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REPORT DOCUMENTATION PAGE Form Approved OMB No. 0704-0188 nw public report1ng burden for this collection of information is estin1ated to average 1 hour per resportse. including t!1e time for revi(lwing instnJC\<ons, searc1ting existing data sources. gathering ar:tl mainta•nutg tile data needed, and completrng and reviewing the collection of information._ Send comments regardin9 this borden estimate or any otlter ospect of this collect•on of mformatron, mcludrng suggestrons lor red11Cing the burden, to Department of Defense. Washrngton Headqua<ters S(HVIC_es, D<rectomte for lnformat•on Operaf<ons and Reports l0704-0188L Jefferson Oevrs H1ghway. Sune 1204. Arl:ngton, VA 22202-4302. Respondents should be aware that notw•thstanding any other prov1s•on of law, no person shall be to any penalty for failing to comply with a collectiOn of inlormiltion if it does not <lisplily a cwrcntly val1d OM8 corwolnumber. PLEASE DO NOT RETURN YOUR FORM TO THE ABOVE ADDRESS. 1. REPORT DATE (00-MM- YYYY! 12 REPORT TYPE 3. OATES COVERED {From- To) December 20 II Final Technical Report 16-Mar-08 to 31 -Dec- II 4. TITLE AND SUBTITLE 5a. CONTRACT NUMBER Modeling and Synthesis Methods for Retrofit Design of Submarine Actuation Systems 5b. GRANT NUMBER Energy Storage for Electric Actuators NOOO 14-08-1-0424 5c. PROGRAM ELEMENT NUMBER 6. AUTHORISI 5d. PROJECT NUMBER Jonathan R. LeSage, Raul G. Longoria, and William L. Shutt 5e. TASK NUMBER 5f. WORK UNIT NUMBER 7. PERFORMING ORGANIZATION NAME{$) AND ADDRESS(ESI 8. PERFORMING ORGANIZATION Center for Elcctromechanics REPORT NUMBER The University of Texas at Austin RF319 l University Station R7000 Austin TX 78712 9. SPONSORING/MONITORING AGENCY NAMEISI AND ADDRESSIESI 10. SPONSOR/MONITOR'S ACRONYMISI Office of Naval Research ONR BD254 875 NOJth Randolph Street Arlington VA 22203-1995 11. SPONSOR/MONITOR'S REPORT NUMSERISI 12. DISTRIBUTION/AVAILABILITY STATEMENT DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited. 13. SUPPLEMENTARY NOTES 14. ABSTRACT This report describes methods for retrofitting legacy hydraulic systems, particularly evaluating means for generating and verifying retrofit or new system design requirements. Methods that combine physics-based modeling, simulation, and design techniques are described and applied to a submarine control surface actuator retrofit problem. First, an integrated submarine/actuator subsystem model is developed for simulation-based design requirements generation. Simulations are used to derive power and energy storage requirements for control surface actuation during extreme submarine maneuvers, such as emergency surfacing. This study also investigated synthesis methods based on classical impedance synthesis techniques for realizing feasible actuator system configurations based on performance specifications. Application to disturbance rejection demonstrates resulting designs that are purely passive or fully active electromechanical systems. These methods can supplement designs proposed by domain experts, and enable means for choosing different configurations and for initially sizing system components. 15. SUBJECT TERMS Submarines, electromagnetic actuators, energy storage, simulation-based design, system sizing 16. SECURITY CLASSIFICATION OF: 17. LIMITATION OF a. REPORT b. ABSTRACT c. THIS PAGE ABSTRACT uu uu uu uu 18. NUMBER OF PAGES 58 19a. NAME OF RESPONSIBLE PERSON Robert Hebner 19b. TELEPHONE NUMBER (Include area code) 512-232-1628 Standard Form 298 (Rev. 8/98) Prescribed by ANSI Std. 239.18

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  • REPORT DOCUMENTATION PAGE Form Approved OMB No. 0704-0188 nw public report1ng burden for this collection of information is estin1ated to average 1 hour per resportse. including t!1e time for revi(lwing instnJC\
  • Modeling and Synthesis Methods for Retrofit Design of Submarine Actuation Systems

    Energy Storage for Electric Actuators

    Grant No: N00014-08-1-0424

    Submitted by:

    Jonathan R. LeSage, Raul G. Longoria, and William L. Shutt

    Prepared Under the Direction of Robert E. Hebner4

    Electric Ship Research and Development Consortium

    Report Submitted to:

    Office of Naval Research

    Center for Electromechanics The University of Texas at Austin

    1 University Station, R7000 Austin TX 78712

    December 15, 2011

  • Retrot Design of Submarine Actuation Systems Page 2

    Executive Summary This report describes a study motivated by the need to replace legacyhydraulic systems with sustainable, lower-cost, technology insertions. There have recentlybeen reports on demonstrated electrical actuator systems that are able to meet nominalrequirements set forth by the U.S. Navy [1], and these systems have or will soon begin toundergo testing5. The goal of this study was to take a dierent perspective on the retrotproblem, working instead on evaluating means for generating and/or verifying retrot or newsystem design requirements. The intent was to develop physics-based modeling, simulation,and design techniques that could support the eorts being taken to develop and/or identifyappropriate control surface actuator technologies.

    Two primary approaches were taken. First, an integrated submarine/actuator subsystemmodel was developed as a platform for simulation-based design requirements generation.The utility of this method was demonstrated by determining the power and energy storagerequirements for a control surface actuation system by simulating known extreme subma-rine maneuvers, such as emergency surfacing. Example power requirements for an actuatorsystem for a Virginia class submarine were found to be 150 kW in four quadrant operation(with a power limit of 237 kW) during full sweep maneuvering. Additionally, estimates oflocal energy storage requirements in the event of systematic power failure were found to be80 kJ for an emergency surfacing.

    This study also investigated synthesis methods for realizing possible actuator system cong-urations based on performance specications. The intent of this work was to evaluate toolsthat could support the retrot process. The specic methods adopted are based on classicalimpedance synthesis techniques, rst used in design of passive and active electrical circuits.In this work, it is demonstrated how these concepts can be extended to provide design candi-dates for electromechanical systems, as might be needed for control surface actuation. Thisstudy demonstrates how actuator system design candidates can be formulated by consid-ering the case of ocean disturbances rejection during control of a nominal trajectory. Theapplication to disturbance rejection shows how these techniques can provide design alterna-tives that achieve this function either through a purely passive design, which consumes noadditional power, or by using a fully active electromechanical system. These methods canprovide alternatives to systems proposed by domain experts, and enable means for choosingdierent congurations and initially sizing system components.

    5Reported February 2011: http://www.onr.navy.mil/en/Media-Center/Fact-Sheets/Payload-Tube-Electric-Actuator.aspx

  • Retrot Design of Submarine Actuation Systems Page 3

    1 Introduction

    As a current priority, the Navy is looking into methods to reduce life cycle costs for futurevessel deployment [1, 2]. One such aspect of cost reduction is the replacement of existingonboard control surface hydraulic actuator designs, which have been in service since WorldWar II, with electromechanical actuators. Control surface actuation for shipboard systemshas relied heavily on hydraulic systems, taking advantage of legacy design knowledge. How-ever, these hydraulic systems prove costly to construct and sustain. Initial studies suggestwhole life costs (WLC) could be reduced by up to 50% [3] due to conversion from hydraulicto electromechanical systems.

    A recent physical retrotting of a hydraulic actuator on a Type 23 Frigate with an elec-tromechanical system was reported by Staord and Osborne [4]. Two linear actuators wereused to control the aft xed n stabilizers on the vessel. This appears to be one of the rstinstances of an electromechanical retrot on a naval vessel reported in the open researchliterature. The results of the study demonstrate not only the feasibility of the retrottingprocess but also the viability of electromechanical systems in the naval setting.

    Further justication for continued deployment of these systems should show the ease of main-tainability of electromechanical systems over hydraulics. Hydraulic systems entail additionalpiping and ancillary power conversion systems, which add considerably to both constructionand maintenance overheads. Hydraulic uids are drained and the system is ushed in aprocess that takes upward of 48 hours in addition to any typical servicing which would bestandard for any actuation system [4]. Moreover, modern electrical actuators employ intelli-gence maintenance monitoring with integrated sensors and the ability for prognostics on the

    y.

    Additionally, retrotting with electromechanical systems is motivated by electrication ofshipboard systems, which promises improvements in actuation systems and resolution ofproblems associated with hydraulic systems. Not only do hydraulic systems add additionalenergy conversion paths in the submarine system, additional crew training beyond electricalknowledge is required for maintenance and emergency repairs. The study by Staord andOsborne [4] found that an electromechanical conversion required only two hours a month forplanned maintenance requirements, with other hourly reductions resulting from considerabletime savings during dockside maintenance [4]. In modern submarines, actuators serve asa synthesis of functions: motion conversion, power conversion, energy storage and systemcontrol as shown in Figure 1. Due to the hostile nature of the ocean, control surface actuatorsmust function in strenuous circumstances and ensure functionality for surfacing in event ofpower failure. Control surface actuators must also be capable of meeting rigorous torquesdemands during diverse actuation maneuvers while maintaining high levels of reliability andimpact tolerance. Other than situations of overheating and extended over-loading conditions,electrical actuators for control surface replacement attained 98.5 percent availability [4].

