a playcore company douglas elementary school … · a playcore company douglas elementary school...

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A PLAYCORE Company Douglas Elementary School Douglas, MA

1/21/2013 GT Events Specifications

General System Specifications:

The uprights shall be factory drilled to ensure accurate placement of components and ease of installation. Field drilling and measuring are not required. GT Events are direct bolt products NOT a clamp system. All uprights shall receive factory installed aluminum post caps and shall be shipped with a factory applied label indicating proper surfacing level.

All decks and components shall connect to support posts by means of a through-bolt connection for strong, durable connections. Deck/Collar attachments shall not be acceptable.

Manufacturer shall offer the following warranties on the materials and components of its system:

- LIFETIME LIMITED WARRANTY ON SUPPORT POSTS (UPRIGHTS) - 15. YEAR LIMITED WARRANTY ON PUNCHED STEEL DECKS, PIPES, RAILS, LOOPS AND RUNGS - 15 YEAR LIMITED WARRANTY ON ROTOMOLDED POLYETHYLENE COMPONENTS - LIFETIME LIMITED WARRANTY ON POWERLOCK AND HARDWARE

Manufacturer shall be ISO 9001/2008 certified

Manufacturer shall show IPEMA certification of compliance for each component that the product conforms with the requirements of ASTM F1487-07ael.

Balancing

BALANCE BEAM, CURVED BEAM ASSEMBLY: Beam shall be fabricated of 3/16" x 3" square tubing. Caps shall be fabricated of 3/16" H.R. flat. Legs shall be fabricated of 1-7/8" O.D. galvanized pipe. Balance beam shall be an all-welded construction.

GENERAL: Beam shall be approximately l'-0" [30.48cm] high and approximately 9'-8" [294.64cm] long. Uprights shall be anchored, in 2'-0" [60.96cm] deep concrete footings.

FINISH: Unit shall have a powder coat finish

HARDWARE: All nuts, bolts, screws, inserts, and lockwashers used in the assembly of all play equipment, shall be stainless steel, yellow dichromate plated steel, blue-coat plated steel, mechanically galvanized or powder coated/yellow dichromate plated steel. All primary fasteners shall be 300 series stainless steel. Fasteners with yellow dichromate treatment have an electro deposited, 99.9% pure zinc substrate applied from a specially formulated solution sealed with a yellow dichromate top coat designed to work in conjunction with the zinc plating. Yellow dichromate has a 320% longer life to white corrosion and 275% longer to red corrosion than does hot- dip galvanizing.

Components

FUN-SEMBLE GANZA: Shall be a gourd shaped shaker made from 1/4" thick, color impregnated linear low density polyethylene and shall conform to the rotationally molded specifications outlined herein. The Ganza shall have zinc plated steel shot inside to produce a shaker sound. The Ganza shall be mounted using a 1-5/16" O.D. x .078" (14 gauge) wall stainless steel tubing with a custom formula of TGIC polyester powder, after fabrication in conformance with the specifications outlined herein.

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BELLIMBA PANEL: Shall be a 1/4" thick panel made from color impregnated linear low density polyethylene and shall conform to the rotationally molded specifications outlined herein. The Bellimba shall have a Bell assembly that is an all welded structure and shall be coated with a custom formula of TGIC polyester powder, after fabrication in conformance with the specifications outlined herein. The bellimba shall be mounted asing a 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing with a custom formula of TGIC polyester powder, after fabrication in conformance with the specification outlined herein.

UDUS, ASHIKO, AND DJEMBE: The Udus, Ashiko, and Djembe are molded from a color impregnated linear low density polyethylene and shall conform to the rotationally molded specifications outlined herein. The frame shall be an all welded steel structure and shall be coated after fabrication with a custom formula of TGIC polyester powder coating in comformance with the specification outlined herein.

MEGAHORN: Megahorn shall bolt directly to the upright and be one-piece, double-wall rotationally molded linear low density polyethylene conforming to the specifications outlined herein.

HIGH WHISTLE & TRAIN WHISTLE: The whistle housing shall be an all welded assembly fabricated from aluminum 3 1/2" O.D. x 1/8" thick wall tubing. 1.315 O.D. aluminum pipe, and two 3/16" x 2" x 3 1/8" formed aluminum tabs. The whistles shall be fabricated from 1 5/16" O.D. x .083" thick (14 gauge) galvinized steel tubing with two crimped-in threaded inserts. The internal whistle components consist of four 3/4" thick (solid) high density, UV-stabilized and color impregnated polyethylene pieces, a plasticized PVC bellow, and an injection molded purchased whistle. An aluminum upright cap is permanently installed using aluminum self-sealing rivets. The whistle housing handle, and upright cap shall be coated after fabrication with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein.

CALABAZO: The Calabazo is molded form a impregnated linear low density polyethylen and shall conform to the rotationally molded specifications outlined herein. The frame shall be an all welded steel structure and shall be coated after fabrication with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein. The scraper shall be construted from 3/4" thick (solid) high density, UV-stabilized, laminated and color impregnated polyethylene.

BONGOS: The Bongos are molded from a color impregnated linear low density polyethylene and shall conform to the rotationally molded specifications outlined herein.

