supply 12VDC/10A, 120W, 90-264VAC (mounted onDIN rail) DC output

• Artesyn ADN5-24-1PM-C AC power supply 24VDC/5A, 120W, 85-264VAC (mounted on DIN rail)DC output, Limited temp. -25 - +70

Alternatively, a customer- supplied AC/DC power supply or DC power source (DC/DC converter orbattery) can be used.

1.5

IRM Server Components

Table 3: Components possible to be included in the IRM server


CPU Communicates with the controlcenter, IRM1500 units via thecommunication ports

External LMR radio Enables IRM1500 server com-munication with IRM1500units.

Applies only to MotoTRBOconventional digital. See "Ap-proved Radios" sectionIRM1500 Owner’s Manual




See "IRM1500 External PowerSupply" IRM1500 Owner’sManual

External DC power cable

(FKN0033 #CB000170A01)

Connects the IRM Server toan external power supply.

See "Appendix B: Cables andAdaptors"IRM1500 Owner’sManual


Connects the IRM Server tochassis ground.

IRM Server External Power Supply or Battery


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The IRM1500 needs to be ordered with an external AC/DC power supply. These are drop ship itemsthat are provided with the IRM1500. The following power supplies are available:

• Lambda Electronics DPP120-12-1 AC power supply 12VDC/10A, 120W, 90-264VAC (mounted onDIN rail) DC output

• Artesyn ADN5-24-1PM-C AC power supply 24VDC/5A, 120W, 85-264VAC (mounted on DIN rail)DC output, Limited temp. -25 - +70

Alternatively, a customer- supplied AC/DC power supply or DC power source (DC/DC converter orbattery) can be used.


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Chapter 2

ACE1000-IRM over ASTROThis chapter provides information about ACE1000-IRM over ASTRO infrastructure.

2.1

ACE1000-IRM over Astro System ViewACE1000-IRM on Astro operates via two main infrastructures: a built-in APX radio and an externalAPX mobile radio.

The following diagram shows ACE1000-IRM on the ASTRO P25 system. In this configurationACE1000-IRM is connected to ASTRO IV&D infrastructure via its built-in APX radio. The connection toASTRO IV&D is made via CEN (for the IRM-FEP) and via radio (for the IRMs). The CEN is connectedvia a border router gateway to the ASTRO IV&D infrastructure.

Figure 2: ACE1000-IRM on ASTRO P25 via a Built-in APX Radio

The following diagram shows a system where the IRM functionality is provided by ACE1000-IRMrunning on ACE1000 RTU that is connected to ASTRO IV&D infrastructure via an external APX mobileradio (connected via USB).

Figure 3: ACE1000-IRM on ASTRO P25 via an External APX Mobile Radio

ACE1000-IRM over ASTRO

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2.2

IRM1500 over Astro System Design Guidelines-ProtocolParametres Default ValuesThe following information shows the default value for protocol parametres.

Window size - 8192 bytes

Number of slots - 1

MTU (Maximal Transmit Unit) - 0 (each frame transmitted separately)

Tx Retry interval - 30 seconds

Number of Tx Retries - 2

Reception Idle time:

• IRM server - 50 ms

• IRM1500 - 100 ms

2.3

Supported ACE1000-IRM Device OptionsACE1000-IRM supports three main devices.

The devices supported by ACE1000-IRM:

• ACE1000-IRM portable

• ACE1000-IRM on ACE1000 with mobile radio

• ACE1000-IRM on ACE1000 with portable radio

2.4

ACE1000-IRM on ACE1000 Supported Radio ModelsFor ACE1000-IRM on ACE1000 with mobile radio: APX6500

For ACE1000-IRM on ACE1000 with portable radio: APX4000

NOTICE: IRM1500 portable device has APX4000 radio built in.

Chapter 2: ACE1000-IRM over ASTRO

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Chapter 3

ACE1000-IRM over MotoTRBOConnect PlusThis chapter provides information about ACE1000-IRM over MotoTRBO Connect Plus infrastructure.