    Furthermore, electromechanical actuators, which are compact and lightweight, are ideal can-didates to replace current hydraulic actuators. Due to the relative simplicity and compact-ness of electromechanical systems, the retrotted system should yield a reduction in total

  • Retrot Design of Submarine Actuation Systems Page 4

    Actuator System

    Power Source

    Power

    Conversion

    Energy Storage

    Control Power

    Electronics

    Prime Mover

    Motion

    Conversion

    End E!ect

    Figure 1: Overall actuation system with vital subdivisions.

    actuation system weight. The proposed electromechanical system tested by Staord andOsborne resulted in a 500 kg weight reduction over the existing hydraulic system [4]. Theconversion of electrical voltage generated by the submarine's power plant to hydraulic pres-sure results in energy loss. Since all energy conversion processes involve a loss in availableenergy, removal of unnecessary conversion processes results in energy conservation. Onepotential cause of concern for electromechanical actuation systems is the continuous powerconsumption present due to actuation position holding. In contrast, hydraulic systems pro-vide continuous position holding with less power consumption. However, the experimentalactuation tting reported in [4] resulted in an electromechanical actuator consuming 11.16MJ in comparison to the standard hydraulic actuation system, which consumed 23.76 MJ,producing a 53.03% reduction in energy consumption [4].

    Since hydraulic actuation in submarines has an extensive history and many system designsand controls have been determined using hydraulics, a technique to determine actuator spec-ications and component topology is desired. By characterization of the existing hydraulicactuators in both time and frequency domains, electromechanical actuators with identicalcharacteristics can utilize existing control algorithms with indistinguishable responses. Addi-tionally, investigation of the actuation systems must consider submarine system-wide eectson power consumption and motion dynamics. Considerable concentration of mass towardsthe aft section of the ship results in stability issues for submarine motion.

    The Staord report indicates strong evidence for the favorability of electromechanical systemretrotting. The report presents experimental conrmation of the possibility for a retrotof existing hydraulic systems with positive benets. However, many issues and concerns re-main unanswered for a nalized retrot solution such as system component topology, energystorage requirements/placement and power consumption during intense maneuvers. Thisreport addresses each of these problems in turn and explores potential solutions for a nalretrot design in accordance to the specied parameters in Table 1. Since the retrotting ofthe control surface actuators suggests system insertion, there is a need for methods to aidformulation of requirements for actuation subsystems that correspond to submarine opera-tional requirements. Modern modeling and simulation tools enable a total systems approachthat allows the possibility to propagate overall system response requirements into speciedsubsystems. However, early or concept design applications requires that physics-based mod-els be developed with minimal design information. Detailed selection and sizing require thatrequirements be formulated, and it can be helpful to have systematic ways to model and

  • Retrot Design of Submarine Actuation Systems Page 5

    Table 1: Specied Performance Parameters [1]

    Parameter SpecicationOperating Torque Capacity 700; 000 ft-lbs (950 kN-m)

    Peak Torque Capacity 1; 000; 000 ft-lbs (1,360 kN-m)Operational Angular Displacement 35 degreesRate of Angular Displacement 5 1 deg/s

    Position Accuracy 0:25 degreesEnergy Storage 1.4 MJ

    simulate systems for gaining insight during this process. The following section describes thephysics-based model for the submarine model system, which forms a basis for generating keyperformance requirements from rst principles.

    2 Submarine Model Development

    Physics-based models can be helpful in actuator design assessment since they enable criticalpower levels to be estimated through simulation studies. This can be especially importantin actuation and energy storage sizing, since designers may need to consider power demandsimposed by a broad range of external eects [5]. Designers can virtually experiment byimposing changes in the system components and/or environmental conditions as they seet. In actuator retrot studies, the dynamics of an existing system (e.g., a legacy hydraulicactuator system) may rely on a power distribution that is radically dierent from the novelarchitectures being considered, which could mask new design requirements [4]. For instance,the source impedance of a dc bus system remains intrinsically dierent to a hydraulic supplyline [6]. Physics-based models can help reduce or eliminate any inherent bias or uncertaintyassociated with this type of retrot problem. Furthermore, as there may be little to noinformation available about how an existing system was specied, a physics-based modelcan provide a more objective basis for making future design decisions, including a way toderive possible duty cycle descriptions for onboard actuator systems. The latter would oeran alternative or basis for comparison to costly full-scale sea trials.

    This section summarizes the submarine and control surface actuator models developed forthe purpose of this retrot study. The simulations are based on high delity physics-basedmodels meant to provide insight into the interaction between the submarine and actuatordynamics. The simulations can be used to guide electromechanical actuator retrot require-ments. However, these results are only a rst step toward a retrot design, the next stepbeing methods that could support design of a specic actuator system, such as described inSection 4.2.

  • Retrot Design of Submarine Actuation Systems Page 6

    Earth-Fixed Reference Frame

    Body-Fixed Reference Frame

    r - yaw

    q - pitch p - roll

    b - bowplanes

    r - rudder

    s - sternplane

    v - sway

    w - heave

    u - surge

    X

    Y

    Z

    y

    z

    x

    Figure 2: Coordinate frame denitions of submarine vehicular dynamics.

    2.1 Six Degree of Freedom Submarine Model

    A detailed model of a full six degree of freedom (DOF) submarine system was developedand a simulation implemented using the MATLAB/Simulink environment6. For the char-acterization of energy requirements of actuators, all six degrees of freedom were includedto account for all possible internal/external power ow requirements. The body-xed andglobal reference frames used in the derivation are illustrated in Figure 2. The high delity isnecessary as model simplications will result in gross underestimates of power requirements.As a result, domain-specic knowledge of the system is mandatory for an accurate designassessment. A detailed discussion of the derivation is provided in Appendix A. The forceand moment models described in Appendix A.1 form the total forces and moments exertedon the submarine body. A mathematical model in the form of nonlinear ordinary dierentialequations of motion, with respect to a body-xed coordinate system, for the submarine takesthe form,

    M _ + C() +D() + g() + g()ui = (1)

    where M _ is the total inertial matrix, C() is the Coriolis/centripetal matrix, D() is thetotal damping matrix, g() are the buoyancy and weight components, g() is the controlinput matrix, and is external disturbances. These equations summarize the external forcesimposed on the actuation units. The following subsections describe how external forcestransfer to the internal actuation systems.

    6The Mathworks, Inc., 3 Apple Hill Drive, Natick, MA.

  • Retrot Design of Submarine Actuation Systems Page 7

    q - pitch

    w - heave

    u - surge

    s

    Msp

    Figure 3: Hydrodynamic moment unit denition.

    Lift force - L

    Drag force - D

    Normal Force - N

    x

    Fluid Velocity - Uos

    Cpx

    Control Rod

    Figure 4: Hydrodynamic lift force and moments imposed on control surface.

    2.2 Control Surface Hydrodynamics

    Models for representing the control surface hydrodynamic interactions and actuation systemwere also formulated. The importance of the model equations is twofold. First, the controlforces imposed on the submarine motion can be determined, see Figure 3. Second and moreimportantly, the reaction forces imposed on the actuators due to submarine motion andocean disturbances can be found. These force transmissions are key for the identicationof actuator power requirements [5]. Much akin to an airfoil, the control surface experiencesboth hydrodynamic lift and drag, see Figure 4. Since we operate under the assumption thatthe control surface remains submerged for the duration of the simulation, modeling of thehydrodynamics was implemented with nonlinear lift and drag coecients. A more detaileddiscussion of the control surface hydrodynamics can be found in Appendix A.2. In additionto the hydrodynamic reaction forces discussed above, ocean wave-induced disturbances caninject/remove additional energy from the control surface system. For the purposes of thisstudy, ocean disturbances were modeled using a Pierson-Moskowitz spectrum. This model

  • Retrot Design of Submarine Actuation Systems Page 8

    10 -2 10 -1 100 101 102-80

    -60

    -40

    -20

    0

    20

    40

    Frequency (rad/s)Ga

    in (d

    B)

    Pierson-Moskowitz s-Domain Sea Spectrum

    Figure 5: Frequency response due to Pierson-Moskowitz ocean spectrum.

    Actuator Frame

    Base (Submarine)

    Submarine

    Pitch Motion - b

    Control Surface

    Control Surface

    Angular Velocity - cs

    Actuator Rotational

    Inertia - Jm

    B1 B2

    Surface Rotational

    Inertia - Js

    Drive Shaft

    Sti"ness - K

    Linearized Hydrodynamic

    Compliance - Ko

    Figure 6: Simplied layout of control surface system.

    was transformed via a Beaufort number relationship [7] to derive the spectrum shown inFigure 5. This spectrum was used throughout this study to model ocean disturbances. Themethodology used can be applied to explore the inuence of other sea states, besides thatdened by a Pierson-Moskowitz spectrum.

