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v
ABSTRACT
Polylactic acid (PLA) has attracted much attention due to their biodegradability and
biocompatibility properties. The organically modified montmorillonite or known as
nanoclay namely Cloisite B30 (the montmorillonite modified with a quaternary
ammonium salt) was used in this research. PLA nanocomposite was prepared by melt
intercalation method. Morphological, thermal and mechanical analysis was investigated
for both pristine PLA and PLA organoclay nanocomposite. The morphological analysis
was observed using both X-ray Diffraction (XRD) and Scanning Electron Microscopy
(SEM). Thermal stability for the nanocomposites were studied using Thermogravimetric
Analysis (TGA). Glass transition temperature, Tg data has been collected and analyzed
using Differential Scanning Calorimeter (DSC). Other than that, the mechanical
properties of the nanocomposites were observed from tensile test. From this research, a
possible exfoliation of silicate layered of Cloisite B30 in the PLA matrix was
demonstrated as there were no noticeable XRD peaks was observed. SEM images could
not determine the nanoclay dispersion but the nanocomposite samples possessed large
aggregates, whose role as stress concentrators. In thermal analysis, TGA resulted in the
decrease of thermal stability with increasing loading of Cloisite B30. The glass
transition temperature for the nanocomposites also has no improvement on Tg compared
to pure PLA. Mechanical analysis of the nanocomposites was studied using Universal
Testing Machine. A poor ultimate stress and ultimate strength but more elasticity of
nanocomposites was observed compared to pure PLA.
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ABSTRAK
Asid Polilaktik (PLA) telah mendapat perhatian yang menggalakkan disebabkan oleh
ciri-cirinya yang biokompabiliti dan terbiodegradasi. Montmorilonit organik yang
diubah suai atau dikenali sebagai tanah liat bersaiz nano iaitu Cloisite B30
(montmorilonit yang diubah suai dengan garam ammonium) telah digunakan dalam
penyelidikan ini. Nanokomposit PLA telah dihasilkan dengan menggunakan teknik
interkalasi cairan. Analisis morfologi, haba dan ujian mekanikal telah dijalankan bagi
kedua-dua PLA asli dan juga PLA yang telah dicampurkan dengan tanah liat bersaiz
nano. Analisis morfologi telah dijalankan dengan menggunakan Pembelauan Sinar X
(XRD) dan Mikroskop Imbasan Elektron (SEM). Kestabilan haba nanokomposit telah
dikaji dengan menggunakan Analisis Thermogravimetri (TGA). Data suhu transisi kaca,
Tg telah direkodkan dan dianalisis menggunakan Imbasan Perbezaan Kalorimeter
(DSC). Selain daripada itu, ciri-ciri mekanikal yang terdapat pada nanokomposit
tersebut juga telah dikaji melalui ujian tegangan. Berdasarkan kajian yang telah
dijalankan, eksfoliasi silikat berlapis Cloisite B30 di dalam matriks PLA mungkin
terjadi kerana tiada puncak yang ketara dapat diperhatikan daripada data yang
diperolehi dari XRD. Imej SEM pula tidak dapat menentukan penyebaran bagi tanah liat
bersaiz nano tetapi dapat membuktikan bahawa sampel nanokomposit mempunyai
gumpalan besar yang menjadi pusat tumpuan tekanan. Dalam analisis haba, TGA
mencatatkan penurunan kestabilan haba nanokomposit sejajar dengan peningkatan
kandungan Cloisite B30 yang di tambah ke dalam matriks PLA. Tg bagi nanokomposit
PLA juga tidak menunjukkan peningkatan jika dibandingkan dengan PLA asli. Analisis
mekanikal untuk kesemua sampel telah dijalankan dengan menggunakan Mesin Ujian
Universal. Tekanan maksima dan kekuatan maksima bagi nanokomposit telah
merekodkan keputusan yang rendah tetapi menunjukkan ciri keelastikan yang lebih
tinggi berbanding dengan PLA asli.
