accelerating industrial 4.0 with azure...

Accelerating Industrial 4.0 with Azure IoT

Cathy YehPrincipal PM ManagerAzure IoT Engineering Group

MICROSOFT TO INVEST $5 BILLION IN IoTOur goal is to give every customer the ability to transform their businesses, and the world at

large, with connected solutions.

https://blogs.microsoft.com/iot/2018/04/04/microsoft-will-invest-5-billion-in-iot-heres-why

Azure, Azure IoT Edge and IoT Devices

Azure

Azure IoT Edge

• Azure IoT Central (SaaS) and Azure IoT Solution Accelerators

• IoT Hub & other PaaS services needed for IoT

• Deploy and manage cloud services• Collect telemetry, send commands,

manage software and firmware• Managed by Azure or Azure Stack

AzureAzure IoT Central

Azure IoT solution accelerators

Windows IoT, Linux • Azure IoT Edge runs on Windows and Linux

Azure Sphere • Industry leading security for MCU devices• Connect directly to Azure or Azure IoT Edge

Azure Sphere OS • Linux Kernel that modernizes MCU devices

Azure IoT Device SDK

• Collect telemetry, send commands, manage software and firmware

• Multi-device, multi-language, multi-OS• iOS, Android, Windows, Linux• 1000 devices certified from 220 partners

IoT

Edge

IoT

IoT

• Long life cycles to modernize machinery• Isolated business processes• IT vs. OT conflict

Step by Step to Digital Transformation

“Pay-as-you-go”,Outcome-based

Products

Products that never break“New business models”

Services

7

Digital Feedback Loops,

Method Calls

How can an autonomous response be achieved?“Self-optimizing”

Adaptability

6

AI Models,MachineLearning

What will happen?“Being prepared”

Predictions

5

Time-Series/Historical

Data,Hierarchical

Data Modeling

Why is it happening?“Understanding”

Transparency

4

TelemetryDashboards

What is happening?“Seeing”

Visibility

3

Edge Gateways

How to Connect?“Plugging in”

Connectivity

2

PLCs/IPCs

What Data?“Defining Tags”

Computerization

1

Value

Time

Azure support every step on the digital transformation journey

Digital Transformation

for the customer

Products that never breakOptimized processes

Services

7


Method Calls

Adaptability

6


Predictions

5


Data,Hierarchical

Data Modeling

Transparency

4

TelemetryDashboards

Visibility

3

Edge Gateways

Connectivity

2

PLCs/IPCs

Computerization

1

Value

Time

Azure IoT ecosystem

(to enable brownfield & greenfield scenarios)

Azure IoT platform and services

Azure Data Platform and AI

Azure D365 and 3rd party

providers(SAP, etc.)

ActionsThings Insights

Brownfield Enabled & Consistent Cloud Data Model

<$500+ No changes to

machines required!

Consistent, compatible data model for all machines,plus security!

No compatibility!

No winner in the field bus/industrial ethernet wars!

Presentation & Business Connections

Websites, Mobile Services

Dynamics, Notification Hubs

Azure Edge Analytics,Azure ML on Edge,Azure Functions,Azure Edge Runtime


Azure Industrial IoT Reference Architecture

Azure IoT Edge

On-Premises: Device Connectivity Azure Cloud: Data Ingestion & Processing, Command & Control Azure Cloud: Presentation

Indu

stria

l Dev

ices

(OPC

UA

Serv

ers)

Hot Path Analytics:Azure Stream Analytics, Azure Time Series Insights…

Azure IoT Hub

OEE, KPIs calculationLatest Telemetry ValueAlarms & EventsCloud-based Machine ManagementOPC Clients & Servers using OPC UA .NET Standard stack

Other Devices

OPC Publisher Module

OPC Proxy Module

UA Client/Server

(UA Binary over MQTT)

UA Client/Server

(UA Binary)

Any

Firewall

Cold Path Analytics, ML, Functions & Storage:Azure Machine Learning, Azure Data Lake, Azure CosmosDB Graph…

UA Client/Server

(UA Binary)

UA Pub/Sub

(JSON over AMQP/MQTT)


Application

Presentation

Session

Transport

Network

Data Link

Physical

ISO/OSI Model

UA Application

UA Binary

OPC UA Client/Server

UA Secure Channel

TCP

IP

Ethernet

CAT5/6/etc.

UA (Cloud) Application

OPC UA PubSub

UA Datagram

MQTT

UDP

IP

DSL/5G/TSN/Ethernet/etc.

CAT5/6/etc.