    2.3 Control Surface Actuation-Ship Interconnection

    The interconnection or coupling between the control surface forces and the main ship motionrequires that a specic architecture be chosen. The mechanical arrangements for submarinecontrol surface controls can take several dierent forms (e.g., as described in [1]). For thepurposes of this study, the somewhat idealized layout illustrated in Figure 6 was used andenabled us to experiment with key dynamic eects. Specically, in addition to the externalloading from hydrodynamic forces, the layout chosen incorporates nominal elastic, inertia,and damping eects. No specic actuator technology appears in the simplied layout ofFigure 6 since a goal of this study was to formulate requirements for actuator systemsthat could be inserted in this space to achieve overall submarine motion requirements. Theactuator system layout was modeled using bond graph methods, which are useful in modelinga very wide range of engineering system types and complexity [8]. The bond graph model ofthe actuator layout was useful in two ways. First, the model was readily integrated with theoverall submarine model so that full system simulations could be conducted (as described

  • Retrot Design of Submarine Actuation Systems Page 9

    0 20 40 60 80 100 12040

    20

    0

    20

    40

    Time (s)

    De"e

    ctio

    n (de

    g)

    Control surface transient de"ection

    De"ectionReference

    0 20 40 60 80 100 120500

    0

    500

    1000

    Time (s)

    Mom

    ent (k

    Nm)

    Control surface moment during emergency surfacing

    0 20 40 60 80 100 120200

    100

    0

    100

    Time (s)

    Pow

    er (k

    W)

    Actuator Power Consumption (kW)

    0 20 40 60 80 100 1200

    500

    1000

    1500

    Time (s)

    Ener

    gy C

    onsu

    mpt

    ion

    (kJ) Actuator Energy Consumption (kJ)

    Figure 7: Dynamic demands during full sweep simulation.

    later). Second, the representation of the actuator system layout in bond graph form alsofacilitated application of impedance methods as presented in Appendix C.2. The followingsections describe how these model-based studies were conducted and used.

    3 Formulating Requirements for Actuation Subsystems

    Two techniques useful in retrot design were explored in this study. First, it was shownhow simulations of the full submarine can be used to derive required control surface actuatorforces. For specied operational scenarios, dierent types of requirements can be derived.The example of nding energy requirements for extreme maneuvers is described. Secondly,it is shown how these models can be used to derive requirements in the form of impedancefunctions to aid design synthesis.

    3.1 Energy Requirements during Extreme Maneuvering

    For a typical submarine mission, the actuation systems encounter the greatest hydrodynamictorque demands during sharp yaw or pitch banks [9]. To demonstrate prediction of thedynamics of a submarine performing extreme pitch bank maneuvers, a full sweep and holdof the stern plane actuation system was simulated. This maneuver is analogous to a rapidrising and falling of the submarine during operation without a change in ballast pressure.Additionally, the ONR utilizes this basic test for the quantication of actuation systems [1].Figure 7 displays the results of the full sweep maneuver. During the holding maneuver inFigure 8, the torque demand continues. From the persistent demand for torque actuation, thenal actuation design must be capable of four quadrant operation, meaning both actuationand holding. The other simulation of interest is the emergency surfacing maneuver [1].Unlike the continuous sweep simulation above, the control surfaces during the maneuver

  • Retrot Design of Submarine Actuation Systems Page 10

    0 20 40 60 80 100 1200

    500

    1000

    Time (s)

    X Po

    sitio

    n (m

    )

    Global Submarine X Position

    0 20 40 60 80 100 120100

    0

    100

    Time (s)

    Z Po

    sitio

    n (m

    )

    Global Submarine Z Position

    0 20 40 60 80 100 12050

    0

    50

    Time (s)

    Thet

    a (de

    grees)

    Global Submarine Heading Theta

    0 20 40 60 80 100 1200

    10

    20

    Time (s)

    u (m

    /s)

    Surge Velocity u

    0 20 40 60 80 100 1201

    0

    1

    Time (s)

    w (m

    /s)

    Heave Velocity w

    0 20 40 60 80 100 1202

    0

    2

    Time (s)

    q (de

    g/s)

    Pitch Angular Velocity q

    Submarine States during Full Control Surface Sweep

    Figure 8: Selected submarine states for full sweep maneuver.

    perform precision tracking to orientate the submarine to the proper global angle () so thatthe vessel exits the water at the proper angle for structural integrity. Additionally, with thelarge change of buoyancy after blowing the ballast chamber, the stern plane actuators mustensure that the ascent is controlled rather than allowing the submarine system to destabilize.In the worst case, an uncontrolled ascension could exit the water perpendicularly causingbodily harm to the crew and severe damage to the structural systems. Selected states ofthe submarine model during the surfacing maneuver are shown in Figure 9. The submarinemodel states correspond closely with previous submarine modeling studies, such as [5]. Power

    ow analysis during the emergency surfacing maneuver helps quantify power and energyconsumption requirements. Results from this type of simulation study are summarized inFigure 10.

    3.2 Disturbance Rejection Requirements

    Simulation of extreme maneuvers provides information on the requirements for both thepower demands of the actuator and the local energy requirements for various maneuvers.These results can be used directly by domain experts to build specications for new actua-tor systems. For a synthesis of design candidates from simulation data, other techniques canbe applied [10]. To illustrate, another simulation study was constructed examining rejectionof ocean disturbances by using the control surface actuators. For this case, the actuatorpackage dynamics were studied only locally (i.e., the full submarine model was not needed)with imposed hydrodynamic loads. The results derived are the nominal system responsecharacteristics shown in Figure 11. The two-port detailed derivation of this frequency do-main model, including hydrodynamic Hoerner linearization, is provided in Appendix A.2.Superimposing the Pierson-Moskowitz ocean disturbance spectrum (see Figure 12) illustratesthe hypothetical energy cost of rejecting disturbances with an actuator system that is purely

  • Retrot Design of Submarine Actuation Systems Page 11

    0 10 20 30 40 50 600

    200

    400

    Time (s)

    X Po

    sitio

    n (m

    )Global Submarine X Position

    0 10 20 30 40 50 600

    200

    400

    Time (s)

    Z Po

    sitio

    n (m

    )

    Global Submarine Z Position

    0 10 20 30 40 50 600

    20

    40

    Time (s)

    Thet

    a (de

    grees

    ) Global Submarine Heading - Theta

    0 10 20 30 40 50 600

    5

    10

    Time (s)

    u (m

    /s)

    Surge Velocity - u

    0 10 20 30 40 50 600

    2

    4

    Time (s)

    w (m

    /s)

    Heave Velocity - w

    0 10 20 30 40 50 60-2

    0

    2

    Time (s)q

    (deg/s

    )

    Pitch Angular Velocity - q

    Submarine States during Emergency Surfacing

    Figure 9: Selected submarine states for rapid ascension maneuver.

    0 10 20 30 40 50 6040

    30

    20

    10

    0

    10

    Time (s)

    De"e

    ctio

    n (de

    g)

    Control surface transient de"ection

    De"ectionReference

    0 10 20 30 40 50 60100

    50

    0

    50

    100

    Time (s)

    Mom

    ent (k

    Nm)

    Control surface moment during emergency surfacing

    0 10 20 30 40 50 605

    0

    5

    10

    15

    Time (s)

    Pow

    er (k

    W)

    Actuator Power Consumption (kW)

    0 10 20 30 40 50 6020

    0

    20

    40

    60

    80

    Time (s)

    Ener

    gy C

    onsu

    mpt

    ion

    (kJ)

    Actuator Energy Consumption (kJ)

    Figure 10: Control surface deection and dynamic demands during emergency surfacing.

  • Retrot Design of Submarine Actuation Systems Page 12

    10 -2 10 -1 100 101 102 103-150

    -140

    -130

    -120

    -110

    -100

    Gain

    (dB)

    Natural system (wcs

    / Td ) frequency response

    10 -2 10 -1 100 101 102 103-100

    -50

    0

    50

    100

    Frequency (rad/s)

    Phas

    e (de

    grees

    )

    Figure 11: Command-hold frequency response of control surface system.

    102 101 100 101 102140

    120

    100

    Actu

    ator

    Gain

    (dB)

    102 101 100 101 102100

    0

    100

    Ocea

    n Di

    sturb

    ance

    (dB)

    Actuator Sensitivity to Ocean Disturbance ( cs

    /Td)

    Frequency (rad/s)

    DisturbanceActuator

    Figure 12: Pierson-Moskowitz normalized to the Control surface System Response.

    active; i.e., the disturbance forces are counter-acted entirely by the powered actuator. Asshown, the magnitude of the response remains high in this frequency band, so energy issapped from the system and power required for disturbance rejection increases. It will be il-lustrated in section 4.2 that a two-port impedance synthesis method allows us to recommendan alternative actuator system design that can passively reject these disturbances. As such,these methods provide a designer with alternative options for addressing the various require-ments, such as disturbance rejection, that may need to be considered during the actuatorsystem retrot process.

    4 Retrot Design via Specied Requirements

    The following is a demonstration of ways for generating design candidates given systemrequirements derived from the simulation models previously discussed.

  • Retrot Design of Submarine Actuation Systems Page 13

    102 103 104 105 106103

    104

    105

    106

    Power Density (Watts/kg)

    Eneg

    y Den

    sity (

    Joul

    es/k

    g)

    Ragone chart - Energy vs. Power delivery pro!le

    BatteriesFlywheels

    Ultra Capacitors

    Carbon Capacitors

    Metal Oxide

    Capacitors

    Figure 13: Comparison of energy density to power density of energy storage devices [12].