ROTATIONALLY MOLDED PRPODUCTS: All polyethylene shall be linear low-density material with UV-stabilized color and an anti-static compound additive. All rotationally molded products shall meet or exceed the following specifications: ASTM D-1248, type 2, class A and Federal specification LP-390C, type 1, class M, grade 2, category 3; Density (ASTM D- 1505); Brittleness Temperature (ASTM D-746); Tensile Values (ASTM D-638); Flexural Modulus (ASTM D-790);Heat Distortion (ASTM-648); Low Temperature Impact (ARM-STD).

ALUMINUM UPRIGHTS: Shall be 5" outside diameter tubing, 1/8" wall thickness, extruded from 6005-T5 aluminum alloy conforming to ASTM-B-221. Minimum yield strength shall be 35,000 psi and minimum tensile strength shall be 38,000 psi. All upright posts shall have a finished grade line marking to indicate the correct playground safety surface level. All upright posts shall be coated with a custom formula TGIC polyester powder coating.

POWERLOCK CONNECTION: The Patented assemblies shall incorporate two die aluminum parts, in a distinctive purpose mounting systems that allows a rung panel to mount to the upright. Each is bolted directly into the upright post and designed to eliminate exposed hardware and protrusions. Each shall be die cast of 383 aluminum alloy, to resist corrosion. Minimum tensile strength shall be 45,000 psi, minimum yield strength shall be 22,000 psi. Every Powerlock shall be anodized for maximum protection. powerlock mounting hardware shall not be exposed, virtually eliminating tampering be vandals. All connectors shall be coated with a custom formula of TGIC polyester powder coating.

HARDWARE: All nuts, bolts, screws and lockwashers used In the assembly of all equipment, shall be stainless steel, yellow dichromate plated steel, blue-coat plated steel, mechanically galvanized or powder coated/yellow dichromate plated steel. All primary fasteners shall be 300 series stainless steel. Fasteners with yellow dichromate treatment have an electro deposited, 99.9% pure zinc substrate applied from a specially formulated solution sealed with a yellow dichromate top coat designed to work in conjunction with the zinc plating. Yellow dichromate has a 320% longer life to white corrosion and 275% longer to red corrosion than does hot-dip galvanizing.

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PrimeTime Specifications


PrimeTime® features 3 1/2" O.D. uprights with a positive bolt-through fastening system utilizing stainless steel tabs. The uprights shall be factory drilled to ensure accurate placement of components and ease of installation. Field drilling and measuring are not required. PrimeTime is a direct bolt system NOT a clamp system. All uprights shall receive factory installed aluminum post caps and shall be shipped with a factory applied label indicating proper surfacing level.

All decks and components shall connect to support posts by means of a through-bolt connection for strong, durable connections. Deck/Collar attachments shall not be acceptable. All climbing attachments shall include a 15"" wide deck entry archway to control deck access to one child at a time and help prevent inadvertent falls.


- LIFETIME LIMITED WARRANTY ON SUPPORT POSTS (UPRIGHTS) - 15 YEAR LIMITED WARRANTY ON PUNCHED STEEL DECKS, PIPES, RAILS, LOOPS AND RUNGS - 15 YEAR LIMITED WARRANTY ON ROTOMOLDED POLYETHYLENE COMPONENTS - LIFETIME LIMITED WARRANTY ON HARDWARE

Manufacturer shall be ISO 9001:2008 certified

Manufacturer shall show IPEMA certification of compliance for each component that the product conforms with the requirements of ASTM F1487-07ael.

General Specifications of Materials:

HARDWARE All nuts, bolts, screws, inserts, and lockwashers used in the assembly of all play equipment shall be stainless steel, yellow dichromate plated steel, blue-coat plated steel, mechanically galvanized or powder coated/yellow dichromate plated steel. All primary fasteners shall be 304 alloy stainless steel. Fasteners with yellow dichromate treatment have an electro-deposited, 99.9% pure zinc substrate applied from a specially formulated solution sealed with a yellow dichromate top coat designed to work in conjunction with the zinc plating. Yellow dichromate has a 320% longer life to white corrosion and 275% longer to red corrosion than does hot-dip galvanizing. All primary stainless steel fasteners shall be Button Head Socket Caps.

°GALVANNEAL COATING All galvanneal coating shall meet or exceed the specifications of ASTM A-6530-CQ.

POWDER COAT FINISH Shall be an electrostatically applied custom formula of TGIC polyester powder. All components will be free of sharp edges and excess weld spatter and shall be cleaned in a six stage bath system with an iron phosphate wash, as a rust inhibitor, and a sealer to prevent flash rusting before coating. In addition, all welds shall be protectively coated with ZRP, a zinc rich primer that forms a rust-resistant barrier layer over each weld prior to application of the powder coating. The powder coating shall have a super tough finish with maximum exterior durability and will have superior adhesion characteristics. Typical characteristics are: 3.0 - 5.0 mil thickness and oven cured between 375 to 425 degrees Fahrenheit. Pencil Hardness H (ASTM D-3363), Impact (ASTM D-2794- 69), Wedge Bend (ASTM D-522-68), Adhesion (Cross Hatch ASTM D-3359 & Knife Scratch ASTM D-2197), Environmental (Stain Resistance ASTM D-1308, Humidity ASTM D-2247 - 87, Salt Spray ASTM B-117 & Fadometer 300 hrs with no loss of gloss), Over-bake Stability 100% at 400 degrees Fahrenheit.

