abb automation & power world: april 23-26, 2012 e552i ... · e552i symphony/harmony/infi90...

E552I Symphony/Harmony/INFI90 Evolution Options for the Process Industries

ABB Automation & Power World: April 23-26, 2012

© ABB Inc. April 25, 2012 | Slide 1

E552I Harmony Evolution Options for the Process Industries

Speaker name: Kent Morrisey

Speaker title: Business Development Manager

DCS Evolution

Company name: ABB

Location: Atlanta, GA


System Update Agenda

© ABB Group April 25, 2012 | Slide 6

Lifecycle Update

Evolution Path

I/O

Controller, Communications, and Engineering Tools

Operator Stations

Summary

Symphony Plus/Harmony/INFI90/Network90 Largest contiguous DCS installed base

Installed base > $5 Billion USD!

Over 220,000 controllers

Over 80,000 console seats

Over 1,300,000 I/O modules

Over 6,000 systems installed

worldwide

IPMON01

SELF CHECK

LINE 1

LINE 2

+ 5 VOLTS

+15 VOLTS

- 15 VOLTS

MODULE COMMON

+25.5 VOLTS

POWER SUPPLY

CABINET TEMP

FAN LEFT

FAN RIGHT

EXTERNAL

SYSTEM POWER

I/O POWER

PFI

I/O COMMON

PFI RESET

IPSYS01

PFC

25.5 V

5V

+ 15V

- 15V

IPFLD01

PFC

25.5V

IPFLD125

PFC

125V

IPBLK01 IPBLK01 IPBLK01 IPSYS01

PFC

25.5 V

5V

+ 15V

- 15V

WARNING!

Rotating Machinery:Ensure Fan has completely stopped before opening case.

Part #: IPFAN01Input: 110-240 VACEarth

Bonding Point

WARNING!

Rotating Machinery:Ensure Fan has completely stopped before opening case.

