a novel approach to storing and returning feedwater heater shells to service
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INTRODUCTION [1]
For more than forty years, copper migration and deposi-
tion have been major problems in fossil-fuel power plants.
Coming from a variety of locations, including the steam
side of copper-alloy feedwater heaters, copper particles
tend to concentrate during startups due to thermal
stresses on the equipment. As a result of copper migra-
tion, various points throughout utility stations become tar-gets for deposition. Such points include the boiler water
walls, boiler steam drums, primary superheaters, and high-
pressure (HP) turbines. When copper and/or other oxides
deposit on heat exchange surfaces downstream of feed-
water heaters, efficiency is reduced and loss of generation
capacity becomes a problem.
Of particular concern is the oxide transport from the feed-
water heaters during unit startups. While most utility sta-
tions with copper-alloy heat exchangers maintain a reduc-
ing chemistry during normal operations, some allow oxi-
dizing conditions to exist during outages. These oxidizing
environments, when coupled with changes in flows, tem-
peratures, and startup chemistry, tend to lead to exfolia-
tion and transport of very high quantities of metallic oxides
including copper. Unfortunately, condensate polishing
does not remove all of this material. While the particulate
removal of iron and other oxides does occur during the
cleanup phase, condensate polishing does not always sig-
nificantly reduce copper transport [2]. As a result, copper
tends to stay in the system longer and deposit on the vari-
ous plant components during the early phases of the
startup.
STATEMENT OF PROBLEM
Western Farmers Electric Cooperative (WFEC), with head-
quarters in Anadarko, Oklahoma, is an electric generation
and transmission cooperative providing electric power to
much of rural Oklahoma. WFEC's Hugo Unit 1 (Fort
Towson, Oklahoma), the primary generation resource, was
commissioned in April 1982 at 442 MW and upgraded in
2000 to 475 MW. A Babcock & Wilcox Carolina-type boilerproduces the main source of steam, at 1 510 t h
1
(3.33 million lb h1). Steam drum pressure is rated at
20.51 MPa (2 975 psi) and the superheater supplies
541 C (1 005 F) main steam to the HP turbine at
18.2 MPa (2 640 psi). The reheater supplies 541 C
(1 005 F) reheated steam to the intermediate-pressure (IP)
turbine at 4.02 MPa (583 psi). The primary fuel source for
the boiler is Powder River Basin coal.
Hugo Unit 1 has four low-pressure (LP) feedwater heaters
and two high-pressure (HP) feedwater heaters. The deaer-
ator (or #5 feedwater heater) is positioned between the LP
and HP heaters. The four LP heaters contain admiralty
SB-395 tube material and the two HP heaters contain
70/30 copper-nickel tubes. All heaters have carbon steel
shells. LP heaters #1 and #2 are mounted into the side of
the main condenser, which also contains copper-nickel
tubes. The LP heater shells receive extraction steam from
various points of the LP turbine. Beginning with the shell
side of the #4 heater, the condensed steam from the LP
heater shells cascades back through the drain system to a
collection tank, from which it is re-injected into the feed-
water system between LP heaters #1 and #2. HP heater #6
shell receives extraction steam from the IP turbine and HP
heater #7 receives extraction steam from the cold reheat
A Novel Approach to Storing and Returning Feedwater Heater Shells to Service
2008 by PowerPlantChemistry GmbH. All rights reserved.
A Novel Approach to Storing and Returning Feedwater
Heater Shells to Service
Tom Pike and Douglas Dewitt-Dick
ABSTRACT
Feedwater heater shells are frequently left unprotected during unit shutdowns and outages. Even though means are
generally available during outages to protect these critical areas, many plants either fail to protect the heater shells or,
in some cases, opt to leave the shells exposed to damaging environments. Failure to protect heater shells, even during
short outages, can exacerbate problems with metal oxide transport when returning the heaters to service particularly
if the heaters contain copper-bearing tubes. This paper investigates a novel approach used by one utility to circumvent
problems with oxide transport due to inadequate heater shell storage. It discusses structural modifications incorpo-
rated by the plant to improve the storage process. It also details the proper chemistry and testing procedures neces-
sary for shell protection under various conditions. Equally important, this paper outlines critical controls for minimizingcopper oxide transport during subsequent unit startup.