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ROTATIONALLY MOLDED PRODUCTS All polyethylene shall be linear low-density material with UV-stabilized color and an anti-static compound additive. All rotationally molded products shall meet or exceed the following specifications: ASTM D-1248, type 2, class A and Federal specification LP-390C, type 1, class M, grade 2, category 3; Density (ASTM D- 1505); Brittleness Temperature (ASTM D-746); Tensile Values (ASTM D-638); Flexural Modulus (ASTM D-790);Heat Distortion (ASTM-648); Low Temperature Impact (ARM-STD).

STEEL TUBING All tubing used to manufacture components shall be an electrical resistance welded, cold rolled, high strength steel tubing. The exterior coating will consist of an in line hot-dipped uniform zinc galvanizing, chromate conversion, and acrylic over-coating. The interior coating will consist of a special organic acrylic modified polyester.

ENTRY WAY Entry Way shall be fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing with 3/16" hot rolled steel formed and stamped mounting tabs. The Entry Way shall be an all welded assembly and shall be coated with a custom formula of TGIC polyester powder, after fabrication in conformance with the specifications outlined herein.

ENTRY ARCHWAY Entry Archways shall be fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing with vertical members fabricated of 1-1/16" O.D. x .075" (15 gauge) wall galvanized steel tubing and 3/16" hot rolled steel formed and stamped mounting tabs. The Entry Archways shall be an all welded assembly and shall be coated with a custom formula of TGIC polyester powder, after fabrication in conformance with the specifications outlined herein.

Uprights and Upright Accessories:

BOLT-THROUGH CONNECTION Each PrimeTimeiFotTime component is bolted directly into the upright post and designed to eliminate exposed hardware and protrusions. Minimum tensile strength of the connection shall be 45,000 psi, minimum yield strength shall be 22,000 psi. All necessary connectors shall be engineered, manufactured and factory installed as an integral part of the upright post. For added protection against corrosion, cold galvanizing shall be applied to the edges of each drilled hole.

UPRIGHTS All upright posts shall have a finished grade line marking to indicate the correct playground safety surface level. All upright posts shall be coated with a custom formula TGIC polyester powder coating in conformance with the specifications outlined herein.

UPRIGHTS - ALUMINUM Shall be 3.5" outside diameter tubing, 1/8" wall thickness, extruded from 6005-T5 aluminum alloy conforming to ASTM-B-221. Minimum yield strength shall be 35,000 psi and minimum tensile strength shall be 38,000 psi. All upright posts shall have a finished grade line marking to indicate the correct playground safety surface level. All upright posts shall be coated with a custom formula TGIC polyester powder coating in conformance with the specifications outlined herein.

UPRIGHT CAPS The standard upright cap shall be an aluminum cap, cast from a 383 alloy, powder coated to match the upright. Every upright cap shall be anodized for maximum protection. All upright caps are permanently installed at the factory using aluminum self-sealing rivets.

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Punched Steel & Coated Components:

PUNCHED STEEL DECKS Punched steel decks shall be fabricated from 12 gauge punched steel with a protective p&o finish and other punched steel products shall be fabricated from 11 gauge punched steel with a protective p&o finish. Coated products shall consist of a welded assembly with an oven cured matte finish polyvinyl chloride (PVC) coating with a minimum coating thickness of .080". The PVC coating shall have a hardness of Shore A 83 +/-5 normal durometer range. This material is classed as "Self Extinguishing", meets or exceeds automotive specifications NVSS302, and contains ultraviolet inhibitors to help prolong the life of the coating. The PVC coating shall contain pthalate levels in concentrations of 1/10 of 1% or lower. For ADA Ramp Accessible decks and ramps, the hole shall measure 1/4" diameter after coating. For standard decks and ramps, the hole size shall measure 1-1/4" diameter after coating.

DECKS - SQUARE Shall have a minimum surface area of 1,286 square inches, maintaining a full 36" center to center spacing on the upright posts. The 36" square deck shall be fabricated from punched steel in conformance with the specifications outlined herein. The deck frame shall be fabricated from 3/16" x 2-1/2" hot rolled steel with corner supports fabricated from 1/4" x 2-1/2" hot rolled steel. Intermediate supports, fabricated from 1/8" x 1" hot rolled steel, shall be notched and welded at the intersections forming a support grid underneath the entire deck surface. The deck shall be a one-piece welded assembly, coated after fabrication with an oven cured matte fmish polyvinyl chloride (PVC) coating in accordance with the specifications herein. Each square deck shall be directly bolted to the upright posts with four 3/8" diameter button head cap screws in accordance with the hardware specifications herein.

DECKS - TRIANGULAR Shall have a minimum surface area of 556 square inches, maintaining a full 36" center to center spacing on the upright posts. The 36" triangular deck shall be fabricated from punched steel in conformance with the specifications outlined herein. The deck frame shall be fabricated from 3/16" x 2-1/2" hot rolled steel with corner supports fabricated from 1/4" x 2-1/2" hot rolled steel. Intermediate supports, fabricated from 1/8" x 1" hot rolled steel, shall be welded at the intersections forming a support grid underneath the deck surface. The deck shall be a one-piece welded assembly, coated after fabrication with an oven cured matte fmish polyvinyl chloride (PVC) coating in accordance with the specifications herein Each triangular deck shall be directly bolted to the upright posts with three 3/8" diameter button head cap screws in accordance with the hardware specifications herein.