Part #: IPFAN01Input: 110-240 VACEarth

Bonding Point

DSI2212345678

12345678

A

B

CIS22FAILPOWER

ASI23FAILPOWER

ASO11 FEC12FAILPOWER

DSI1312345678

12345678

A

B

DSI1412345678

12345678

A

B

DSM04 DSO14

1234567812345678

A

B

FAILPOWER

DSO15

12345678

A

FAILPOWER

BRC40012345678

BRC40012345678

ICT1312345678

NIS2112345678

12345678

A

B

ICT1312345678

NIS2112345678

12345678

A

B

HSS03

12345678

/ATOP/CAL

/OUT DIS

/HAR MAN

FCS01 CMM11ABB

LPS01

ABB

xx.xx

CAL

CHA

CHB

A/0

CAL

B/100

TAS01

ABB

xx.xx

CLOSE

VOLTS

FREQ

CAL

NIS2112345678

12345678

A

B

NPM2212345678

NPM2212345678

NIS2112345678

12345678

A

B

BLK01

DSI2212345678

12345678

A

B

CIS22FAILPOWER

ASI23FAILPOWER


DSI1312345678

12345678

A

B

DSI1412345678

12345678

A

B

DSM04 DSO14

1234567812345678

A

B

FAILPOWER

DSO15

12345678

A

FAILPOWER

HSS03

12345678

/ATOP/CAL

/OUT DIS

/HAR MAN

FCS01 CMM11ABB

LPS01

ABB

xx.xx

CAL

CHA

CHB

A/0

CAL

B/100

TAS01

ABB

xx.xx

CLOSE

VOLTS

FREQ

CAL

BLK01 BLK01 BLK01

BLK01 BLK01

BLK01 BLK01

TAI05

TB4

TB3

TB2

TB1

XU13

XU9

XU5

XU1

P1

XU14

XU10

XU6

XU2

XU15

XU11

XU7

XU3

XU16

XU12

XU8

XU4

XU17

TDI

TB4

TB3

XU17

TB2

TB1

XU5

XU1

P1

XU6

XU2

XU7

XU3

XU8

XU4

XU13

XU9

XU14

XU10

XU15

XU11

XU16

XU12

F1

F2

E1

E3

E2

TCSTB4

TB3

XU9 XU8 XU5 XU6 XU7

TB2

TB1

XU4

XU3

XU2

XU1

P1

P3P5

P2P4

TCL

TB2

TB1

P1

J5J1 J2

J4 J3

J6

J9

J10

J7J8

E1

E2

TCL

TB2

TB1

P1

J5J1J2

J4J3

J6

J9

J10

J7J8

E1

E2

TDI

TB4

TB3

XU17

TB2

TB1

XU5

XU1

P1

XU6

XU2

XU7

XU3

XU8

XU4

XU13

XU9

XU14

XU10

XU15

XU11

XU16

XU12

F1

F2

E1

E3

E2

P6 P7

RX

TX

P8

P9

+24

COMFUSE

J1 J2JUMPER SETTINGS

J1 , J2

12

12

3 3J1 J2

CHA CHB

123

123

J1 J2

TRL04P6P7

RX

TX

P8

P9

+24

COMFUSE

J1J2

JUMPER SETTINGSJ1 , J2

12

12

3 3J1 J2

CHA CHB

123

123

J1 J2

TRL04

Module & I/O

Power

Control &

Communications

I/O Modules &

Terminations

SS822

A+ B+ L+ L-L+

OK+ F

A

OK+ F

B

ABB

OK+ F

SD823

L+ L+ L- L-N L PE

115V

230V

ABB

SD823

L+ L+ L- L-N L PE

115V

230V

ABB

N

MB810

A B

COM

L+L-

SASB

EN1

A

B

EN2

A

B

MB810

A B

COM

L+L-

SASB

EN1

A

B

EN2

A

B

HN800 CW800

CTB800

HN800 CW800

CTB801

TE

RM

80

0

TE

RM

80

0

HC800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

CP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

HC800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

CP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

RMU810

A B

L+L-

SASB

HN800 HN800

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

RMU810

A B

L+L-

SASB

HN800 HN800

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

RFO810

ABB

STOP/RESET

Symphony Plus

123

FR

4

TE

RM

80

0

TE

RM

80

0

TB8

50

TB846

TB842

Tx Rx

Rx

Tx

TB842

Tx Rx

Rx

Tx

IMU810

A B

L+L-

SASB

HN800 HN800 DIAG

A

B

IOR810

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IOR810

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAI805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAI805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAI805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAO805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAO805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

IT805

AHAO805

ABB

STOP/RESET

Symphony Plus

123

FR

45678

HN810

HN800

L+L-

SASB

HN810

HN800

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TB842

Tx Rx

Rx

Tx

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU841

A

L+L-

SASB

TB8

50

TB840

Rx1Rx2

ERx1

SP

ERx2

ABB

TB840

Rx1Rx2

ERx1

SP

ERx2

ABB

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DO8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

TU810

DI8xx

FRWO

123456789

10111213141516

HN810

HN800

L+L-

SASB

HN810

HN800

PTU810

A B

A

PROFIBUS

B

PROFIBUS DIAG

A

B

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PTU810

A B

A

PROFIBUS

B

PROFIBUS DIAG

A

B

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PTU810

A B

A

PROFIBUS

B

PROFIBUS DIAG

A

B

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678

PDP800

ABB

STOP/RESET

Symphony Plus

123

FR

45678


“We’re going to reinvigorate

the Elsag Bailey Product Line”

Joe Hogan, ABB CEO Keynote Address, Automation & Power World,

Orlando, FL April 2011

Symphony Plus Delivering on the Commitment in 2012

New Controller

New I/O

New Engineering Tools


Symphony Plus Total plant automation

Active investment

New features and functions

at all levels of the system

Evolution without

Obsolescence

Key focus areas

Improving plant productivity

Increasing energy efficiency

Ensuring operation security

Enhancing plant safety

Lowering cost of ownership

http://www300.abb.com/global/gad/gad02007.nsf/vwImages/63DFD6C9FBE4D120C12575E50032BACF/$File/Torrevaldaliga_Nord.jpg

http://stage-www.abb.com/global/gad/gad02008.nsf/vwImages/2FC213A82EAF62B3C125781C001F2EB3/$File/01034094_2.jpg

Evolution Planning On-going collaborative process


Identifies business needs, goals, and priorities

Insight into process/system risk areas

Results in short and long term roadmap

Continuous re-evaluation: business needs and solutions

Recognition of new system

functionality and solutions that add

value

Known timing for evolution action

(2-5 years); assist budgeting process

ABC, Inc. Harmony System Overview

Installed system description: Lifecycle

Status Support Status Comments

Controller type: INFI 90 Controllers (MFP)

Limited OK MFP02 & 03 controller pairs can be readily replaced with BRC300 or BRC400 pairs.