    4.1 Ragone chart design of energy storage

    With the estimated energy requirements for extreme maneuvers from Section 3.1, energystorage devices can be sized accordingly [4, 11]. One commonly used methodology, albeit adhoc, is technology identication through a Ragone chart. For storage of energy needed topower an electromechanical actuation system, many suitable technologies exist [12]. Figure13 shows many of the potential energy storage technologies that could provide emergencypower and regulate the voltages provided to the system electronics. The energy consumptionpredicted via simulation for the single actuator can support systematic selection and sizingof energy storage requirements. A summary of the key simulation results is given in Table2. In the event of power failure, additional energy may also be needed in case actuationsare incomplete. An askew control surface, for example, could potentially drive the entiresubmarine system into a state of instability. For a single actuator, the energy storage shouldbe ve times the encountered peak for an extension to the amount of time a maneuver couldpersist [13]. The resulting predicted energy storage required is 2465 kJ. Given the simulation

    Table 2: Fundamental Simulation Results for Single Actuator

    Full SweepPeak Power 130 kWTotal Energy 493 kJ

    Emergency SurfacingPeak Power 10 kWTotal Energy 80 kJ

    results, ad hoc energy storage and actuator system sizing is possible [12]. Identication ofviable storage technologies can be accomplished using the Ragone chart in Figure 13. Theenergy storage mechanism must contain a large energy density in comparison to the relativepower density of the system. These are preliminary results, and further investigation intothe preferred energy storage for submarine applications should be conducted.

  • Retrot Design of Submarine Actuation Systems Page 14

    G(s) Go(s)

    Z(s)

    ffe e

    Z(s)

    Z1(s)

    Z2(s)

    Z3(s)

    (x)=E

    e

    f Gdesired(s)

    1) System model 2) Introduce unknown impedance

    3) Desired overall response 4) Find Z(s) and expand

    5) Design realization (iterative)

    Z1(s)

    Z2(s)

    Z3(s)

    6) Metric comparison for designs

    Design 1

    Design2

    Original

    Figure 14: Flowchart of synthesis procedure.

    The placement of the energy storage device in the system topology also remains heuristical[4, 12]. A potential design could have the energy storage in a centralized location much akin tothe current hydraulic accumulator designs [9]. However, centralized energy storage requirespower transport and distribution that add losses to the system [14]. Another possibility is tohave localized energy storage for each actuation system. This setup provides quick responsetimes but once the power in one area is exhausted, energy from other underutilized actuatorsproves dicult to relocate quickly to drained systems in the event of power failure [15]. Alsonote that the voltage type of the ship power grid is also a crucial factor [1].

    While the ad hoc design methodology produces feasible designs, the topology and energystorage mechanisms are not necessarily ideal for the submarine system. Completion of thedesign process requires expert and/or a posteriori knowledge of energy systems as well asthe submarine specic application. The system simulations provide insight into actuationenergy requirements for physical submarine maneuvers which aid in energy storage sizing.

    4.2 Retrot Actuator Design via Impedance Methods

    In the following, the synthesis approach is shown to produce not only the required energy stor-age for a given actuation task, but also potential designs for the energy storage mechanism.Rather than heuristical placement of components in a given system, a direct identication ofboth component location and size is found [16, 17]. Two-port impedance synthesis requiresless direct involvement from system experts and allows for novel design candidate generation[18]. The steps in this procedure are summarized in Figure 14. For retrot design generationin the case of the submarine actuation system, we reformulate the notional multi-domain(bond graph) model to incorporate a two-port black box (see Figure 15). With the goal of

  • Retrot Design of Submarine Actuation Systems Page 15

    Actuator Frame

    Base (Submarine)

    Submarine

    Pitch Motion - b

    Control Surface

    Control Surface

    Angular Velocity - cs

    Actuator Rotational

    Inertia - Jm

    B1 B2

    Surface Rotational

    Inertia - Js

    Drive Shaft

    Sti"ness - K

    Linearized Hydrodynamic

    Compliance - Ko

    Z(s)

    Figure 15: Two-port modication of notional system.

    10 -2 10 -1 100 101 102 103-150

    -140

    -130

    -120

    -110

    -100

    Gain

    (dB)

    Desired system (wcs /Td ) frequency response

    10 -2 10 -1 100 101 102 103-100

    -50

    0

    50

    100

    Frequency (rad/s)

    Phas

    e (de

    grees

    )

    Natural ResponseDesired Response

    Figure 16: Adjusted desired response of system.

    rejecting disturbances having frequency content described by a Pierson-Moskowitz spectrum,a desired hold-command response can be adjusted. Attenuation of disturbance frequenciesin the band of the Pierson-Moskowitz spectrum becomes a new desired system response, asseen in Figure 16. Executing the synthesis methodology with the given system and desiredresponse produces a two-port impedance function, Z(s) [10]. Converting Z(s) to a real sys-tem can prove to be problematic, as discussed in Appendix C.2. Typically the form of theZ(s) function makes it dicult to formulate a physical realization, especially in the face ofuncertainty [19]. Additionally, the resulting impedance function, Z(s), contains both activecomponents and passive components. The active components of Z(s) can be implementedthrough the actuator as feedback as illustrated in Figure 17. However, order reduction (bal-anced realization) on the system can lead to a good approximation of the system as shownin Figure 18. This approximate function form of Z(s) can lead to a more realistic, simpliedsystem realization. The order reduction in this case removes the need for high order activecomponents [19]. As a result, the actuation system can reject ocean disturbances passively.The basic structure of this design is shown in Figure 19. Interestingly, the result of using animpedance synthesis methodology is a design which contains a local energy storage device.This energy storage mechanism recharges using power from ocean disturbances. The system

  • Retrot Design of Submarine Actuation Systems Page 16

    + 1

    s

    Control Surface

    Position ControllerControl Surface

    System

    Active Passive

    +

    Reference

    Angle

    r,cs -

    Tact +

    +

    ++

    Td

    Tactive Tpassive

    Compensation

    + +

    Tnet

    Flow-induced

    Torque Disturbances

    Submarine Pitch

    Motion

    +

    b

    -

    cscs

    Control Surface

    Angular Position

    11

    Figure 17: Block diagram representation of Z(s).

    100

    105

    110

    115

    120

    125

    130

    Mag

    nitu

    de (d

    B)

    10 -2 10 -1 100 101 102 103-90

    -45

    0

    45

    Phas

    e (de

    g)

    Frequency Response Comparison - Original Model and Reduced Order

    Frequency (rad/sec)

    Original SystemReduced Order

    Figure 18: Model order reduction for design realization.

    + 1

    s

    Control Surface

    Position ControllerControl Surface

    System

    Passive

    +

    Reference

    Angle

    r,cs -

    Tact ++

    Td

    Tpassive

    Tnet

    Flow-induced

    Torque Disturbances

    Submarine Pitch

    Motion

    +

    b

    -

    cscs

    Control Surface

    Angular Position

    11

    +

    +

    Figure 19: Block diagram representation of purely passive ocean rejection system.

  • Retrot Design of Submarine Actuation Systems Page 17

    b11k12

    b12

    b21m21

    b11

    b12

    m21

    b21

    k12

    (b)(a)

    Figure 20: (a) Linear mechanical realization of reduced impedance function. (b) One poten-tial rotational realization of the reduced impedance.

    b11/KT2

    KT b12 2

    KT m12 2

    KT b21 2

    KT k21 2Tact

    Gyrator - KT

    Figure 21: Electrical schematic of electrical compensation function.

    rejects external energy by storing it locally in a notional capacitive element. As shown byFigure 20, this energy storage mechanism can be realized in alternative energy domains; i.e.,using dierent technological insertions. In the case of this design process, the push towardsan integrated electrical power system may suggest that Figure 21 would produce a preferredstorage mechanism.

    5 Conclusions

    Both the simulation-based and impedance-based synthesis techniques developed in this workare viable approaches for aiding early-stage design and/or retrot of actuator subsystems.The full system model simulations can be used to study various operational maneuvers sothat actuation system requirements can be formulated directly. Synthesis techniques canemploy relatively basic system models and can be useful, especially in light of a limitedknowledge base, in providing alternative design congurations. Both approaches and resultsare reported in more detail in [10, 19, 15, 14].

    In the applications examined, the synthesis approaches lead to compensating eects for

  • Retrot Design of Submarine Actuation Systems Page 18

    actuators. Nevertheless, it was demonstrated that the resulting designs could lead to anotable reduction in energy consumption for systems with identical power density. Thissuggests that the synthesis methods can help guide how passive and/or active topologies forenergy storage might be combined when designing and/or retrotting actuation subsystems.

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    A Modeling and Simulation of Submarine System

    In this appendix, the time-invariant nonlinear submarine vehicular kinematics and dynamicsare introduced. For the sake of the reader, the equations are partially derived to reveal theframework of the submarine motion and forces. Additionally, a complete presentation of allof the equations with denitions of every term can be found in Gertler [38] and Feldman [33]and a comprehensive derivation of all of the equations can be found in Watt [5, 83]. Thenotation of derivation follows that of Fossen [34] with some modications.