3.1

ACE1000-IRM System ViewACE 1000 RTU runs on ACE1000-IRM on connect plus system.

The following picture shows ACE 1000 RTU running ACE1000-IRM on connect plus system. In thisconfiguration the IRM server is connected via LAN to the Connect Plus backbone, i.e. the XRT. Thebackbone also includes one or more XRC controllers and repeaters. The XRT serves as a datagateway from LAN to radio. Each ACE 1000 RTU running ACE1000-IRM is connected via USB to aMOTOTRBO mobile or portable radio.

Figure 4: ACE1000-IRM for MOTOTRBO CONNECT PLUS

3.2

System Design Guidelines-Protocol Parameters Default ValuesThe following information shows default values for protocol parametres.

Window size - 8192 bytesNumber of slots - 2

MTU (Maximal Transmit Unit) - 472 bytes

Tx Retry interval - 30 seconds

ACE1000-IRM over MotoTRBO Connect Plus

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Number of Tx Retries - 2


• IRM server - 50 ms

• IRM1500 - 100 ms

3.3

Supported ACE-1000IRM Device OptionsThe following device device is supposted by ACE1000-IRM: ACE1000 with a mobile radio.

3.4

ACE1000-IRM Supported Radio Models

Supported Radio Models• XPR5350e

• XPR5380e

• DM4400e

• DGM5000e

• DGM5000e

Chapter 3: ACE1000-IRM over MotoTRBO Connect Plus

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Chapter 4

ACE1000-IRM over MotoTRBO DigitalConventionalThis chapter provides information about ACE1000-IRM over MotoTRBO Digital Conventionalinfrastructure.

4.1

ACE1000-IRM over MotoTRBO Digital Conventional SystemViewACE 1000 RTU runs on ACE1000-IRM over MOTOTRBO conventional digital system.

The following picture shows ACE 1000 RTU running ACE1000-IRM over MOTOTRBO conventionaldigital system such as a single repeater and IP Site connect. In this configuration the IRM server isconnected via XPR5350 radio to the MOTOTRBO system. In here no data gateway from LAN to radioor IRM server has a direct connection via USB to XPR5350 radio as any control station. No DDMS orARS is needed. Each ACE 1000 RTU running ACE1000-IRM is connected via USB to a MOTOTRBOmobile or portable radio. No Data gateway such (MNIS) is used in this configuration

Figure 5: ACE1000-IRM over MotoTRBO Digital Conventional System View

4.2

ACE1000-IRM System Design Guidelines-Protocol ParametresDefault ValuesThe following information presents default values for protocol parametres.

ACE1000-IRM over MotoTRBO Digital Conventional

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Default Values for Protocol ParametresWindow size – 8192 bytes

Number of slots – 1

MTU (Maximal Transmit Unit) – 750 bytes

Tx Retry interval – 30 seconds

Number of Tx Reries – 2


• IRM server – 50 ms

• IRM1500 – 100 ms

4.3

Supported ACE1000-IRM Device OptionsACE1000-IRM supports two main devices.

• IRM application on ACE1000 RTU with mobile radio

• IRM application on ACE1000 RTU with portable radio

4.4

ACE1000-IRM Supported Radio ModelsThe following radio models are supported:Mobile:

XPR5350

XPR5380

DM4400

DGM5000

XIR-M8620

XPR5350e

XPR5380e

DM4400e

DGM5000e

XIR-M8620e

Portable:XPR7550

XPR7550e

Chapter 4: ACE1000-IRM over MotoTRBO Digital Conventional

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Chapter 5

ACE1000-IRM Ordering GuideThe following chapter provides information about ACE1000-IRM models and options selection andField Replacement Unit.