I/O type: Rack I/O Active OK

While some installed INFI90 Rack I/O modules are in Limited phase, Active-phase direct-replacement modules are available.

Network 90 I/O Limited OK Active-phase direct-replacement modules are available.

System Communications:

INFINET Active OK

Active-phase replacements are available for all installed comm. equipment - slight difference in architecture (i.e.: MPI no longer required.).

Cabinet Power Supplies:

INFI 90 Power System (MPS1)

Limited Evolution

Recommended

Most MPS1 components are no longer manufactured. Upgrades to MPSIII are strongly recommended.

Engineering Tools:

WinTools Limited Evolution

Recommended

Support for WinTools software effectively ended in 2006. Users are strongly encouraged to move all WinTools-based configurations to Composer.

Operator Workstations:

OIS 20 Series Limited Evolution

Recommended

OIS 20 was removed from sale in 1999. Recommend evolution to 800xA Process Portal.

LAN 90 PCView Classic Evolution

Recommended

Software will be in classic phase through 2010. Recommend maintaining software at latest revision, stocking sufficient hardware spares and planning for evolution to 800xA Process Portal.



Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary


Basic Overview of Bailey DCS

PCU: Process Control Unit

Redundant Process Control Network

•INFI-Net, Super Loop, Plant Loop

Each PCU has a redundant pair

of communication modules

Connectivity Servers Gathers data for operator consoles

Operator Consoles

PCU

PCU

PCU

Baile

y

Baile

y Baile

y

Baile

y

Computer Interface Units

•Serial, SCSI links to Computers


Basic Overview of Bailey DCS

PCU: Process Control Unit

Cabinet Power Supply Module Mounting Units Called “card cages” or racks

Houses all DCS Modules

•Controllers

•Communications

•I/O

Max 8 per PCU Controllers

Execute control logic

I/O

Interact with real world devices

Communication Modules

Pass information between devices

i.e. PCUs, engineering tools, PI, etc



Multi-Voltage DC Power System

System and Field Power

2N and N+1 Configuration

System Monitoring

“Slide-in” Design

Evolution for Network 90, MPS I (PMU), and MPS II Supplies

Power Supplies Harmony Power Supply - MPSIII


Symphony Harmony Comprehensive I/O system

Modular to meet varying I/O requirements

Local and remote I/O options

Rack and DIN I/O options

I/O Types

Analog Input

Analog Output

Pulse Input

Digital Input

Digital Output

Turbine Control

SOE timestamp resolution of +/- 1 msec across

the entire Harmony system

Rack I/O

S800 I/O

Rack I/O & S800 I/O

Rack Form Factor

Supports most existing Net 90 and INFI 90

Modules

Designed for centrally located I/O

Current version available for most I/O types

Non Redundant

Cabinet Power system required

Flexible terminations

DIN Rail Form Factor

Functions with BRC controllers and

IOR Gateway

Ideal for Remote I/O Applications

Flexibility to Expand I/O Capacity

Redundant I/O Capability

24VDC Power

Intrinsic safety applications

Smaller footprint

Flexible mounting and terminations

Improved Ability to “Force” I/O




Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary


Harmony Bridge Controllers BRC-300, BRC-400 & HPG-800/BRC-410

Rack Form Factor

Motorola 32-bit Coldfire microprocessor

technology

Forward Compatibility – BRC’s retain

controller (MFC, MFP, etc) hardware and

software architecture

Support for all Harmony I/O sub-systems

Downloadable Firmware

More than 10x more powerful than MFP’s

Modulebus Support

BRC 400/410 specific enhancements:

Additional Memory (2MB NVRAM)

Support for 30,000 function blocks

Flexible on-line configuration capability

MODBUS TCP Ethernet Communication

(BRC410 Only)


Harmony Controllers Device Integration

100 MB Ethernet

ControlWay

ModBus TCP

INFI-NET

3rd

Party PLC’s

Bus Signals:AIB, DIB, etc.