vii
TABLE OF CONTENTS
Page
SUPERVISOR’S DECLARATION ii
STUDENT’S DECLARATION iii
ACKNOWLEDGEMENTS iv
ABSTRACT v
ABSTRAK vi
TABLE OF CONTENTS vii
LIST OF TABLES x
LIST OF FIGURES xiii
LIST OFSYMBOLS xv
LIST OFABBREVIATIONS xvi
CHAPTER 1 INTRODUCTION 1
1.1 Background of Research 1
1.2 Problem Statement 3
1.3 Research Objective 3
1.4 Scope of Research 4
1.5 Significance of Research 4
CHAPTER 2 LITERATURE REVIEW
2.1 Introduction 6
2.2 Polymer Nanocomposite 6
2.3 Types of Nanocomposite 9
2.3.1 Exfoliated Nanocomposites 9
2.4 Nanoclay 11
2.5 Polylactic Acid (PLA) 15
viii
2.5.1 Polylactic acid (PLA) nanocomposite 17
2.6 Preparation Method of Polymer Nanocomposites 18
2.6.1 In-Situ Polymertization 18
2.6.2 Solution Dispersion 19
2.6.3 Melt Intercalation 19
2.7 Characterization 21
2.7.1 Morphological studies 21
2.7.1.1 X-Ray Diffraction (XRD) Analysis 21
2.7.1.2 Scanning Electron Microscopy (SEM) 23
2.7.1.3 Transmission Electron Microscopy (TEM) 24
2.7.2 Thermal Analysis 26
2.7.2.1 Differential Scanning Calorimetry (DSC) 26
2.7.2.2 Thermogravimetric Analysis (TGA) 30
2.7.3 Mechanical testing 31
2.7.3.1 Tensile strength 31
2.7.3.2 Young’s modulus 31
2.8 Conclusion 34
CHAPTER 3 RESEARCH METHODOLOGY
3.1 Introduction 35
3.2 Materials 35
3.3 Preparation of PLA and PLA Nanocomposites 35
3.4 Sample Characterization 40
3.4.1 Thermal analysis 40
3.4.1.1 Differential Scanning Calorimeter (DSC) 40
3.4.1.2 Thermogravimetric Analysis (TGA) 42
3.4.2 Morphological studies 43
3.4.2.1 X-ray Diffraction (XRD) analysis 43
3.4.2.2 Scanning Electron Microscopy (SEM) 44
3.5 Mechanical Analysis 47
3.5.1 Tensile Test 47
CHAPTER 4 RESULT AND DISCUSSION 50
4.1 Introduction 50
4.2 Morphological Analysis 50
4.2.1 X-ray Diffraction (XRD) analysis 51
4.2.2 Scanning Electron Microscopy (SEM) 54
4.3 Thermal Anlaysis 57
4.3.1 Thermogravimetric Analysis (TGA) 57
ix
4.3.2 Differential Scanning Calorimetric (DSC) 58
4.4 Mechanical Analysis 61
4.4.1 Tensile strength test 61
4.5 Conclusion 65
CHAPTER 5 CONCLUSION AND RECOMMENDATION
5.1 Introduction 67
5.2 Conclusion 67
5.3 Recommendations for Future Research 68
REFERENCES 69
APPENDICES 73
A Methodhology 73
B Tensile test result 78
x
LIST OF TABLES
Table No. Title Page
2.1 Example of nanocomposites commercial utility 8
2.2 Characteristics of clay 12
2.3 Properties of Cloisite C20 13
2.4 Properties of Cloisite B30 14
2.5 Properties and characteristics of PLA 17
2.6 d-Spacing information for the nanoclays 22
2.7 Glass transition changes with nanofiller 27
2.8 DSC result for PLA and PLA LLDPE 28
2.9 Tg values of various PLA/B30 nanocomposites 29
2.10 Summary of the mechanical test result of PLA, PLA/PEG, and
their nanocomposites 33
3.1 Materials designation and composition 36
3.2 Temperature profile for extruder machine 36
3.3 Temperature profile for injection molding machine 37
3.4 Injection molding machine time setting 38
4.1 Effect of clay loading on glass transition temperature 59
4.2 Summary of tensile testing results with respect to pristine PLA
samples 62
4.3 Change in elastic modulus 65
6.1 Tensile strength test result for pure PLA 79
6.2 Tensile strength test result for 99.5% PLA/0.5% Cloisite B30
81
xi
6.3 Tensile strength test result for 99.0% PLA/1.0% Cloisite B30 83