    A.1 Mathematical Modeling of Submarine Vehicular Dynamics

    By establishing simple coordinate frame relationships, the overall complexity of a six degreeof freedom (DOF) model can be reduced to the least complex nonlinear form. The positionand orientation of the submarine are relative to the earth-xed frame and the linear andangular velocities are relative to the body-xed frame. Representing these expressions interms of vectors, the system state variables are and and the forces and moments are as illustrated by equation (2).

    =

    x y z ' T

    =

    u v w p q rT

    =

    X Y Z K M NT (2)

    The velocity vector of the earth-xed frame and the velocities of the submarine xed referenceframe are related by equation (3).

    _ = J() (3)

    where J() is the rotation matrix expressed as equation (4).

    J() =

    J1(2) 033033 J2(2)]

    (4)

    The subordinate matrices J1(2) and J2(2) are given by equation (5) and equation (6),respectively.

    J1(2) =

    24 cos cos J12(2) J13(2)sin cos J22(2) J23(2) sin cos sin' cos cos'

    35 (5)J2(2) =

    24 1 sin' tan cos' tan 0 cos' sin'0 sin'/cos cos'/cos

    35 (6)

  • Retrot Design of Submarine Actuation Systems Page 25

    where the remaining components of matrix (5) are given by equation (7).

    J12(2) = sin cos'+ cos sin sin'J13(2) = sin sin'+ cos cos' sin J22(2) = cos cos'+ sin' sin sin J23(2) = cos sin'+ sin sin cos'

    (7)

    A.1.1 Nonlinear Dynamics

    Combining terms from the expansion of the Lagrange equations, the rigid-body dynamics ofthe submarine are denoted by equation (8).

    Mb _ + Cb() = (8)

    where the vector represents how the equation is dened with respect to the body. Therigid-body inertia matrix, Mb, is dened in equation (9). Cb represents the centripetal andCoriolis portions of the inertial matrix displayed in equation (10).

    Mb =

    26666664m 0 0 0 mzG myG0 m 0 mzG 0 mxG0 0 m myG mxG 00 mzG myG Ix Ixy Ixz

    mzG 0 mxG Iyx Iy IyzmyG mxG 0 Izx Izy Iz

    37777775 (9)

    wherem is the mass of the submarine, I is moment of inertia (or correspondingly, the productof inertia) with respect to a rotation axis, xG is the x-coordinate of the center of gravity,yG is the y-coordinate of the center of gravity, and zG is the z-coordinate of the center ofgravity.

    Cb() =

    033 Cb1()

    CTb1() Cb2()

    (10)

    Cb1() =

    24 m(yGq + zGr) m(xGq w) m(xGr + v)m(yGp+ w) m(zGr + xGp) m(yGr u)m(zGp v) m(zGq + u) m(xGp+ yGq)

    35 (11)Cb2() =

    24 0 Iyzq + Izr Iyzr IyqIyzq Izr 0 Ixzr + IxpIyzr + Iyq Ixzr Ixp 0

    35 (12)Due to the components of vector in the Coriolis/centripetal term which couple with otherterms in the vector, the dynamics of the submarine are nonlinear. Also note that the Cbmatrix is in skew-symmetric form.

  • Retrot Design of Submarine Actuation Systems Page 26

    A.1.2 Restoring Forces and Control Inputs

    Since the buoyancy and the weight forces act due to the orientation of the submarine to theearth-xed frame, a transformation between the earth-xed frame and the body frame mustbe preformed. Using the transformation J1(2), the restoring moments/forces coecientsare given by equation (13).

    g() =

    26666664(W B) sin

    (W B) cos sin'(W B) cos cos'

    (yGW yBB) cos cos'+ (zGW zBB) cos sin'(zGW zBB) sin + (xGW xBB) cos cos'(xGW xBB) cos sin'+ (yGW yBB) sin

    37777775 (13)

    where (xG, yG, zG) and (xB, yB, zB) are the center of gravity and center of buoyancy,respectively.

    The potential damping coecients due to the skin friction are found as in Watt [83] as theintegral of the viscous stress tangent to the submarine body. As in the derivation of Watt [83],the terms higher than second order are negligible and can thus be dropped. Additionally, dueto the planes of symmetry of the submarine body, the damping matrices may be simpliedto,

    D() =

    D11() D12()033 D22()

    (14)

    D11() =

    24 Xu +Xujuj juj 0 00 Yv + Yvjvj jvj 00 0 Zw + Zwjwj jwj

    35 (15)D12() =

    24 0 Xqjqj jqj 0Ypjpj jpj 0 Yrjrj jrj0 Yqjqj jqj 0

    35 (16)D22() =

    24 Kp +Kpjpj jpj 0 Krjrj jrj0 Mq +Mqjqj jqj 0Ypjpj jpj 0 Nr +Nrjrj jrj

    35 (17)where the rst terms in the matrix are the coecients of the skin friction factors and thesecond terms are the coecients of the vortex shedding drag factors.

    The force components of the control inputs can be expressed as a product of the input matrixand the input vector,

    i = g()ui (18)

    where g() is the control parameter matrix which contains the parametric relationships of

  • Retrot Design of Submarine Actuation Systems Page 27

    the input vector ui. The control parameter matrix g() is,

    g() =

    266666640 0 0 1Yuuru

    2 0 0 00 Zuusu

    2 Zuubu2 0

    0 0 0 00 Muusu

    2 Muubu2 0

    Nuuru2 0 0 0

    37777775 (19)

    where the control parameters are given by the size and shape of the control surfaces. Theinput vector, ui, is given as,

    ui =

    2664rsbXprop

    3775 (20)where r is the deection of the rudder in radians, s is the deection of the stern plane inradians, b is the deection of the bow plane in radians and Xprop is the simplied thrustmodel which only applies force in the surge direction.

    A.1.3 Full Equations of Motion

    By compiling the forces and moments derived in the preceding analysis, the total forcesand moments on the submarine body can be found. The total inertial matrix and Cori-olis/centripetal matrix can be found by summing both the body dynamics and the addedmass matrices,

    M = Mv +Mb (21)

    C = Cv + Cb (22)

    Combining these two summations with the total damping matrix,D(), the total force/momenton the submarine body with respect to the body frame is,

    M _ + C() +D() + g() + g()ui = (23)

    Nevertheless, the analysis of the motion of the submarine with respect to the earth-xedframe is of ultimate interest, so use the translation derived in equation (4). This transfor-mation provides the vehicular dynamics in the earth-xed frame,

    M() + C(; ) _ +D(; ) _ + g() + g()ui = (24)

    where,M() = J

    T ()MtotJ1() (25)

    C(; ) = JT ()

    hCtot MtotJ1() _J()

    iJ1() (26)

    D(; ) = JT ()D()J1() (27)

    g() = JT ()g() (28)

  • Retrot Design of Submarine Actuation Systems Page 28

    () = JT () (29)

    A.2 Derivation of Control Surface Modeling

    Moments are produced due to the oset of the actuation rod to the center of pressure of thelift and drag forces. By assuming a constant center of pressure, the moment arm for thehydrodynamic forces also remains constant. Finally, the coecient of lift for small angles ofattack can be represented by the Hoerner empirical n lift coecient (ch), [81],

    ch =1

    1:8+

    Ash2s

    (30)

    where As is the surface area of the control surface and hs is the height of the control surface.Since the deection of the control surface is restricted to 30 degrees, the Hoerner angleassumption should hold in this case. Altering the equation of lift and accounting for theduality of the control surfaces leads to,

    FL;m = U2AsCs (31)

    where U is the coupled body-xed velocity function which is dependent on both coupledvelocities as well as control surface angles of deection. Expanding the coupled body-xedvelocity function and accounting for the center of pressure moment arm, the hydrodynamicmoment equation is found,

    Mf = AsCslpu2s + uw + lpuq

    (32)

    where lp is the moment arm to the center of pressure, s is the control surface deection, uis the surge velocity, w is the heave velocity and q is the pitch velocity. Coupled with thecontrol surface dynamics, the hydrodynamic moments about the control surface produce therequired actuation torque for both steady state and transient actions.

    An interesting note on the linearized hydrodynamic moment is that the moment functionbehaves as a linear compliance. Combining terms to form the linearized moment complianceparameter, the function is simplied to a linear impedance element as shown by equation(33).

    Mf;l = kos ) ko = AsCslpu2 (33)

    A.2.1 Control Surface and Electromechanical System Modeling

    This control surface system model assumes the actuation system will couple into rotationalinertia, Jm, which is connected to the control surface by a drive shaft having stiness,K. On each end of the drive shaft, bearing losses are accounted for by linear frictionaldamping coecients B1 and B2. The control surface is lumped as a single inertia withmoment of inertia, Js. Additionally, the linearized ocean compliance, from equation (33) isalso incorporated into the two-port model as another applied torque on the control surface

  • Retrot Design of Submarine Actuation Systems Page 29

    Actuator Frame

    Base (Submarine)

    Submarine

    Pitch Motion - b

    Control Surface

    Control Surface

    Angular Velocity - cs

    Actuator Rotational

    Inertia - Jm

    B1 B2

    Surface Rotational

    Inertia - Js

    Drive Shaft

    Sti"ness - K

    Linearized Hydrodynamic

    Compliance - Ko

    Figure 22: Simplied layout of control surface system.