Exception Reports:AOL, DOL, etc.NIS21

12345678

12345678

A

B

NPM2212345678

NPM2212345678

NIS2112345678

12345678

A

B

IED’s

BRC410

12345678

Symphony Plus

ABB

BRC410

12345678

Symphony Plus

ABB

AC 800M

CI867

FR

ABB

Rx/Tx1Rx/Tx2

PRIMDUAL

Ch110/100M

Ch210M

TB8

50

L+L-SASB

AC 800MP

FR

B

ABB

INIT

PM8xx

COM4

TxRx

COM3

TxRx

CN2

TxRx

CN1

TxRx

AC 500

DSI2212345678

12345678

A

B

ASI23FAILPOWER


DSO14

1234567812345678

A

B

FAILPOWER

I/O X-Bus

TB846

TB842

Tx Rx

Rx

Tx

TB842

Tx Rx

Rx

Tx

TB8

50

HN

L+L-SASB

HN

IOR800

1

2

3

F

R

4

5

6

7

8

STOP

ABB

IOR800

1

2

3

F

R

4

5

6

7

8

STOP

ABB

DIAG

A

B

H-NET

BRC400

12345678

BRC400

12345678

TB8

50

TU841

TB840

S

P

ABB

Rx1

Rx2

ERx1

ERx2

TB840

S

P

ABB

Rx1

Rx2

ERx1

ERx2

L+

L-

SA

SB

TU810

AI8xx

FRW

1

2

3

4

5

6

7

8

TU810

AO8xx

FRW

1

2

3

4

5

6

7

8

TU810

DI8xx

FRWO

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

TU810

DO8xx

FRWO

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

S800 I/O IOR800

Harmony Rack

I/O Modules

Wireless Gateway

Wireless Instruments


Symphony Plus Communications

IET800:

INFI-Net to

Ethernet

Transfer

Ethernet interface to INFI-Net used by:

Composer 5.1

Harmony OPC

Harmony Connect (800xA Process

Portal v. 5.1A)

S+ Operations

Security Modes

Basic (Twofish) [Default]

128 –bit block cipher

Advanced (TLS1/SSL3)

256-bit encryption

Supports up to 30,000 tags (Ethernet)

Symphony Plus – Control and I/O INICI800: Ethernet CIU

ICI800: INFI-Net to Computer Interface

Ethernet interface to INFI-Net used by Console & Tool applications

Kit contains all Modules, Cables, and FTP mounting hardware

NIS21: Network Interface module

IET800 requires NIS21

IET800: INFI-Net to Ethernet Transfer

Provides both 100 MB Ethernet & 19.2 to

115.2 KB Serial interfaces

Supports up to 30,000 tags (Ethernet)

and up to 5,000 tags (Serial)



Symphony Plus – Control and I/O S+ Harmony Communications: ICI800 / IET800


“View and Monitor” mode

Browser based configuration viewing with live data

Available to Process Portal, CVMS clients, CNT or any network PC Browser

Online Maintenance Tools

Provides users with the ability to troubleshoot, perform diagnostics, and maintain the operating Harmony system

Stand-alone Configuration Viewer

Allows viewing and tuning of CFG files without requiring Composer software or projects

Power Tools

Suite of applications that reduce engineering and configuration effort

Control Logic Editor

Revision Manager

Automatic Drawing Generator

Advanced Trend (runtime monitoring and tuning)

Batch Data Manager

Family of engineering tools used to create, edit, manage, download, and debug batch, sequential, and user defined function code configurations