6.4 Tensile strength test result for 98.0% PLA/2.0% Cloisite B 85
6.5 Mechanical test results of PLA, PLA/PEG, and their
nanocomposites 87
6.6 Actual and corrected value of max stress for PLA and PLA
nanocomposites 88
xii
LIST OF FIGURES
Figure No. Title Page
1.1 Classification of the biodegradable polymers 2
2.1 Schematic of the (A) intercalated, (B) exfoliated structure and
(C) phase separated of polymer nanoclay composite
morphology
9
2.2 Mechanism of organoclay and exfoliation during melt
processing 10
2.3 Structure of montmorillonite 11
2.4 Illustration of different states of dispersion of organoclay in
polymers with corresponding WAXS and TEM result 15
2.5 Schematic of nanocomposite synthesis by in-situ
polymerization 19
2.6 Melt intercalation approach 20
2.7 XRD diffractograms of OMMT, PLA, PLA/OMMT and PLA/
OMMT/EPMgMA5 23
2.8 SEM micrograph of fillers (SF, MSF and WF) 24
2.9 Change of TEM images with the different contents of
ZnAL(DS) in the PS/LDH nanocomposites sample: (a) 5 wt%,
(b) 10 wt%, and (c) 20 wt%. The inset in (c) shows the enlarge
image of the part marked by rectangle
25
2.10 DSC thermograms for PLA with 0%, 1%, 2%, 3%, 4%, and 5%
(w/w) of Cloisite B30 29
2.11 TGA curves of PLA and PLA nanocomposites 30
2.12 Tensile strength and modulus for MA compatibilized PE organo
MMT nanocomposites 32
2.13 Stress strain curves for PLA, PEG/PLA, and their
nanocomposites 33
xiii
3.1 EUROLAB 16 Twin Screw Extruder 37
3.2 NISSEI Injection Molding Machine NS20 38
3.3 Scheme of PLA nanocomposites samples preparation 39
3.4 TGA/DSC STARe System (Mettler Toledo) 40
3.5 Scheme of thermal characterization method using DSC 41
3.6 Scheme of thermal characterization method using TGA 42
3.7 XRD Miniflex (Rigaku) 43
3.8 Scheme of characterization method using XRD 44
3.9 SEM EVO 50 series (Carl Zeiss) 45
3.10 Scheme of characterization method using SEM 46
3.11 Shimadzu AG-X Universal Testing Machine 47
3.12 Scheme of mechanical testing method 48
3.13 Scheme of overall research methodology 49
4.1 XRD pattern for pristine PLA 52
4.2 XRD pattern for 99.5% PLA/0.5% Cloisite B30 52
4.3 XRD pattern for 99.0% PLA/1.0% Cloisite B30 53
4.4 XRD pattern for 98.0% PLA/2.0% Cloisite B30 53
4.5 Fracture surface of Pristine PLA (a) at 100x magnification (b)
at 2500x magnification 55
4.6 Fracture surface of 99.5% PLA/0.5% Cloisite B30 (a) at 100x
magnification (b) at 2500x magnification 55
4.7 Fracture surface of 99.0% PLA/2.0% Cloisite B30 (a) at 100x
magnification (b) at 2500x magnification 56
4.8 Fracture surface of 98.0% PLA/2.0% Cloisite B30 (a) at 100x
magnification (b) at 2500x magnification 56
4.9 TGA profiles for pure PLA and PLA nanocomposites at
different loading of Cloisite B30 58
xiv
4.10 DSC thermograms of neat PLA 59
4.11 DSC thermograms of 99.5% PLA/0.5% Cloisite B30 60
4.12 DSC thermograms of 99.0% PLA/1.0% Cloisite B30 60
4.13 DSC thermograms of 98.0% PLA/2.0% Cloisite B30 61
4.14 Ultimate strain results from tensile testing 63
4.15 Ultimate stress results from tensile testing 64
4.16 Elastic modulus results from tensile testing 65
6.1 Drying and mixing process of PLA pellets 74
6.2 Extrusion and pelletizing process of PLA nanocomposites 75