STEPPED DECKS The stepped platform shall be fabricated in conformance with the punched steel specifications outlined herein. Stepped decks shall be available in both six-inch and twelve-inch height differentials. The deck frame shall be fabricated from 3/16" x 3-1/2" hot rolled steel with corner supports fabricated from 1/4" x 3-1/2" hot rolled steel. The diagonal brace shall be fabricated from 12 gauge steel with a protective p&o finish. Intermediate supports, fabricated from 1/8" x 2-1/2" hot rolled steel, shall be notched and welded at the intersections forming a rigid 12" support grid underneath the entire deck surface. The deck shall be a one-piece welded assembly, coated after fabrication with an oven cured matte finish polyvinyl chloride (PVC) coating in accordance with the specifications herein. Each stepped deck shall be directly bolted to the upright posts with eight 3/8" diameter button-pin-in-head, hex socket cap screws in accordance with the hardware specifications herein.

TRANSFER PLATFORM Platform and step shall be made from 11 gauge punched steel metal in conformance with the specifications outlined herein. Platform and step shall each be a one-piece welded assembly. The platform frame shall be fabricated from 3/8" x 3-1/2" hot rolled steel. Handholds shall be fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing with vertical members fabricated of 2" square x 3/16" wall steel tubing. The corner post assembly shall be fabricated from 2 3/8" O.D. x .095" (13 gauge) wall galvanized steel tubing with handholds made from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing. Both the corner post and the handholds shall be all-welded assemblies and shall be coated with a custom formula of TGIC polyester powder in conformance with

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the specifications outlined herein, after fabrication. Step assembly frame shall be made from 10 gauge (.135" thick) hot rolled flat steel. The step assembly and corner post assembly can be installed on either the right or left side of the platform, offering installation flexibility

TRANSFER SYSTEM The Steps shall be made from 11 gauge punched steel with a protective P&O finish in conformance with the specifications outlined herein. The Steps shall each be a one-piece welded assembly finished with the matte PVC coating per the specifications herein. Handrails and attachment rails shall be fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing, with supports fabricated from 1-1/16" O.D. x 15 gauge (.075" thick) galvanized steel tubing and 2" square x 3/16" wall steel tubing. Handholds and attachment rails shall be all-welded assemblies and shall be coated with a custom formula of TGIC polyester powder in conformance with the specifications outlined herein, after fabrication.

Bridges:

ARCH BRIDGE Arch bridge shall have a minimum surface area of 1,945 square inches. The bridge sections shall be fabricated from punched steel in conformance with the specifications outlined herein. Each bridge section shall be a one-piece welded assembly finished with the matte PVC coating per the specifications herein. The bridge frame shall be fabricated from 3/16" x 2-1/2" hot rolled steel with the intermediate supports fabricated from 1/8" x 1" hot rolled steel. Arch bridge protective barrier or guardrail shall be an all welded assembly of a formed 1-5/8" O.D. x 14 gauge (.083" thick) galvanized steel tubing and 1-1/16" O.D. x 15 gauge (.075" thick) galvanized steel tubing vertical rungs. After fabrication, the protective barrier or guardrail assembly shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein.

FUNNEL BRIDGE The bridge sections shall be fabricated from punched steel in conformance with the specifications outlined herein. Each bridge section shall be a one-piece welded assembly finished with the matte PVC coating per the specifications herein. The bridge frame shall be fabricated from 11 gauge x 2-1/2" hot rolled steel with the intermediate supports fabricated from 1/8" x 1" hot rolled steel. The funnel bridge protective barrier or guardrail shall be an all welded assembly of a formed 1-5/8" O.D. x 14 gauge (.083" thick) galvanized steel tubing and 1-1/16" O.D. x 15 gauge (.075" thick) galvanized steel tubing vertical rungs. After fabrication, the protective barrier or guardrail assembly shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein.

Climbers:

CRAZY EIGHT CLIMBER Crazy Eight climber shall be fabricated from 1-5/8" O.D. x .083" (14 gauge) wall galvanized steel tubing, and step rungs of 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing and 3/16" formed steel mounting tab. Crazy Eight climber shall be a one-piece welded assembly and shall be coated with a custom formula of TGIC polyester powder in conformance with the specifications outlined herein, after fabrication.

DNA CLIMBER The DNA climber shall be fabricated from 1-5/8" O.D. x .083" (14 gauge) wall galvanized steel tubing with horizontal rails fabricated from 1-1/16" O.D. x .075" (15 gauge) wall galvanized steel tubing. The DNA climber assembly shall be an all welded assembly and , shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication.

COSMIX CLIMBER

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This one-piece climber shall be color impregnated linear low density polyethylene with UV-stabilized color and an anti-static compound additives. The climber shall have a nominal wall thickness of 1/4" and utilizes "holes" to allow the user to ascend and descend at their level of ability. The Footbucks shall be all welded construction of SCH. 40 1 7/8" O.D. galvanized steel pipe with a 1/8" X 1" X 1 13/16" flat stainless steel tab and shall be coated with a custom formula of TGIC polyester powder in conformance with the specifications outlined herein, after fabrication. The Cosmix Climber shall include an offset entry archway in accordance with the specifications herein and shall be bolted up singularly to a platform.

HOUR GLASS CLIMBER The hour glass climber side rails shall be fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing. The cross rungs shall be fabricated from 1-1/16" O.D. x .075" (15 gauge) wall galvanized steel tubing with 3/16" hot rolled steel formed tabs. The arch climber assembly shall be an all welded construction and shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication.