Composer Engineering Tools Highlights


New Microsoft Operating

Systems

Windows 7

2008 Server (R1)

IET-800 Ethernet CIU Support

10 Composer Clients

Support for new FC’s AOLDB &

DOLDB

Support for Symphony Plus

Harmony System Update Composer Engineering Tools Software Version 5.1

Symphony Plus – Control and I/O Composer 5.1 Integration with S+ Operations

Call-up Composer View and

Monitor from S+ Operator display © ABB Inc. April 25, 2012 | Slide 27

Call-up S+ Operator faceplate from

Composer’s Automation Architect



Lifecycle Update

Evolution Path

I/O


New Options

Operator Stations

Summary

Symphony Plus New Controller Harmony Control & Communications on a DIN-Rail

PN800: S+ Plant Network Protocol = “INFI-NET over Ethernet” Connects consoles (S+ Operations)

and tools (S+ Engineering) to HPC800 Harmony Controllers

HC800: Harmony Control Processor Executes INFI 90 Function Codes

BRC / HPG Functionality

CP800: Communications Processor Combination of NIS / NPM modules

Control Network Interface

CTB810/811: Comm. Term. Board

HN800 I/O interface for Rack I/O (via RIO22), S800 and new I/O

CW800 provides PTP communications between controllers


Key Points:

•Uses Composer / Function Blocks

•Talks to Rack IO

•Talks to S800 IO

•Talks to HART IO

•Talks to Profibus

•Talks Modbus TCP

Symphony Plus New Controller Harmony Control & Communications on a DIN-Rail


Property Characteristic / Value **

Power Requirements (per Processor Module)

Approx. 5W @ +24 VDC

Control Programming Up to 30,000 INFI 90 Function Blocks Batch 90, UDF and ‘C’ programs

Closed Loop Control Performance

Up to 5,000 I/O ≤ 250 msec (I/O mix = 70% Digital, 30% Analog)

Turbine Control Step Change Loop Response

Less than 20 msec

ModBus TCP Interface

Up to 8 Servers & 128 Clients 500, 1500, 3000, 4000 or 10K Points

Control Network Communications

1,000 Exception Reports per second

Peer-To-Peer Communications

500 Bus Signal updates ≤ 50 msec

** Note ** Table shows current “Target” values for performance / capacity specifications.

Final values at release may be higher!

Symphony Plus Harmony Control & I/O Architecture

PN800 Plant Network

“INFI-Net over Ethernet”

100MB Ethernet TCP/IP

Harmony Controller

Harmony Rack I/O via RIO22

S800 I/O via IOR810

3rd Party I/O via ModBus TCP

HN800: Enhanced HNET

CW800: Enhanced

Controlway

PTP communications

CTB810 / CTB811

Additional communications

connectors


Symphony Plus PDP800: Profibus DP Master for Harmony

DIN-Rail mounted

Profibus DP-V0, -V1 and -V2

Transmission rates from 9.6

Kbps to 10 Mbps

Std. Profibus Diagnostic

functions

SOE Time-Stamping with S800

I/O or other devices that support

this feature

Master & Line Redundancy

Up to 64 Profibus Slaves per

PDP800

Communicates to Harmony

Controller via HN800

[Redundant]


Symphony Plus HAI805 & HAO805: HART AI & AO Modules

HART I/O Modules

HAI805 – 8 Analog Inputs

HAO805 – 8 Analog Outputs

Dedicated HART modem for

each I/O Channel

Communicate to Controller via [Redundant] HN800

Secondary /Tertiary HART

variables:

Variables available in Controller

(can be used in control strategy)

Update rates: less than 1 sec

Up to 4 secondary/tertiary … variables per channel or device



Symphony Plus S+ Engineering: Tools integration with Composer

COMPOSER

PRIMSTAT

P1

P2

P3

P4

PERMIT

NEXT

GATEWAY (227)

N

S3

N+1

S5

N+2

S7

S9

N+3S11

S16 N+4

N+5

BACKSTAT

P1STAT

P2STAT

P3STAT

P4STAT

N+6SPARE

N+7SPARE

STAT

NXT

1st

SPARE

FDD(228)N

S3

N+1

S5

S7SPARE

AI

SHPG

SIM

NEXT

IOC / AIN

(222)N

S9S18S25

AO

AO

SIM

NEXT

IOC / AOUT

(223)N

S2S14S21

DISIM

NEXT

IOC / DIN

(224)N

S7S17

DO

DO

SIM

NEXT

IOC / DOUT

(225)N

S2S9S15

STAT

NXT

1st

SPARE

FDD(228)N

S3

N+1

S5

S7SPARE

FIELDBUS TOOL

-

HC800: M23

H-NET, HARMONY I/O NETWORK

PROF I

BUS

PDP800: CI1

DPnet: Net 0, PROFIUS-DP

ABB ABB

ABB ABB

-

-

-

-

PROF I

BUS DPnet: Net 1, PROFIBUS-DP

- CI840

- AI845 (M23_1_3_1)