    10

    R : b1 C : k/s

    I : Js s10

    R : b2

    I : Jm s

    Sf : b

    Se : TdSe : Ta

    cs

    Ta

    C : ko /s

    Figure 23: Bond graph form of the control surface system with ideal torque actuator.

    inertia [53].

    A.2.2 Bond Graph Approach for Generic Representation of Components

    Since force components are assumed to be linear including the ocean hydrodynamic moments,the resulting equation is a linear ordinary dierential equation. Figure 23 contains thetopology of the energy ow in the control surface system in bond graph form. The stateequations for the control surface system dynamics are derived using the bond graph and takethe form,2664

    _hs_s_hm_k

    3775 =2664

    0 k b2/Js ko0 0 0 1/Js

    b1/Jm k 0 01/Jm 0 1/Js 0

    37752664

    hsshmk

    3775+2664

    1 0 00 0 00 0 10 0 0

    377524 Td!bTa

    35 (34)Due to the linearity of the control surface dierential equation in equation (34), the dier-ential equations can be readily expressed as a transfer function relating the input torque to

  • Retrot Design of Submarine Actuation Systems Page 30

    10 -2 10 -1 100 101 102-80

    -60

    -40

    -20

    0

    20

    40

    Frequency (rad/s)Ga

    in (d

    B)

    Pierson-Moskowitz s-Domain Sea Spectrum

    Figure 24: Magnitude of the s-domain representation of the Pierson-Moskowitz ocean spec-trum.

    the output surface deection,

    !csTa

    =s

    n4s4 + n3s3 + n2s2 + n1s ko (35)

    where the denominator coecients are dened by,

    n4 =JsJmk

    n3 =b1Jsk

    +b2Jmk

    n2 =b1b2k

    + Js + Jm +Jmkok

    n1 = b1 b1kok

    + b

    (36)

    A.3 Pierson-Moskowitz Spectrum

    Many dierent models for ocean wave spectrum exist, but for the purpose of this derivation,the Pierson-Moskowitz ocean spectrum is used [65, 7]. Typically the Pierson-Moskowitzocean spectrum is given by,

    S(!) =0:0081g

    !5e3:109/h

    2s !

    4

    (37)

    where ! is the frequency in radians per second, g is the acceleration due to gravity, and hs isthe signicant wave height in meters. However, since all models are derived in the s-domain,a s-domain representation of the Pierson-Moskowitz spectrum is required. A fourth orders-domain transfer function has been derived in [7] and is expressed as,

    G(s) =Kn s

    2

    s4 + a1s3 + a2s2 + a3s+ a4(38)

    where Kn = 1:341, a1 = 0:641, a2 = 0:648, a3 = 0:135, and a4 = 0:0641. The s-domainPierson-Moskowitz ocean spectrum magnitude is shown in Figure 24. The ocean disturbancespectrum contains discernible torques from 0.18 rad/s to 1.25 rad/s with a peak at 0.4 rad/s.Referring back to Figure 11, the magnitude of the natural response of the control surface

  • Retrot Design of Submarine Actuation Systems Page 31

    Figure 25: Model geometries used by Watt [5] to identify the rotational and mass momentderivatives.

    system is near the peak in this band of frequencies.

    A.4 Submarine Parameter List for Simulations

    The parameters used in this report are based on the geometries of the submarine modelderived by Watt [5]. However, the dimensions used throughout this report are based onthe modern Virginia class submarine which has approximate dimensions given by Table 3.Parameter scaling allowed for the calculation of new mass coecients and moments via theexisting model geometries shown in Figure 25.

    Table 3: Submarine Model Constant Parameters for Virginia Class Vessel

    Parameter Value Descriptionl 110 m Length of submarined l=8:75 m Hull diameter (semi-minor axes)g 9:81 m/s2 Acceleration of gravity 1010 kg/m3 Salt water uid density

    B Synthesis Techniques Overview

    In two-port systems eort, e, and ow, f , variables typically represent power variable pairssuch as voltage-current, force velocity, etc. Consequently, any design problems includingpower transmission can be eectively modeled as an aggregate of two-port subsystems [43].The circuit and bond graph representations of a two-port are illustratedi in Figure 26. In

  • Retrot Design of Submarine Actuation Systems Page 32

    Table 4: Hydrodynamic and added mass coecients for submarine dynamics [5]

    Parameter Value Parameter Value Parameter Valuexg 0.00 yg 0.00 zg 0.55xb 0.00 yb 0.00 zb -0.55Ixx 2:44 108 Iyy 8:13 109 Izz 8:13 109

    X _u 3:69 105 Y _v 1:32 106 Z _u 1:91 103X _w 1:91 103 Y _p 2:16 107 Z _w 1:09 107X _q 6:98 104 Y _r 1:52 106 Z _q 1:90 107K _v 2:16 107 M _u 6:98 105 N _v 1:53 108K _p 2:18 108 M _w 1:90 107 N _p 1:67 108K _r 1:67 108 M _q 7:49 109 N _r 7:64 109

    Xuu 1:00 104 Yvv 2:68 106 Zww 2:68 104Xpp 2:08 106 Xrr 2:42 108 Xwp 1:65 105Xuq 1:28 104 Xqq 2:45 108 Xqjqj 3:70 104Yup 3:36 106 Ypjpj 1:92 105 Yur 7:43 106Yrjrj 2:29 108 Zwp 8:60 103 Zuq 8:84 106Zqjqj 2:29 108 Kup 3:13 107 Kpjpj 1:63 106Kur 1:02 107 Krjrj 1:63 106 Mpp 2:11 107Mrr 2:52 105 Mwp 2:44 105 Muq 4:49 108Mqjqj 1:06 1010 Nup 4:73 107 Npjpj 2:44 106Nwp 1:83 106 Nur 4:77 108 Nrjrj 1:06 1010Xss 1:27 105 Xrr 1:27 105 Zs 1:58 105Yr 1:46 105 Nr 7:34 106 Ms 7:34 106

    Xvr Y _v Xrp Y _p Xwq Z _wYwr X _w Yqr X _q Ywp Z _wYpq Z _q Zwq X _w Zqq X _wXvp Y _v Zpp Y _p Zrp Y _rKwp Y _p Kpq K _r Kvq Y _r + Z _qKwr Y _r Z _q Kqr M _q +N _r Mwq X _qMvr Y _p Mvp Y _r Mpr K _p N _rNqr K _r Nvq X _q Y _p Npq K _p +M _q

    this body of work, the impedance synthesis technique relied exclusively on two-port systems.

    B.1 Canonical Matrices

    Early developers of n-port matrix theory designated certain matrix forms as \canonical".A detailed derivation of two-port matrix forms can be found in Huelsman [43] and thematrix forms are summarized in Figure 27. The synthesis methodology relies heavily on thecanonical matrices and transformations between the various forms, summarized in Figure28 [48]. Using transformation relationships, the system matrix can be dened in multiple

  • Retrot Design of Submarine Actuation Systems Page 33

    e1 Two-port

    Networkf1

    e2

    f2

    E ort = e = {voltage, force, torque, pressure}

    Flow = f = {current, velocity, angular velocity, "owrate}

    (b)

    Two-port

    Networkv1 v2

    i1 i2

    (a)

    Figure 26: (a) Electrical two-port. (b) Generalized (multi-disciplinary) two-port with bondsconveying power, Pi = eifi.

    e

    f

    n

    y n

    e

    f

    1

    1

    11 12

    21 22

    2

    2

    =

    e

    e

    f

    f

    1

    2

    11 12

    21 22

    1

    2

    =

    e

    f

    n

    n y

    f

    e

    1

    2

    11 12

    21 22

    1

    2

    =

    f

    e

    y n

    n

    e

    f

    1

    2

    11 12

    21 22

    1

    2

    =

    f

    f

    y y

    y y

    e

    e

    1

    2

    11 12

    21 22

    1

    2

    =

    Transmission - M

    Impedance - Z

    Immittance - H

    Adpedance - G

    Admittance - Y

    [ ]

    [ ] [ / ]

    [ ] [ / ]

    n

    e f

    y f e

    dimensionless

    Figure 27: Two-port system canonical forms with descriptions of transfer function relation-ships.

  • Retrot Design of Submarine Actuation Systems Page 34

    Transmission - M

    Impedance - Z

    Immittance - H

    Adpedance - G

    Admittance - Y

    e

    f

    A B

    C D

    e

    f

    1

    1

    2

    2

    =

    e

    e C

    A

    D

    f

    f

    1

    2

    1

    2

    1

    1=

    e

    f D

    B

    C

    f

    e

    1

    2

    1

    2

    1

    1=

    f

    e A

    C

    B

    e

    f

    1

    2

    1

    2

    1

    1=

    f

    f B

    D

    A

    e

    e

    1

    2

    1

    2

    1

    1=

    Figure 28: Relationships between canonical two-port systems. Conversions are all withrespect to the transmission matrix, which can be easily derived from the system bond graph.

    ways allowing many dierent transfer function relationships to be analyzed. These systemtechniques have been extended to any physical domain for two-port representation. Due tothe extension to multiple physical domains, the method of generating the two-port systemmatrices involves the use of bond graph topology.