DOUBLE RIDGE CLIMBER The Ridge Climbers shall be constructed from impregnated linear low density polyethylene and shall conform to the rotationally molded specifications outlined herein. D rings shall be fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing with vertical members fabricated of 1-1/16" O.D. x .075" (15 gauge) wall galvanized steel tubing and 3/16" hot rolled steel formed and stamped mounting tabs. The d rings shall be all welded assemblies. The mounting bracket shall be fabricated of 1/4" x 1" hot rolled steel. The lower foot buck shall be fabricated from 1 5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing. The upper foot buck shall be fabricated from a cross rung of 1.9" O.D. x .095" wall galvanized steel pipe, a vertical pipe of 1.66" O.D. x .083" wall galvanized pipe, and a triangle tab from 3/16" hot rolled steel. The upper foot buck shall be all welded assembly. The mounting bracket, d rings, and foot buck assemblies shall be coated with a custom formula of TGIC polyester powder, after fabrication in conformance with the specifications outlined herein

Upper Body Development Components:

CLIMBING POLE Climbing Pole shall be fabricated from 1-5/8" O.D. x .083" (14 gauge) wall galvanized steel tubing, 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing and 3/16" formed steel mounting tab. Climbing Pole shall be a one-piece welded assembly and shall be coated with a custom formula of TGIC polyester powder in conformance with the specifications outlined herein, after fabrication.

Slides:

ZIP SLIDES (SINGLE & DOUBLE BEDWAY, AND RUMBLE & ROLL) Zip Slides and hoods shall be color impregnated linear low-density polyethylene and shall conform to the rotationally molded specifications outlined herein with double wall construction molded to a minimum .25" wall thickness. Single bedway Zip Slides shall have a minimum inside bed width of 17.5" while double bedway Zip Slides shall have a minimum inside bed width of 16.5" on each bedway. Outside rails are at least 7" high when measured from the centerline of the bedway surface. The angle of descent shall be no greater than 50°. Each Zip Slide works in conjunction with a rotationally molded hood that has an integrated cross bar which force users to a seated position. The exit section of the bedway shall have a minimum 40" radius for a smooth transition from the slide chute to the run-out area. The run-out shall be angled at a maximum of 4° with an integrated drain at 5° to reduce pooling of water. Zip Slides bolt directly to the deck and to the slide hood.

Xscape Specifications


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A pLAycoRE comp.ny Xscape consists of Climbing Walls which utilize formed 3 Y2" 0. D. Galvanized Pipe Frames with a variety of different climbing inserts placed in the frames. These inserts include metal and High Density Polyethylene construction. The Links and Overheads consist of weldments, Roto-Mold and High Density Polyethylene elements for climbing and play. There are Circuits and Connectors which are welded assemblies allowing for multiple configurations.

The Freestanding Components construction is the same as listed above.

All components of this product have plates that bolt together to insure accurate placement of components and ease of installation. Field drilling and measuring are not required.


- LIFETIME LIMITED WARRANTY ON SUPPORT POSTS (UPRIGHTS) - 15 YEAR LIMITED WARRANTY ON PIPES, RUNGS, RAILS AND LOOPS - 15 YEAR LIMITED WARRANTY ON ROTATIONALLY MOLDED PRODUCTS - LIFETIME LIMITED WARRANTY ON HARDWARE

Manufacturer shall be ISO 9001:2008 certified

Manufacturer shall show IPEMA certification of compliance for each component that the product conforms with the requirements of ASTM F1487-11.

General Specifications of Materials

POWDER COAT FINISH Shall be an electrostatically applied custom formula of TGIC polyester powder. All components will be free of sharp edges and excess weld spatter and shall be cleaned in a six stage bath system with an iron phosphate wash, as a rust inhibitor, and a sealer to prevent flash rusting before coating. In addition, all welds shall be protectively coated with ZRP, a zinc rich primer that forms a rust-resistant barrier layer over each weld prior to application of the powder coating. The powder coating shall have a super tough finish with maximum exterior durability and will have superior adhesion characteristics. Typical characteristics are: 3.0 - 5.0 mil thickness and oven cured between 375 to 425 degrees Fahrenheit. Pencil Hardness H (ASTM D-3363), Impact (ASTM D-2794- 69), Wedge Bend (ASTM D-522-68), Adhesion (Cross Hatch ASTM D-3359 & Knife Scratch ASTM D-2197), Environmental (Stain Resistance ASTM D-1308, Humidity ASTM D-2247 - 87, Salt Spray ASTM B-117 & Fadometer 300 hrs with no loss of gloss), Over-bake Stability 100% at 400 degrees Fahrenheit.

ROTATIONALLY MOLDED PRODUCTS All polyethylene shall be linear low-density material with UV-stabilized color and an anti-static compound additive. All rotationally molded products shall meet or exceed the following specifications: ASTM D-1248, type 2, class A and Federal specification LP-390C, type 1, class M, grade 2, category 3; Density (ASTM D- 1505); Brittleness Temperature (ASTM D-746); Tensile Values (ASTM D-638); Flexural Modulus (ASTM D-790);Heat Distortion (ASTM-648); Low Temperature Impact (ARM-STD),

TRIANGULAR SHROUD The Triangular Shroud shall be molded from EPDM 90-Durometer.

