a perfect pairing: smart instrumentation and modular controls · pdf filea perfect pairing:...

A PERFECT PAIRING: SMART

INSTRUMENTATION AND

MODULAR CONTROLS

Andrew Brodie &

Christopher Schneider

26 Oct 2016

Honeywell Proprietary - © 2016 by Honeywell International Inc. All rights reserved.

© 2015 by Honeywell International Inc. All rights reserved.

• Oil & Gas Metering Skids

• Gas Trains

• MeterSuite™ Embedded

Flow Computation

• Terminal Automation

• Storage

SolutionsControlMeasurement

• Controllers, Indicators,

Programmers, Recorders

• Modular Control

Solutions

• SCADA / PLC / RTU

• Multi-stream Controllers

for Loading and Blending

• Pressure

• Temperature

• Flow

• Level

• Analytical Instruments

Three Pillars of Technology

Process Measurement and Control Portfolio

Integration From the Individual Measurement to the Total Solution



Perfect Vision, 20/20 Vision with RTU2020

Honeywell RTU2020 Process Controller

75º70º

2



Onboard with Controller or as Expansion I/O

28 Channels of Mixed I/O per Module

CPM IOM

R110

3



To Help Manage 1,000’s of Dispersed Assets

Why have HART?

• Better Maintenance Decisions

- Use HART diagnostics in RTU

- Use FDM for device specific faults

- More productive (& less) site trips

• Fast & Accurate Commissioning

- Pre-built templates from FDM

Field ‘A’

x 100 ++

Field ‘C’

x 100 ++Field ‘B’

x 100 ++

Safer Save Cost

4



Save Cost, Save Power

Why have HART Onboard?

More Cost Effective

- No extra I/O Modules for HART

Less Power Consumption

- No extra I/O Modules for HART

5



All Onboard: No Special Modules or Extra Hardware

RTU2020 and HART

FDM

Experion

HA

RT

IP

HART

AI

AO

CMD48CMD03

SV Logic

Common

Alarm

PID

6



API 21.1 Compliant

Gas Meter Run

• RTU Builder 5 step ‘wizard’

- Orifice

- Turbine

- Ultrasonic

- Coriolis

• 4 meter runs per RTU

R1107



Gas Flow Calcs with SMV, Versaflow Ultrasonic, and RTU2020 via HART

AGA 3, AGA 8, and AGA 9 Calculations with

HART Instruments

8


RTU2020 Wireless I/O9

R120

Access Point

(FDAP)



Reduce Capital Cost - Increase Safety - Reduce Site Time

Use Wireless I/OR120

Expensive Duct Worklaid at site

Cabling at Risk

… Expensive

… Difficult

… At risk of damage

… On pre-built skids

separate to controller

… where ‘wiring’ is

10



Integrated - No Specialised Modules

RTU2020 Wireless I/O

Less Hardware

- No extra modules

- Less spares

- More reliable

Single Configuration Tool

- Hardwired & wireless I/O

- No address mapping

- Firmware management

- Remote configuration &

management

… On boardR120

11



ISA100 Wireless Instruments and Control in One

Seamless Package

Integrated Wireless Device Manager12


Single

Input

Multiple

Inputs

Temperature

ST 800 Platform

User Interface

Buttons

Window

Cap

Display

(Basic/

Advanced)

Comm

Board

Terminal

Block

Sensor

Rear

Cap

Radar

Pressure

Smart

Multi-Variable

Remote Seal

Flange Mount

The SmartLine Platform


Transmitter messaging

allows real-time

communication

between Experion and

SmartLine instrument,

increasing operator

efficiency.

Integrated SmartLine, a Connection Advantage

Auto maintenance mode

indication when

integrated with

Experion improves

safety by preventing

work to be done on a

wrong transmitter

Tamper alerts for

preventing un-

authorized changes to

configuration from field

or control room and the

write-protection options

allow SmartLine to

tailor to site safety

practices.

.