5.1

Model SelectionThe ACE 1000 family is comprised of four models. The FEP (Front End Processor) model is F0043A. AFEP is a ‘master’ module and is required to communicate to one or more ‘slave’ RTU (RemoteTerminal Unit) ACE 1000 models. The three RTU models are the F0016A (Standard, non-ATEXcompliant), F0043A (ATEX compliant), F0026A (ATEX compliant with Real Time Clock, reducedtemperature spec). At this time, there is no support for direct ACE 1000 RTU-to-RTU communications.All four models include the necessary screw terminal inserts for the connectors on the CPU.

Description Nomenclature

ACE 1000 CPU 1010 MODULEF0016A

ACE 1100 - FEP MODULEF0043A

ACE 1000 CPU 1011 MODULE ATEXF5209A

ACE 1000 CPU 1012 MODULE ATEX W/ RTC BATTERYF0026A

• ACE IRM does not support I/O modules.

• Portable radio installation kit can be ordered Radio should be purchased in the region.

5.2

Options SelectionCPU Plug-in Board – There is a slot on the ACE 1000 and ACE1100 units for an optional plug-inboard. There are currently 2 available options

• 2XRS232 PORT AUX PLUG-IN BOARD includes two RS232 ports and an aux power output

• MICROHARD N920 PLUG-IN BOARD. IOM data radio

The ATEX version of the plug in board (VA00046AA) does not provide an Aux power output.If no plug-in board is ordered with– a blank cover is installed on the CPU. The VA00006AA option includes thescrew terminal connector for the aux power port.


ADD: 2XRS-232 PORT / AUX PLUG-IN BOARDVA00006AA

ADD: 2XRS-232 PORT PLUG-IN BOARD ATEXVA00046AA

ADD: MICROHARD N920 PLUG-IN BOARDVA00144AA

ACE1000-IRM Ordering Guide

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DIN Rail Installation Kit, Module Covers – When the WALL MOUNT INSTALLATION KIT is ordered,a number of din rails are generated according to the other options selected. For example, if no I/OModules are ordered, a shorter length of din rail is provided – if I/O modules are ordered, a longer dinrail is provided. If radio options are ordered, another length of din rail is provided to mount the radioand the radio power supply. Module covers are automatically included with ATEX models F5209A andF0026A, so VA00147AA should not be ordered with these models. For the F0016A and F0043Amodels, the VA00147AA option will provide the correct amount of and type of covers based on the I/Ooptions ordered.


ADD: WALL MOUNT INSTALLATION KITVA00148AA

ADD: FRONT CABLE COVERSVA00147AA

I/O Modules – I/O module options are available for all models except the FEP (F0043A). Up to twototal models may be ordered (2 of a kind or 1 of each). When ordering the DI/AI module, a secondoption must be ordered to specify the voltage/current spec of the module. For example, to order oneDI/AI 0-5V module and one DI/AI 0-20mA module, Qty 2 VA00150AA, Qty 1 VA00151AA, and Qty 1VA00152AA would be ordered. To order 2 DI/AI 0-20mA modules, Qty 2 VA00150AA and Qty 2VA00152AA would be ordered. The total quantity of options VA00151AA and VA00152AA must alwaysequal the quantity of VA00150AA.


ADD: 12DI/8AI HW ONLY NO LICVA00150AA

ADD: 8DO/2AO HW ONLY NO LICVA00149AA


ADD: 0 - 5V DI/AIVA00151AA

ADD: 0 - 20MA DI/AIVA00152AA

ACE1000 Module - ACE1100 can be ordered in two different configurations

- FEP to support ACE1000 RTU – FEP built in application

- IRM Server – support up to 24 connection of IRM remote unit to the control center