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line coming from the HP turbine. As with the LP system,
the condensed steam from the HP heater #7 shell cas-
cades back to the HP heater #6 shell where both conden-
sates are re-injected into the feedwater system at the
deaerator.
Due to years of service and the number of plugged tubes,LP heater #2 was retrofitted with ASTM SB 395 admiralty
(UNS 44300) tubes during the 2006 spring outage. In addi-
tion, HP heater #7 is scheduled for re-tubing in 2009 and
HP heater #6 is scheduled in 2011. It has not been deter-
mined whether the re-tubing of the HP heaters will involve
70/30 copper-nickel material or stainless steel.
With copper-alloy tubes in both the condensate and feed-
water systems, copper transport to the boiler is a certainty.
The question then becomes how to minimize the transport
of copper and other oxides to the boiler. Oxide transport
studies conducted by the Hugo Plant during both normaloperations and unit startups indicated that the vast major-
ity of copper and other oxides were transported to the
boiler during the first few hours of unit startups particu-
larly following outages in which the feedwater heater shells
were not stored. In the fall of 2003, the problem facing the
Hugo Plant concerning copper transport was two-fold:
1. how to minimize copper oxide transport to the boiler
during these critical periods; and,
2. how to store the HP/LP feedwater heater shells to mini-
mize copper oxidation in its incipient stages.
REDUCING COPPER TRANSPORT
During the 1990s, the Hugo Plant conducted a series of
copper-transport studies to determine how and when cop-
per was migrating from the feedwater system to the boiler.
Key to these studies [3] was the corrosion products sam-
pler1. The corrosion products sampler is an on-line sam-
pler that collects dual-stream water samples over a period
of time by filtering the water through a series of three filter
pads. The first filter pad, a 0.45 m membrane filter, col-
lects particulate or suspended material in the water
stream. The second pad, a cation filter, collects any posi-
tively charged material including metal ions in the sam-
ple stream; and the third and final pad, an anion filter, col-
lects any negatively charged materials. All three filter pads
are secured within a sealed compartment to prevent con-
tamination and to secure the integrity of the samples.
During the sampling process, the volumes of water being
filtered through the dual-stream samples are measured
and totalized. This method allows the corrosion products
sampler to collect two samples simultaneously based on
time or volumes of water filtered. After the samples are col-
lected and analyzed, the mass flows through the sampler
can be compared to the mass flows through the system.
This mass flow comparison, along with the metal loading
(particulate plus dissolved species), can be used to deter-
mine how much metal oxide was transported through a
specific leg of the system during the trial period.
Using this technology, the Hugo Plant determined that
much of the particulate and dissolved copper deposited inthe boiler was transported from the feedwater system dur-
ing the early stages of unit startups. With the sampler, it
was further determined that the vast majority of the copper
was released from the shell side of the HP/LP feedwater
heaters and transported directly to the boiler. As was
expected, the nature and length of unit outages had a sig-
nificant impact on the amount of copper ultimately trans-
ported. Typically, longer outages generated more copper
oxide for release from the heater shells than did the shorter
turnaround outages. Likewise, startups following outages
in which the HP/LP feedwater shells could not be ade-
quately stored tended to release more copper.
During a boiler maintenance and cleaning outage in the fall
of 2003, the Hugo Plant developed a procedure to reduce
copper transport to the boiler during the subsequent
startup. The implementation of this procedure was
straightforward, taking plant design into consideration.
