abc steering board review required for all esb reviews
TRANSCRIPT
ABC Steering Board Review
Required for all ESB reviews
2Confidential
Revision C18 Feb 14
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ABC | Executive SummaryProduct scheduled for release – (product model + CCT/CRI and associated SKU)
Summary Release date___________ 18mo revenue projection__________ GM%___________ ASP__________ Std cost___________ Platform DPPM___________
Release Checklist BoM complete (PDM , JDE , MES ) Documentation release to PDM (PFMEA , work instructions , control plan , test / binning
specs , test SW update ) Integral yield Requirement__________ Actual__________ Flux distribution (see attached slide) Color target (see attached slide) yield change (incl. radiation pattern, Color over Angle, HC
factor) Demand loaded (STP / MTP) MES process routes updated Production training complete
Market Notification (press release) required? Yes – list press release date _______________ No
Other Product Impact (end-of-life or obsolescence of existing product) Yes – list product SKU ____________________ No
Required for all Proliferation reviews
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ABC | Management Summary
Summary
Executive Steering Board
Escalations
Phase IOUs
•
•
• No IOUs for MPR
Required for all ESB reviews; must use this format
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Revision C18 Feb 14
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WW 30
0.5mm2 BB Die (142423)July 25, 2013 12/31 1/7 1/14 1/21 1/28 2/4 2/11 2/18 2/25 3/4 3/11 3/18 3/25 4/1 4/8 4/15 4/22 4/29 5/6 5/13 5/20 5/27 6/3 6/10 6/17 6/24 7/1 7/8 7/15 7/22 7/29
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 311 BB1 (3535) - NOTE BB0 DEC'12 500 BB13 AuSn Proc Dev 1 (3535) Epi FCMS5 AuSn Proc Dev 2 (3535) Epi FCMS6 SAC Proc Dev 1 (3535) Epi FCMS7 AuSn BB2/SLAM Die Epi WF FCMS DF8 Direct Die and SLAM Qual DF2 Assy SLIP SLIP SLIP 0 48 168 500 BB2
8a FontusP Blue Performance Eval8b FontusP White Performance Eval DF2 (SJ) SLIP9 New epi template study Epi
10 FontusS Blue Performance Epi SLIP SLIP SLIP PNP DA DF2 CAS CHZ11 Fontus-S TFFC BB2 (reference) BB2 TFFC
FCMS DFWF FCMS DF DF2 Assy
WF
CHZCHZ
Jun-13May-13
CHZ
Jul-13
DF2 Process DevelDF2 Process Devel
DF2 Process Devel
WFWF
WF
DFDF
DF
TrackJan-13 Feb-13 Apr-13Mar-13
ABC | Schedule
12
3
# Description Risk Track Deliverables Owners Date
BB1 L DONE • 500hr Phase 1 Rel; 1khr Phase 0 Rel• Compare 0.5mm2 vs. 1mm2 perform.
• Dave• Alex
• W6• W6
Process development (die & tile) L DONE • Sg : POR readiness• Pg : PnP, Mold development
• Ken• Lawrence
• W8-11• W9-16
Build BB2 Qual die to Bin Tape L DONE • Sg : Build POR & SLAM concurrently • Ken • W14
Qualify Direct Die Sales and SLAM on Ceramic L DONE • Pg : Build tiles • Lawrence • W17
Epi template study L DONE • Flex PF complete• Pg : Build Flex • Alex • W28
Characterize Fontus S performance/ Rel with split build & TFFC BB2 M DONE
• BB2 wafers available• Sg & Pg : Build tile or flex• TFFC BB2 review
• Parijat• Dave• Diane
• W15• W28• WW22
2
3
4
5
6
1
4
65
Required for all ESB reviews; flexible format
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Business Case Summary• Combined MP Business case shows a revenue of $32M over 4 years at 22% GM and
an NPV of $1.3M• R&D spend for 3 years: $400k
2012 2013 2014 2015 2016-400,000.0
-200,000.0
0.0
200,000.0
400,000.0
600,000.0
800,000.0
1,000,000.0
1,200,000.0
$0.0 ($139,662.1)
($256,276.6)
$94,334.7
$653,934.5
Cum. Free Cash Flow
Cum. NPV
Year
Cum
ulati
ve C
ashfl
ow &
NPV
2013 2014 2015 2016 $-
$1.00
$2.00
$3.00
$4.00
$5.00
$6.00
$7.00
-2.0%
3.0%
8.0%
13.0%
18.0%
23.0%
28.0%
$3.88
$5.78
$4.84
$3.24
$4.61
$3.70 15.6%
19.3%
22.9%
ASP Cost Gross MarginYear
ASP
& C
ost
($)
Gro
ss M
argi
n (%
)
5 YEAR NPV (M$)
ROI ROIC
Revenue (M$)
Cum. Margin
(M$)
Cum. Margin
(%)
Op. Margin
(%)
Payback
(months)
IRR R&D M$ CapEx (M$)Min
Cashflow (M$)
$1.3 56% $32.5 $7.0 21.7% 10.6% 33 123% $0.4 $0.0 ($0.3)
Required for all ESB reviews; must use this format
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ISS Gaps
#Key
ParameterMarket Need
ISS Commit
ActualUpdated
MPR Prediction
Gap*Aligned to
Gap?Risk
Corrective Action: owner, actions, estimated closure date
Lm/$ H
Lm/W M
Vf L
H/C Factor
LOP
Usable Pump Bins
COA
Tj
Efficacy
*”Gap” is defined as actual measured production value,
considering measurement error, less than ISS commit