ACE 1100 - FEP MODULE

ADD: ACE1000 FEP OPERATIONVA00154AA

ADD: 2XRS-232 PORT / AUX PLUG-IN BOARDVA00006AA

ADD: MICROHARD N920 PLUG-IN BOARDVA00144AA

ACE 1100 – IRM SERVER

ADD: ACE1000 IRM SERVER OPERATIONVA00189AA


ADD: FRONT CABLE COVERSVA00147AA

Chapter 5: ACE1000-IRM Ordering Guide

28 Send Feedback


Power Supply Cable – A DC Power Cable should order to connect to a 12V DC supply. The cable isfused. AC/DC power supplies are not orderable as options at this time. There are two commerciallyavailable din rail mount AC/DC power supplies that have been certified to work with ACE 1000:

1. Manufacturer: TDK LAMBDA , PN DPP120-12-1. It is available at www.newark.com, PN 66M7752.

2. Manufacturer: ARTESYN EMBEDDED TECHNOLOGIES , PN ADN5-24-1PM-C. It is available atwww.digikey.com, PN 454-1368-ND.


ADD: AC POWER SUPPLY 12V/120W DC OUTVA00009AA

ADD: AC POWER SUPPLY 24V / 120W DC OUTPUT (LIMITED TEMP. -25 - +70)VA00130AA

ADD:DC POWER CABLEVA00155AA

Radios – to order a radio, two items must be ordered – the system type (TRBO, ASTRO 25, Dimetra),and the equipment type (mobile, portable, frequency band). The installation kit is included with theradio. The radio power supply is NOT included, and must be ordered separately.

Radio System Options (Available in North America region only)


ADD: MOTOTRBO DIGITAL CONVENTIONALVA00159AA

ADD: MOTOTRBO CONNECT PLUS TRUNKINGVA00195AA

ADD: ASTRO 25 DIGITAL TRUNKINGVA00196AA

ADD: ASTRO 25 DIGITAL CONVENTIONALVA00197AA


ADD: VHF MOBILE RADIOVA00160AA

ADD: UHF R1 MOBILE RADIOVA00161AA

ADD: UHF R2 MOBILE RADIOVA00162AA

ADD: 700/800MHZ MOBILE RADIO (ASTRO P25 Only)VA00201AA

ADD: 800/900MHZ MOBILE RADIO (MOTOTRBO Only)VA00202AA

Installation kits

ADD: APX6500 DIGITAL ACE 1000 INSTALLATION KITVA00588AA

ADD: XPR 5000 DIGITAL ACE 1000 INSTALLATION KITVA00590AA

ADD: XPR 5000 CONNECT PLUS ACE 1000 INSTALLATION KITVA00592AA

Software


Send Feedback 29


The standard software supports easy programming tool, “c” toolkit and MODBUS slave connectionfrom the FEP to the SCADA.To enhance your software features you can order the following options:

ADD: CODESYS IEC 61131 LICENSEVA00595AA

ADD: DNP3 MASTER LICENSEVA00593AA

ADD: DNP3 SLAVE LICENSEVA00594AA

Accessories - there is one accessory available with the model – an extractor tool for easy and saferemoval of the screw terminal connectors from the CPU and I/O modules.


ADD: I/O MODULE EXTRACTOR TOOLVA00153AA

5.3

Field Replacement Units (FRUs)There is a full list of FRUs that can be ordered as standalone.