The Hugo Plant, like most utility stations, uses extraction
steam from the turbines to heat the feedwater as it moves
through the heaters on its way to the boiler. Generally, the
extraction steams are not placed into service until the unit
has been on-line for awhile and all systems are stable. For
the Hugo Plant, this equates to 40 MW for placing the
deaerator into service and 60 MW for the HP/LP feedwater
heaters. Because the shells of all the feedwater heaters are
supplied with steam from the turbines supposedly
"clean" sources the design engineers apparently did not
think it necessary for the HP drains and LP drips to be fil-
tered through the condensate polisher before going to the
boiler. Under normal operations, these drains and drips do
not need additional polishing; under startup conditions,
however, drains and drips have tremendous copper load-
ing and should be diverted through the condensate pol-
isher until the copper loading can be reduced to accept-
able levels.
The corrosion products sampler data indicated the release
of high levels of both particulate and dissolved copper
from the HP drains and LP drips during startups. In addi-
tion, the HP drains contained higher than acceptable levels
of nickel. Unfortunately, during startups, as with normal
operation, all HP drains and LP drips were re-injected into
the feedwater system downstream of the condensate pol-
isher. In other words, these excessive amounts of copper
and nickel oxides were bypassing the polisher and going
straight to the boiler. This all changed during the fall 2003
outage.
In November 2003, the Hugo Plant was involved in a boiler
maintenance and cleaning outage. The plant would be
returned to service with a clean boiler, so it was decided to
A Novel Approach to Storing and Returning Feedwater Heater Shells to Service
1SENTRY Corrosion Products Sampler, Model CPS-20. .
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take the necessary steps to prevent the boiler from
becoming immediately fouled with copper and other
oxides when returned to service. The sampler data estab-
lished the problem as being the shell sides of the HP/LP
heaters; the question then became what to do with the
heavily contaminated drains and drips from the heater
shells. Dumping these to the floor presented numerouslogistical problems so it was decided to divert the HP
drains and LP drips back to the condenser via the emer-
gency dumps. The objective of this process was to force
the copper-contaminated condensate from the shells of
the HP/LP heaters back through the condensate polisher
prior to going to the boiler. In addition to cleaning the con-
densate early in the process, this procedure allowed
greater control over copper migration to the boiler.
Because many utility stations have some means of moni-
toring water quality from the HP drains and LP drips, the
operators using this procedure determine when the heater
shells are clean enough to place in normal operation. Thismethod allows plants to control copper limits between the
condensate polisher and the feedwater outlet by leaving
the emergency dumps to the condenser in the open posi-
tion until the copper concentration has dropped to an
acceptable level. For the Hugo Plant, this time varies
depending on the storage status of the feedwater heater
shells. When the heater shells are stored with wet chem-
istry, the copper limits are met shortly after introducing
extraction steam into the shells. On the other hand, when
the shells are stored as-is, the copper limits generally are
not met for 12 h or more after introducing extraction
steam.
STORING FEEDWATER HEATER SHELLS
Some utilities maintain the philosophy that storing the
HP/LP feedwater heater shells during outages is not nec-
essary for two reasons: These systems are supplied with
"clean" steam from the turbines and should not present a
problem; and, the overall mass flow from the feedwater
heater shells is relatively small compared to the total mass
flow going to the boiler, therefore, impact on the boiler
water quality is minimal. Only part of this scenario is accu-
rate the extraction steam diverted from the turbines to
the heater shells is, in fact, clean that is, unless contami-
nated with oxides that form in heater shells during out-
ages. Proper storage of feedwater heater shells is para-
mount to maintaining the overall health of any utility sta-
tion. The question should not be whether or not to store
the shells; rather, the question should be which storage
method best meets the needs of the station, based on the
length and nature of the outage.
Storing the feedwater heater shells can be accomplished
in a number of ways. One method, incorporating nitrogen
blankets under slight positive pressure, has been success-fully used throughout the industry for a number of years.