HTTPS

JSON

AMQP

TCP

Demo - Connected Factory & OPC UA

Microsoft is simplifying IoT

https://garytesttsi.azurewebsites.net/Dashboard/Index

VDMA

Robotics condition monitoring dashboard demonstrates vendor-independence

| Dr. Reinhard Heister | July 14, 2018

Access any of your robots,of any robot brand, at any time,anywhere in the world!

Azure-Powered Industrial IoT Edge Gateways and Solutions

Copyright © 2018 Softing Industrial. All rights reserved. 13

The Industrial IoT Starter Kit – HPE + Softing + Microsoft

OPC UAOPC Classicbrownfield• Siemens• Rockwell• Mitsubishi• …

Process andmachine data

Industrial IoT Starter Kit

Other applications and services

Azure IoT Suite Connected factory• OEE• Analytics• …

• dataFEED OPC Suite• OPC Proxy• OPC Publisher• Windows 10 IoT Enterprise• HPE GL20



for the customer


Services

7


Method Calls

Adaptability

6


Predictions

5


Data,Hierarchical

Data Modeling

Transparency

4

TelemetryDashboards

Visibility

3

Edge Gateways

Connectivity

2

PLCs/IPCs

Computerization

1

Value

Time

Azure IoT ecosystem







Azure Time Series Insights

Get near real-time insights in seconds with fast

throughput and writes for large volumes of time series

Start in seconds, scale in minutes with a highly

scalable time series data storage and management

Compare multiple sites and assets by creating a global view of your IoT-scale data

Build apps using Time Series Insights APIs to

programmatically manage and query your data

Store, query and visualize billions of events

Unlimited users and queries

Query response in seconds.

Ingest 100’s of millions of sensor events per day

Schema-less store, just send data

No coding required to start

Easy event source connection

Compare disparate data

Share data with domain experts

Add multiple event sources

Management and Query APIs exposed

Multi-tenant scenarios for external applications

Deploy queries on behalf of other users

Azure Time Series Insights is the best platform for time series data. It is ultra-scalable, fully managed, and built for IoT volumes of time series data.

SOLUTIONS THINGS ACTIONSINSIGHTS Discover Operationalize Refine

SparkSQL Server Virtual machines GPUsContainer services

NotebooksIDEs

Azure Machine Learning Workbench

SQL ServerMachine Learning Server

O N - P R E M I S E S

E D G E C O M P U T I N GAzure IoT Edge

Experimentation and Model Management

A Z U R E M A C H I N E L E A R N I N G S E R V I C E S

T R A I N & D E P LO Y O P T I O N S

A Z U R E

PCB MachineSolder PasteInspection

PCB Model NoPrint Params.Print Time

Comp LocationInspection Params.Inspection ResultInspection Time

Insertion Machine ReflowAuto OpticalInspection

Comp. LocationInsertion Params.

Reflow Temp.Track SpeedOxygen concentration

Defect typeDefect location

Defect typeDefect location

Human Check FunctionalTest

Defect type

SMT Optimization for PCB

A1A2

A3A4

B C1. Adjust parameters of A1, A2, A3, A4 , reduce defect inspection rate on AOI2. Raise inspection ratio on AOI, reduce re-check effort on human.



for the customer


Services

7


Method Calls

Adaptability

6


Predictions

5


Data,Hierarchical

Data Modeling

Transparency

4

TelemetryDashboards

Visibility

3

Edge Gateways

Connectivity

2

PLCs/IPCs

Computerization

1

Value

Time

Azure IoT ecosystem







Well site

Today’s SCADA solution

SMS/email alert

Supervision site

Well site Azure IoT Edge

Replaying pump readings

Azure enables scale through IoT PaaS services

Azure Manufacturing Ecosystem |

Azure enables Top 10 automation companies to leverage secure-by-default Azure IoT PaaS and focus on value creation

Our partners (just a few):

Azure partners with builder ecosystem to offer predictive maintenance solutions, bundled with machines

Our partners (just a few):

Azure enables manufacturers to focus on process optimization through digital transformation

Automation Companies Machine Builders ManufacturersGateway and SI

• Azure leverages specialized solutions integration to focus on process optimization; connectivity specialist for OT/IT interoperability.

1

2

3

4

5

6

Determine what do you want to improve

Experiment with simulated data on real, secure OPC UA servers

Connect real equipment without disruption

Visualize manufacturing performance

Make operational improvements based on data

Scale out

1001101001

1001

FACTORY

4

REPAIR STATUS

Factory 3

Factory 4

Factory 1

Factory 2

https://cloud-platform-assets.azurewebsites.net/connected-factory

6 easy steps to get started

accelerating industrial 4.0 with azure...

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