RS-232 DATA CABLEFKN0022

TERMINAL BLOCK CONNECTIOR EXTARCTORFKN0024

RS-485 PORT 120 OHM TERMINATION CABLEFKN0030

DC POWER CABLEFKN0033

2XRS-232 PORT / AUX POWER PLUG-IN BOARDFLN0048

2XRS-232 PORT PLUG-IN BOARD ATEXFLN0049

ACE1000 MICROHARD N920 PLUG-IN BOARDFLN0109

12DI/8AI MODULE +/- 20MAFLN0050

12DI/8AI MODULE +/- 5VFLN0051

8DO/2AO MODULE +/- 20MA, 5VFLN0052

12DI/8AI MODULE +/- 20MA ATEXFLN0053

12DI/8AI MODULE +/- 5V ATEXFLN0054

8DO/2AO MODULE +/- 20MA/5V ATEXFLN0055

GROUND CABLEFKN0034


30 Send Feedback


APX6500 INSTALLATION KITFLN0100

XPR5350 INSTALLATION KITFLN0093

XPR5350/80 CONNECT PLUS INSTALLATION KIT FOR ACE1000FLN0115A

MTM5200 INSTALLATION KITFLN0043

APX4000 INSTALLATION KITFLN0042

MOTOTRBO XPR PORTABLE INSTALLATION KITFLN9996

XPR 5350 USB CABLEFKN0026

DATA CABLE FOR CONNECT PLUSFKN0040A

MTM5200 DATA CABLEFKN0027

ACE1000 CABLE,BATTERY ELIMINATOR POWERFKN8802A

RJ45 TO RJ45 EXTENSION CABLE 1500MMFKN8803A

DC Y-CABLE FOR GPN6145 POWER SUPPLYFKN8804A

DIN RAIL 26 CMFHN0054

DIN RAIL 45 CMFHN0056

DIN RAIL STOPPERFHN0057

CPU PANEL COVERFHN0058

I/O MODULE CONNECTOR COVERFHN0059

SD COVERFHN0060

TERMINAL BLOCK MALE 10 PIN 5MMFHN0061

TERMINAL BLOCK MALE 3 PIN 5 MMFHN0062

TERMINAL BLOCK MALE 2 PIN 5 MMFHN0063

TERMINAL BLOCK MALE 4 PIN 3.5MMFHN0064

RJ50 I/O MODULE CABLEFHN0065


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MOBILE RADIO DC CABLE 10FTFKN0036

GPN6145 INSTALLATION KITFLN0095

AC POWER SUPPLY 12V/120W DC OUTFLN0096

AC POWER SUPPLY 24V/120W DC OUTFLN0101

APX 3000/4000 BATTERY ELIMINATOR BOARDFLN1058

XPR5350 136-174 MHZ, DIGITAL + ANALOG + CONNECT PLUSFUD1040A

XPR5350 403-470 MHZ, DIGITAL +ANALOG + CONNECT PLUSFUE1078A

XPR5350 450-512 MHZ, DIGITAL + ANALOG + CONNECT PLUSFUE1077A

XPR5380 800-900 MHZ, DIGITAL + ANALOG + CONNECT PLUSFUF1200A

APX6500 136-174 MHZ (A+D)FUD1041A

APX6500 380-470 MHZ (A+D)FUE1250A

APX6500 450-520MHZ (A+D)FUE1251A

APX6500 700/800 MHZ (A+D)FUF1201A


32 Send Feedback


Chapter 6

ACE1000-IRM Ordering GuideACE1000-IRM model is F0024A. It includes the rail mount enclosure with the main CPU board, and theDIN rail mount kit.

6.1

Option SelectionSystem and Frequency Band – The radio component of the IRM 1500 must be selected. Only oneSystem and Frequency Band option can be selected. Currently, support system and frequency optionsinclude ASTRO 25 IV&D Trunking in 800MHz and 900MHz bands.

ADD: ASTRO 800 MHZ SUPPORTVA00181AA

ADD: ASTRO 900 MHZ SUPPORTVA00182AA

Option Board – The option board adds two additional RS232 ports to the IRM 1500. If this option isnot selected, the cover for the option board is automatically provided.

ADD: 2X RS-232 PLUG-IN BOARDVA00037AA

DIN Rail Installation Kit


Power Supply Cable – A DC Power Cable should be ordered to connect to a 12V DC supply. Thecable is fused.

ADD:DC POWER CABLEVA00155AA

AC/DC power supplies:

AC POWER SUPPLY 12V/120W DC OUTFLN0096A

AC POWER SUPPLY 24V/120W DC OUTFLN0101A

ACE1000-IRM Ordering Guide

Send Feedback 33


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