The Hugo Plant, however, had concerns about personnel
safety when abandoning the nitrogen blanket method
soon after going commercial. Valve integrity between the
shell-side nitrogen blankets and main condenser were an
issue, especially because employees and contractors
were frequently inside the condenser either performing
maintenance or inspections. For this reason, the heater
shells were generally stored "as-is" when coming off-line
for an outage. The as-is condition meant that the belly-drains on the bottom of the heater shells were left open to
drain condensate that collected in the heater as it cooled
down to ambient conditions. Many utilities, for either
safety or convenience, continue to leave the heater shells
in the as-is condition when coming off-line.
The problem with the as-is method of shell storage
becomes apparent once it is understood that if water can
drain out of the shell, then air can get into the shell. This air
ingress into the heater shell exposes heater tube surfaces
to the air; in many cases, this exposure continues through-
out the outage. This oxidation of the shell-side coppertubes may, in fact, help explain why the industry is plagued
with extremely high levels of dissolved and particulate
copper during unit startups [2]. At the Hugo Plant, for
example, when heater shells were stored as-is, copper
oxides were generated very rapidly during the first 36 h of
an outage. It was not unusual to generate up to one pound
of copper metal per hour from the heater shells during
these critical hours. This rapid rate of growth, however,
began to flatten out somewhat when outages lasted more
than two or three days. It appeared as though the oxide
deposits forming on the shell side of tubes became satu-
rated and grew at a slower rate after the first few days. As
expected, the real issue with the shell-side copper oxide
did not become apparent until the station was returned to
service.
During subsequent startups, it was believed this newly
formed oxide did not tightly adhere to the tubes and would
be the first material flushed from the heater shells. Whether
the oxide was removed by thermal shock or by steam
washing did not matter. The obvious problem was the
unacceptably high amount of copper oxide being flushed
from the shells and into the feedwater system. Because
the Hugo Plant had the shells cascading back to the feed-
water system and bypassing the condensate polisher, this
copper oxide went directly to the boiler. This process was
not a one-time occurrence; it occurred with every cold
startup. Even following quick turnaround outages, during
which the heater shells were opened to atmosphere,
oxides were transported to the boiler.
This theory was somewhat supported during the fall 2006
outage. During this outage, maintenance crews opened
the HP #6 heater for inspection and repairs. During the
inspection, it was determined via eddy-current testing that
25 % to 30 % of the copper tubes in the vicinity of the
extraction steam inlet were either below minimum wallthickness or had already failed. Other scenarios are being
considered but the general consensus at the Hugo Plant is
that the tube walls became thinner as repeated layers of
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oxides were formed during outages and subsequently
removed during startups as steam was re-introduced into
the heater shells.
To help correct for this excessive buildup of oxides, a stor-
age procedure was implemented for the feedwater heaters
incorporating minor changes in the plant structure.Because the condensate head tank served as the water
source, fill-lines were attached to existing condensate lines
leading from the head tank to allow the heater shells to be
filled at any time during an outage, regardless of the status
of the condensate and feedwater systems. These new fill-
lines were capable of supplying enough chemically treated
condensate, under 118147 kPa (40 to 50 feet) of head
pressure, to fill two or more heater shells simultaneously.
Before removing the Hugo Plant from service, the length of
the outage and the nature (or expected maintenance) is
generally known. Based on this information, the chemicaldoses are determined beforehand and are ready to add to
the head tank as soon as the equipment is available for
storage. When the condensate head tank and the heater
shells are available, a reducing agent and an amine are
added to the head tank. Initially, the water level in the head
tank is near empty. The purpose of starting with a low level
is threefold: This allows for thorough mixing of chemicals
while the tank is filling; it allows operators to monitor water
quality; and, finally, it allows for periodic testing and chem-
ical adjustments. Thus far, the Hugo Plant has investigated
two reducing agents for equipment storage: an organically
catalyzed hydrazine and catalyzed methyl ethyl ketoxime
(MEKO). These reducing agents have been used at the
Hugo Plant since the early 1990s with excellent results.