Device dashboard in

FDM provides health

status for all SmartLine

instruments

Reduce

Commissioning

time & increase

operator efficiency

Ease of

maintenance &

Increase plant

safety

Increase Plant

Safety

Reduce

maintenance time

& increase

instrument uptime

Transmitter

Messaging

Maintenance Mode

Indication

Tamper Alerts Device Health

Dashboards

Improving Operations and Minimizing Risk: Unique Experion SmartLine Integration


Transmitter

messaging

Auto-

identification &

assignment

Auto-device

commissioning

with Experion

SmartLine Connection Advantage

Auto

maintenance

Tamper alerts

Advanced

diagnostics on

Experion

Station

Integrated with

Experion

Pre-built

Templates in

Experion

Simulated in VEP

for Cloud

Project & CAT

Integrated

Support

Fast and easy

upgrades thru

lifecycle

Integrated

Maintenance &

Diagnostics

Reduce

commissioning

time & increase

operator efficiency

Simplify

maintenance &

increase plant

safety

Reduce FAT &

commissioning

time and mitigate

schedule risk

Reduce

maintenance time

& increase

instrument uptime

Commissioning &

Operations

Safety &

Maintenance

Project Execution Lifecycle Support

Cloud

Engineering

Pre-built

SmartLine in

Experion

Pre-built

SmartLine in

FDM

Reduce

engineering time &

reduce errors

Design &

Engineering

Minimize Risk, Schedule and Life-Cycle Costs


Three measurements in one – for Accurate

Flow measurement

SmartLine Multivariable

Line

Pressure

16

+ Mass Flow

SmartLine

Multivariable

Differential

Pressure

Process

Temperature


Application Example – Boiler Drum Level

Source: ISA S77-42.01


18

Application Example – Boiler Combustion



Application Example – Turbine Bypass

19



SmartLine Level Overview

Best-in-Class Technology & Intuitive design tools

20

• Suitable for foam, dust, vapor, and other interfacial applications

• Rapid changing levels

• Suitable for low dielectric media, down to 1.4 K

• ± 3mm (or 0.03%) accuracy

• ± 1mm repeatability

• 1 mm resolution

• at - 60°C to 450°C

• 0.4 m to 50m distance

SmartLine Level Performance

Guided Wave Radar Technology

Application and Validation Tool• Cloud based tool

• Live, joint collaboration session

• Save and share output file

• Document your engineering effort

SLG 700 Series

Application and Validation Tool



21

SmartLine Applications in Terminals

SmartLine Level Applications

Non Custody Transfer

• Crude storage tanks

• Additives tanks

• Process tanks

• Water tanks

• Underground tanks

• Slop tanks

Smart Line Pressure & Temp.

• Density measurement

(PT at tank bottom)

• Product pipeline

(PT & TT compensation)

• Spot temperature

Automated Overfill Protection

System

Solution Components

• Overfill Sensor w/ SIL2 Output: SmartLine GWR

• Safety Logic Solver SIL2: HC900 system

• Safety Shutdown Valve SIL2: 3rd Party

Value

• Fully pre-configured, integrated solution from single

vendor to reduce incidents & meet regulatory safety

requirements in reduced cost and schedule

Best choice for non custody & automated overfill protection



Delivering Capital Efficiencies

Integrated Asset ManagementAlert Broadcasting ERP/CMMS Integration Planning & Scheduling Plant Documentation

DOC4000

SPI Intools

• Instrument Configuration

• Commissioning Support

• Reporting and Audit Trail

• Integrated Security

• Remote access

•Central Alerts Console

•Central Asset Database

•Asset History

•Advanced Valve Diagnostics

•Equipment Fault Modeling

•Corrective actions

Process / Rotating

Equipment

Maintenance Station

Instruments/Sensors

Smart Device

Management

Field Workflow

Management

Electrical

Equipment Health

Management

Asset

History

Platform

Management

Process

Equipment Health

Management

Historian

Databases

Electrical Equipment Systems Handheld /

Field Rounds

IEC61850

Standard Experion

Station tools- Trend, Groups, Alarm &

Events, report, analysis

- Scope of responsibility

definition determines

user access, view, use

22

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FDM Basics

SIMPLIFYING SMART INSTRUMENT MAINTENANCE

FDM supports configuration, diagnostics

and field device management tasks

Displays device health status to help

maintenance personnel quickly find problems

Handles a large database of devices from

the entire plant (up to 16K)

Very scalable –from 16 to 16,000 devices

Saves effort by auto-building database

from live connected devices

Uses open standard DDs/EDDLs, DTMs and FDI packages to create templates

for devices

Allows easy download from FDM to devices or upload from devices to save

valuable configurations

Works with Experion, non-Experion, Wireless, RTU, TPS, and Safety networks

23


Why is FDM Essential to Experion LX and

RTU2020?

Experion only reads HART

device configuration

(universal commands) and

alarms (no writes)

• Experion does not provide

any means for HART device

configuration

• HART device configuration

MUST be done with a

handheld communicator or

FDM

• FDM also supports

RTU2020, ISA100 Wireless,

Wireless HART

• Profibus and FF support

24


FDM Competitive Points

• Completely integrated with Experion LX, RTU2020, and more!

- No special hardware required

• FDM is easy to set up!

- Simple to install, little effort to configure networks

- Easy Build Network command adds live devices – no effort!

• FDM is very scalable

- 32 to 16,000 device per Server

- Multiple Experion LX Servers per FDM Server, Client access to any one

• FDM MUX Monitoring is unique!

- Brings 3rd-party HART device alarms to Experion LX

- DeltaV and AMS don’t have this!

• Station Maintenance View is unique!

- Right from Experion LX alarm to FDM view for fast diagnostic access

- Saves time! Avoids searching!

• More mature, superior FDT/DTM support!

- AMS just starting to support DTMs and FDT/DTM technology

- FDM has been doing this for years, has evolved

25

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FDM Architecture Example

PMIO AI/AO

Series-A (1756) AI/AO

Series C I/O AI/AO

Series C Universal I/O

Series-A FIM

Series C FIM

RS232orUSB

RS232

Wireless Devices

IPIP

Wireless Device Manager

RTU2020

Universal Safety I/O

Universal Safety Logic Solver

Safety Manager

ExperionServer

FDM Server

Gateway PCMUX Monitoring

Profibus

Gateway

Module

RS485

MUX

Remote PCwith RCI

MODEM

Remote PCwith RCI

Experion Stationwith FDM ClientFDM Client

One Wireless Adaptor

26

a perfect pairing: smart instrumentation and modular controls · pdf filea perfect pairing:...

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