6.3 PLA nanocomposite processing method using injection molding
machine 76
6.4 Scanning Electron Microscopy (SEM) method 77
6.5 Tensile testing method 78
6.6 Graph of stress versus strain for pure PLA 80
6.7 Graph of stress versus strain for 99.5% PLA/0.5% Cloisite B30 82
6.8 Graph of stress versus strain for 99.0% PLA/1.0% Cloisite B30 84
6.9 Graph of stress versus strain for 98.0% PLA/2.0% Cloisite B30 86
xv
LIST OF SYMBOLS
cal Caloric
cm Centimeter
Tc Crystallization temperature
°C Degree celcius
Tg Glass transition temperature
Tm Melting temperature
J Joule
nm Nanometer
s Second
wt% Weight percent
c Degree of crystallinity
Theta
xvi
LIST OF ABBREVIATIONS
Al Aluminum
ASTM American Society for Testing and Materials
CEC Cation exchange capacity
CNT Carbon nanotube
DSC Differential Scanning Calorimeter
EPMgMA Maleic anhydeide-grafed ethylene propylene rubber
LDH Layered double hydroxide
LLDPE Linear low density polyethylene
MSF Modified soy flour
MWCNT Multi-wall carbon nanotube
OMMT Organo-montmorillonite
PEG Polyethylene glycol
PLA Polylactic Acid
SEM Scanning Electron Microscopy
SF Soy flour
SWCNT Single-wall carbon nanotube
TEM Transmission electron microscopy
TGA Thermogravimetric Analysis
TPO Thermoplastic polyolefin
WD Wood floor
XRD X-ray Diffraction
CHAPTER ONE
INTRODUCTION
1.1. BACKGROUND OF RESEARCH
Polymer is a large molecule that is macromolecule which made up from
repeating structural units typically linked by covalent chemical bonds. The first polymer
used was natural products, especially cotton, starch, proteins, and wool. Polymer refers
to a large class of natural and synthetic materials with a wide variety of properties. The
wide application of polymer is in plastic industry. Due to the extraordinary range of
properties of polymeric materials, polymer plays an essential role in everyday life,
ranging from familiar synthetic plastics and elastomers to natural biopolymers such as
DNA and proteins.
Nanotechnology is now recognized as one of the most promising areas for
technological development currently. Nanotechnology can be defined as the science and
engineering in the design, synthesis, characterization, and application of materials and
devices where the smallest dimension of particles is on the nanometer scale or one
billionth of a meter (Kamel, 2007). In materials research, the development of polymer
nanocomposites is rapidly emerging as a research activity that could broaden the
applications of polymers for the benefit of many different industries. Polymer
nanocomposites are polymers which are thermoplastics, thermosets or elastomers that
have been reinforced with small quantities.
Nanoscale interactions have significant implications on the macroscopic
behaviour of materials as every structural level contributes to the mechanical stability
and durability of the resulting materials (Ciprari, 2004). It has become increasingly
2
important to understand and manipulate materials at the nanoscale to develop new
functional materials for engineering and other application. Nanostructured and
nanocomposite materials can show significant improvement of mechanical properties
(Khudyakov, David Zopf & Turro, 2009).