- AI845.C1 (Channel: M1_AI845.C1)

HART

+ DRIVE: M23_0_5

+ STA001-F005 (Generic HART)

+ AI845.C2 (Channel: M1_AI845.C2)

Object Exchange Library Structure

DTM’s & GSD’sCLT’s

Navigation

Data Model Exchange

Symphony Plus – 4Q 2012 Release IEB800: INFI-Net to Ethernet Bridge


System 800xA or



Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary

Product Lifecycle Status Operator Consoles

Class:

Consoles

Product Family Remarks

800xA

Process Portal

800xA Process Portal is in the “active” phase of its product

lifecycle.

S+ Operations Symphony Plus Operations is in the “active” phase of its product

lifecycle. Power and Water Industry focused.

Conductor NT Conductor NT entered the “classic” phase of its product lifecycle

on April 1, 2010. Recommend evolution.

Process Portal B

Entered “classic” product lifecycle phase in Dec. 2008.

Recommend evolution.

LAN 90 PCView Recommend evolution.

OIS 40 Series (includes

CVMS software)

Hardware (limited) and Software (classic).


OIS 20 Series (includes

OIS 20 & OIS 25)


OIU Recommend evolution. © ABB Group April 25, 2012 | Slide 37

Active

Classic

Limited

Obsolete


System 800xA Operations

Integration Platform

Historical Data

Business Systems

3rd Party Control Systems

Asset Optimization

Fieldbus Networks

Personalized workplaces for focused information access

Harmony diagnostic and management functions

Industry’s most complete user interface


Situation Today Islands of Automation

© ABB / PA / Control Systems April 25, 2012 | Slide 39

System 800xA Extended Automation System The Power of Integration

PLC

PLC, SCADA DCS 1 DCS 2

PLC, Panel

PLC, SCADA

PLC

DCS 3

PLC, SCADA PLC

PLC

PLC, Scada PLC DCS 1 DCS 2

PLC, Panel PLC, Scada

PLC DCS 3 PLC, SCADA

PLC

PLC

System 800xA

• One rich harmonized user interface

including all control systems

• One integration point for all related

applications


Improving Operator Effectiveness Effective decision support environment

Consolidated

alarms & events

Right click

access to integrated information

Seamless

integration of data from multiple

systems

Personalized

Workplace based on

operations

philosophy Filterable,

separated asset alerts

Configurable

Application Bar

Graphics

based on MS WPF


System 800xA 5.1 Update Improved Operator Effectiveness

Point of Control

Better control of

responsibility

Improves control room

collaboration

Alarm Management

Alarm Shelving and

Alarm Analysis

Snap-shot reporting

Improved visibility into plant status information

Sequential Function Chart

Viewer Improvements

System 800xA cpmPlus Smart Client Integrating information for improved visibility

Provides users with a browser

based thin client for displaying

information from System 800xA

Thin client based graphical

displays

Trending and Statistical

Process Control

Alarm and Event Reporting

Excel interface

PG2 Graphics in SV5.1A



System 800xA for Harmony Process Portal: Integrated Diagnostic Information


Loop Topology Display:

Enhancement from Table view

Mimics feature from Conductor VMS

Node details available by DBL-

Click on node

No engineering

required



Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary


S+ Operations Primary objectives for development

Simple to use

Scalable

Secure

Based on proven technology

S+ Ops is next revision to PGP

Power Generation Portal (PGP):

+2300 systems worldwide

S+ Ops integrates Power Gen

Information Manager (PGIM)