    B.2 Impedance Bond Graphs

    Bond graph elements represent the basic linear or nonlinear multi-disciplinary elements ofrealizable systems. For those unfamiliar with bond graphs, Karnopp [8], Redeld [68, 69, 70]and Connolly [32, 17] contain overviews of the subject. Figure 29 presents a summary of thepotential bond graph elements with equivalent impedances based on the causality denitionsof the bond. For example, an electrical analog model for the ideal torque source, Ta(t), isshown in Figure 30(a). Retrotting the torque source, a designer can remove the knownideal torque source and replace it with an unknown impedance, Za(s) = Ta=!a, shown inFigure 30(b) as electrical analog or as in (c) using an equivalent bond graph form. Thesynthesis methodology determines the unknown impedance function in terms of speciedsystem response requirements.

  • Retrot Design of Submarine Actuation Systems Page 35

    R

    R

    C

    e

    f

    e

    f

    e

    f

    e

    f

    e

    f

    e

    f

    ( )

    ( )

    f sG

    e s=

    ( )

    ( )

    e sR

    f s=

    ( )

    ( )

    f sCs

    e s=

    ( ) 1

    ( )

    e s

    f s Cs=

    T

    I

    I

    Z

    G Z

    e

    f

    e

    f

    ( ) 1

    ( )

    f s

    e s Is=

    ( )

    ( )

    e sIs

    f s=

    2( )( )

    ( )

    e sn Z s

    f s=

    2( )( )

    ( )

    f sr Z s

    e s=

    n

    r

    C

    Figure 29: Basic elements of bond graph notation with causal denitions. The casual de-nition implies the transfer function of an element.

    (b)(a) (c)

    T1

    1

    +- T2

    2

    a

    +

    -

    +

    -

    1 2

    a Za(s)

    0T1 T2

    1 2

    aTa

    Za(s)

    Figure 30: (a) Electrical analog for ideal torque actuation. (b) Electrical analog showingactive impedance replacing torque source. (c) Bond graph form of system in (b).

  • Retrot Design of Submarine Actuation Systems Page 36

    10 -2 10 -1 100 101 102 103-25

    -20

    -15

    -10

    -5

    0

    Gain

    (dB)

    Band-reject frequency response

    10 -2 10 -1 100 101 102 103-100

    -50

    0

    50

    100

    Frequency (rad/s)

    Phas

    e (de

    grees

    )

    Figure 31: Band rejection response alteration to impose on the natural control surface systemresponse.

    C Derivation of Actuator Synthesis

    The detailed synthesis procedure implemented on the control surface model is discussed inthe following section. This process draws heavily from the theory discussed in Appendix B.

    C.1 Specied Frequency Response Dynamics Derivation

    To lter out ocean disturbance torques, the natural response of the system is modied tohave a band reject response. This modifying function is shown in equation (39).

    f

    e=

    "s

    1+ 1

    s1+ 1

    s

    2/+ 1

    s2+ 1

    #n(39)

    where 1 = 0:1 is the lower limit of the band reject function, 2 = 5 is the upper limit ofthe band reject function, = 6 is the slope factor, n = 2 is the lter order. This functionhas a response as shown in Figure 31. By imposing the band rejection function to thenatural system response, the desired system response function is determined. Combiningthese functions yields equations (40).

    dTF (s) =1

    (Js + Jm) s Kos +B1 +B2"

    s1

    + 1s1+ 1

    s

    2/+ 1

    s2+ 1

    #n(40)

    Merging these functions produces a desired transfer function that will not radically alter thenatural response of the system, but modies the system to attenuate disturbance frequencies

  • Retrot Design of Submarine Actuation Systems Page 37

    10 -2 10 -1 100 101 102 103-150

    -140

    -130

    -120

    -110

    -100

    Gain

    (dB)

    Desired system (wcs /Td ) frequency response

    10 -2 10 -1 100 101 102 103-100

    -50

    0

    50

    100

    Frequency (rad/s)

    Phas

    e (de

    grees

    )

    Natural ResponseDesired Response

    Figure 32: Comparison of the desired frequency response and the natural system responsewith a band rejection function.

    from 0.1 rad/s to 5 rad/s. The desired frequency response which is used for the synthesisprocedure is shown in Figure 32.

    C.2 Submarine Actuator Two-Port Impedance

    Representation of the control surface system model in bond graph topology is shown inFigure 33. Using the bond graph representation, the two-port matrices of each junctionare formulated using transmission matrix form. Beginning with the right side of the bondgraph model, the matrices are constructed for each element and parsed into series matrix

    10

    R : b1 C : k/s

    I : Js s10

    R : b2

    I : Jm s

    Sf : b

    Se : TdZ(s)

    cs

    Ta

    C : ko /s

    Figure 33: Bond graph representation of control surface model with specied unknownimpedance function.

  • Retrot Design of Submarine Actuation Systems Page 38

    10 -3 10 -2 10 -1 100 101 102100

    105

    110

    115

    120

    125

    Gain

    (dB)

    Frequency (rad/s)

    Resultant system H11

    10 -3 10 -2 10 -1 100 101 102 103-50

    -40

    -30

    -20

    -10

    0

    Gain

    (dB)

    Frequency (rad/s)

    Resultant system H12

    10 -3 10 -2 10 -1 100 101 102 103-50

    -40

    -30

    -20

    -10

    0

    Gain

    (dB)

    Frequency (rad/s)

    Resultant system H21

    10 -3 10 -2 10 -1 100 101 102 103-160

    -150

    -140

    -130

    -120

    -110

    Gain

    (dB)

    Frequency (rad/s)

    Speci!ed System H22

    Figure 34: Comparison of the desired frequency response and the natural system responsewith a band reject function.

    multiplication, T1!1

    =

    1 0

    Ya(s) 1

    1 B1 + Jms0 1

    1 0

    s/K 1

    1 B2 + JssKo/s0 1

    Td!cs

    (41)For this derivation, the drive shaft stiness K is allowed to approach innity. This assump-tion simplies the control surface model by eliminating high frequency harmonics from thedrive shaft compliance. From the series of element junctions, the impedance function thatrepresents the entire two-port system is calculated. The total function is represented byequation 42.

    T1!1

    =

    1 Ko

    s+ (Js + Jm)s+B1 +B2

    Ya(s) Ya(s)(Js + Jm)s Kos +B1 +B2

    + 1

    Td!cs

    (42)

    Now that both the two-port model of the system and the desired transfer function arespecied and ensured to be in proper form, the actuation impedance is synthesized. Due tothe two-port model form, we have four equations with four unknowns to solve. The elementsH11, H12, and H21 are equivalent to unspecied unknown frequency responses, and H22 isequivalent to the desired frequency response,

    H11 ) ~A = U11H12 ) ~B = U12H21 ) ~C = U21H22 ) ~D = 1(Js+Jm)sKos +B1+B2+1/Ya

    1

    1+1

    11+1

    12/

    +1

    12+1

    n (43)

    Solving the system of equations (43) provides not only the resulting impedance function of theunknown impedance function Z(s), but also the other relations in the two-port system (U11,U12, U21). The resulting frequency response for the transfer functions of each element of thetwo-port matrix are summarized in Figure 34. As seen in the graphs, the frequency response

  • Retrot Design of Submarine Actuation Systems Page 39

    10 -2 10 -1 100 101 102 103100

    110

    120

    130

    Gain

    (dB)

    Frequency (rad/s)

    Frequency Response of Actuator Impedance Function

    10 -2 10 -1 100 101 102 103-100

    -50

    0

    50

    Phas

    e (de

    grees

    )

    Frequency (rad/s)

    Figure 35: Frequency response of the synthesis derived actuation impedance function for thecontrol surface system.

    for H22 matches the specied response. Additionally, the resulting impedance function forZ(s) is found as in equation (44). This impedance function relates the dierence in velocitybetween the submarine base and the control surface to a torque required by an actuatorsystem, so it is expressed as an actuator impedance,

    Za(s) =a4s

    4 + a3s3 + a2s

    2 + a1s+ a0b4s4 + b3s3 + b2s2 + b1s+ b0

    (44)

    where a4 = 2:631018, a3 = 3:421019, a2 = 9:501019, a1 = 4:551019, a0 = 5:001018,b4 = 1:551013, b3 = 4:431013, b2 = 4:721013, b1 = 2:221013, and b0 = 3:871012. Theactuation impedance function has a frequency response as seen in Figure 35. The actuationfrequency response peaks at 0.6 rad/s which means that the torques provided by the actuationfunction are the greatest at that point. A positive real test reveals that equation (44) is apositive real function, which implies a purely passive realization of the function is permissible.However, further investigation indicates that positive real pole removal is required at valuesother than s = 0 or s = 1. As a result the fourth order synthesized impedance requireseither complex coupled Brune elements or active components for realization [28, 79].

    C.3 Impedance Expansion

    Using partial fraction expansion, the actuation impedance function, Za(s), can be expandedinto separate terms so that individual impedance function components can be identied.