Polylactic acid (PLA) is a biodegradable polymer derived from a lactic acid. It is
a highly versatile material which made from 100% renewable resources such as corn,
sugar beet, wheat and other starch-right products. It exhibits many properties that are
comparable to or better than many petroleum based plastics that make PLA can be use
for various applications (Platt, 2006). PLA cannot be considered as a new biodegradable
polymer because as early as 1845, it was synthesized by Theophile-Jules Pelouze by the
condensation of lactic acid (Auras et. al., 2010). Figure 1.1 shows the classification of
biodegrable polymer.
Figure 1.1: Classification of the biodegradable polymers
Source: Averous and Boquillon (2004)
3
Polymer composite theory predicts that improved bonding between polymer and
matrix leads to improved mechanical properties. Despite these predictions, however,
mechanical testing of nanocomposites has shown mixed results.
Some experimental data
has shown that reduced particle size improves mechanical properties, specifically elastic
modulus.
Other studies have shown that elastic modulus decreases with reducing on
dimension (Ciprari, 2004).
In the past decade, extensive research has focused on polymer nanocomposites
in hopes of exploiting the unique properties of materials in the nano-sized particle.
A
general conclusion has been drawn that nanocomposites show much improved
mechanical properties over their micro-sized counterparts.
Because of their small size,
nanoparticles have a high surface to volume ratio and provide high energy surfaces
(Winey, 2006). An expected result of embedding nanoparticles into a polymer matrix is
enhanced bonding between the polymer matrix and filler, resulting from the
nanoparticles’ high interfacial energy (Li et. al., 2010).
1.2 PROBLEM STATEMENT
PLA composite (microcomposite) is traditionally used in industries but it offers low
strength and low thermal stability of material. Therefore, PLA nanocomposite is
introduced because it shows improvement in those properties.
1.3 RESEARCH OBJECTIVE
1.3.1 To investigate the thermal properties of PLA nanocomposite that is incorporated
with modified nanoclay.
4
1.4 SCOPE OF RESEARCH
This research is focusing on PLA nanocomposites which is biodegradable
aliphatic polyester that can be synthesize from renewable resources. The scopes of this
research are as follow:
1.4.1 Cloisite B30 is type of nanoclay known as montmorillonite modified with a
quaternary ammonium salt was used as nanofiller in this research that is to be
incorporated with pristine PLA. Nanoclay is chosen as the nanofiller because it
is easy to acquire from suppliers and the price is low compared to other
nanofiller such as carbon nanotube (CNT).
1.4.2 Melt intercalation method is implemented to prepare PLA nanocomposite as it is
widely use in industrial application.
1.4.3 Characterization of PLA nanocomposite consists of morphological and thermal
analysis. The morphological analysis was done using X-Ray Diffraction (XRD)
and Scanning Electron Microscopy (SEM). In addition, Differential Scanning
Calorimeter (DSC) and Thermogravimetric Analysis (TGA) have been utilized
in order to observe the thermal behaviour of PLA nanocomposites.
1.4.4 The mechanical properties of the nanocomposites was obtained from tensile test
result.
1.5 SIGNIFICANCE OF RESEARCH
This research discussed about virgin PLA that was incorporated with Cloisite
B30 forming PLA nanocomposite as the key of modification. Polymer nanocomposites
consisting of a polymer matrix with nanoparticle filler, have been predicted to be one of
the most beneficial applications of nanotechnology. Nanoparticles provide better
thermal and mechanical properties compared to microparticle. PLA nanocomposite is
one of the most promising biodegradable polymer as it can be produce from 100%
renewable resources. It is relatively cheap and has some remarkable properties that it
5
suitable for different applications. Besides, PLA has been intensively studied and used
for biomedical material as it can be degraded in human body. The use of PLA has been
further extended for food packaging applications because of its high film and packaging
performance characteristics. Currently, PLA is used for containers for bottled water
packaging, bottled juices, sandwich containers, and yogurts (Ahmed, Varhney, & Auras,
2010).
CHAPTER TWO
LITERATURE REVIEW
2.1 INTRODUCTION
Nanotechnology is one of the most popular fields for research and development
currently. The term ‘nanotechnology’ is only specifically referred recently although
nanotechnology involve nanoscale dimension has been discovered decades ago.