S+ Operations Scalable: serverless architecture

Simple stand-alone node option

ABB controllers connects

3rd party control & PLC connects

Competitive for small systems

INFI-Net

AC500

PLC Interface

BRC

S800

BRC

Rack I/O


Client Layer

Server Layer

Unit 1

Unit 1

S+ Operations Fault tolerant N+N server capability

Supports multiple servers with parallel data streams

Provides N+N server redundancy

Clients can connect to any server

N N+1 N+2 N+3 N+4 ............................ N+N


S+ Operations Flexible architecture: server segregation per unit/area

Independent servers for each plant area / unit

Each server only acquires data from the related plant area

Clients logically connected to a server set

**Provision for client graphical pages to include tags from other servers

Client Layer

Server Layer

Unit 1 Unit 2 Unit 3

Unit 3

Unit 1

Unit 2


S+ Operations Flexible architecture: composite server all unit data in each server

Client Layer

Server Layer

Unit 1 Unit 2 Unit 3

Unit 3

Unit 2

Unit 1

Unit 3

Unit 2

Unit 1

Servers maintain a complete plant database

Each server acquires data from the related plant area through connected

controllers. Tags from other plant areas are acquired through the Server network

Clients are logically connected to one server, and from that server they can see

tags for all plant areas

Unit 3

Unit 2

Unit 1


S+ Operations Tag data base

Supports large systems

Up to 512,000 tags per server

256,000 boolean

256,000 non-boolean

Direct Harmony tag export Composer to S+ Operations

Tag types include:

Native tags to Harmony

Analog

Digital

Calculated

Others

User configurable

Bit arrays

Text

LAB (manual entry)


S+ Operations High performance operator workplace

Consolidated

alarms & events

Area Alarm

Group Buttons

Display

Select

Tab / Tile

Windows Icon Bar

Side Menu

Flyout Navigation

Tag Browser

Fast Search Operator Notes Points off scan


S+ Operations Navigation to important information using aspect links

Aspect Links (Right Click)

Tags link to other Applications

Links are customizable per tag

Link to documents or launch

applications:

Alarm & Event

Instruction Manuals

Maintenance Packages

Standard Operating

Procedures

Web pages

Plant P&ID’s

Operator Notes

Control


S+ Operations View control logic from graphic


S+ Operations Integrated alarm analysis tools

Supports EEMUA 191 Standard


S+ Operations S+ ThinClient: available views

Intuitive navigation structure Multi-line trend displays View dynamic process graphics

Private user folders / signal explorer User reports / scheduled reports Filtered alarm and event Llst



Lifecycle Update

Evolution Path

I/O


Operator Stations

Summary


800xA for Harmony Considerations Differentiating Features

Robust Enterprise Asset Management

CMMS Integration and Workflow

ERP Integration and Workflow (ECS)

Batch and Recipe Management

Foundation Fieldbus, Profinet, DeviceNet

IEC61850 Electrical Integration – Controller Level

Integrated SIL Safety Controller AC800M HI

Requirements for IEC61131 for Applications Designed for

Ladder, SFC, or Structured Text



S+ Operations Considerations Differentiating Features

Existing Consoles use SODG Based Graphics

Inexpensive and Accurate Conversion Tool

Similar Console Architecture to Existing

CMVS, OIS40, CNT, PCV

Multiple Architecture Solutions

Stand-alone Single PC

Multiple Redundant Servers

Similar Database Structures to Existing

Summary

Lifecycle Extended Indefinitely

New Developments at all levels of the Symphony system

System 800xA continues as an evolution path for the

Process Industry

Symphony Plus Operations is now an available option

Evolution Planning Services Available



Important reminders Automation & Power World 2012

Please be sure to complete the workshop evaluation

Professional Development Hours (PDHs) and

Continuing Education Credits (CEUs):

You will receive a link via e-mail to print

certificates for all the workshops you have attended during Automation & Power World 2012.

BE SURE YOU HAVE YOUR BADGE SCANNED

for each workshop you attend. If you do not have

your badge scanned you will not be able to obtain

PDHs or CEUs credentials.


Contact information

If you have further questions , please contact me at:

PRESENTER Kent Morrisey

COMPANY ABB

CONTACT PHONE (770) 335-3564

CONTACT E-MAIL [email protected]

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