Connectors - Supports

X-POD STEP The X-Pod Step socket shall be fabricated from 3.5" outside diameter, 13 gauge (.095") galvanized round tubing with a pod mounting plate made from 3/16" thick hot rolled steel plate. The X-Pod Step center post shall be fabricated from 3.5" o.d, 13 gauge (.095") galvanized round tubing with a ring weld assembly fabricated from 1" L.W. galv. pipe with 1.029 o.d. galv. pipe support members and 1.66" O.D. x .083" (14 gauge) galvanized pipe. The horizontal pipes shall be made from 2" LW galv. pipe with a 6" o.d. ball. The

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triangle mounting plates are constructed from 3/16" x 4 1/2" stainless steel. The X-Pod Step socket and center post shall be all welded assemblies and shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication. The rotomolded step shall be color impregnated linear low-density polyethylene and shall conform to the rotationally molded specifications outlined herein with double wall construction molded to a minimum 25" wall thickness. The X-Pod Step surface shall be cast of EPDM of durometer 90.

Overhead

STRETCHED LOOP LADDER The Stretched Loop Ladder shall be fabricated from 2 3/8" O.D. SCH 40 x .13" (10 gauge) galvanized round pipe. The mounting plate is constructed from 3/16" x 4 1/2" stainless steel. The loops shall be fabricated from 1-1/16" O.D. x .072" (15 gauge) wall galvanized steel tubing. The ladder assembly shall be an all welded construction and shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication.

SKY WHEELS The Sky Wheel top rail shall be fabricated from rolled 2 3/8" O.D. SCH 40 x .13" (10 gauge) galvanized steel tubing and a stainless steel notched axle. The mounting plate is constructed from 3/16" x 4 1/2" stainless steel. The top rail shall be an all welded assembly. The wheel shall be an all welded construction, which bolts to the top rail. The wheel is fabricated from 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing, 1-1/16" O.D. x .072" (15 gauge) galvanized steel tube braces, cold rolled steel hub, and 1 1/2" bushing. The top rail and wheel shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication.

Links

STAINLESS STEEL CHAIN NET LINK The Stainless Steel Arched Chain Net Link top rail shall be fabricated from rolled 2 3/8" O.D. x .165" (8 gauge) galvanized steel pipe, 3/16" x 1 1/2" x 2 1/4" flat stainless steel mounting tabs, and 3/16" x 4 1/2" flat stainless steel tabs. The top rail shall be an all welded assembly and shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication. The anchor rung shall be 1 1/16" O.D. x .072" wall galvanized steel tubing. The net assembly shall be constructed from stainless steel 7/32", 4/0 welded link chain. Cross members for the net shall be fabricated from 1" O.D. x 15 gauge (.075" thick) stainless steel tubing.

HANGING POD LINK The mini pod shall be color impregnated rotationally molded linear low density polyethylene conforming to the specifications outlined herein. The double wall part shall have a minimum wall thickness of 1/4". The mini pod hanger shall be fabricated of 1 1/16" dia. cold rolled steel rod, 1 5/16" O.D. x .109" wall galvanized steel tubing, 12 gauge (.109") hot rolled flat steel that is formed, and a 1/4" x 2" x 1 13/16" stainless steel tab. The top rail shall be fabricated from 2 3/8" O.D. SCH 40 x .13" (10 gauge) galvanized steel pipe, and 3/16" flat stainless steel mounting tabs. The mini pod hanger and top rail shall be all welded assemblies and shall be coated after fabrication with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein.

Attachment

ROCK CLIMBING WALL The Rock Climbing Wall shall be fabricated from rolled 3.5" outside diameter, 13 gauge (.095") galvanized round tubing. 2 3/8" O.D. x .095" (13 gauge) galvanized pipe, and 2 3/8" O.D. SCH 40 x .13" (10 gauge) galvanized pipe. The tabs are constructed from 3/16"

9

(Gasne7ime) A PLA Y coRe company

stainless steel. The Rock Climbing Wall assembly shall be an all welded assembly and shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication. The Rock panel shall be made from 3/4" thick (solid) high density, UV-stabilized, laminated and color impregnated polyethylene. The Grips are four organic variations injection molded of polyethylene. The Wall Topper shall be molded from EPDM 70-Durometer.

SYMMETRIC CLIMBING WALL The Symmetric Climbing Wall shall be fabricated from rolled 3.5" outside diameter, 13 gauge (.095") galvanized round tubing, 2 3/8" O.D. x .095" (13 gauge) galvanized pipe, and 2 3/8" O.D. SCH 40 x .13" (10 gauge) galvanized pipe. The climbing rails shall be 1-5/16" O.D. x .083" (14 gauge) wall galvanized steel tubing. The top mounting plate is constructed from 3/16" x 4 1/2" stainless steel. The Symmetric Climbing Wall assembly shall be an all welded assembly and shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication. The Wall Topper shall be molded from EPDM 70-Durometer.