Both agents are catalyzed to protect copper and iron com-
ponents at ambient temperatures [4]. Depending on the
length of outage, the concentration of reducing agent is
targeted between 3.570 mg L1
for heater shell storage
(70 mg L1
reducing agent is only used during periods of
extended outages). Next, an amine is added to adjust the
pH upward and to help drive the oxidation reduction
potential (ORP) into the negative or reducing range.
This reducing environment helps protect both copper and
iron surfaces for the duration of the outage. Currently, two
propriety amine blends are under investigation. The HugoPlant is investigating amine blends incorporating cyclo-
hexylamine with morpholine (amine #1) and cyclohexyl-
amine with monoethanolamine (amine #2). The pH of the
condensate head tank is brought into target range (9.5 to
10.0) as fresh demineralized water is pumped into the head
tank to the required level. During this filling process, the pH
of the water is monitored and adjusted as needed. When
the head tank is full, the water contains proper concentra-
tions of both the reducing agent and amine. This solution is
capable of protecting both copper and iron components
inside the heater shells for the duration of the outage. (To
help maintain correct levels of the reducing agents and
amines, curves specific to the Hugo Plant were con-
structed; see Figures 16).
A Novel Approach to Storing and Returning Feedwater Heater Shells to Service
Figure 1:
Amine #1 pH and ORP in the presence of 20 mg L1
catalyzed
methyl ethyl ketoxime.
Figure 2:
Amine #2 pH and ORP in the presence of 20 mg L1
catalyzed
methyl ethyl ketoxime.
Figure 3:
Amine #1 pH and ORP in the presence of 3.5 mg L1
catalyzed
hydrazine.
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At this point, the water and chemical mixture is ready to be
added to the heater shells. The belly-drains on the heaters
are in the open position, as are the top vents. The water
and chemical mixture is drained from the head tank
through the fill-lines and into the shells. At the Hugo Plant,
one head tank volume can fill all six heater shells with a
small reserve remaining. Generally, this reserve is usedwithin a week to correct for leaks that invariably occur.
After the shells are filled, as evident by sight glass level
indicators or water coming from the top vents, the vents
can then be closed, along with the belly-drains and any
other open lines. The heater shells are now under wet stor-
age.
As with any good storage or lay-up program, periodic
monitoring for program integrity should be conducted. The
concentrations of reducing agent and amine should be
checked and adjusted as needed. Other parameters can
be tested to give insight into the efficacy of the storageprocess. The quality of the sample, however, should
always be taken into consideration; since a static system
is being measured, a single analysis may not be represen-
tative of the bulk water chemistry inside the shells. Trends
or changes over time are typically better indicators of shell
chemistry than are single tests.
In preparation for the subsequent startup, the chemicals
from the shells can be drained back to the condenser and
cleaned via pre-startup recirculation through the conden-
sate polisher; or, the chemicals can be disposed of in
accordance with state and federal guidelines. As the unit
comes on-line and extraction steam from the turbines is
re-introduced to the heater shells, any residual chemicals
are quickly removed by flushing to the condenser.
DISCUSSION
In an effort to protect steam system components, deposit
formation and chemistry are being researched. This new
information is leading to a greater understanding of both
boiler water chemistry and feedwater quality. Research
has shown, for example, that the most oxidized copper
state, cupric (Cu2+), is also the most volatile. The next oxi-
dized state, cuprous (Cu+), is the next most volatile copper
species. Copper metal (Cu) is the least volatile of the cop-
per species. These data become more important when
copper oxide deposits, such as those formed in feedwater
heaters, are exposed to the increasingly oxidizing environ-
ments during unit outages and startups.
Boilers and other steam components are also vulnerable to
oxidation during unit outages and startups. The startup of
a utility station tends to allow air inleakage and exposes
protective oxide layers to unacceptably high levels of oxi-
dation; this, in turn, disrupts the stable chemistry of routineoperations. Cuprous oxide (Cu2O), for example, is the pro-
tective coating of many passivated feedwater systems.