  • Retrot Design of Submarine Actuation Systems Page 40

    10

    R : b1 C : k/s

    I : Js s10

    I : Ja s

    Sf : b

    Se : Td1

    0

    -R : b41

    -C : k41

    R : b11

    R : b2 C : ko /s

    R : b12

    C : k12 /s

    Z2(s)

    Z3(s)

    Passive Elements

    Active Elements

    0

    Figure 36: Synthesized bond graph elements separated into both active and passive compo-nents.

    Partial fraction expansion of equation (44) yields,

    Za(s) = Zactive(s) + Zpassive(s)Zactive(s) =

    1s2

    k22+ sk21

    + 1b21

    + 1s2

    k32+ sk31

    + 1b31

    + 1sk41

    + 1b41

    Zpassive(s) = b11 +1

    sk12

    + 1b12

    (45)

    enabling us to partition the actuator impedance into separate active and a passive compo-nents, based on the required form of a positive real function. For the specic case examinedhere, for example, we can obtain passive parameters b11 = 1:70 105 N/s, k12 = 9:16 107N-m/rad, and b12 = 1:10 108 N/s, and active parameters k21 = 4:82 106 N-m/rad,b21 = 1:61107 N/s, k22 = 5:79106 N-m/rad, k31 = 1:04107 N-m/rad, b31 = 2:49107N=s,k32 = 1:73 107 N-m/rad, k41 = 8:98 107 N-m/rad, and b41 = 1:50 108 N/s.

    The active components are either negative impedances or non-realizable complex impedanceelements which cannot be represented by simple impedance components. The passive actu-ation components have basic impedance relations that can be realized as physical elementssuch as rotational springs and dampers. The full bond graph representation of the derivedimpedance function within the framework of the control surface system is shown in Figure36.

    C.4 Purely Active Realization of Synthesized System

    If the passive and active components of the synthesized impedance function are not separated,then the derived impedance function is ultimately represented by a single modulated-eortsource, as shown in Figure 37. The modulation of the torque source is prescribed by the

  • Retrot Design of Submarine Actuation Systems Page 41

    Ideal Rotational

    Actuator

    Control Surface

    Inertia cs

    b

    cs

    Driven by controller

    and combined compensator

    Figure 37: Control surface system realization with ideal rotational actuator.

    derived actuation impedance function. For the torque source, the output eort (Ta) is relatedto the ow signal (!11) via the transfer function of the active elements. Using the stateequations derived for the active elements in equation 46, a compensator controller functioncan be derived in state space form,

    _12 = !11 k12b12 12_21 = !11 k21b21 21 k21k22 21_31 = !11 k31b31 31 k31k32 31_41 = !11 k41b41 41

    (46)

    where passive parameters are b11 = 1:70 105 N/s, k12 = 9:16 107 N-m/rad, and b12 =1:10 108 N/s, and active parameters k21 = 4:82 106 N-m/rad, b21 = 1:61 107 N/s,k22 = 5:79106 N-m/rad, k31 = 1:04107 N-m/rad, b31 = 2:49107 N/s, k32 = 1:73107 N-m/rad, k41 = 8:98 107 N-m/rad, and b41 = 1:50 108 N/s. Using the above dierentialequations, the specied torque output of the ideal actuator as related to the dierenceangular velocity, !11 (dierence between the submarine pitch rate and the control surfacerate), results from the summation of the impedances given by,

    Ta = b11!11 + k1212 + k2121 + k3131 + k4141 (47)

    Representing equation (47) in block diagram form results in a controller algorithm thatutilizes the parameters derived directly from the synthesis method. Figure 38 depicts thecontroller form integrated with the bond graph structure.

    C.5 Separated Active and Passive Subsystem Realization

    As in the active suspension example, separation of the passive elements reduces the controlalgorithm by eliminating passive elements from the function and physically realizing themas passive components. For the sake of comparison, the energy consumption should becompared between both the pure active case and the separated passive case.

  • Retrot Design of Submarine Actuation Systems Page 42

    10

    R : b1 C : k/s

    I : Js s10

    I : Ja s

    Sf : b

    Se : Td

    R : b2 C : ko /s

    Se : Ta11

    1

    s

    1 b12

    -

    b11

    k12

    1

    s

    1 b41

    -

    k41

    1

    s

    1 b21

    -

    k21

    -

    1 k22

    1

    s

    1 b31

    -

    k31

    -

    1 k32

    Ta

    T11

    T12

    T21

    T31

    T41

    12

    .

    21

    .

    31

    .

    41

    .

    12

    21

    31

    41

    +

    +

    + ++

    1

    s

    1

    s

    Figure 38: Torque source controller algorithm as determined by the synthesis expansionincorporated in the bond graph structure.

  • Retrot Design of Submarine Actuation Systems Page 43

    Ideal Rotational

    Actuator

    Control Surface

    Inertia

    cs

    b

    cs

    Active compensation

    and controller only

    Passive compensation

    as rotational spring

    and damping

    Figure 39: Control surface system realization with passive components separated.

    + 1

    s

    Control Surface

    Position ControllerControl Surface

    System

    Active Passive

    +

    Reference

    Angle

    r,cs -

    Tact +

    +

    ++

    Td

    Tactive Tpassive

    Tnet

    Flow-induced

    Torque Disturbances

    Submarine Pitch

    Motion

    +

    b

    -

    cscs

    Control Surface

    Angular Position

    11

    +

    +

    Figure 40: Block diagram representation of control surface system and compensator.

    By separating the active and passive components, a modulated eort source and a passivespring damper system represent the derived impedance functions, as shown in schematicallyin Figure 39, or in block diagram form in Figure 40. The modulation of the torque source isgoverned by the derived actuation impedance function.

    For the modied torque source, the transfer function of the active elements without thepassive components relates the output eort (Ta) via the ow signal (!11). Using the stateequations derived from the active elements in equation (48), the compensator controllerfunction state equations are,

    _21 = !11 k21b21 21 k21k22 21_31 = !11 k31b31 31 k31k32 31_41 = !11 k41b41 41

    (48)

    where the parameters remain identical to those given above for equation (46). Again, thespecied torque output of the ideal actuator is related to the dierence angular velocity, !11,and is the summation of the impedances,

    Ta = b11!11 + k2121 + k3131 + k4141 (49)

  • Retrot Design of Submarine Actuation Systems Page 44

    Representing the modied controller function equation (49) in block diagram form resultsin a modied controller algorithm, this utilizes the parameters derived from the synthesismethod. Figure 41 depicts the controller integrated within the bond graph structure.

    C.6 Model Reduction of Synthesized Impedance

    The fourth order complexity of the synthesized impedance function complicates the realiza-tion procedure. Although the complex impedance function yields positive real characteristics,a purely passive realization of the function could not be completely derived due to functioncomplexity. A purely passive realization of the fourth order system with complex rootsrequires coupled passive elements as shown in Temes [79]. Coupled passive elements arephysically dicult to realize in many physical domains and should be avoided while usingsynthesis techniques.

    The order of a given system can always be reduced via balanced realization with increasingerror depending on the magnitude of the state contributions. The interested reader cannd additional coverage of the balanced realization procedure in Appendix D. The originalactuator impedance function,

    Za(s) =a4s

    4 + a3s3 + a2s

    2 + a1s+ a0b4s4 + b3s3 + b2s2 + b1s+ b0

    (50)

    can be converted to the state space form,

    Za(s) =

    2666642:867 3:055 1:433 0:25 1

    1 0 0 0 00 1 0 0 00 0 1 0 0

    1:725e6 5:628e6 2:698e6 2:873e5 1:702e5

    377775 (51)Computing the balanced realization of the impedance space state function produces boththe balanced state space realization as well as the error G vector. The error G vector forZa(s) is given by,

    Gerror =1:5235 0:8543 0:0972 0:0026

    TThe order of magnitude drop between the second and third entries in the error G vectorimplies that an accurate realization of a second order system exists for Za(s). The relativecontributions from the balance third and fourth states are an order of magnitude less thanthe contributions of the rst and second states. The reduced order Za(s) system is procuredby elimination of the low contribution states shown in equation (52).

    Zred(s) =

    24 0:7043 0:6297 14650:6297 0:0484 287:71465 287:7 1:702e5

    35 (52)Conversion of the second order state space representation to a SISO transfer function pro-

  • Retrot Design of Submarine Actuation Systems Page 45

    10

    R : b1 C : k/s

    I : Js s10

    I : Ja s

    Sf : b

    Se : Td

    R : b2 C : ko /s

    Se : Ta11

    b11

    1

    s

    1 b41

    -

    k41

    1

    s

    1 b21

    -

    k21

    -

    1 k22

    1

    s

    1 b31

    -

    k31

    -

    1 k32

    Ta

    T11

    T21

    T31

    T41

    21

    .

    31

    .

    41

    .

    21

    31

    41

    +

    +

    + +

    1

    R : b12

    C : k12 /s

    0T12

    12

    .

    1

    s

    1

    s

    Figure 41: Torque source controller algorithm with passive components separated.

  • Retrot Design of Submarine Actuation Systems Page 46

    10

    R : b1 C : k/s

    I : Js s10