ABB Robot IRB 140 | Industrial Robotics

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ABB RObotics IRB 140 is the smallest 6 axis robot with an outstanding motion technology and excellentpath accuracy. IRB 140 is highly robust and can functions as a multi purpose robot.

TRANSCRIPT

  • IRB 140 presentation

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  • IRB140 Small and powerful

    The smallest 6 axis robot in the ABB robot range

    Outstanding motion

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    Outstanding motion technology and excellent path accuracy, as well as being highly robust

    A multi purpose robot

  • A powerful 6 axis robot

    80 mm

    70 mm

    6 kg

    Supplementary load on upper arm 1 kg

    Supplementary load on wrist 0.5 kg

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    Payload 6 kgReach 0.81 mPos. repeatability 0.03 mmTurbo variant available

  • IRB 140T turbo

    Cycle-times are considerably reduced

    Reductions between 15-20 % are possible using pure axis 1 and 2 movements.

    Well suited for packing

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    Well suited for packing applications and guided operations together with PickMaster.

  • Top 5 sales arguments

    Very short cycle times Very reliable due to robust

    design Outstanding accuracy with

    TrueMove 2nd generation Can be mounted at any

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    Can be mounted at any angle

    Built for real life Unique protection variants

    for a small robot

  • Very short cycle times

    Precise dynamic model for serial robot

    Advanced servo control On-line optimization of robot

    speed and acceleration Outstanding in short and

    Competition Sometimes higher axis speed

    but lower acceleration and deceleration, which means longer cycle times.

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    Outstanding in short and medium movements

    longer cycle times.

  • Very reliable due to rubust design

    Rigid structure+fast brakes +collision detection software = High collision resistance

    Spur gears for high accuracy Fully integrated cable harness Media integrated up to upper

    Competition Less collision resistant due to

    weaker structures Compact gears less robust Less collision resistant due to

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    Media integrated up to upper arm (IO, air, power)

    MTBF 204,000 h for manipulator

    Less collision resistant due to less accurate dynamic model

  • Outstanding Accuracy

    Rigid steel structure, hardly affected by thermal expansion

    TrueMove 2nd generation technology ensures leading accuracy for path, position and speed

    Crucial in all applications with

    Competition Less accurate dynamic models. Speed dependant path accuracy

    need for adjustments and modifications

    Aluminium and plastic structures which are less rigid

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    Crucial in all applications with demand on precision

    Backlash eliminators (axis 1, 2 and 3) secure the path following

  • Accuracy test made at 1,000 mm/s

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    Path XY: mc6 (red/green), decbuf (blue/black)

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    Without TrueMove and QuickMove

    With 2nd

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    x [mm]

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    ] With 2nd generationTrueMove and QuickMove

  • Can be mounted at any angle

    IRB 140 has a long reach backwards and forwards IRB 140 can be mounted in any angle No limitation on axis 1 when wall mounted Easily positioned in the robot cell or inside a machine Full work area regardless of mounting position

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  • Designed for Real Life

    Maximum payload, wrist load, and arm load at the same time

    Built to work with max. payload and full speed continuously in process applications Competition

    Increased arm load reduces

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    Increased arm load reduces payload capacity

    Cannot work continuously with max payload and speed

  • Unique protection for a small robot FoundryPlus - protection for harsh environments Wash protection for food industry Clean room protection (Clean Room 10 FS/ 4 ISO)

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  • FoundryPlus

    Completely fulfills the IP67 standard.

    It withstands lubricants and cooling liquids

    It continues to function flawlessly even when completely covered with sand

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    with sand It withstands aluminum spits and

    splashing as well as fluid aluminum

    It is washable with hot steam

  • Wash

    Needed in the food industry where all equipment has to be thoroughly washed daily

    Painted with two component epoxy paint Chemical nickel-plated turning disc to

    increase the resistance against corrosion

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    increase the resistance against corrosion IP 67

  • Clean room

    Demand from the pharmaceutical industry, solar cell manufacturing, electronics industry, etc

    IP67 Clean Room 10 FS/ 4 ISO

    FS 10 =Max. 10 particles larger than 0.5 microns are allowed per cubic feet of air

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    microns are allowed per cubic feet of air

    The only robot on the market both Clean room (10)

    and steam washable (IP67)

  • Protections vs competition

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    ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5

    IP-class IP67 IP65 Wrist IP67 IP40Protection FoundryPlus Waterproof - Dust and water-

    Clean room 10 Clean room 100 spray resistantWash

  • Main applications

    Welding (laser and arc)Other

    Dispense/coating

    Assembly

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    7 Material handling/Machine tending

  • IRB 140 in the Metal Fabrication

    Material handling between operations

    Laser welding Arc welding Inspection

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    Inspection

    Inspection of final parts

  • IRB 140 in the Consumer industry

    Picking Packing Material Handling

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    Packing of cheese

  • IRB 140 in Consumer Electronics

    Laser welding High speed and high accuracy Clean room 10

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  • IRB 140 in the Plastics industry

    Loading/Unloading 6 kg load capacity for double

    gripper 6 axes for high accessibility Mounting on top of small Injection

    Moulding Machine Material Handling

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    Material Handling Assembly Deburring

  • IRB 140 in Foundries

    Die Spraying Extraction Mounting at

    any angle 6kg payload unique Flexible cell solution by partner Evolut

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    6kg payload unique

  • IRB 140 and its competitors

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    ABB Fanuc Motoman KukaIRB 140 LR Mate 200iC HP5 KR5

    Payload 6 kg 5 kg 5 kg 5 kgReach 810 mm 700 mm 701 mm 855 mmRepeat- 0.03 0.02 0.03 0.03ability

  • Strongest Robot in Class

    High moment of inertia capability.Important in applications with large work objects and reorientations of the wrist, e.g press brake tending

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    Max inertia (kgm2)axis 4,5

    Max inertia (kgm2)axis 6

    ABB IRB 140

    Fanuc LR Mate200iCMotoman HP5

    Kuka KR5 sixx

  • Small size,large working range6 axis

    Floor, wall and inverted mounted

    IRB140 - Summary6 kg load capacity plus supplementary 0.5 kg on wrist and 1 kg on upper arm

    Small, robust and powerful, suitable for a variety of applications

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    Foundry Plus- IP 67- WashClean room 10

    - at any angle

    Low noise level