XCELERATOR The Xcelerator shall be a tilted carriage that rotates about an axis. The Carriage shall be an all welded assembly fabricated from 2 3/8" O.D. x .095" (13 gauge) galvanized tubing, 2 3/8" O.D. x .165" (8 gauge) galvanized tubing with 2 3/8" O.D. hot rolled galvanized pipe cap, 1 1/2" O.D. x .065" (16 gauge) galvanized tubing, 1-5/16" O.D. x .083" (14 gauge), 2" square x .12" (11 gauge) hot rolled black steel tubing with 1/8" x 2" square tubing cap, and 2" O.D. hot rolled steel shaft. The Top Bar shall be an all welded assembly fabricated from 2 3/8" O.D. x .095" (13 gauge), 2 3/8" O.D. SCH 40 x .013" (10 gauge), 5" O.D. x 3/16" hot rolled steel flange, and 3/16" stainless steel tab. The Footbuck shall be an all welded assembly fabricated from 2 3/8" O.D. SCH 40 x .13" (10 gauge) galvanized tubing, 2" O.D. cold rolled steel ball, and 3/16" stainless steel tab. The bearing assembly consists of 2" O.D. oil impregnated bronze ball cup and 3/8" x 2" hot rolled flat steel sink plate. The Xcelerator Frame shall be an all welded assembly fabricated from rolled 3 1/2" O.D. 13 gauge (.095") galvanized steel tubing, 2 3/8" O.D. SCH 40 x .13" (10 gauge) galvanized steel tubing, 2 3/8" O.D. x .095" (13 gauge) galvanized steel tubing, 3/16" cold rolled steel gussets, and 3/16" stainless steel tabs. The Carriage, Top Bar, Footbuck, and Xcelerator Frame shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication. The Single Post Topper shall be molded from EPDM 70- Durometer.

Connectors - Cross Beams 2 to 5

PT SINGLE LINK CROSS BEAM The PrimeTime Single Link Crossbeam shall be fabricated from 2 3/8" O.D. x .095" (13 gauge) galvanized pipe, 3/16" flat stainless steel mounting tabs, and 3/16" x 4 1/2" stainless steel mounting plates. The PrimeTime Single Link Crossbeam shall be an all welded assembly and shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication.

General Specifications of Materials

POWDER COAT FINISH Shall be an electrostatically applied custom formula of TGIC polyester powder. All components will be free of sharp edges and excess weld spatter and shall be cleaned in a six stage bath system with an iron phosphate wash, as a rust inhibitor, and a sealer to prevent flash rusting before coating. In addition, all welds shall be protectively coated with ZRP, a zinc rich primer that forms a rust-resistant barrier layer over each weld prior to application of the powder coating. The powder coating shall have a super tough fmish with maximum exterior durability and will have superior adhesion characteristics. Typical characteristics are: 3.0 - 5.0 mil thickness and oven cured between 375 to 425 degrees Fahrenheit. Pencil Hardness H (ASTM D-3363), Impact (ASTM D-2794- 69), Wedge Bend (ASTM D-522-68), Adhesion (Cross Hatch ASTM D-3359 & Knife Scratch ASTM D-2197), Environmental (Stain Resistance ASTM D-1308, Humidity ASTM D-2247 - 87, Salt Spray ASTM B-117 & Fadometer 300 hrs with no loss of gloss), Over-bake Stability 100% at 400 degrees Fahrenheit.

10

A p LAYCORE company

HARDWARE All nuts, bolts, screws, inserts, and lockwashers used in the assembly of all play equipment shall be stainless steel, yellow dichromate plated steel, blue-coat plated steel, mechanically galvanized or powder coated/yellow dichromate plated steel. All primary fasteners shall be 304 alloy stainless steel. Fasteners with yellow dichromate treatment have an electro-deposited, 99.9% pure zinc substrate applied from a specially formulated solution sealed with a yellow dichromate top coat designed to work in conjunction with the zinc plating. Yellow dichromate has a 320% longer life to white corrosion and 275% longer to red corrosion than does hot-dip galvanizing. All primary stainless steel fasteners shall be Button Head Socket Caps.

SPECIFICATIONS GAMETIME has a policy of continuous improvement and reserves the right to discontinue or change specifications without notice.

Spiders

THE SPIDER SPIDER LEGS The Spider Legs shall be fabricated from 3.5" outside diameter, 13 gauge (.095") galvanized round tubing and an aluminum cap, cast from a 383 alloy. The Spider Legs shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication.

SPIDER BODY The Spider Body shall be fabricated from 1-5/16" O.D. x 14 gauge (.083") wall, 1-7/8" O.D. x 13 gauge (.095") wall and 2 -3/8" O.D. x 13 gauge (.095") wall Galv. Steel Pipe with 3/16" Hot Rolled Steel mounting tabs. The Spider Body shall be coated with a custom formula of TGIC polyester powder coating in conformance with the specifications outlined herein, after fabrication.

SPIDER WEB / WEB TAIL The Spider Web and Web Tail assemblies shall be 18MM dia. polymide (nylon) rope cable with UV protection: 6 strands each containing 19 steel reinforcing (0.6mm) strands within a polyamide sleeve wrapped around a reinforcing steel core. Each assembly shall have stainless steel connectors and attachment ends.