Nanoscale interactions have profound implications on the macroscopic behaviour of
materials as every structural level contributes to the mechanical stability and durability
of the resulting materials (Devaprakasam et. al., 2007). In nanocomposite field with the
critical scale below 100nm, there are many diverse topics which consist of composite
reinforcement, barrier properties, flame resistance, electro-optical properties, cosmetic
applications, bactericidal properties. This review will focus on polymer nanocomposite,
types of nanocomposites, PLA composite, PLA nanocomposite and a characterization
method of nanocomposite.
2.2 POLYMER NANOCOMPOSITE
A polymer composite is a combination of a polymer matrix and a strong
reinforcing phase, or filler. Polymer composites provide desirable properties unavailable
in matrix or filler materials alone. A polymer nanocomposite is a polymer matrix with a
reinforcing phase containing one dimensional nano-sized particle. Nanocomposites are
polymers with particle-filled which at least one dimension of the dispersed particle is in
nanometer scale (Kashiwagi et. al., 2004). The polymer nanocomposites also defined as
polymer matrix containing nanostructures of inorganic nature (Fréchette & Reed, 2007).
7
In order to enhance the performance of polymer especially rubber, fillers of
polymers is introduced. According to Ciprari’s studies, 2004 nanocomposites showed
improvements in mechanical properties over their micro-sized similar systems. It is due
to nanoparticles have a high surface to volume ratio and provide high energy surfaces.
Polymer composite theory suggests that improved bonding between polymer and matrix
leads to improved mechanical properties.
Besides that, increase of polymer toughness (J/m3) always considered as an
improvement or enhancement of polymer nanocomposites properties (Kudyakov et al.,
2009). In addition, polymers with nanoscale additive showed an improvement in
flammability properties because one weak aspect of polymer is that they are
combustible under certain conditions but nanocomposites provide a possible alternative
to conventional flame retardants (Kashiwagi et. al., 2004).
Devaprakasam et. al., studies state that nanoparticles with uniform packing
density in the polymer matrix results in homogeneous mechanical properties compared
to microcomposite which results in heterogeneous mechanical properties. It is due to
high energy dissipation and big particles with weak interfacial bonding of
microcomposite. The clay-based nanocomposites always obey continuum mechanics
predictions where they can exhibit properties not expected with larger scale particulate
reinforcemens (Paul & Robeson, 2008). The wear resistance of the nanocomposite is
enhanced as the strong interfacial bonding between the nanoparticles and matrix due to
high specific area of nanoparticle. Thus, it offers better nanotribo-mechanical
performance compared to that of the microcomposite (Devprakasan et. al., 2007).
8
Table 2.1 Example of nanocomposites commercial utility
Polymer Matrix Nanoparticle Property
improvement Application
Polyamide 6 Exfoliated clay Stiffness Timing belt cover
for automotive
Thermoplastic
polyolefin (TPO) Exfoliated clay
Stiffness and
strength
Exterior step
assist
Epoxy Carbon nanotubes Stiffness and
strength Tennis rackets
Epoxy Carbon nanotubes Stiffness and
strength Hockey sticks
Polyisobutylene Exfoliated clay Permeability barrier Tennis balls, tires
and soccer balls
SBR, natural rubber
and polybutadiene
Carbon black
(20-100 nm:
primary particles)
Strength and wear Tire
Various MWCNT Electrical
conductivity
Electrostatic
dissipation
Unknown Silver Antimicrobial Wound care and
bandage
Nylon MXD6, PP Exfoliated clay Barrier
Beverage
containers and
film
SBR rubber Not disclosed
Improved tire
performance in
winter
Winter tires
Natural rubber Silver Antimicrobial Latex gloves
Various Silica Viscosity control and
thixotropic agent Various
Polyamides nylon 6,
66, 12 Exfoliated clay Barrier Auto fuel system
Source: Paul and Robesson, (2008)
9
2.3 TYPES OF NANOCOMPOSITE
Nanoparticles are classified in three different natures. The types of
nanocomposite comprising of intercalated clay, exfoliated clay and phase separated
polymer-nanocomposite. From the three nanocomposites, exfoliated clay is the most
desired one. The three main types of nanocomposite are schematically presented in
Figure 2.1.