This coating, formed in reducing environments, can be
A Novel Approach to Storing and Returning Feedwater Heater Shells to Service
Figure 4:
Amine #2 pH and ORP in the presence of 3.5 mg L1
catalyzed
hydrazine.
Figure 5:
Amine #1 pH and ORP in the presence of 70 mg L1
catalyzed
hydrazine.
Figure 6:
Amine #2 pH and ORP in the presence of 70 mg L1
catalyzed
hydrazine.
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easily destroyed during relatively short periods of air
inleakage into copper-bearing vessels [5]. Such air inleak-
age makes the control of ORP difficult, particularly during
startup, and can negatively impact copper throughout the
condensate/feedwater systems. When the feedwater sys-
tem is exposed to an oxidizing environment, the ORP is
positive and the cuprous oxide is converted to cupricoxide (CuO), thus increasing copper transport.
Unfortunately, this transition can occur within hours of the
initiation of an oxidizing environment.
The shell sides of the HP/LP feedwater heaters can also
add substantial amounts of copper and other oxides to the
system through the cascading drains. During periods of
exposure to highly oxidizing environments, much of the
protective copper oxide coating can be dissolved and
transported further downstream. Steam generator water
wall tubes are typically exposed to greater levels of copper
following a unit startup. Often, this transported copperbecomes interspersed with the protective magnetite layer
(Fe3O4) found in the boiler/steam system. This interspers-
ing of copper can cause additional problems inside the
boiler such as under-deposit corrosion.
Most of the feedwater copper is transported to the boiler
during these highly oxidizing startups. During these peri-
ods, copper transport is mostly in particulate form and can
range from 7595 % of the total copper transport [2].
Some of this copper, however, is deposited in the pre-
boiler section. In the HP heaters, for example, copper can
be deposited electrochemically inside the tubes. In these
cases, a type of copper "foil" or "snakeskin" is formed
inside the tubes of the HP heaters. This snakeskin should
be removed as soon as possible from the heaters; other-
wise, thermal and flow stresses can cause its release and
ultimate transport into the boiler. This is not the only
mechanism copper has for reaching the boiler from the HP
heaters. Denickelfication of the HP heaters, for example,
can result in copper transport during startups being from
6070 times greater than during normal operations [6].
CONCLUSION
Equipment storage during outages is critical to the overall
health of any utility station. Damage from corrosion to the
various systems frequently occurs during outages and is
well established in the literature. In many cases, inade-
quately planned or implemented lay-up programs account
for more corrosion damage to equipment than occurs
under normal operating conditions [7].
When a unit is brought off-line for an outage, the equip-
ment should be stored as soon as practical this includes
the feedwater heater shells. At the Hugo Plant, as with
many utility stations, oxidation of the shell-side coppertubes begins soon after exposure to the atmosphere via
drains and vents and can result in startup copper concen-
trations as high as 1.02.5 mg L1
in improperly stored
vessels. Even relatively short exposure periods can
account for several pounds of copper oxide being formed
and transported to the boiler during the subsequent
startup. For this reason, shell storage early in the outage is
necessary for maintaining the health of any station.
Once a storage program has been implemented, routinemonitoring of the various components is crucial to the suc-
cess of the program. With a wet storage, for example,
monitoring of the water/chemical levels in the various
shells is necessary to ascertain that no leaks exist. It
should not be assumed that leaks are always visible; in
many cases, valves leak internally and drain the protective
water away from the shells. Also, amine and reducing
agent concentrations should be checked to make certain
these parameters remain within range to protect copper
and iron components. Adjustments to the program can be
made as needed.