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Unreleased Product Standard Cost | PoR
Product ABC PPC Baseline Current Std* Current Actual**
Cost ($)*Costs using same assumptions as PPC baseline model
**Cost model assumptions based on current quarter STP forecast
Category Assumption
Factory Bottleneck Process
Integral Yieldexcluding losses for utilization
Factory Loading
Utilization
CAPEX Investment
FYS Volume
Wafer Fabrication Site
L1 Back-end Manufacturing Site
L2 Manufacturing Site
Epitaxy Wfab + DF0 GGI Thin Film Phosphor + OM L2Epi Chip Die Sub-mount Interconnect Under-fill Thin Film Optics Package Mount
Cost Model Assumptions
LUXEON UV 1mm-sqrd 1mm-sqrd 1mm-sqrd
Forecast Forecast Forecast
Cent per emitter Q3 '13 Q4 '13 Q1 '14
Integrated yield 71.4% 71.4% 71.4%
Epi 0.06$ 0.06$ 0.06$
WF/DF0 0.04$ 0.04$ 0.05$
GGI 0.05$ 0.05$ 0.05$
Saber 0.03$ 0.03$ 0.03$
Phosphor 0.01$ 0.01$ 0.01$
Other back-end 0.10$ 0.09$ 0.09$
TOTAL 0.28$ 0.28$ 0.28$
Epi 97.00% 97.00% 97.00%WF 98.10% 98.10% 98.10%DF0 97.30% 97.30% 97.30%GGI 98.80% 98.80% 98.80%Saber 96.10% 96.10% 96.10%Phosphor 100.00% 100.00% 100.00%OM 98.50% 98.50% 98.50%Test 90.00% 90.00% 90.00%Saw 95.00% 95.00% 95.00%PnP 99.00% 99.00% 99.00%FVI 98.60% 98.60% 98.60%TnR 98.80% 98.80% 98.80%Integral yield 71.40% 71.40% 71.40%
LUXEON UV 1mm-sqrd 1mm-sqrd 1mm-sqrd
Forecast Forecast Forecast
Cent per emitter Q3 '13 Q4 '13 Q1 '14
Integrated yield 36.8% 36.8% 36.8%
Epi 0.08$ 0.08$ 0.08$
WF/DF0 0.04$ 0.05$ 0.05$
GGI 0.05$ 0.05$ 0.05$
Saber 0.03$ 0.03$ 0.04$
Phosphor 0.01$ 0.01$ 0.01$
Other back-end 0.11$ 0.10$ 0.11$
TOTAL 0.32$ 0.32$ 0.32$
Epi 80.00% 80.00% 50.00%WF 98.10% 98.10% 98.10%DF0 97.30% 97.30% 97.30%GGI 98.80% 98.80% 98.80%Saber 96.10% 96.10% 96.10%Phosphor 100.00% 100.00% 100.00%OM 98.50% 98.50% 98.50%Test 90.00% 90.00% 90.00%Saw 95.00% 95.00% 95.00%PnP 99.00% 99.00% 99.00%FVI 98.60% 98.60% 98.60%TnR 98.80% 98.80% 98.80%Integral yield 58.89% 58.89% 36.80%
Sensitivity Analysis
Required for all ESB reviews; must use this format
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ABC | Manufacturing & Market ReadinessTask* Status PF CR MPR Comment
BOM released/updated X
Docs and SW releasedX
PFMEA, Control Plan, Work Instructions, Quality Inspections, Test/Binning Specs, Drawings, Materials, Test S/W
RPR complete X X
Materials Qualified@ ST P5
Vendors Qualified X
MES flow online X
SPC Charts online X
Production Training complete X
Tester calibration/correlation complete X
Gauge R&R Complete X
Equipment/Recipes Qualified X
Burn-in defined and ready X
RMP defined and ready X
MSL packaging/handling ready X
Demand Loaded (STP, MTP) X
PPAP submitted (Automotive) X
Product Data Sheet released X
Stocking builds initiated X
Press release date established X
LM80 2k hours established X
*Initial report at Phase X, with required updates at each subsequent gate
@ ST= Soft tooling/No P5 P5= Soft tooling/P5 released HT= Hard tooling/P5 updated
Required for all ESB reviews; must use this format
= Complete
= In Progress; not at risk for completing late
= Late or expected to complete late
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ABC Project| CAPEXItem Approved Purchased Installed Released Status USD(K)
PEC Upgrade YES NO NO NO 100
L2 Transfer mold Cavity NO NO NO NO 230
Molding De-gating Tool YES NO NO NO 25
Tester Conversion Kit and Probe Card
NO NO NO NO 12
Tester Power Source YES NO NO NO 10
Panel Breaker and Placement Handler machine
NO NO NO NO 600
Oberon Conversion Tool Kit YES NO NO NO 50
Reliability Facilities NO NO NO NO 1500
Thermal tester upgrade for higher voltage
YES NO NO NO 30
Keithley power supplies for SJ/PG lab.
NO NO NO NO 20
Total CAPEX N/A N/A N/A N/A N/A 2,577K
Required for all ESB reviews; flexible format
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ABC | Resource Schedule & Project Cost
Required for all ESB reviews; flexible format
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ABC | Qualitative Risk Assessment
ITEM # TYPE RISK DESCRIPTION DET PROB SEV RPN MITIGATION PLAN SUMMARY OWNER DUE DATE
1 SCHEDULE 10 10 10 1000
2 SCHEDULE 10 10 10 1000
3 SCHEDULE 10 10 10 1000
4 SCHEDULE 10 10 10 1000
5 COST 10 10 10 1000
6 SCHEDULE 10 10 10 1000
7 TECHNICAL 5 5 5 125
8 TECHNICAL 5 5 5 125
9 SCHEDULE 5 5 5 125
10
11
12
13
RPN > 125 Requires Mitigation Plan Summary
Required for all ESB reviews; flexible format
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Required for all ESB reviews; must use this format