Figure 2.1: Schematic of the (A) intercalated, (B) exfoliated structure and (C) phase
separated of polymer nanoclay composite morphology
Source: Bhat. et. al. (2008)
2.3.1 Exfoliated Nanocomposites
Exfoliation is a measure of how separated the nanoclay platelets are (Snyder,
2007). Complete exfoliation that is separation of platelets from one another and
dispersed individually in the polymer matrix is the desired goal of formation for many
10
purposes. Paul and Robesson studies have suggested alternative ideas about how the
details of the mixing equipments and conditions change the state of the dispersion
achieved. The ideas are summarized in the figure below:
Figure 2.2: Mechanism of organoclay and exfoliation during melt processing
Source: Paul and Robeson (2008)
Comparing to the pristine polymer or polymer with smectic clay, exfoliated
nanocomposite with high aspect ratio demonstrates enhance properties and in most
cases (Kudyakov et. al., 2009). Based on modification of polymeric systems, exfoliated
clays could result in significant mechanical property advantages (Gacitua, Ballerini &
Zhang, 2005). In intercalated nanocomposites, the unit cells of clay structure are
expended by the insertion of polymer into the interlayer spacing while the periodicity of
the clay structure is maintained. However, the crystal structure of the clay for exfoliated
nanocomposite is completely exfoliated by individual dispersion of the clay layers into
the polymer matrix (Yusoh, Jin & Song, 2010). The difference in the micro-phase
morphology of these two types is the reason in the difference of their physical properties
(Xia, Shaw & Song, 2005). There is a number of ways to increase a degree of
11
exfoliation in a nanocomposite, such as in situ polymerization, melt blending, solution
blending, sonication, high shear mixing, melt intercalation (Kudyakov et al., 2009).
2.4 NANOCLAY
Montmorillonite or also known as clay consist of platelets with an inner
octahedral layer sandwiched between two silicate tetrahedral layers as illustrated in
Figure 2.3. It is the most widely used clay to prepare polymer nanocomposites. The
dioctahedral 2:1 phyllosilicate consists of silica tetrahedrons having oxygen and
hydroxyl ions tetrahedrally arranged around Si atom. The base of the tetrahedrons is
made up of oxygen atoms while the hydroxyl group makes up the tip of the tetrahedron
and is fused with the aluminum octahedron (Alian, 2008).
Figure 2.3: Structure of montmorillonite
Source: Galgali (2003)
12
Filler in the nanoscale is known as nanoclay. A valuable nanocomposite is one
with the largest possible surface of nanofiller. In fact, it means avoiding aggregation of
nanoparticles but exfoliation of nanoclays is the most desired type of nanocomposite
(Kudyakov et. al., 2009). Nanoclay is a type of filler which is one of the most affordable
materials in industry. It is made of montmorillonite mineral deposits that known to have
platelets structure with average dimension of 1 nm thick and 70 to 150 nm wide (Bhat,
Hegde, Kamath, & Deshpande, 2008). A measure of how thoroughly mixed a clay with
a resin is called dispersion.
A technique that is used to analyze the dispersion is by examining the location
where there is no nanoclay present as to determine whether the clay is evenly distributed
among the resin. However, exfoliation is a measure of how separate nanoclay platelets
are. The analysis technique of exfoliation is an attempt to determine the average spacing
between platelets. The analysis is also to quantify the number of platelets in each
particle. While there is currently no single system that can describe both the levels of
exfoliation and dispersion of the nanoclays with complete certainty, X-ray Diffraction
(XRD) coupled with Transmission Electron Microscopy (TEM) microscope analysis is
the most reliable and is currently the most often used to examine clay containing
nanocomposites (Ryan, 2007).
Table 2.2: Characteristics of clay
Source: Fukushima, Tabuani, and Camino (2008)