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-2440 WWW.GallETIME.COM

PLAYCORE

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la\"1

C/O MRC PO Box 106 --' 4-7-4141e-' Spring Lake, NJ 07762 Ph: 732-458-1111 c) -44..-c—c_ / 0 --1-1---- Fx: 732-974-0226 10 ze76 ..-...--- - Em: [email protected] 01/21/2013 Web: www.mrcrec.com /0

QUOTE #95218

MA Douglas Public School District Douglas Elementary School Playground Equipment 1.21.13

Douglas Public School Dist Attn: Nancy Lane 21 Davis St Douglas, MA 01516 Phone: 508-476-7901 Fax: 508-476-7901 [email protected]

38002 1 81747 1 RDU

1 INSTALL

Project #: P69808 pi "-I r------ tY,---2-1hip To Zip: 01516

64-12

Game Time - GameTime Custom PrimeTime 5-12 Unit - As per attached layout dated 12.21.12

Game Time - Free Assembly by CMJ Construction, a Certified GameTime Installer - With the purchase of the above listed equipment

Game Time - The Spider Game Time - Fun-semble

The above price is in conjunction with the GameTime Winter Sale. To secure this special pricing, your order must be received by March 31, 2013.

US Communities Pricing.

Shipping to Douglas, MA.

Free Assembly by CMJ Construction, a Certified GameTime Installer, is included with the purchase of the above listed equipment.

No safety surfacing is included.

TA/jm

CHOOSE YOUR COLOR SCHEME:

Total Amount: $49,900.00

IT IS VERY IMPORTANT THAT YOU CHOOSE A COLOR SCHEME FOR YOUR MODULAR PLAYGROUND UNIT AT TIME OF ORDER. PLEASE SELECT FROM ONE OF THE MANY "PLAY PALETTES" LISTED IN THE BACK OF THE GAMETIME CATALOG OR ON OUR WEBSITE: www.gametime.com. INDICATE YOUR SELECTION BELOW.

GAMETIME PLAY PALETTE:

NOTE: COLOR SELECTION FOR ALL OTHER EQUIPMENT SHOULD BE ENTERED IN THE SPACE PROVIDED UNDER THAT SPECIFIC ITEM.

A PLAYCORE calumny

Page 2 of 3

C/O MRC PO Box 106 Spring Lake, NJ 07762 Ph: 732-458-1111 Fx: 732-974-0226 Em: [email protected] Web: www.mrcrec.com

QUOTE #95218

01/21/2013


This quotation is subject to policies in the current GameTime Park and Playground Catalog and the following terms and conditions. Our quotation is based on shipment of all items at one time to a single destination, unless otherwise noted, and changes are subject to price adjustment. Purchases in excess of $1,000.00 to be supported by your written purchase order made out to GAMETIME, do Marturano Recreation. Kindly issue one order for the equipment and a separate order for surfacing and/or equipment installation services. Customer is responsible for any required permits and fees pertaining to such permits.

PRICING / PAYMENT: This quote is valid for 30 days from date of quotation. Payment terms: Purchase order made payable to GameTime. Net 30 days for tax supported governmental agencies. A 1.5% per month finance charge will be imposed on all past due accounts. Equipment shall be invoiced separately from other services and shall be payable in advance of those services and project completion. Retainage not accepted.

TAXES: State and local taxes, if applicable, will be added at time of invoicing unless a tax exempt certificate is provided at the time of order entry.

FREIGHT/SHIPMENT: Freight charges: Prepaid and added at time of invoicing. Shipment: order will ship within 30-45 days after GameTime's receipt and acceptance of your purchase order, signed quotation and color selections.

RECEIPT OF GOODS: Customer is responsible for unloading and uncrating equipment from truck. Customer shall receive, unload and inspect goods upon arrival, noting any discrepancies on the Delivery Receipt prior to written acceptance of the shipment.

ASSEMBLY: Assembly by a Gametime Certified Installer is FREE with the purchase of the above listed equipment. The attached certified installer form must be completed to assure the customer understands the rms of installation listed briefly below:

Ilation NmImesz fl,atT(lifEstrifa no din! ration required. Gametime's installer is not responsible for any site preparation, and/ or grading.

Customer is responsible for calling 888-DIG-SAFE a minimum of 72 hours before installation is to begin.

Direct access is required for large construction vehicles. All work is to be done in one move. All excavated material is to remain on site.

Customer is responsible for accepting delivery, storage of equipment and transporting equipment from storage to the site, if storage is other than installation site. Customer will be responsible for unloading the truck and disposal of packaging.

The installation of the safety surfacing and/or border timbers is not included in the above price.

Unforeseen subsurface obstructions may incur additional charges.

EXCLUSIONS: unless specifically included, this quotation excludes all site work and landscaping; removal of existing equipment; acceptance of equipment and off-loading; storage of goods prior to installation; safety surfacing; borders and drainage provisions.

TO ORDER: Please complete the acceptance portion of this quotation and provide color selections, purchase order and other key information requested. Acceptance of this proposal indicates your agreement to the terms and conditions stated herein.

o O.

PLAYCORE COM:1M.

Page 3 of 3

C/O MRC PO Box 106 Spring Lake, NJ 07762 Ph: 732-458-1111 Fx: 732-974-0226 Em: [email protected] Web: www.mrcrec.com

QUOTE #95218

01/21/2013


Acceptance of quotation:

Accepted By (printed): P.O. No:

Signature: Date:

Title: Phone:

Email:

Facsimilie: Purchase Amount: $49,900.00

Order Information:

Bill To: Ship To:

Contact: Contact:

Address: Tel:

Address: Address:

City, State, Zip: City, State, Zip:

SALES TAX EXEMPTION CERTIFICATE #: (PLEASE PROVIDE A COPY OF CERTIFICATE)

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