Finally, it is a good practice to flush heater shells prior to
returning them to service. During unit startups, the extrac-
tion steam of even properly stored heater shells should be
diverted through the emergency dumps back to the con-
denser to remove any residual oxides and chemicals. This
initial flushing of the feedwater heater shells also allows
copper concentrations time to drop to acceptable levels
prior to placing the heaters in normal operation. The time
required for this flushing process depends primarily on
how well the heater shells were stored. For properly stored
shells, this flushing may be completed when the heaters
are ready to place into service. For shells stored as-is, this
flushing process may take up to 12 h or longer; but these
few hours of reduced heater efficiency are well worth the
overall benefit to the plant of not having copper oxide
needlessly transported to the boiler.
ACKNOWLEDGMENT
The authors wish to thank David Sonntag, Operations
Superintendent of the Hugo Plant, for his valued insight
and comments during the writing of this paper.
REFERENCES
[1] Pike, T., Lange, E., Proc., International Water Con-
ference, 2001 (Pittsburgh, PA, U.S.A.). Engineers'
Society of Western Pennsylvania, Pittsburgh, PA,
U.S.A., 62, Paper #01-27.
[2] Howell, A., Proc., International Water Conference,
1998 (Pittsburgh, PA). Engineers' Society of Western
Pennsylvania, Pittsburgh, PA, U.S.A., 59, Paper #98-
22.
[3] Pike, T., Proc., International Water Conference, 1999(Pittsburgh, PA, U.S.A.). Engineers' Society of
Western Pennsylvania, Pittsburgh, PA, U.S.A., 60,
Paper # 99-52.
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[4] Rondum, K. D., Fuller, E. J., Dewitt-Dick, D.,
Bargender, A. M., Proc., International Water Con-
ference, 1989 (Pittsburgh, PA, U.S.A.). Engineers'
Society of Western Pennsylvania, Pittsburgh, PA,
U.S.A., 50, 124.
[5] Guidelines for Copper in Fossil Plants, 2000. Electric
Power Research Institute, Palo Alto, CA, U.S.A.,
1000457.
[6] Lawrence, G. S., Proc., International Water Con-
ference, 1995 (Pittsburgh, PA, U.S.A.). Engineers'
Society of Western Pennsylvania, Pittsburgh, PA,
U.S.A., 56, 261.
[7] Pike, T., Proc., International Water Conference, 1987
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This paper was presented as part of the 68th Annual
International Water Conference, which took place in
Orlando, FL (U.S.A.), October 2125, 2007.
THE AUTHORS
Tom Pike (B.S., Baylor University, Waco, TX, M.S., Califor-
nia State University, CA, both in the U.S.A.) has been a
plant chemist at the Western Farmers Electric Coopera-
tive, Fort Towson, OK, U.S.A., for 27 years. His main areas
of research include corrosion control of condensers, feed-
water heaters, and turbines during idle periods, reduction
of metal oxide transport (especially during unit startups),
reliability improvement of high-pressure boilers, improve-
ment of pretreatment water systems in fossil plants, and
removal of copper from high-pressure turbines while on-
line. Tom Pike is a member of NACE, ASTM, and ASME.
He has over 15 publications, has been a speaker at manyconferences and workshops, and is a co-holder of two
patents.
Douglas Dewitt-Dick (B.S. Chemical Engineering, Univer-
sity of Michigan, Ann Arbor, Michigan, U.S.A.) joined
Ashland Water Technologies (formerly Drew Chemical) in
1983 after working for Basin Electric Power Cooperative in
Beulah, ND, U.S.A. He is the principal consultant in the
Global Technology Group and has responsibility for devel-
oping and promoting technology in the field of industrial
and utility water treatment. He is a member of NACE
International and the ASME Research and TechnologyCommittee on Water and Steam in Thermal Systems, and
serves on the Advisory Council of the International Water
Conference.
CONTACT
Tom Pike
Western Farmers Electric Cooperative
P.O. Box 219
Fort Towson, OK 74735U.S.A.
E-mail: [email protected]
A Novel Approach to Storing and Returning Feedwater Heater Shells to Service
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